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Arribas and S. B. Pergher, Catal. Sci. Technol., 2016, DOI: 10.1039/C6CY00135A.
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This journal is © The Royal Society of Chemistry 20xx J. Name., 2013, 00, 1-3 | 1
2 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
SRO of these simple mononapthenes as a model reaction to It should be mentioned that in the presence of H2 monofunctional
View Article Online
13,14,15,16
characterize the properties of metal surfaces . Nonetheless, H-zeolites are able to activate H2 and promote hydrogenation
DOI: 10.1039/C6CY00135A
26, 27
these previous studies have largely contributed to a more solid reactions provided sufficiently high H2 pressures are applied . In
understanding of the underlying chemistry in SRO reactions and set these cases, H-zeolites may behave as bifunctional catalysts in the
reader is referred to comprehensive reviews on the topic for more SRO of naphthenes can also proceed on certain noble metals
17,18,19
detailed information . like Pt, Pd, Ir, Rh, and Ru via hydrogenolysis (cleavage of C-C bonds
Opening of endocyclic C-C bonds in naphthenic rings can occur on metal surfaces in presence of H2) of endocyclic C-C bonds. Ir-
through three main pathways depending on the nature of the based catalysts typically display higher activity and RO selectivity
employed catalyst: 1) via carbenium ion intermediates on Brønsted than the other metals at equivalent reaction conditions. Ring
acid sites, 2) via hydrogenolysis on metal surfaces, and 3) through a opening via hydrogenolysis may take place through different
bifunctional route involving both metal and Brønsted acid sites. mechanisms depending on the type of metal and metal properties
On purely acidic catalysts (e.g. H-zeolites), breaking of (particle size, morphology, etc.). SRO on Ir and Rh catalysts mainly
endocyclic C-C bonds in naphthenes proceeds on Brønsted acid sites takes place via the so-called dicarbene (or doublet) mechanism
(BAS) via carbenium ion intermediates according to the cracking irrespective of metal particle size. In this mechanism, cleavage of C-
20
mechanism extensively described for alkanes . The reaction is C bonds in the ring occurs at unsubstituted secondary carbon
consensually assumed to be initiated by the attack of a proton to an atoms, resulting in the preferential formation of less desired highly
8
endocyclic C-C bond followed by release of H2 and formation of a branched paraffins . On Pt, however, the prevailing mechanism was
cyclic carbenium ion with the same number of carbon atoms than seen to depend on the metal particle size. Thus, on very small Pt
the original naphthene (protolytic dehydrogenation). Then, the particles (i.e. highly dispersed catalysts) ring opening predominantly
adsorbed cyclic carbocation undergoes skeletal isomerization (C6- occurs through a non-selective -adsorbed olefin (or multiplet)
to-C5 ring contraction) via cyclopropane intermediates, hydride mechanism which gives a statistical product distribution, whereas
transfer, and finally -scission (ring opening). ROP may also form, in the dicarbene mechanism is dominant on large Pt ensembles and
8
principle, via protolytic cracking (PC) of the reactant naphthene .
21 on Pt surfaces with low Miller indexes . Additionally, a third
This cracking mechanism, also known as Haag-Dessau cracking ,
22 hydrogenolysis mechanism involving a metallocyclobutane
8
involves the formation of a non-classical (three-center, two- intermediate has also been proposed . These three hydrogenolysis
electron bond) carbonium ion upon protonation of the reactant at a mechanisms are illustrated in Figure 2. Besides selectivity, which is
Brønsted acid site. This monomolecular cracking route is favored on governed by the prevailing mechanism, particle size may also
medium pore zeolites (i.e. HZSM-5) imposing steric restrictions to influence the hydrogenolysis activity of the noble metals. For
the classical bimolecular -scission mechanism and becomes instance, for Al2O3-supported catalysts, the intrinsic activity (or TOF)
relevant at temperatures higher than those typically applied in SRO for the hydrogenolysis of cyclopentane has been shown to decrease
22 with decreasing the particle size of Pt, Rh, and (to a lesser extent)
reactions (>400ºC) . Interestingly, the addition of minute amounts
(10-10 ppm) of a noble metal like Pd to HZSM-5 significantly Pd, while for Ir the TOF was practically insensitive to metal particle
8,29
increased the contribution of the non-classical Haag-Dessau size . The precise reasons behind such particle size effects,
23
mechanism to the ring opening of methylcyclohexane . Protolytic however, have not yet been fully elucidated.
cracking of skeletal isomers is, however, more likely to occur under
24
SRO conditions . In the presence of alkyl substituents, acid-
catalyzed cleavage of exocyclic C-C bonds occurs 3-4 times faster
than that of endocyclic C-C bonds, particularly for alkyl chains with
25
three or more carbon atoms . As a consequence, cracking at the
alkyl chain and dealkylation are favored against ring opening on
acid catalysts. In turn, the monofunctional acid pathway typically
leads to highly branched ring opening products with lower CN than
their linear counterparts. Moreover, such highly isomerized ROP are
more prone to crack than the original naphthene causing a
significant reduction in molecular weight. These issues make SRO of
naphthenic rings via monofunctional acid catalysis very challenging.
