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Lab Report 4
Five Factors Controlling Suspension Stability
Timothy Mayo
CEMS 203: Powder Processing
Dr. Carty
04/20/2020
Abstract:
A study was made of the influence that particle-particle interactions, particle concentration,
particle size and distribution, particle morphology, and the rheology of the suspension medium,
have on an aqueous alumina suspension. Three stabilization techniques were used to determine
the different ways colloids interact. The electrostatic method caused suspension stability at a pH
of 4, which follows trends previously established. Through the addition of 0.4 mg/m2 of NH4-
PMAA the alumina suspension had reached peak dispersion. Two salts were added to the
suspension and yielded stability at differing concentrations. More of the first ionic salt (NaCl)
was needed to cause coagulation than the second salt (MgCl2). As each of the other four factors
were altered, the interaction between particles changed. Particle-particle interaction is dependent
Introduction:
To obtain the desired properties in ceramic powders, the five factors that control suspension
rheology must be considered. These five factors determine the most direct measure of suspension
morphology, and finally the rheology of the suspension medium, in order of importance.
effects. These techniques are only applicable for particles that are small enough to be affected by
Brownian Motion.
To keep particles from agglomerating, three methods were introduced to reduce the
effects of the van der Waals forces that are responsible for overtaking the particles. The effects
of electrostatic stabilization, electrosteric stabilization, and ionic strength were analyzed in three
separate lab experiments on a suspension with alumina powder. Electrostatic stabilization is most
commonly performed in water but can be used in other polar suspension mediums.1 This method
is created though the application of charge on the particles surface through the addition of
hydron and hydroxide ions. Changing the pH of the solution acidic causes a positive surface
potential. This potential attracts counter-ions from the surrounding solution. As the counter-ions
surround the particle, it causes a shear plane with an electrical potential known as ζ-potential.
The magnitude of the ζ-potential is dependent on the magnitude of the van der Waals attractive
potential and the Hamaker constant. With an increase in the ζ-potential, a decrease in viscosity
will be observed. As the pH approaches the iso-electric point (i.e.p.), the viscosity will increase.
function of the particles surface area. As the surface area increases, the amount of polymer
needed for effective dispersion also increases. This polymer is chosen based on its affinity for the
particle. A higher affinity occurs when the surface of the particle has the opposite charge of the
polymer. The most common anionic group attached to the polymer is a carboxylic acid group. To
achieve the most effective dispersion, the polymer, which is adsorbed to the particles surface,
must assume a fully extended configuration. This configuration is achieved when there is the
correct amount of electrostatic repulsion, that is, when there is an increased number of charged
sites.1 It is important to note that the polymer is often dissociated in a neutral pH range, which is
frequently near the i.e.p. and point of zero charge (pzc). Electrosteric stabilization eliminates the
The final stabilization technique analyzed was the effect of ionic strength. The ionic
strength of a suspension can affect both of the other stabilization techniques. Increasing the ionic
strength causes the double-layer to compress resulting in the reduction of suspension stability.
increase in suspension viscosity. The magnitude ζ-potential provides insight to the critical
coagulation concentration (CCC) of a certain powder. The CCC is the minimum ionic
The particle concentration of a suspension is the second most prominent and can be
manipulated by increasing or decreasing the number of particles present. Surface area of the
powder increases with concentration. In addition, more dispersant is required for a suspension
which has a larger surface area. As concentration increases, the average water surrounding each
particle decreases. This causes more frequent particle interactions and ultimately agglomeration.
This factor can be manipulated quite easily compared to the others due to the simplicity of just
Particle size and distribution is slightly more difficult to change. To change the size and
distribution of a suspension, different sized particles must be mixed instead of just one. Particle
size and viscosity are inversely related, that is, as particle size increases viscosity decreases.
Larger particles have a lower specific surface area than smaller ones. An increase in packing
efficiency due to a broader distribution results in a more stable suspension. This factor does not
contribute to the overall suspension stability as much as the first two factors do.
