OEE Calculation Example

Factors Number Of Shifts Hours per Shift Time

Total Available Time 3 8 24.0
Planned Shutdown 3 1.5 4.5
Scheduled Operating Time 19.5

Downtime Loss 2.0

Ideal Cycle Time Cycle time in Sec 30 0.008
Operating Time 17.5
Net (Effective) operating time 72.9% 90.5% 97.4%
15.8
Speed Loss 1.7
Production Data Units
Total Production 1,900
Good Production 1,850 Availability
Production Reject 50
OEE Factors Factor %
Availability 72.9%
Performance 90.5%
Quality 97.4%
OEE 64.2%
97.4% 64.2%

Availability Performance Quality OEE

27.08%
9.52%
2.63%
35.76%
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 Equipment Six big losses Calculation of Overall Equipment Effectivess

1
Equipment scheduled operating time - down time
failure Availability = ---------------------------------------------------------- x 100
scheduled operating time

Scheduled Operating Time (e.g)

2 480 min - 60 min
Setup, adjustments, planned Availability = --------------------------------------- x 100 = 87.5%
downtime, breaks 480 min

3
Idling and
Operating Downtime Ideal cycle time x Total production
minor stoppages
time losses Performance = ------------------------------------------------------------------- x 100
operating time .

4 0.5 min / unit x 400 units Performance =

Reduced ---------------------------------------------- x 100 = 47.6%
speed 420 mins.
Net
operating Performance
time losses 5
Defects in
Good Production
process
Quality = --------------------------------------------------------------- x 100
Total production .

Valuable Quality losses 6 392 units .

operating Startup Quality = ------------------------------------------ x 100 = 98%
time rejects 400 units

Overall equipment effectiveness (OEE) = Availability x Performance x Quality

OEE = (0.875 x 0.476 x 0.98) x 100 % = 0.40817*100 % = 40.82%

ProgressivEdge.com
 OEE Calculator (3-Shift Per Machine)

OEE = 89.222%
Availability(A) Performance(P) Quality(Q)
A= 0.926 P= 1.000 Q=

Run Time= 1250 Ideal Cycle Time= 1.5 Good Quantity =

Planned Production 1350 Total Production 833

Time= Quantity= Rejection Quantity=
Stop Time/Down 100
Time=

Shift Length= 1440

Breaks= 90

UOM of Time is Minute

Enter the Values in only Yellow Box.
Quality(Q)
0.964

803

30
 OEE Calculator (Per Shift Per Machine)

OEE = 89.867%
Availability(A) Performance(P) Quality(Q)
A= 0.92222 P= 0.9976 Q= 0.97681

Run Time= 415 Ideal Cycle Time= 1.2 Good Quantity = 337

Planned Production 450 Total Production 345 8

Time= Quantity= Rejection Quantity=
Stop Time/Down 35
Time=

Shift Length= 480

Breaks= 30

UOM of Time is Minute

Enter the Values in only Yellow Box.