This journal is © The Royal Society of Chemistry 20xx J. Name., 2013, 00, 1-3 | 3
Figure 2. Ring opening mechanisms on metal catalysts. Adapted to attain high conversion rates at moderate temperatures. As Ir
View Article Online
30
from ref. . preferentially breaks unsubstituted C-C bonds,
DOI:higher RO rates can
10.1039/C6CY00135A
paraffins that are more desirable to effectively increase the CN. The shown by McVicker and co-workers, non-branching isomerisation
differences in the distribution of ROP arising from the different can be performed with solid acids having low to moderate acid
operating mechanisms are illustrated in Table 1 for the SRO of strength such as amorphous SiO2-Al2O3 or highly dealuminated USY
methylcyclopentane (MCP) and n-pentylcyclopentane (PCP) on 6
and ECR-32 zeolites . For instance, the conversion of MCH over
6
highly dispersed Pt/Al2O3 and Ir/Al2O3 catalysts . 2%Ir/Al2O3 substantially increases from 25% to 55% when admixed
with a ring contraction 0.9%Pt/USY catalyst (Pt was incorporated to
Published on 04 April 2016. Downloaded by University of California - San Diego on 04/04/2016 13:16:18.
Table 1. Product distributions obtained in the ring opening of five- the zeolite to prevent extensive coking) while still keeping a high RO
6
membered-ring naphthenes on highly dispersed Pt/Al2O3 and selectivity of about 70-73% at the studied conditions .
6
Ir/Al2O3 catalysts. Adapted from ref. .
a a
Pt/Al2O3 Multiplet Ir/Al2O3 Dicarbene
Feed Products (%) (%) (%) (%)
b
MCP n-C6 41 40 <1 0
2-MC5 42 40 70 67
3-MC5 17 20 29 33
c
PCP n-C10 55 40 3 0
4-MC9 31 40 64 67
3-EtC8 14 20 33 33
a
Theoretical product distribution.
b -1
2850 kPa MCP, WHSV= 15 h for Pt and 30 for Ir; H2/MCP= 5.
Figure 3. Non-branching isomerisation of MCH to ECP is preferred
c -1 -1
20%PCP/n-C7; 3540 kPa; LSHV= 0.5 h for Pt and 5 h for Ir; over both branching isomerisation to DMCP and direct MCH ring
H2/PCP= 15. 6
opening. Adapted from ref. .
4 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
Classical bifunctional mechanism cis- and trans-decalin on HY and Pt/H-Y catalysts, a more selective
View Article Online
conversion of cis-decalin to ROP was concluded, whereas trans-
DOI: 10.1039/C6CY00135A
-H2 +H+ + + -H+ +H2 decalin was seen to react in a less selective way giving higher yields
M A A A M 36
of cracking products . If this was the case, and given that the trans
This journal is © The Royal Society of Chemistry 20xx J. Name., 2013, 00, 1-3 | 5
a great analytical challenge so, not surprisingly, OCDs were even not 80
Ir/Na,H-Y
80
Pt/Na,H-Y View Article Online
mentioned in most of the SRO studies. This issue was solved by DOI: 10.1039/C6CY00135A
a
ROP include both C10-alkylmononaphthenes and OCDs. RING OPENING
Light Products
As seen in the table, 3.4%Ir/Cs,H-Beta resulted particularly Cm C10-ROP
Cj
effective for the SRO of decalin, giving very high conversion (94%) Cn
DEALK
ISOM
H Cx + CRACK Ci
and yield to total ROP (59%) and OCDs (44%) at mild reaction 0x5
Cm Cn
Cj Ci
1 m+n 3
j+i = 4
temperatures. In turn, the distribution of OCDs was markedly
C10-alkylcycloalkanes
different for Pt and Ir. As shown in Figure 5, Ir/Na,H-Y favoured the
formation of multiply branched hydrocarbons, as expected from the Figure 6. Proposed reaction pathway for the hydroconversion of
dicarbene mechanism operating on Ir, while less branched products 51
tetralin on bifunctional Pt/H-zeolites. Adapted from ref. .