Testing particle morphology and rheology of the suspension medium was not feasible
with the materials available. Particle morphology cannot be altered due to a lack of equipment
capable of changing the particles shape. The milling process used to prepare the samples of
alumina may change the particle size but are unable to change the particles average shape. Due
to this the effects of the particle morphology remain relatively constant. Rheology of the
suspension medium is difficult to alter in lab because there are not many other substances other
than water that work well with ceramics. A polar suspension medium is necessary to perform
many of the stabilization techniques already mentioned, so other mediums such as lubricating oil
By manipulating these five factors it is possible to produce a wide range of ceramics. For
example, when a colloidal suspension is consolidated to a higher green density, the compact can
densify at lower temperatures creating higher density ceramics.1 Furthermore, a higher green
density can cause a ceramic to have fewer defects. Rheological measurements could also be
Experimental Results:
1) Particle-Particle Interactions:
Electrostatic Stabilization:
The effect of increasing the pH of a 35 vol % suspension of alumina with a S.A of 7.8
the viscosity of the suspension resulting in a sharp increase in dispersion in the pH range of 2-5.
Viscosity then sharply increased after the pH of five, that is, an increase was recorded in a pH
ranging from 5-10.5. Viscosity patterns at a given pH can be seen in Figure 1, in line with
previous observations made from groups that conducted the same experiment in 2018 and 2012.
From this data it was ascertainable that the pH at which maximum stabilization occurred was 4
for the measurements taken in 2020 and 2012. For a comparison of 2020 and results found in
previous years regarding the effect pH has on viscosity see Table I, located in the appendix.
1000000
100000
Appartent Viscosity (cP)
10000
1000 2020
2018
100
2012
10
1
0 2 4 6 8 10 12 14
pH
Electrosteric Stabilization:
constant pH of 8.5 for a 35 vol % suspension of alumina with a S.A. of 7.8m2/g can be seen in
Figure 2. An increase in dispersant level from 0.1 mg/m2 to 0.4 mg/m2 yielded an average
decrease in suspension viscosity for the 2020 data. This is shown to follow previous trends which
were found when this stabilization technique was performed in years past. Suspension stability
was achieved at 0.4 mg/m2 for the 2020 and 2018 tests, and at 0.5mg/m2 for the 2012 test. This
data can be found in Table II in the appendix. Increasing the level of dispersant passed this point
caused the suspension to exceed the CCC, causing the suspension to increase in viscosity,
100000
10000
Apparent Viscosity (cP)
1000
2020
100 2018
2012
10
1
0 0.2 0.4 0.6 0.8 1
Dispersant Level (mg/m2)
Ionic Strength:
increase in suspension viscosity. The CCC was exceeded near a concentration of 100mM of
NaCl. The suspension was considered stable until it reached this point and the viscosity rapidly
increased indicating a major decrease in suspension stability. Similar results were found in
previous years with the addition of the same type of salt. In the 1997 and 2018 studies, it was
found that the suspension exceeded the CCC in the ranges of 20mM-80.21mM and 20mM-
100mM, respectively. The suspensions had a comparatively low viscosity before the CCC,
indicating the suspensions were stable up to that point. The effect that MgCl2 had on viscosity
was also determined. At a lower concentration of this salt it was possible to create a suspension
with a lower viscosity. In addition, it was found that at 100mM, the suspension with MgCl2 was
over 80 times more viscus than the one containing NaCl. Figure 3 illustrates the stability regions
of the suspensions which are noticeable by their “wells”. Table III and Table IV present the
effect changes ionic strength have on the viscosity of a suspension and can be found in the
appendix.
1000000
100000
Apparent Viscosity (cP)
10000
2) Particle Concentration:
The addition of alumina particles to the dispersed suspension resulted in an increase in
particle interactions which, in turn, increased the viscosity. The same is true for the flocculated
suspension, but agglomeration started to occur at a much lower concentration and with a much
higher viscosity. Viscosity in the flocculated suspension was continuously greater than the
dispersed due to the van der Waals attractive which was more predominant in the former. Figure
4 illustrates the effect particle concentration has on the two aqueous solutions of alumina. The
data was extracted from four separate experiments that were conducted in separate years. A trend
can be noticed in both suspensions; as both types increase in particle concentration, there is a
point at which the viscosity of the dispersed suspension will equal that of the flocculated
suspension. This value can be estimated by drawing a line of best fit for each suspension type.
