Professional Documents
Culture Documents
org
Kona, Big Island, Hawaii, USA, June 21-26, 2015
Copyright © 2015 by the International Society of Offshore and Polar Engineers (ISOPE)
ISBN 978-1-880653-89-0; ISSN 1098-6189
Jon Hermstad
Kvaerner, Concrete Structures
Oslo, Norway
ABSTRACT
The arctic environment is extremely harsh and the structures are
Concrete Gravity Based Structures (GBS) have been used in the oil and exposed to significant environmental loads and abrasion. The concrete
gas industry since the early 1970-ties. Several structures have been GBS structures have proven to be robust and well fit for the arctic
installed worldwide at various water depths and soil conditions. challenges. Therefore, several projects under development are now
Concrete Gravity Based Structures have proved to be well suited in looking at these structures as the preferred solution facing the arctic
harsh offshore environments. The structures have therefore been chosen areas.
as the preferred concept for several recent projects in arctic areas. GBS
structures are robust and constitute a solid substructure for the topsides. The construction of concrete GBS is costly compared to other
The geotechnical design of the structures is based on proven principles. structures (steel) and it is important to focus on optimization. The
The concrete GBS are however relatively expensive, and in order to optimization must however not compromise the levels of safety
limit the costs it is important to optimize the design. described by the governing codes.
The first sections within this paper presents the state-of-the-art for GBS A substantial literature has been published on the subject of GBS
geotechnical design. Further, the paper assess a selection of design geotechnical engineering. Both geotechnical design and large scale
exercises which can be performed to optimize the foundation design. observations have been addressed. Clausen et.al (1976) reported the
The examples are especially governing for structures on sands. observed behavior of the Ekofisk tank which was installed in 1973.
Further, several publications summarize GBS geotechnical design and
KEY WORDS: Gravity Based Structure; soil drain filter; offshore observed behavior of the structures. Janbu et.al (1976) presented
geotechnical design, optimization; foundation; on-bottom stability; effective stress stability analysis for gravity structures in 1976. Eide
Scour protection and Andersen presented state of the art in GBS geotechnical
engineering in 1984, presenting the most recent developments at that
time. The developments in the geotechnical design for such structures
INTRODUCTION are also presented by Randolph et.al (2005) among others.
Concrete Gravity Based Structures (GBS) have been used widely in the Most of the Research and Development (R&D) took place during the
oil and gas industry since the early development of the Norwegian early evolution of these structures (70-ties and 80-ties). However, as
sector in the North Sea. The first concrete GBS was the Ekofisk Tank, projects are proceeding using these structures, there is still development
installed in 1973. The structures serve as both production and storage going on. Recent field developments using concrete Gravity Based
units. A total of approximately 50 structures have been constructed and Structures are the Sakhalin II platforms (Lun-A and Pa-B) installed
installed worldwide. Concrete GBS structures are however in many 2006, The Adriatic terminal installed 2008, Sakhalin I (Arkutun Dagi)
cases found to be expensive compared to other concepts, such as steel installed 2012, and under construction; the Hebron GBS.
jackets and subsea solutions tied in to floating units. Therefore, in the
recent years, the planned field-developments by use of concrete gravity Some of the topics related to stability of offshore structures were
based structures have been limited to arctic areas. outlined in Panel discussions of Technical Session 2e at Osaka
International Conference in 2005 (Athanasiu, 2005).
772
Optimization of design is an important issue in the development of requirement for a deep-water site.
competitive concepts. Different variables may be investigated to find
the preferred solutions. Wallis et.al. (1999) discuss the issue of Figure 2. Hebron GBS construction sequences (www.kkc-gbs.com)
optimization. The paper presents the design innovative for the entire
project process adopted for the Wandoo Concrete Gravity Substructure.
Humpheson (1999) presented the geotechnical aspects of the Wandoo
GBS.
GBS Construction Tow out to Deep GBS construction Ready for mating
The first sections within this paper summarizes the state-of-the-art for in dry dock Water Site (DWS) at DWS
GBS geotechnical design. GBS construction methodology and GBS
general geotechnical design are discussed. The last section assess a GBS GENERAL GEOTECHNICAL DESIGN
selection of geotechnical optimization-exercises which can be done in a
GBS project. In addition, examples from in-service structures are The geotechnical design checks will in many cases involve and in some
provided. Examples presented herein consider optimization in terms of: instances also control the following items:
skirts, underbase grouting (omitting grouting) and scour protection. - Minimum required on-bottom weight
These are all elements of the design which contribute to the total cost - Necessary foundation base area
and optimization of these items might lead to significant savings. - Skirt depth and skirt lay-out
- Under base grouting
Figure 1. Sakhalin II GBS inclined installation. - Soil drain filters
773
Soil Investigations be performed with the purpose of defining the complete set of strength
parameters to be used for the failure surface as illustrated in figure 4.
