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10 1021@ie0107643
We studied the kinetic and chemical equilibrium of the transesterification of methyl acetate
with n-butanol in a batch stirred-tank reactor with a polymeric acid resin as a catalyst. The
aim of this work was to determine whether reactive and extractive distillation is a promising
alternative for managing a byproduct from the poly(vinyl alcohol) process. The experiments were
performed in concentration and temperature ranges similar to those predicted for operation.
The entrainer (o-xylene) was observed to have no influence on the kinetics. Internal and external
mass-transfer resistances were found to be negligible under the operating conditions considered.
The experimental results were best described (average error of 2%) by a pseudohomogeneous
model with a first-order dependency on the reactants. The influence of the temperature was
modeled with the Arrhenius equation. The forward and reverse kinetic constants were consistent
with the chemical equilibrium values.
Estimation of Physical Properties. The activity Figure 2. Nonreactive RCM for the MeAc + BuOH + BuAc +
coefficients were estimated by NRTL,16 with tempera- MeOH system at 101.3 kPa.
ture-dependent interaction parameters (eqs 1 and 2).
Vapor-phase nonidealities were calculated using Hay-
den and O’Connell’s method.17 Any other parameter
used was retrieved from the Aspen PLUS Database.18
No VLE data was found in the literature for the key
systems (except MeAc + BuOH), and T-x-y measure-
ments were performed.19,20 The parameters are shown
in Tables 1 and 2.
bij
τij ) aij + (2)
T
where Gij, Rij, τij, aij, and bij are the interaction param-
eters in the NRTL model. We found experimental Figure 3. Influence of o-xylene on the vapor-liquid equilibrium
evidence of pseudoazeotrope behavior for the methanol of the MeOH + MeAc system 101.3 kPa. x/i ) xi/∑jxj, i, j ) MeOH,
+ o-xylene system at high methanol composition (not MeAc (∑jx/i ) 1).
predicted by UNIFAC). This aspect is addressed in more
detail in part II of this paper.12 erable influence on the process performance.23 The huge
Residue Curve Map Analysis. Residue curve maps number of possible solvents has led to some previous
(RCMs) have been successfully applied to complex selections being made on the basis of heuristics.2,24
nonideal separation systems and provide valuable in- The most commonly accepted parameter for solvent
sights and design assistance for a variety of separation selection is selectivity.25 The higher the selectivity, the
processes. RCMs are based solely on the system’s better the solvent. Different entrainers are compared
physical properties: vapor-liquid equilibrium, liquid- by considering the situation at infinite dilution, as
liquid equilibrium, and solubility data. The number and stated in eq 3
type of singular points is unknown a priori. The tem-
∞
perature always increases along a residue curve line, ∞
γi,S
and the singular points are either nodes (stable or Sij,S ) ∞
(3)
unstable) or saddles. The role of the singular points can γj,S
be assigned using Doherty and Perkins’ rules,21 and the
topology for the whole composition space can be stated. Experimental work using headspace gas chromatogra-
This makes RCM a promising technique in the early phy was done for alcohol + acetate + entrainer sys-
phase of development of any project. Aspen SPLIT22 was tems.26 The S∞m,S criterion is useful for clustering the
used to compute the RCM. solvents into different groups, but a definitive selection
An accurate analysis of the quaternary nonreactive criterion cannot be stated. The experimental results
RCM diagram (Figure 2) reveals that there are two show that the best entrainers are alkylbenzenes and
distillation regions. The MeOH + MeAc azeotrope acts alkanes. Also, the importance of peripheral properties
as an unstable node, and BuAc and BuOH are both (e.g., safety, cost, density), that is, properties that are
stable nodes, whereas MeOH and the BuOH + BuAc of interest when selecting a solvent but that often do
azeotrope are both saddles. Any of the four feasible not directly affect the separation, was discussed. When
distillation sequences detected lead to the desired all of these considerations and parameters had been
separation. These two aspects show that it is advisable weighed, o-xylene was selected as the best alternative.
to use either a boundary-crossing strategy or an en- Figure 3 shows the MeOH + MeAc + o-xylene pseudo-
trainer to separate the products. binary diagram. This diagram was used to compute the
Extractive Distillation. Solvent selection is the key minimum entrainer concentration required to break the
factor in RED, as the entrainer objective is to break the binary azeotrope. Moreover, an analysis of the space
azeotropes and the solvent recovery system has consid- composition of the five-component system residue curve
6666 Ind. Eng. Chem. Res., Vol. 41, No. 26, 2002
Figure 4. Influence of the amount of catalyst on the BuAc rate Figure 6. Impact of the catalyst particle size diameter on the
of formation. BuAc rate of formation.
[]
mized. Neither the chemical equilibrium nor the kinetic fi νi
results shows dispersion depending on the initial com-
position.
Ka ) ∏γiν ∏xiν ∏ f o
i i
) KγKxKf (4)
i
External and Internal Mass Transfer Effects.
