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Abstract-The catalytic dehydrogenation of ethanol into acetaldehyde was studied in a flow apparatus
in the temperature range 225285°C at pressures varying between 1 and 10 atm and W/FAO values
ranging from 0.2 to 1.6 g.hr/mole. By the method of initial rates the rate-controlling mechanism was
found to be the surface reaction on dual sites, without dissociation. The adsorption- and kinetic
coefficients were determined by the method of least squares applied to the reaction rate equation.
Statistical tests were performed on these coefficients and the closeness of fit of the multiple regression
was also calculated. The temnerature denendencv of the rate- and adsorption coefficients was formu-
lated according to Arrhenius:
807
and G. F. FROMENT
J. FRANCKAERT~
FIG. 1.
m
! 21
I I
2
Apparatus: 1,2, feed burettes; 3, metering pump; 4, thermocouples; 5, ice-bath; 6, mV-recorder; 7, reactor;
8, reactor-mantle; 9,10, variable transformers; 11,13, manometers; 12, pressure regulating device; 14, cooler; 15, cooling
unit; 16, circulating pump; 17, sampling flask; 18, liquid air trap; 19, saturator, eventually also absorber in periods
between sampling; 20, wet test meter; 21, flowmeters for air and nitrogen.
808
Kinetic study of the dehydrogenation of ethanol
2. No ethylene was found below 300°C so that no 4. Influence of the resistance to internal transport
dehydration of ethanol took place.
Semi-quantitative calculations, based upon the
3. In all cases the effluent hydrogen had a purity of method of CHOU and HOUGEN [3], showed that the
96-99 %. influence of the resistance to internal diffusion was
The ethanol conversion based on the analysis of negligible.
the liquid sample equaled that based on the hydro- 5. Thermal cracking
gen production.
Hence ethanol was converted only by a single In the temperature range 225-285°C no thermal
reaction, namely: cracking was found to occur in a series of blank
runs.
CH,CH,OH * CH,CHO + H, (2)
6. Fouling
2. Equilibrium constant
The activity of the catalyst was found to decrease
As reaction (2) does not go to completion in the with process time. The deactivation was probably
temperature range 225-285”C, it was found neces- due to a gradual polymerization of the reaction prod-
sary to determine the values of the equilibrium con- uct acetaldehyde on the catalyst surface [4]. By re-
stant experimentally at those temperatures. Fig. 2 generation of the catalyst the carbonaceous material
shows the results. was oxidized to CO and CO,. The CO was con-
verted on CuO into COZ, which was absorbed in
3. Infuence of the resistance qf the external$lm KOH and ascarite. The amount of COZ is a
Preliminary calculations, using the method of measure of the amount of carbon deposited on the
YANG and HOUGEN [2], indicated that mass-transfer catalyst. A discussion of the formation of carbon-
effects were negligible at the space velocities used. aceous deposit and a graph showing the effect of
A set of experimental data, obtained by varying fouling upon the catalyst activity is given in [5].
the mass velocity of the feed, while maintaining It was shown that for the short process times dealt
W/F*, constant, confirmed these calculations. with in this work the fouling-effect was negligible.
-a-
, 80 190 2;oo
809
J. FRANCKAERTS
and G. F. FROMENT
FIG. 3. Conversion XAas a function of W/FAo forpl = 1 atm and “pure” feed.
Kinetic study of the dehydrogenation of ethanol
1- XA XA
‘=APAo
PA = 1.155 + XAk’t; PR = PS = 1.155 + xA Pt rAo= [l + ~,pA,lz
811
J. FRANCKAERTSand G. F. FROMENT
25
FIG. 5.
V. EVALUATION OF THE RATE- AND ADSORPTION linear regression. From (7) the values of the rate-
COEFFICIENTS and adsorption coefficients may be calculated for
each temperature investigated.
The numerical values of the rate and adsorption
According to HOUGEN and WATSON a proposed
coefficients are evaluated simultaneously by means
rate-equation is consistent and acceptable only
of the method of least squares.
when positive values are found for each of the re-
For this purpose equation (5) is transformed into
gression coefficients. However, if a mechanism is
an expression linear in the unknown coefficients,
to be rejected on the basis of a negative regression
which are combinations of the rate- and adsorption
coefficient, it is necessary that this coefficient be
coefficients :
significantly different from zero [8]. The required
y= a+bp,+Cp,+dp,+ep, (6) information about the significance of the regression
where coefficients may be obtained by some supplementary
PRPS statistical calculations.
PA-7 .