The same level of stability can be achieved at a solid concentration of approximately 50 vol %.
1000000
100000
Apparent Viscosity (cP)
10000
1000
100
10 Dispersed
Flocculated
1
10 20 30 40 50
Particle Concentration (vol %)
S.G. (fine particles) is mixed with A-10 (coarse particles) the viscosity of the suspension varies
depending on the percentage of large particles. Viscosity decreased with an increase in course
particles due to an observable increase in S.A. A concentration of 100% A-16 S.G. resulted in
the largest viscosity, indicating a suspension with more drag caused by the particles. To achieve
a suspension with the highest stability, a mix consisting of 80% course particles was used. Spring
2020 data is shown alongside data from years past to give evidence to repeatable results under
the same conditions. These results distinguish particle size and distribution as one of the five
1.E+05
Apparent Viscosity (@ RPM=1; mPa·s)
Fall, 1996
1.E+04
Spring,
1997
Spring,
2020
1.E+03
1.E+02
1.E+01
0 20 40 60 80 100
A-10 Concentration (%)
Discussion of Results:
Particle-Particle interactions:
There are forces that impact particles in a colloidal suspension. First are the interactions
between the particles in suspension. The properties of the suspension medium dictate the
polarizability, which is responsible for the overall repulsion or attraction between the particles.2
Attractive forces can arise from present van der Waals attraction between particles, or from
electrostatic attraction created through the opposite charges on the particles surface. Repulsive
forces occur as a result of the different stabilization techniques utilized to form a stable colloidal
suspension. The presence of osmotic pressure differences in the chemical potential due to the
ionic concentration gradients in the fluid surrounding each particle is the actual reason for the
repulsive forces.1 It is when the magnitude of the attractive force is greater than that of the
repulsive forces that flocculation and agglomeration occur. This attractive force is a function of
several variables including each of the five factors that are known to control suspension
rheology. Ultimately, each of the five factors were evaluated separately, holding all other factors
constant, to paint a picture of how each factor contributes to the overall stability of a colloidal
suspension. The three stabilization techniques effect on suspension stability can be summed up in
Table V.
The three methods that were used to alter the particle-particle interactions of the
suspension were electrostatic stabilization, electrosteric stabilization, and the effect of ionic
strength. The first method used experimentally was electrostatic stabilization, in which the effect
of increasing the pH of a 35 vol % suspension of alumina with a S.A of 7.8 m2/g on the viscosity
was determined. The results are constant with that of literature and previous labs, which were
addressed alongside current results in the Discussion of Results section. The results from the
previous labs were selected to provide a baseline for current experiments being conducted as
well as to help identify any error that may have been introduced throughout the experimental
process. The increase in viscosity of the suspension was caused by the attractive forces
previously mentioned. In the results it was identified that the suspension had reached its
maximum stability region at a pH of 4. This is the point at which, due to the charge introduced,
the magnitude of the repulsive forces between particles is greater than that of the attractive
forces, but not great enough for the movement of particles to be severely restricted. The increase
in viscosity measured after maximizing the stability was caused by the latter part of the previous
sentence, as well as an increase in counter ions in suspension which serve to compress the double
stability is through the use of electrosteric stabilization. The increase in suspension stability seen
was due to polymers which had adsorbed to the particles surface and then dissociated to create a
charge capable of repulsion. There is also steric interaction which occurs as a result of the
surfactants; however, this effect is small compared to the former. It was at a polymer level of 0.4
mg/m2, that generated the most ideal level of dispersion. As the addition of polymer exceeded
that which is necessary to produce stability, a dramatic increase in viscosity was measured due to
four possible reasons. The first and most likely is the addition of the excess number of counter-
ions introduced as a result of charges being present on the polymer before application. This
increase in counter-ions exceeds the CCC, causing coagulation.1 As the concentration of polymer
increases it is also possible for flocculation to occur as a result of depletion flocculation and
bridge flocculation. The former is caused when depletion layers overlap and induce an indirect
attraction between the particles, causing flocculation. The latter is caused when polymers are so
concentrated that they “anchor particles together.”2 It is probable that these are the reasons for