formed on Pt/Na,H-Y in concordance with the “multiplet”
mechanism prevailing on Pt. Consequently, a higher CN would be As expected from the bifunctional mechanism, the efficiency of
expected for the reaction product obtained with the Pt-containing the metal/zeolite catalysts for decalin isomerization and ring
catalyst. Moreover, no signs of deactivation were evidenced for any opening increases with a closer proximity between the metal and
36,51
of these catalysts in runs lasting 36-50 h. acid sites and with a proper metal/acid site ratio . Differently
from decalin, at equivalent metal loading and reaction conditions
the hydrogenation and ring opening of aromatics proceeds more
6 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
efficiently on Pt-modified than on Ir-modified H-zeolites due to the 30 View Article Online
much poorer hydrogenation ability of Ir in comparison to Pt, as Pt/Beta-A1 DOI: 10.1039/C6CY00135A
Pt/Beta-A2
shown in Table 4 for the hydroconversion of tetralin over USY- 25 Pt/Beta-ST
51
based catalysts loaded with 1 wt% metal . As also seen in Table 4,
0
Table 4. Hydrogenation and ring opening of tetralin on Pt- and Ir- 220 240 260 280 300 320 340
a Temperature (ºC)
modified USY catalysts. Reaction conditions: T= 275ºC, Ptot= 3.0
-1
MPa, H2/tetralin= 10 mol/mol, WHSV= 2.5 h , TOS= 7-8 h. Adapted
51
from ref. . Figure 7. Yield of ROP as a function of reaction temperature in the
SRO of tetralin over dealuminated Pt/Beta catalysts: Pt/Beta-A1 and
Metal and loading (wt%) Pt/Beta-A2 were produced by treatment of a commercial TEA-Beta
1%Pt 1%Ir
b
1%Ir+1%P 2%Pt with, respectively, 8N and 9.2N HNO3 solutions; Pt/Beta-ST was
t obtained by steaming of H-Beta at 700ºC for 3 h. Reaction
Conversion (%) 99.9 31.7 100 99.2 -1
c conditions: 3.0 MPa, H2/tetralin= 10 mol/mol, WHSV= 2.5 h .
Product yields (wt%) 56
Adapted from ref. .
LP + LN 9.6 0.9 13.4 13.6
DEC 23.6 21.2 12.5 11.9 As in the case of decalin, SRO of tetralin occurs more efficiently
58
Iso-DEC 49.5 6.6 50.4 52.0 on 12-ring as compared to 10-ring zeolites . Among the large-pore
ROP 16.0 0.3 21.1 20.1 zeolites, the 3D USY and Beta zeolites performed better than the 1D
HP 0.1 1.7 1.5 0.6 Mordenite, with Beta being somewhat more effective than USY in
58
a the SRO of tetralin . The relevance of the zeolite pore architecture
Bulk Si/Al ratio= 2.6; framework Si/Al ratio= 16.6.
b for the efficient conversion of tetralin to ROP is also inferred from
Reaction temperature= 300ºC. 59
b the work by Arribas et al. using a Pt/ITQ-21 catalyst . ITQ-21
LP: light (C9-) paraffins; LN= light (C9-) naphthenes; HP: heavy (C11+)
(Figure 8) is a 3D 12-ring zeolite with a pore structure closely
products.
related to that of FAU, both comprising large cavities of about 1.18
Regarding acidity, an enhancement in the yield and selectivity nm in diameter. The main structural difference between these two
to ROP in the conversion of tetralin was reported for Pt/USY upon zeolites relies in the number of 12-ring windows through which the
60
neutralization of the strongest BAS, on which consecutive supercages are accessed, being four in FAU and six in ITQ-21 . As a
(hydro)cracking reactions are favored, by impregnation of the result of the better access to the large cavities in ITQ-21, the
zeolite with an appropriate amount of K prior to metal deposition .
55 bifunctional Pt/ITQ-21 catalyst outperformed those based on USY
In this case, a maximum ROP yield of 35.6% (at 90% C10 yield) was and H-Beta leading to higher ROP yields (at constant cracking yield
59
55
obtained for the catalyst loaded with 2.0 wt% K . A similar effect of 15 wt%) in the conversion of tetralin (Figure 9) .
was observed for Pt/H-Beta upon submitting the zeolite to acid and
56
steam dealumination treatments . As shown in Figure 7, the yield
to ROP was maximized (ca. 26%) for the H-Beta zeolite
dealuminated with steam at high temperature (700ºC) due to both
a lower amount and strength of the BAS and a higher mesoporosity
56
in comparison to the acid-treated zeolites . Also note in Figure 7
that the decrease in zeolite acidity upon dealumination shifts the
temperature of maximum ROP yield toward higher values. Overall,
these results highlight the relevance of diffusional issues in the SRO
of multi-ring compounds on zeolite-based catalysts. In this line, an
enhanced activity for tetralin hydrogenation and ring opening has
been reported for nano-sized H-Beta having high external surface
area and inter-crystal mesoporosity as compared to a commercial
56,57
Figure 8. Perspective view of the structure of ITQ-21 zeolite.