9 To establish whether a regression coefficient bj
Y= is significantly different from zero, use is made of
J( f-A 1
the t-test
b=-&+ c=&; t=bi-O
a=&; (8)
s(bJ
&3- and e= (7) From a r-distribution table [9] the probability
&=_-i) Jo P, corresponding to the calculated t value with
As the partial pressures, the reaction rate and the (n - g - 1) degrees of freedom may be found.
equilibrium-constant are known, the most probable When this probability is larger than a predetermined
values of the regression coefficients a, b, c, d and e value, the result of the test is non-significant, when
in equation (6) may be determined by multiple smaller, significant. In this work a regression co-
812
Kinetic study of the dehydrogenation of ethanol
When y’ is plotted as a function of PA,, straight It is obvious that, in order to determine the
lines are obtained whose slope is b and intercept a numerical values of KR and KS separately, results
(see Fig. 5). of experiments with “mixed” feeds, containing either
The results of the regression are given in Table 1. acetaldehyde or hydrogen, must be available.
813
J. FRANCKAERTS and G.F. FROMENT
2. Using both “pure” and “mixed”.fl?eds In this case the regression coefficient e can be deter-
(a) Data at WII;,, = 0 mined because the water contents of the feeds used
For “mixed” feeds, containing ethanol, water and differ slightly from one series to another. The co-
acetaldehyde, equa+;^* /a Lannm~n*
Cl”U\J/ “Cb”IIIGJ. efflcients of (13) are determined at each temperature
by multiple regression using the data at W/F,, =0
y”I = a + bpAo+ epwo and “pure” and “mixed” feeds. The values of the
cpRo + (13)
regression coefficients together with those of t and
where F at 225, 250 and 275°C are given in Table 3.
Table 3 indicates that the adequacy of equation
(13) is excellent although the regression coefficient
e is not significant. Even the consideration of the
225 1.29 & 0.40 1.24 f 1.18 6.43 f 417 -2.81 f 7.59
235 1.16 f 0.21 0.90 f 0.62 4.14 f 2.20 -1.38 f 3.99
2.50 1.04 * 0.20 0.62 & 0.58 2.95 & 2.06 -0.53 f 3.75
265 0.93 f 0.17 0.54 f 0.50 2.09 i 1.78 -1.16 k 3.24
275 0.76 k 0.09 0.50 f 0.25 1.82 i 0.89 -1.19 & 1.62
285 0.61 f 0.16 0.26 & 0.86 1.34 f 1.75 0.17 f 5.58
a 7.94 (HA)
225 b 260 (S.) 1.126 (H.S.)
c 3.81 (H.S.)
e 0.92 (N.S.)
a 11.62 (H.S.)
250 b 2.70 (S.) 2.247 (H.S.)
c 3.54 (S.)
e o-34 (N.S.)
a 21.90 (H.S.)
275 b 4.94 (H.S.) 4.840 (H.S.)
c 5.05 (H.S.)
e 1.81 (N.S.)
814
Kinetic study of the dehydrogenation of ethanol
results of additional experiments in which the water (b) Data at all values of W/F,,
content of the so-called “pure” feed was extended If experiments are carried out at different values
to 22.8 mole % water did not lead to significant of W/F*, with “mixed” feeds, whereby pR # ps,
values for e. The reason for this may be of physico- it is possible to calculate simultaneously k, KA, KR
chemical nature or simply because the water con- and KS. Deleting again for statistical reasons the
tent of the feed was still not varied over a sufficient term ep,, equation (5) is reduced to:
range. y = U + bp, + cp, + dJ’, (15)
Now, if a nonsignificant regression coefficient is
Taking into account all data, obtained at different
found, the corresponding variable may be deleted.
W/FAo values and with “pure” and “mixed” feeds,
This is the reason why the term ep, was omitted
the following values are found (see Table 5).
in equation (12).
It can be seen that the four coefficients are posi-
By deleting the term ep,, equation (13) is simpli-
tive for all temperatures investigated. The t test
fied to:
has shown, however, that only three of them are
J”” = U + bp,, + Cp& (14) significant and that the fourth, namely KS, is not.
The results of the regression are given in Table 4. In this case, however, the term Ksps is kept in
The t test shows that all coefficients of Table 4 are the rate-equation because it concerns a reaction
significant positive. The values for k and KA are partner.