The third method used to alter how particles interact with one another was the effect of
changing ionic strength. Multiple suspensions were created with differing concentrations of NaCl
and MgCl2. Initially, an increase in ionic concentration resulted in a decrease in viscosity. This
can be attributed to the same repulsive forces as seen in electrostatic stabilization. However, as
the concentration of ions increase, the double layer became compressed, resulting in a decrease
in dispersion. Agglomeration occurred when the suspension exceeded its CCC and became
unstable. There are two main reasons why this is the case, the first being the magnitude and sign
of the ζ-potential and valency of the counter ion.1 The second is ion size, the CCC will increase
with ion size due to the diffusion and friction coefficients of charged particles that are affected
by the presence of their own double layers.3 In both of these cases it is assumed that the salt acts
as an indifferent electrolyte, meaning that it has a specific affinity for the particles surface.
However, the use of MgCl2 caused the suspension to exceed its CCC at a much lower
concentration than that of NaCl. This was due to the magnitude of the ζ-potential of MgCl2 being
There are many possible sources of error that come about when testing each of these
techniques, however, since the 2020 data followed the trends set forth in previous years, it was
difficult to locate a direct source of error. Common error found in the stabilization techniques are
aging, incorrect assumptions, and electrolyte contamination, to name a few. Aging typically
occurs when chemical reactions involving water and the surface of the particles corrode the
surface through a dissolution process.1 However, a more likely scenario is that the assumption
that all particle sizes remain homogenous throughout the viscosity measurement process is
incorrect. As a suspension sits undisturbed, larger particles and flocs, fall out of suspension
which alters particle size and concentration. In addition, slight electrolyte contamination can
Particle Concentration:
increase in surface area is too great for the particles to remain dispersed. This happens because
the amount of dispersant needed to keep particles from flocculating increases as surface area
determined in relation to the maximum packing fraction.2 There is a point at which particles
“lock up” due to friction throughout the suspension. As the collisions between particles increase,
there comes a point where flow would be impossible i.e. the viscosity of the suspension would
climb to infinity. Table VI illustrates the magnitude of the effect concentration has on rheology.
The results yielded in this experiment clearly indicate this to be true considering both flocculated
and dispersed suspensions increase dramatically from a small increase in particle concentration.
The alumina suspensions created each differed in concentration by five volume percent in order
to determine the effect concentration has on suspension rheology. With each incremental
increase in concentration, there was a decrease in excess fluid available for the particles to move
of these are the effect of evaporation, and the assumption that all of the other factors controlling
suspension rheology are negligible. Ultrasonicating the suspension causes the temperature to
increase enough to amplify the rate of evaporation. A slight change in the amount of water in
suspension could create a major increase in viscosity. Furthermore, the assumption that the size
of particles in suspension are uniform is inaccurate. Even with advanced methods of milling it is
not possible to create powder with perfectly homogenous particle sizes. Suspensions with a
variety of particle sizes have a larger packing efficiency than unary particle systems resulting in
The effect of bimodal particle size on suspension stability was analyzed by measuring
viscosity changes. The coarse particle introduced to the suspension was A-10, which had a
specific surface area of 1.5m2/g. The fine particle was A-16 S.G. and had a specific surface area
5 times larger at 7.8 m2/g. As the percentage of course particles approach 100%, viscosity will
decrease due to fewer particle collisions. When particles do not pack efficiently there are a high
number of pore spaces which can be filled with water. As particles increase in size, they are less
susceptible to interparticle forces such as Brownian motion. As the distribution tends more
towards a suspension with 100% fine particles, the packing efficiency decreases, and the amount
of water necessary for the particles to move freely increases. The result of this is an increase in
the amount of collisions between particles leading to an increase in viscosity. These results of
this analysis align with data from previous years. The decrease in viscosity with an increase in
Any significant deviation from historical trends can be attributed to the preparation of the
particles used in the analysis. For example, the alumina used in a suspension in the spring of
1997 may vary in average size and distribution from the powder created for the current analysis.