The reactants and products must be transported through- Therefore, the equilibrium constant can be expressed
out the catalyst pores and inside the gel beads where as the product of the activity coefficient constant (Kγ),
95% of the acid sites are located.27 Diffusion phenomena, the liquid molar fraction constant (Kx), and the fugacity
therefore, can have an enormous effect on the results. constant (Kf). Although the entrainer has a significant
The reactions are slightly endothermic, and the catalyst effect on the activity coefficients and equilibrium tem-
particles can be considered to be essentially isothermal. peratures, its influence on the activity coefficient con-
The heat of mixing was also not found to have any stant is negligible (Table 3). As expected, the Kf varia-
influence. tion was insignificant, but it was still taken into
Three full sets of experiments were carried out with consideration in the calculations.
different amounts of catalyst (Figure 4), different agita- The chemical equilibrium constant under standard
tion velocities (Figure 5) and different sieved fractions conditions can be derived from the Gibbs free energy,
of the catalyst (Figure 6). All experiments were per- yielding the equation
formed at 80 °C and 10 bar. Figure 5 shows a minor
influence of the stirring speed, but the discrepancy is ∆So ∆Ho 1
ln Ka ) - (5)
in the range of the error of this technique. Figure 6 R R T
shows that, for high o-xylene concentrations (thus, low
conversion), no diffusion problems were found. The main Equation 5 is valid assuming that the heat of reaction
conclusion is that the external and/or internal mass- is constant over the temperature range (experiments
Ind. Eng. Chem. Res., Vol. 41, No. 26, 2002 6667
Table 3. Activity Coefficient Equilibrium Constant at Table 4. Experimental Runs for the Kinetic
Different Temperatures at 10 atm Experimentsa
MeAc BuOH BuAc MeOH o-xylene set catalyst (g) T (°C) initial mixture
xeq (mol) 0.1320 0.1976 0.0461 0.3698 0.2545 1b 0.451 90 reagent-rich
γeq 1.3156 1.1641 1.2959 1.4387 1.9687 2 1.428 90 product-rich
kγ 1.2174 3b 2.048 90 MM80
Teq (K) 338.15 4 1.349 80 reagent-rich
xeq (mol) 0.1682 0.1428 0.0637 0.2049 0.4204 5 2.003 80 product-rich
γeq 1.1702 1.5234 1.0424 2.1177 1.3892 6b 2.028 80 MM80
kγ 1.2382 7b 2.323 80 MM80
Teq (K) 323.15 8b 0.451 70 reagent-rich
xeq (mol) 0.0896 0.0884 0.0532 0.1096 0.6592 9 2.136 70 product-rich
γeq 1.2555 2.0367 1.0354 3.1378 1.1224 10b 3.542 70 MM80
kγ 1.2705 11b 0.541 60 reagent-rich
Teq (K) 353.15 12 1.555 60 product-rich
xeq (mol) 0.2792 0.1716 0.1368 0.2954 0.1169 13b 2.026 60 MM80
γeq 1.1891 1.2191 1.2101 1.4614 1.9686 a Conditions: 10 bar, 1000 rpm, and commercial catalyst.
kγ 1.2198 b
Teq (K) 363.15 Triplicate experiment.
were performed every 5 °C between 50 and 90 °C). using this amount as the basis. The SPSS software
Analyses with liquid temperature-dependent heat ca- package capabilities29 were used to carry out the regres-
pacities were performed (the parameters were retrieved sions.
from the Aspen PLUS database). Using temperature- The tools and regression techniques used (generalized
dependent heat capacities or constant heat capacities, reduced gradient) were not able to simultaneously fit
the model predictions fit the data very well (r2 ) 0.9968 all of the parameters of the Langmuir-Hinselwood-
and r2 ) 0.9993, respectively), because the heat capaci- Hougen-Watson (LHHW) equation, no matter which
ties of the reactants and products are almost constant. adsorption mechanism was selected.28 Different sets of
∆Ho values (10 510 ( 141 and 11 570 ( 149 J‚mol-1, absorption k values with different orders of magnitude
respectively) and ∆So values (29.25 ( 0.49 and 31.22 ( exhibit approximately the same error. This situation can
0.51 J‚mol-1, respectively) were coincident, and the be partially justified for coupling effects in the different
simpler expression was preferred. Figure 7 shows the adsorption terms.
Ka dependence on temperature. For example, the theo- The pseudohomogeneous model with a second-order
retical standard heat of reaction is 4800 J‚mol-1,18 about expression (eq 6) was in good agreement with the
the same order of magnitude as the experimental value, experimental data. The power-law model did not sig-
although the experimental error associated with this nificantly improve the predictive capabilities, as the
technique can have values around 1 kJ‚mol-1. upgrade does not justify the need for four additional
Equilibrium conversion starting from different feed parameters. Some authors3,4,6,14,27 have already drawn
ratios was completed. An iterative method that com- similar conclusions for the hydrolysis, esterification, and
puted calculations with Aspen PLUS in the inner loop transesterification of alcohols and acetates. We assumed
(activity and fugacity coefficients) was used, while an Arrhenius-type temperature dependence for both the
concentration calculations were performed in the outer direct and reverse constants.
