Closed Cell NBR Insulation Bo eu eis for the HVAC&R IndustrySUPERLON recognized as one of most trusted insulation brands around the world. The SUPERLON distributed to more than 70 countries worldwide. SUPERLON MALAYSIA MIDDLE EAST EUROPE AMERICAS ASIA Bahrain Austria Brazil Malaysia (HQ) Iran Cyprus Canada Brunei Iraq Denmark Chile Cambodia Israel Germany Colombia Indonesia Jordan Goes Costa Rica Laos Kuwait al : Malta Dominican Republic hyanmar Oman Norway El Salvador ilippines Lebanon Bee Eo Singapore Qatar ‘ortugal clea Thailand Saudi Arabia Spain Cai Vietnam Syria Sweden Honduras UAE Switzerland Jamaica EAST ASIA Turkey Mexico China United Kingdom Peru Hong Kong AFRICA Puerto Rico S. Korea Aig OCEANIA Panama Japan Egypt ‘Australia United States Taiwan Ethiopia New Zealand Venezuela ‘enya , SOUTH ASIA Mauritius ee Banglades Nigeria India Rwenda Maldives: ‘South Africa Nepal Tanzania Pakistan Uganda Sri Lanka Page laAbout Superlon Incorporated in Malaysia in 1992, Superlon Worldwide has accumuleted more than 25 years of manufacturing experience in nitrile butadiene rubber (NBR) foam. Our utmost priority is to assure consistent excellence of our insulation materials and provide a service that is second tonone. We pride ourselves in presenting our customers with quality products together with prompt and reliable services. Superlon worldwide is the preferred NBR insulation manufacturer for the HVAC and R incustry in Malaysia. Over the years, we have gained a wide array of experienced business partners, and formed various valuable collaborations and distribution networks allowing usto be the market leader.Superion insulation materials are engineered with the highest standard. Our closed cell characteristic is the key component to an effective insulator by providing a barrier between the pipe’s surface and atmospheric conditions. Y Low thermal conductivity and high moisture resistanc Superion’s insulation materials are produced with a high percentage of close¢ cells. Y Superior fire performance: Superion's insulation materials are available in Class 1, Class 0 and FM Approved. In addition, Superion insulation materizls have a high oxygen index. Y Continuous commitment to provide the best: Superion invests in R&D and are striving to further enhance its formulation to provide the best insulation solution. ¥ Fast and easyinstallation: Superion insulation materials are very flexible allowing installers to fabricate, cut to specific shapes, sizes and fittings for fast and efficient installations. Y — Lowallengen: Unlike other types of insuletion products, Super‘on insulation materials are dust and fiber free which do not present any health related hazards. ¥ Eco Friendly: Zero Ozone Depleting Potential (ODP), zero Global Warming Potential (GWP) and low Volatile Organic Compounds (VOC). Y Aesthetically pleasing: Although Superlon’s insulation materials are mainly black in color, the surface of the skin is smooth presenting a respectable finish on any given job type. Color products are also available. lon insulation materials willSuperion insulation does not contain any dusts and fibres. Dust and fibres entering air ducts may cause discomfort when breathed and can sometimes be harmful to health. Furthermore, Superlon insulation is produced with low volatile organic compounds (VOCs) which are crucial as good ventilation and insulation systems can reduce the incidences from indoor air pollutants. Superlon’s insulation products als» does not contain any formaldehyde, and does