The current data is more closely related to that of the study done in 1998; not to indicate that the
1997 data doesn’t follow the general trend, but to provide an explanation for the slight increase
in viscosity seen from this study after 80% course particles were introduced to the suspension.
The second most apparent source of error is assuming the charges on all particles are equal and
that the same charge on the particles were introduced to each suspension in the respective years
Factors 4 & 5:
While the effects of particle morphology and rheology of the suspension medium were
not directly measured, they still contributed to the stability effects of the other factors tested. The
concentration of particles capable of being in solution is partially dependent on particle
morphology. Higher suspension concentrations are possible with spherical particles compared to
suspensions with other morphologies.1 This characteristic is mainly attributed to the lower
surface to volume ratio. A non-spherical particle of similar size would have a larger specific
surface area, thus requiring more water, at the same concentration of particles, to achieve
suspension stability. The suspension medium used in all experiments was an aqueous one, and
therefore this factor did not alter the others, except for the case when there was an excess amount
of polymer in solution. Tables VIII and Table IX show the effect factors 4 and 5 have on
rheology, respectively.
The stability of a suspension can be characterized as the point at which the lowest
viscosity is attained. Viscosity can be controlled by altering the five factors. Particle-particle
interactions is considered the most important factor, meaning it has the greatest influence on the
suspension rheology. This factor is a function of all other factors, that is, changing any of the
other factors alters how particles interact with one another. Increasing the concentration of
particles causes an increase in particle interactions due to there being more particles in closer
proximity to each other. This increase in interaction causes an increase in viscosity which
signifies a decrease in suspension stability. The increase in viscosity can also be attributed to a
decrease in the excess water necessary for the particles to move past one another in the shear
plane.
As particles contact each other it is important to consider the particles size and
distribution. Particle size determines the amount of water necessary to fill the pore space. The
size distribution and morphology of a particle play an important role in how pore spaces are
filled, how the packing efficiency changes, and ultimately how particles interact with one
another. The rheology of the suspension medium dictates how particles introduced to that
suspension will behave. An aqueous suspension has a high degree of polarizability which allows
The five factors can be manipulated to solve ceramic forming processing problems by
changing the way particles interact with each other in a suspension. By creating a dispersed
Newtonian behavior. If the interaction between particles is strong, the suspensions viscosity
would tent toward infinity indicating it acts like a solid. A viscus suspension likely means
agglomeration had occurred which could cause problems during the casting process. Other
properties can be attained by altering the suspension rheology such as densification at lower
temperatures.
Conclusion:
Evaluation of the influence of the five factors was emphasized throughout the report. By
increasing the pH of an aqueous alumina suspension to 4, the highest degree of stability was
achieved. Stability was also achieved by dispersing the same type of suspension using 0.4 mg/m2
of NH4-PMAA. The last stabilization technique used to stabilize a suspension was changing the
concentration that than of NaCl. Particle concentration was shown to have a significant impact
decrease in suspension stability. Particle packing played in important role in altering the
rheology of a suspension. A decrease in particle size was shown to increase viscosity, while a
distribution of 80% course particles was found to increase stability. Its concluded that factors 2-5
played a crucial role in determining how particles interact with one another and ultimately
3) 2. Ven, T.G.M Van De. “On the Role of Ion Size in Coagulation” Journal of Colloid and
Table II: Experimental data regarding the effect of dispersant level on viscosity. (PMAA)
2020 2018 2012
Table IV: Raw data from the analysis done on ionic strength using MgCl2 as the ionic salt.
1996 1997