loop. The equilibrium conversion for the MeOH + MeAc
azeotrope and stoichiometric BuOH ranged between 31 r ) kcMeAccBuOH - k′cBuAccMeOH (6)
and 36% over the temperature range studied. These
results confirms that RED can be used to circumvent Experimental profiles were obtained (Table 4) for each
the chemical equilibrium constraint. experiment. For the sake of illustration, Figure 8 shows
Kinetic Experiments. We evaluated the effects of the runs at 80 °C with experiments in which both
the temperature, the reagent concentration, and the forward and reverse reactions prevail. At 50 °C, because
entrainer on the reaction rate (Table 4). Figure 4 shows of the small absolute value of the reaction rate, slight
that the reaction rate is proportional to the amount of deviations lead to high relative errors, and therefore,
catalyst and that the reaction rate can be affected by these data sets were not used. Figure 9 shows the direct
6668 Ind. Eng. Chem. Res., Vol. 41, No. 26, 2002
Acknowledgment
Figure 9. Fit of forward and reverse kinetic constants at 90 °C The authors thank DGICYT and CIRIT for providing
for the transesterification of MeAc with BuOH. the necessary facilities and A. Destro (UTN, Panama)
Table 5. Temperature Dependence of the Forward and and R. Peis (UTM, Germany) for carrying out some of
Reverse Kinetic Constants the experiments. Some of the authors (L.J. and A.G.)
gratefully acknowledge the financial support from Fun-
T k k′
(°C) (L‚mol-1‚min-1‚gcat-1) (L‚mol-1‚min-1‚gcat-1) dación Caja de Madrid.
60 1.044 × 10-3 ( 4.55 × 10-6 1.145 × 10-3 ( 2.49 × 10-5
70 2.283 × 10-3 ( 1.59 × 10-4 2.457 × 10-3 ( 2.74 × 10-5 Notation
80 4.563 × 10-3 ( 6.98 × 10-5 5.040 × 10-3 ( 3.13 × 10-5
aij ) interaction parameter in the NRTL model
90 8.989 × 10-4 ( 6.58 × 10-5 1.001 × 10-2 ( 1.30 × 10-4
Ai ) preexponential factor, L‚mol‚min‚gcat-1
Table 6. Arrhenius Constants for the Forward and bij ) interaction parameter in the NRTL model, K-1
Reverse Reactions ci ) molar concentration, mol‚L-1
A (L‚mol-1‚min-1‚gcat-1) Ea (kJ‚mol-1) Ea ) activation energy, kJ‚mol-1
F ) Fisher distribution value (significance ) 95%)
k 2.018 × 108 ( 2.1 × 107 71.96 ( 2.7
fi ) fugacity, Pa
k′ 2.839 × 108 ( 4.6 × 107 72.67 ( 0.46
Gij ) interaction parameter in the NRTL model
Table 7. Error in the Estimation of the ∆G ) Gibbs free energy of formation, J‚mol-1
Transesterification Reaction Rate ∆H ) enthalpy, J‚mol-1
Ka ) chemical equilibrium constant
T (°C) ∆r (%) ∆rmax (%)
MM20 ) byproduct from the poly(vinyl alcohol) process
60 1.13 2.45 MM80 ) azeotropic mixture of MeOH + MeAc from the
70 2.31 3.92 poly(vinyl alcohol) process
80 2.43 5.63
90 1.37 3.51
r ) reaction rate, mol‚L-1‚min-1‚gcat-1
RCM ) residue curve map
RED ) reactive and extractive distillation
and reverse kinetic fitting for the set of experiments
rpm ) revolutions per minute
conducted at 90 °C.
Si ) selectivity
The regressed kinetic parameters for the pseudohomo- ∆S ) entropy, J‚mol-1‚K-1
geneous model (eq 6) and the dependence of this T ) temperature, K or °C
parameter on temperature are shown in Table 5. These xi, yi ) liquid/vapor phase molar fractions
values follow the Arrhenius model, and the results are
x/i , y/i ) liquid/vapor phase pseudobinary molar fractions
provided in Table 6. It is noteworthy that, although the
forward and reverse reactions had similar coefficients Greek Symbols
of determination (over 0.99 in both cases), the Fisher
Rij ) interaction parameter in the NRTL model
distribution values (F) were significantly different (13 517
γi ) liquid-phase activity coefficient
and 45 331, respectively). The F value is an indicator τij ) temperature-dependent interaction parameter in the
that considers the variance taken into account by the NRTL model
model and the number of parameters: high F values νi ) stoichiometric coefficient
indicate better models.29 This factor and the inherent
problem of regressing logarithmic values lead to high Subscripts and Superscripts
relative errors in some parameter estimates (see Table i, j ) ith and jth components, respectively
7). The values for the equilibrium constant and the m ) multicomponent
kinetic parameters are similar to those found for the o ) standard state/conditions
transesterification of MeAc with ethanol.30 S ) in the presence of solvent
∞ ) infinite dilution
Conclusions s ) mean value
′ ) reverse reaction
Reaction kinetics, chemical equilibrium, and mass- * ) pseudobinary basis
transfer issues have been evaluated for the transesteri-
fication of MeAc with BuOH, where the yield is strongly
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