not contrisute to a buildings overall formaldehyde level. Formaldehyde is a known human carcinogen, itis essential to keep formaldehyde levels éown. Eco Friendly No Mould Growth Superlon’s insulation’s manufacturing process is The inherent closed cell structure and high water produced without CFCs and HCFCs. Furthermore, it vapour permeability inhibits mould growth. With does not contrisute to global warming and has no-no vapour barrier jacketing needed, Superion’s ozone depleting potential. smooth skin surface does not trap dust. Closed Cell Structure Closed cell structure along with a lower density prevents thermal bridging and — minimises heat gains/losses. Low Water Absorption Low water absorption of < 0.2% ensures long term thermal conductivity stability so that it can continue to conserve energy and prevent surface condensation. Low Thermal Conductivity Superlon is the best energy saving choice with a low thermal conductivity of A 20° Cs 0.034 W/m-K. Low Water Vapour Permeability Unlike other products in the market, Superlon does not need a vapour barrier such as a silver jacketing as the product itself has very low water permeability and a moisture resistance factor of 1 2 12,000. Page |4Superlon Class 1 & Class 0 Superion Class 1 and Class 0 is an elastomeric nitrile foamed insulation engineered and designed spec fically to control condensation. Its main uses are for an insulating pipework particularly for air conditioning ducting, chilled water lines and refrigerated pipes. Each insulation in tube or sheet form is made with closed cells that can properly insulate against heat loss and heat gain in many differing environments. With low k-value, water absorption and high moisture resistance, Superlon insulation ensures proper control of condensation in conjunction with reduced energy costs. While thermal ccnductivity and water resistance have always been the key elements in determining the functionality and effectiveness of insulation, fire resistance has increasingly gained importance for its role in preventing flame spread. Superion’s spread of flames is rated Class 1 (BS 476 part 7) for standard insulation tubes and sheets. Superlon’s Class 0 (BS 476 part 6) is a higher standard of fire resistance with fire propagation rated a total index (I) < 12 and sub-index (i) of <6, Furthermore, both Class 1 and Class 0 insulaticn does not drip and self -extinguishes upon removal of flames. Its flexible black and aesthetically pleasing surface makes installation simple quick and easy. Superlon FM Approved FM Approvals” Member of the FM Global Group Factory Mutual (FM) Approved, it is @ third party independent testing arm of a mutual insurance company for the purpose to ins.re a building or property exclusively. FM Approvals uses scientific research and rigorously tested using real world tests such as the pipe chase test and room tests. It is one of the highest and most stringent standard and ensures all apprcved products pass the aggressive level of FM performance, efficiency and quality requirement of safety and property loss prevention, All Superlon insulation materials does not drip, does not contribute to flame spread and the product self-2xtinguishes unlike other foam plastic insulation which could have devastating flame spread. ‘At Superlon, we ensure all products are manufactured at its top of the line standard. Page |SInsulation Specification List Nitrile Foamed Rubber Closed Cell 40kg/m? -70ka/m? 50°C to 105°C (85°C for flat surfaces) Class 1 8S 476 