The soil investigations are typically divided into two or more
campaigns. The first campaign is normally an early phase The effect of sample preparation is of most importance. Since
reconnaissance survey. The following investigation campaigns are undisturbed samples of sand are difficult to achieve the in-situ relative
planned based on information obtained from the first campaign, and density is most commonly derived by CPT tests. Samples prepared by
when the global design is more developed. Offshore soil investigations wet-tamping and pre-shearing have shown to provide the most equal
and laboratory testing are thoroughly presented in the literature, for results comparing with undisturbed “in-situ” samples. This is true for
example by Andersen et.al. (2012), Randolph & Gourvenec (2011) and materials with a low content of fines (Andersen, 2007). For sand
also in ISO 19901-8 and DNV 30.4. materials, the wet-tamping together with pre-shearing will in most
cases result in a compaction of the sand (increase in relative density Dr)
Early phase soil investigations typically constitute geophysical and and thereby improve the cyclic strength of the sand. According to
bathymetry survey and seabed inspection. Depending on the purpose of Andersen (2007) samples should be pre-sheared if the soil is subjected
If a non-grouted foundation shall be considered, the accuracy of the The Hebron GBS is the most recent structure of its kind, and will soon
bathymetry map will be of great importance. It is worthwhile to notice be installed offshore Newfoundland and Labrador. This particular
that this will play an important role in the assessment of local stresses structure contains seven storage cells, and 52 well slots penetrating
against the GBS base due to seabed unevenness. The achievable through the foundation base. The structure is under construction and
accuracy of the bathymetric maps is dependent on the equipment being holds the following key-numbers:
used and the waterdepth. Multibeam Echosounders (MBE) are used to
perform the bathymetry mapping for the offshore site. The MBE can GBS foundation diameter: ≈ 130 m*
either be fixed to the vessel, or if higher accuracy is required, the Water depth: 93 m*
survey can be accomplished by the use of Remotely Operated Vessels Topsides weight: ≈ 65 000 tonnes*
(ROV) or Autonomous Underwater Vessels (AUV). Post processing of *www.hebronproject.com
the acquired data concerning tides and vessel motions etc. improves the
data quality. Figure 3. The Hebron GBS (Kvaerner.com).
Soil Parameters
774
The critical failure modes are preferably found by use of Finite Element foundation base design, but might also affect other areas of the concrete
Method (FEM), searching for the weakest failure surface. Depending design.
on the position of the soil element along the sliding surface, the
mobilized shear strength to be used in analysis must account for Several Unit Load Cases (ULC) may be combined to various load
strength anisotropy (different strength in compression, direct or combinations by load matrixes. These matrixes are thereby used as
extension condition as illustrated in figure 4). input to the structural analysis.
The bearing capacity must be verified by Analyses. This is usually Figure 6 presents a simple illustration of a load combination input to
performed by limiting equilibrium control between driving and concrete design. The figure illustrates the uniform soil stress due to
resisting forces. During storm loading the GBS foundation base will structural self-weight (ULC 1), combined with a linearly distributed
transfer cyclic loads to the soils below the structure. This will in turn moment load (OTM)) caused by wave forces (ULC 2). The system
lead to a cyclic degradation of the soil strength. Cyclic strength in soils defined by unit load cases allows for numerous load combinations
has been discussed in Andersen (1994), (2004) and (2007). Hamre et.al. describing the definite design condition in question. Local contact
(2005) presents a calculation procedure to predict cyclic strength in stresses, scour effects (loss of contact areas), stress increase along the
sandy materials, accounting for simultaneous building up and drainage platform periphery, drilling effects etc. may be modelled using this
of pore pressures during the storm loading. The reduced strength is system.
used in the on-bottom stability analyses. Figures 4 and 5 present typical
critical failure surfaces for GBS structures. Figure 4 shows a combined Figure 6. Load combination example for base slab design.
failure mode consisting of a shallow failure in the eccentricity zone and
a deep seated mechanism at the toe of the foundation. Figure 5 shows a
potential failure mechanism for a foundation base including skirts in the
eccentricity zone of a GBS subjected to moment loading, or for the
pure horizontal sliding case.
Scour Assessment
Scour is erosion of sediments around a structure, and accordingly
requires an imbalance in sediment transport. Scour might as a worst
case scenario remove seabed materials from the soil below the
structure, and thereby undermine parts of the foundation structure.
Scour predictions in the design phase are therefore of great importance
in a GBS design process.
775
Purpose-fit Fall Pipe Vessels (FPV) are used to install scour protection. until complete installation weight of the structure has been applied.