in agreement with those of Tables 1 and 2, obtained In Fig. 6 the values of In k, In KA, In KR and In KS
with “pure” feed and resp. W/FAo = 0 and all data. from Table 5, based on all the data, are plotted as
From a plot In k, In KA and In KR as a function a function of l/T. The values of the constants in
of l/T the following Arrhenius equations are the Arrhenius-equations are calculated by means of
derived : the method of least squares:
11070 6850
In K, = ‘g - 4.13 InK,== - 9.40; In K, = RT - 7.18 (16)
815
J. FRANCKAERTSand G. F. FROMENT
IO-
__--
--
o.o-
1 r KS:
___---
ES’ -s..dso
__II-
___--- -@--
1;
__ --
q e
___---
__--
6D KA E*z. s.sso
-I
_---
U___----T-- e
+.d
3 2:o
816
Kinetic study of the dehydrogenation of ethanol
Although plausible the value of Es is subject ates the test of a great number of possible mechan-
to caution as it is derived from nonsignificant isms whereby the coefficients of the corresponding
&-values. rate equations are first calculated by the method
The closeness of fit of the derived kinetic equation of least squares and the selection of the proper
to the data may be examined by different methods, mechanism is based on the often unsufficient con-
one of which, the F test, has already been men- dition that all coefficients should be positive. In
tioned in Table 3. Other methods are: contrast to this the initial rate criterion used in
this paper leads unambiguously to the form of the
Comparison between experimental and calculated rate equation and the method of least squares is
rates used only once, namely to determine the numerical
When K,,,pw is omitted in equation (5) and the values of the unknown coefficients of the retained
values of k, KA, KR and KS calculated from the rate equation. In this way it was shown that the
Arrhenius equations (16) are substituted in this surface reaction on dual sites, without dissociation,
equation the following deviations between experi- is the rate controlling step in the dehydrogenation
mental and calculated r,-values are found (Table 6). of ethanol. Significantly positive values were found
for k, KA and KR, whatever the way the experimental
Table 6 data were combined. The positive values of KS
were shown to be nonsignificant. Negative values
Temp. (“C) Initial rate data (%) AN rate data (%) were found for K,,,. This was considered not to
225 25.1 26.8 affect the validity of the above conclusions as these
235 17.9 23.3 negative values were nonsignificant. Therefore the
250 5.6 17.3 adsorption term for water, which is not a reaction
265 15.3 16.2
215 15.4 18.7 partner, was deleted from the rate-equation (5).
285 14.9 29-l Codification of the experimental data, primarily
designed, however, in view of the initial rate ap-
mean: 15.8 21.8
proach, has shown that the effectiveness of the data
points forp, andp, is small, in spite of their number.
By way of comparison it may be noted that the
In other words : mathematically speaking, enough
mean deviation between experimental and calculated
information was available to determine KS and K,
r,-values for the codimer hydrogenation amounts
but the insufficient distribution of the ps- and
to 19.4% [6; 81, for the synthesis of ethylchloride,
p,,,-values may be responsible for the nonsignificance
investigated by THODOSand STUTZMAN,to 31.4 %
of the corresponding regression coefficients.
v11. Finally, it should be mentioned that high-speed
Comparison between experimental and calculated computers enable the application of non-linear
x,-W/F,, values regression to the problem under consideration [lo].
When the values of k, KA, and KR + KS from The experimental data obtained at the different
Table 2 are substituted into the integrated rate temperatures are then treated simultaneously and
equation and K, is again deleted, the x_.,-W/FA, the coefficients appear in (5) with their temperature
curves may be calculated. Figure 7 comprises experi- dependency. The first approximation of the co-
mental points and xA--W/FAO curves, calculated efficients fed to the computer are the values obtained
for 250°C and total pressures of 1.4 and 10 atm. by linear regression.
The same satisfactory fit is obtained at the other
temperatures investigated.
Acknowledgment-J. FRANCKAERTS is very grateful to the
VI. DISCUSSION “Nationaal Fonds Voor Wetenschappelijk Onderzoek” for
a grant of “Aspirant navorser”.
The present work clearly demonstrates the value The calculations were performed in the Digital Computing
of the initial rate approach. This approach elimin- Centre of the Rijksuniversiteit Gent.
817
J. FRANCKAERTSand G. F. FROMENT
bz
z regression coefficient = l/z/(kKa)
regression coefficient = K.&(kKA)
any regression coefficient
rAo, r’Ao
s(a, b, k, KA. .)
initial rates with resu.
feeds
_ “mire”
_ and “mixed”
mole/hr.g.cat
standard deviation of the coefficients a, 6,
c, c’ regression coefficients resp. Kn/d(kKa) k,KA..
and (KR f K.s)l/(kKa) s2 w variance of estimate
XC2 sum of squares of deviation removed by t temperature “C
regression Student’s “t’‘-distribution
d regression coefficient = Ks/d(kK_.t) i temperature “K
regression coefficient = K&(kKA) W weight of catalyst, unreduced g
; activation energy Cal/mole XA conversion of ethanol
F ratio of Fisher moles ethanol converted
zz
FAO feed rate of ethanol at the reactor inlet moles ethanol fed
mole/hr XE conversion of ethanol to ethylacetate
number of independent variables moles ethylacetate formed
i reaction rate coefficient mole/hr.g.cat =
moles ethanol fed
K equilibrium constant atm
KA, KR, . adsorption coefficients atm -l
n number of experimental points Subscripts:
P partial pressures atm A, R, S, W refer to ethanol, acetaldehyde hydrogen and
PO partial pressure at the reactor inlet atm water respectively.
REFERENCES
818