Part? Fire Performance Class 0 BSA75 Part 6) Fire Propagation Total Index (I <12 Subindex(i) <6 FM Approved Pipes up to 2' (Simm) thickness Fag24 Sheets up to 2" (51mm) thickness “Multiple layers up to 4” (102mm) thickness Flame Spread index/Smoke 25/50 ASTM E84 Developed index wise Reaction Fre \-0 Self xtngushing, Does not rp skeot. Ovgen index 233% xs mea62 Thermal Conductivity CEs css Wink 0032 <0034<00%6 ASTM CI77 ‘Water Vapour Permeability $0.89 x 10"™*kg/Pa.m.s ASTM E96 Water Absorption by Volume 1 > 12,000 asm c208 02% Tensile Strength 2 200 koa ast paz Dimensional Stabilky 7% at 93°C (200) and 305°C (20°F) ASTM C534 Compression set 6.00% xs meae2 Octave Frequency 152 Acoust Perormanca sore Eo ee aoe ASTM C423 2000 He {000 He NRC Crone Resistance Good ast gis5 Corrosion Resistance No corrosion Dus & lore Fee, CFC Free, Zero 00P & GWP Certified by SSBC (Singapore) and DCL (Dubai) Green Label Complant Formaldehyde Free ast psii6 aoa et Low Volatile Organic Compounds (VOCs) JISA 1901, Low Smoke Toxicity Pein RoHS Compliant Rotts No Fungal Growth ee Neglbe Bacterial Growth a Sees Ce ee eadProducts Range Aluminium Rolls & Sheets When applications and installation areas require an aesthetically pleasing feel or to protect the insulation from unnecessary impact, aluminium sheets would be the recommended choice. Most commonly used in open ceiling ducting lines and also chiller systems. UV resistant aluminium jacketing is available upon request should the application is under harsh and extreme UV conditions. HD Tubing And Roll Sheets Superlon material isa higher density alternative for ‘the regular line of Superlon insulation materials. It is harder, stronger and tougher with a higher tensile strength than other equivalent materials i ‘the market. Superlon material is highly durable with a shore C hardness of greater than 10 and density greater than 70ke/m?, Furthermore, like all other Superion products, every piece of Superion material is engineered, produced and controlled with stringent procedures to ensure quality and effectiveness. Adhesive Rolls & Sheets For your installatior convenience adhesive backing with release paper is available. Adhesive sheets offer the ease of installation with the performance of _ specifically formulated adhesive lamination without the ‘mess and hassle glue saving you both time and money.Accessories FOAM / GASKET TAPE Our foam and gasket tapes can be used in a wide array of applications Foam vibration dampening to cushioning to reduce impact. It is most commonly used for joining areas where glue was used for adhesion of our insulation materials. Packing Size 3mm x 48mm x 3Oft: 24 roll / etn Smmm x 15mm x 10m: 72 roll / ctn PAINT ‘Available in 5 liter tins. Black in color, the paint is best used for prolonging the lifespan of the insulation under normal atmospheric conditions. Should intense heat and continuous harsh UV conditions be present in the application area, we recommended the use of UV resistant jacketing such as UV resistant aluminum. (Available upon request) Packing Size S litre :4 cans / carton 1 Litre: 12 cans / carton GLUE Available in 1 liter tins and 3.36 liter tins. The glue is specifically formulated for the best adhesion for our rutber foam. It is best used for joining sheets and tubes together. For enhanced performance, please apply foam tape on to joining area when glue dries. Packing Size litre :15 cans /ctn 3.36 Litre : 6 cans / ctnSizes & Packing Quantities Insulation Pipes (Pieces per carton box) Internal coats — 0» 8 156 110 —S 090 oo 3 6 rs 0° 8 3 $ ye 086 3 6 7/8" 22, 90 64 43, 9 6 t FA a er) 3 6 1s n 36 3 § aya" a2 56 42 30 9 4 pe 8 e330 3 4 11/2" 38 42 4 2 8 4 15s" a2 30s 3 4 17/8" 48 2B 20 6 4 ‘a 1 2 6 4 za | a6 a 6 ‘ aes] n= 6 4 aye ow 6 3 a | ss 6 3 25 er BB 8 6 3 27/8" 3 = is a3 9 4 3 z 36 Boo 4 3 ae | 8 MM ic |e ‘ 3 31) [ofa 4 3 ° 2 «| 2 | 6 3 2 41/8" 105 14 2 6 3 2 i 3 2 41/2" ate 14 2 6 3 2 Fs 2 os | 6 3 2 sas" 130 10 8 6 7 i a 3 su 10 8s : ao a 3 ox 159 soa = ew co —_a Insulation Rolls a «< — Mieke See | Pesper a Metres ere rt Mees aren eS mast oy ums Ye § ewnytatanae we inno oe tara woe tao we ena tatanae tase at cee ea tase tao ew tae tases | ae co) ea dasa tno io aye ene atanae asus [a ae iano 7 Seren ee oe ee rye eye pretest eSUPERLON PIPE SIZE MATCHING GUIDE Sr peste er a a cg Tubing Water andGas _Air-Cond and Internal Derr Pea) raat OVA Eat CreLTy ‘ASTM B08 ASTM B280 Nominal Nominal Actual | Nominal Actual | Nominal Actual | Nominal Sie Siz2_—OD Go |G |g |e Size Size Size Size oN Inch mm__| inch mm __| inch mm Inch va" 6.35 3/a” | 10 yar 9.52 | 3/8" 9.52 7a 3s" a7 | 2" 127 s/s” | 16 ote a5 91s | sete 2159 3/4” | 19 3s" 73 | 5/8” 19. | 3/4" 19d 78" | 22 45 yo" a | yo" ans | aya" 22.2_-| 7/8" 22.2 v | 25 11/8"| 28 20 3a" 26.7 | 3/4" 26.9 v 286 | 11/8" 286 14a") 32 13/8"| 35 25 i 334 337 | 11a" 349 | 13/8" 349 11/2"| 38 15/8’) 42 320 1a" aa.2 | 14a" aa | ay" 423 | 1s/e” 41.3 17/8" | 48 4011/2" 483 | 11/2" 48.4 2] st 21/8") 54 2 sa | 218" 54 24a") 57 23/8"| 60 50 a 60.3 2" 605 212") 64 25/8"| 67 2172" 66.7 | 25/8" 66.7 27/8") 73 (Ge ra d/2m mes) x | 76 eS) 31/8") 79 a 794 | 31/8" 794 31/2") 89 80 Ba 88.9 mae eo. Ga 9031/2" 1016 41/8" | 105 a 1048 | 41/8" 1048 41/a"| 108 4ij2"|114| 100 a AT | a AS) eS 43/2" 127 51/8"| 130 s” 130.2 51/4") 133 5a/2"|a408| 125 Sa ae) 140.4 @ | 61/4") 159 | Note: eee ee oe tee et eee en ee ee age rere ort eerComprehensive Thickness Guide for Condensation Control Recommended Thickness (mm) for Superion Insulation Materials [Relative Humility 75% | 80% | 85% | 90% | 75% | 80% | 85% | 90%| 75% | 80% | 85% | 90% | 75% | 80% | 85% | 90% LineTemp: +20°C [1 (25mm) Pipe OD. CO 2" (Simm) Pipe OD 10 [40] 10} 13] 10 | 10] 13] 25 10) 13 | 19 | a2] 13 | 19 | 25 | 38 3° (76mm) Pipe OD 40 | 10 | 10 | 13 | 10 | 40 | 13 | 25 | 10 | 43 | 19 | 32 | 13 | 49 | 25 | 51 ja" (j02mm) Pipe OD__| 10 | 40 | 10 | 43. | 10 | 40] 13 | 25] 10 | 43 | 19 [32] 13 | 49 | 25 | st Is" (127mm) Pipe OD__| 10-| 40 | 10-| 43. | 10 | 40 | 13 | 251 101 13 | 19 | 38] 13 | 49 | 25 | 54 16" (152mm) Pipe oD__| 10 | 40 | 10 | 43. | 10 | 40] 13 | 25] 101 13 | 19 | 38 | 13 | 49 | 32 | 54 [a (203mm) Pipe OD | 10 | 40 | 10| 43] 10] 40] 13 | 25] 10] 13 | 19 | 38] 13 | 49 | 32 | 64 10" (254mm)PipeOD | 10_| 10 | 10 [13 | 40 | 10] 43 | 25 | 10 | 43 | 19 | 98 | 43 [49 | 32 [51 12"(305mm)PipeOD | 10 | 10 | 10 [13] 10 | 10] 13 | 25] 10] 13 | 19 | 98] 13 | 19 | 32 | st LineTemp: +15°C rT (25mm) Pipe OD. To] 10 [as] eo] 3 [TS] sz [AS] to [a] a2 [AS 9 Paw se 2" (51mm) Pipe OD. 40| 10 [43 | 25 [10 | 13 [19] 32 [43 [19 [25 [38 | 49 [19 | 32 [51 [3° (Témm) Pipe OD 40| 10 [43 [25 [10 [43 [19 | 32 [43 | 19 [25 [51 [19 | 25 [32 [51 ja" (j02mm)Pipe OD | 40_| 10 [43 | 26 | 10] 13 | 19] 38 | 43. | 19 | 25 | 51 | 19 | 25 | 32 | 54 Is" (727mm) Pipe OD | 10-| 10 13-| 25 | 10] 13 | 25] 38 | 13| 19 | 32| 51] 19] 25 | 32 | 51 [e" (152mm) Pipe 0 [40] 10 | 19 | 25 | 10 | 13 | 25 | 36 | 43 | 19 | 32] 51 | 19 | 25 | 32 | 64, [3 (203mm) Pipe oD__|-40| 10 | 49 | 25 | 10 | 19 | 25 | 38 | 43 | 19 | 32 [51 | 19 | 25 | 38 | 64, 10" (254mm) Pipe OD_| 10 | 10 | 19 | 32 | 40 | 19 | 25] 38 | 13] 19 | 32] 51] 19] 25 | 38 | 64 i2*(305mm)PipeoD | 40 | 10 | 19 | 32 | 40 | 19 | 25 | 38 | 131 19 | 321 61 | 19 | 25 | 38 | 64 LineTemp: +10°C rT (25mm) Pipe OD. TO [as] 9 [a2] 13 [Ao] 25 [se] 3 te] 25 [oe | to [28 | 32 oe [2* (Simm) Pipe OD 40 [43 [19 [32 [13 [49 | 25 [38 | 19 [25 [32 [51 19 [25 | 32 [54 3" (7émm) Pipe OD 40 |13 [25 | 38 [13 [19 [25 | st | 19 [25 | 32 [51 | 19 [25 | 38 | 64, 1a" (702mm) Pipe OD__| 10 | 19 | 25 | 38 | 13 | 191 25 | si | 19 | 25 | 32 [51 | 19 | 32 | 38 | 64, iS" (127mm) Pipe oD | 10 | 19 | 25 | 38 | 13 | 19 | 32 | st | 19 | 25 | 32 | 64 | 25 | 32 | 38 | 64, 1S" (152mm) Pipe oD__| 10 | 19 | 25 | 38 | 19 | 49 | 32 | st | 49 | 25 | 32 [64 | 25 | 32 | 38 | 64, [e"(203mm) Pipe oD | 10 | 19 | 25 | 3a] 19 | 19] 32 | st | 19 | 25 | 38 | 64 | 25 | a2 | 51 | 76 10 (254mm)PipeOD | 10 | 19 | 25 | 51] 19 | 19 | 32 | 51| 19 | 25 | 38 | 64 | 25 | 32 | 51 | 76 Fi2"(g05mm)PipeoD | 10 | 19 | 25 [51] 19 | 19 | 32 | 51 | 19 | 25 | 38 | 64 | 25 | a2 | 51 | 76 Line Temp: +5°C. rT" (25mm) Pipe OD a3] 19 [2s] 36 [ao] 18 [oe] st |e] 25 Poe ot |e] 25 aa] ot 2" (Simm) Pipe OD. 43 | 19 [25 | 51 | 19 | 19 [32 | 51 | 49 | 25 | 32 | 51 | 25 | 32 | 38 | 64, '3" (Témm) Pipe OD 43 | 19 |-32 | 51 | 19 | 25 [321 51 | 49 | 25 | 38 | 64 | 25 | 32 | 38 | 64, fa" ({02mm)Pipe OD | 49] 19 | 32 | 51] 19 | 25 | 32 | 6s | 25 | 32 | 38 | 64 | 25 | 32 | 51 | 76. 5*(i27mm)Pipe OD | 49 | 19 | 92 | 51 | 49 | 25 | 38. 64 | 25 | 32 | 38 | 64 | 25 | 32 | 61 | 76 [6 (152mm) Pipe OD _[49 | 19 [32 | 51 | 19 | 25 | 38 | 64 | 25 | 32 | 51 | 64 | 25 | 32 | 51 | 76. [a (203mm) Pipe 0 | 49 | 25 | 32 | $1 | 19 | 25 | 38 | 6 | 25 | 32 | 51 | 76 | 25 | 32 | 51 | 76. [10° (254mm) Pipe OD | 49] 25 |-32 | 51 | 10] 25 | 38 | 64 | 25 | 32 | 51] 76 | 25 | 32 | 51 | 102, ri2"(305mm) Pipe oD | 19 | 25 | 32 | 64 | 49 | 25 | 38 | 64 | 25 | 32 | 51 | 76 | 25 | 38 | St | 102, Line Temp: 0°C rT (25mm) Pipe OD. io [4a] 32 [Sa] 19 [25] 32 [on] 19 [as | 32 [or] 25 [aa] 38 [oe 2" (51mm) Pipe OD. 49 | 25 |-32 | 51 19 | 25 | 38 | 64 | 25 [32 | 38 [64 | 25 [32 | 51 | 64, mm) Pipe OD. 19 [25 | 32 [51 | 25 | 32 [38 [64 [25 [32 [51 | 64 [25 | 32 [51 | 76 1a" (j02mm) Pipe OD__| 19 | 25 | 38 | 64 | 25 | 32 | 38 | 64 | 25 | 32 | 51 | 76 | 32 | 98 | 51 | 76. Is" (127mm) Pipe OD__| 19 | 25 |-38 | 64 | 25 | 32 | 51 | 64 | 25 | 32 | 51 | 76 | 32 | 38 | 51 | 402 [6 (152mm) Pipe oD__| 19 | 25 | 38 | 64 | 25 | 32 | 51 | 76 25 | 32 | 51 | 76 | 32 | 98 | 51 | 102 [e"(203mm) Pipe oD | 19 | 25 | 38 | 64 | 25 | 32 | 51 | 76 | 25 | 38 | 51 | 76] 32 | 38 | 64 | 102 [10° (254mm)PipeOD | 19 | 25 | 38 | 64 | 25 | 32 | 51 | v6 | 25 | 38 | 51 | 102) 32 | 38 | 64 | 102, for (eosmmypeoo E15 39-136 bes 2st 176 125 138 151 [102132 138 | 64 1102) [A Superoncondensatcn prevention sour utmost prot. As ase to prevent condensaton,calclated gues are based on dew pint temperature adding 4OS'C witha externa sifae ceffcent of 9 W/M2-K. Thicknesies shouldbe calculated thers any use of sketng such aluminium a the eternal surface coefficient willbe changed Note: Recommended ticknesses are to be used as a guide. Results are obtained unde teal eonatons. Supetlon does nt guarantee it wil be prevent condensation. Other factors uch 25 proper installations crucial in condensation prevention, Calculations are based on condensaton prevention only and does nota into account heat{cld) loss. Please consult with our technical staf fr more precise cautions or the stalatonemronment fers. In