Inclined fall pipes allows for placing of gravel and crushed rock This methodology also includes the soil-structure interaction, which
aggregates close to the structure. Alternative scour protection systems thereby accounts for the base slab flexibility. The model accordingly
available on the market are: Concrete block mattresses, rubber mats, excludes the uncertainty related to the rigidity-factor proposed by
gravel bags, frond matts and collars (for monopoles). Kvalstad and Dahlberg. Figure 7 a presents an example of a GBS
modelled by use of ANSYS. The foundation base in the example is flat.
The installation of scour protection is nevertheless an expensive Figure 7 b presents the resulting stress intensities acting against the
operation. Fjeld and Røland (1982) states the following: “Scouring is in foundation slab. The stress-pattern is caused by the bathymetry input
many cases difficult to predict. The cost of installation of a scour file, the soil parameters and the structural stiffness. The resulting
protection in order to eliminate any theoretical risk will be high”. stresses are included in the load combination matrix used by the
structural designers.
GBS GEOTECHNICAL DESIGN OPTIMIZATION
Figure 7. FEM model showing a GBS model and a resulting stress plot.
The optimization of the structure shall not compromise the general code
requirements defined for the actual structure. Optimization shall rather
be a joint effort between the disciplines to search for optimum
solutions. Cost drivers will be identified, and cost-benefit evaluations
can be done. Based on experience in recent projects, the following
items are suggested within this paper:
776
cy
These features are also brought forward by Lunne and Kvalstad (1982).
777
necessary on-bottom weight, foundation base area and skirt depth. The evaluation and scour protection installation (scour management plan) is
implementation of soil drain filters can improve the soil parameters for also presented by Whithouse et.al. (2011).
design and thereby reduce the necessary foundation base area, skirt
depth and on-bottom weight. These are all global design parameters It is emphasized that the basis for the scour evaluations must be made
with a potential major impact on cost and schedule. on a reliable basis. This means: experience from neighbor structures,
model testing or other representative data must be available for a
diligent evaluation. If the design process concludes that scour
Item 3, requirement for skirts as scour protection protection installation at the time of installation can be omitted, the
Increasing the skirt length to a certain depth below the calculated scour resulting cost reduction might be significant.
depth might be a solution to avoid installation of scour protection
around a marine structure. The decision to use longer skirts to mitigate Figure 8. Scour Protection - decision matrix.
scour or alternatively to install scour protection (gravel and rock)
around the structure must be based on an overall cost – benefit
evaluation.
Lacasse et.al (1991) reported the CDP1 case study from the North Sea.
One of the conclusive remarks in the study is the necessity of skirts on
gravity based structures installed on sand, as a preventive measure to
ensure hydraulic stability. It should be noted that CDP1 is a special
case where scour was induced by differential water pressures below the
slab. These differential pressures initiated the “pumping” of seabed
materials from inside the foundation structure.
778
Optimization of the foundation structure with respect to: skirts, Fjeld, S, Røland, B, (1982). "In-Service Experience With Eleven
grouting and scour protection have been discussed within this paper. Offshore Concrete Structures" Offshore Technology Conference,
Significant cost savings can be achieved by evaluating these items. The Houston, Texas, USA, OTC 4358, 687-693.
exercises presented in the paper are based on proven design and field Hamre, L, Bye, A, Søreide, OK, Athanasiu, C, (2005). "Study of transient
experience. The cost reductions are related to a broad spectrum: porepressure due to cyclic loads to optimize the foundation concept for
material cost, installation (construction work), draft in dock, air system Sakhalin Platforms" Proc 16th ICSMGE, Osaka, vol 3, session 2e
in skirt compartments, grout system, offshore grouting operation, Hofman, GJCM, Verheij, HJ (1997) Scour Manual, CRC press; 1st
offshore scour protection installation. Omitting these items will also edition, ISBN-13: 978-9054106739
have a positive impact on the project schedule. Humpheson, C, (1998). "Foundation design of Wandoo B concrete
gravity structure" Offshore site investigation and Foundation Behavior,
On the other side, the structure will need to be designed for additional Soc. For Underwater Technology, 353-382.
soil reactions due to the uneven seabed. This might call for additional ISO 19901-8:2014 Petroleum and natural gas industries – Specific
rebar density and a thicker base slab. If installation of scour protection requirements for offshore structures – Part 8: Marine soil investigations
is omitted at time of installation, a detailed inspection plan must be ISO 19903:2006 Petroleum and natural gas industries – Fixed concrete
followed through the lifetime of the structure. offshore structures
Jamiolkowski, M, et al. (2003). "Evaluation of relative density and shear
strength of sands from CPT and DMT" Soil Behaviour and Soft
ACKNOWLEDGEMENTS Ground Construction, Geotechnical special publication no. 119: 201–
238.
The acceptance provided by ExxonMobil to present the herein given Janbu, N, Grande, L, and Eggereidet, K, (1976), "Effective stress stability
information from the Hebron project is greatly appreciated. analysis for gravity structures" Proc from Conference on the Behavior
of Offshore Structures, Trondheim, Vol 1. , 449-466.
REFERENCES Khalfin, ISH, (1983). "Local scour around ice-resistant structures caused
by waves and current effect" P.O.A.C symposium 28, Helsinki, Vol.2
Andersen, KH (2007). "Bearing Capacity under Cyclic Loading – pp.992-1002
Offshore, along the Coast, and on Land" Bjerrums Lecture no. 21, Kvalstad, TJ, Dahlberg, R, (1979). "Soil reaction stresses on the base
Norsk Geoteknisk Forening structure of gravity platforms during installation" VI ECSMFE , vol.3,
Andersen, KH (2004). "Cyclic clay data for foundation design of 225-230.
structures subjected to wave loading" Keynote lecture, Proc Lacasse, S, Goulois, A, Robberstad, L, Andersen, E, Boisard, P, (1991).
International conference on cyclic behavior of soils and liquefaction "The Foundation of the Frigg CDP1 Gravity Platform: A Case Study",
phenomena, CBS04, Bochum Germany, 371-387. Offshore Technology Conference, Houston, Texas, USA, OTC 6512,
Andersen, KH, Allard, MH, Hermstad, J (1994). "Centrifuge model tests 125-131.
of a gravity platform on very dense sand. II Interpretation." Proc Lunne, T, Kvalstad, T, (1982). "Analysis of full scale measurements on
Seventh International Conference on the Behavior of Offshore gravity platforms: Final report. Foundation Performance During
Structures, BOSS'94. MIOT. Also published in Norwegian Installation and Operation of North Sea Concrete Gravity Platforms."
Geotechnical Institute (NGI) Publication No.191 (1994) NGI and DNV, Oslo
Andersen, KH, Lunne, T, Kvalstad, TJ, Forsberg, CF, (2012). "Deep Randolph, M, Cassidy, M, Gourvenec, S, (2005). "Challenges of
Water Geotechnical Engineering" Norwegian Geotechnical Institute Offshore Geotechnical Engineering" Proc XVI ICSMGE Osaka, 123-
Publication No.208 176
Athanasiu C, (2005). "Stability of offshore foundations" Panel discussion Randolph, M, Gourvenec, S, (2011). "Offshore Geotechnical
Technical Session 2e ICSMGE Osaka Multiconsult AS Engineering" Spon Press ISBN 0-203-88909-6
Bos, KJ, Chen, Z, Verheij, H, Onderwater, M, Visser, M (2002a), (2002). Tjelta, TI, Aas, PM, Hermstad, J (1990). "The Skirt Piled Gullfaks C
"Local Scour and Protection of F3 Offshore GBS Platform" OMAE Platform Installation" Offshore Technology Conference, Houston,
conference, Oslo Texas, USA, OTC 6473, 453-462.
Clausen, CJF, DiBiagio, E, Andersen, KH, Duncan, JM (1976). Ugaz, OG, Nowacki, F, Harvik, L, (1997). "Foundation Analysis of the
"Observed Behavior of the Ekofisk Oil Storage-Tank Foundation" Hibernia GBS" Offshore Technology Conference, Houston, Texas,
Journal of Petroleum Technology, 329-336 USA, OTC 8403, 447-454.
Det Norske Veritas Classification Notes 30.4 Foundations (1992) Wallis, R, Jackson, G, (1999). "Wandoo Concrete Gravity Substructure –
Eide, O, Andersen, KH, (1984). "Foundation Engineering for Gravity Economy Through Design" Offshore Technology Conference,
Structures in the Northern North Sea" NGI Publication no.154 Houston, Texas, USA, OTC 11023
Eide, O, Andersen, KH, Lunne, T, (1981). "Observed Behavior of Waters, LB, Mueler, CV, Hellen, PC, Hurst, GL (2007). "Design and
Concrete Gravity Platforms installed in the North Sea 1973-1978" Construction of Gravity Based Structure and Modularized LNG tanks
Applied Ocean Research Vol.3, No.3, 134-144. for the Adriatic LNG Terminal" ExxonMobil Development Company
Emerson, M, Foray, P, Puech, A, Palix, E, (2008) "A global model for Paper PS6-7
accurately interpreting CPT data in sands from shallow to greater Whitehouse RJS, Sutherland J, Harris, JM, (2011). "Evaluating scour at
depth" Proc 3rd International Conference of Site Characterization marine gravity foundations" Maritime Engineering, Volume 164, Issue
(ISC’3), Taipei, Taiwan, 687-694. MA4, December 2011, 143-157
779