H-Beta sample .
This journal is © The Royal Society of Chemistry 20xx J. Name., 2013, 00, 1-3 | 7
15 desorption at 250ºC.
8 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
a
MS were less active for the hydroconversion of naphthalene than Values in parenthesis are the atomic Si/Al(Zr) ratios of the metal-
those supported on a more acidic commercial amorphous silica- doped mesoporous silica. Metal contents are given in wt%.
b
alumina (Si/Al= 40/60 wt/wt) .
69 HMW: high molecular weight (C7-C10) products resulting from
hydrogenolysis and/or ring opening reactions. LMW: low molecular
Thus, bifunctional catalysts based on mesoporous
weight cracking products.
aluminosilicates (abbreviated here as Al-MS) exhibiting a higher
Brønsted acidity than Zr-MS appear to be more appropriate for On the other hand, 0.5 wt% Pt loaded on mesoporous Al-SBA-
promoting the desired ring opening reactions. Indeed, an 15, in where Al was directly incorporated during the synthesis using
improvement in the catalytic performance for the hydrogenation Al2(SO4)3 as Al source, was seen to produce relatively high yields
and ring opening of tetralin and napthlanene was seen for 62
(26.4%) of selective (C10) ROP in the conversion of decalin , albeit
bimetallic PdRh catalysts loaded on a mesoporous aluminosilicate at higher temperatures (380ºC) than those typically required for
carrier upon reducing the Si/Al ratio from 20 to 10 (i.e., with zeolite-based catalysts. Main ROP obtained on the 0.5%Pt/Al-SBA-
64
increasing acidity) . In the reaction with naphthalene, for instance, 15 catalyst were C10-alkylcyclohexanes and C10-cyclohexenes, with
a maximum yield to hydrogenolysis/ring opening products of 47.9% only a small contribution (0.4% yield) from the most desired OCD
at 83% conversion was obtained over 2 wt% PdRh (Pd/Rh= 2/1 products. This low yield contrasts with the outstanding OCD yields
mol/mol) loaded on the Al-MS sample with Si/Al ratio of 10 at above 25% characteristic of the high-performance zeolite-based
64
300ºC and 6.0 MPa . The catalytic performance for the catalysts (Table 3). Dispersing Pt on an Al-SBA-15-Al2O3 composite
hydroconversion of naphthalene of noble metal-doped Zr- and Al- improved the activity for the hydrogenation of 1-
MS materials is compared at the same reaction conditions in Table methylnaphthalene (1-MN) in comparison to Pt/Al-SBA-15 and
63,64,68,69,70,73 71
6 . These results clearly highlight the benefit of the Pt/Al2O3 . The enhanced hydrogenation ability of the composite
higher acidity of Al-MS with respect to Zr-MS for promoting ring material was ascribed to the preferential deposition and high
opening. It can also be inferred from the results presented in Table dispersion of the metal on the Al2O3 phase while providing
6 that, for a given support, the product distribution is highly sufficient activated H2 species to the acid sites of Al-SBA-15 via
influenced by the nature and concentration of the supported metal spillover. However, even at the most favorable reaction conditions
phase. Hence, for Rh/Al-MS (Si/Al ratio of 20) the yield to -1
(380ºC, 5.0 MPa H2 pressure, WHSV of 2 h ) the yield to ROP
hydrogenolysis/ring opening products (lumped in the HMW group) achieved with the most active 2.5%Pt/Al-SBA-15-Al2O3 composite
increased from 15 to 31% with increasing the concentration of Rh barely reached 6 wt% with a concomitantly low selectivity of 6%.
from 1 to 2 wt%. For the same support and at equivalent total The relatively poor ring opening performance of these materials is
metal loading (2 wt%), a higher HMW yield of 40% was attained for probably due, at least in part, to an insufficient Brønsted acidity
the bimetallic Pd-Pt catalyst, albeit at the expense of increasing the resulting from an inefficient incorporation of tetrahedral Al in the
yield to undesired gaseous products (LMW group). walls of SBA-15 during the direct synthesis, as inferred from the
Regrettably, in the above studies the selective ROP products much higher Si/Al ratio in the final Al-SBA-15 material (136) as
71
(that is, those with the same number of carbon atoms than the compared to that employed in the synthesis gel (20) . In this
starting reactant) were lumped together with less interesting lighter regard, the use of alternative synthesis or post-synthesis
products resulting from consecutive hydrogenolysis and/or ring approaches that would bring a more effective incorporation of Al in
opening reactions of the selective ROP (HMW group in Table 6), tetrahedral coordination in the siliceous SBA-15 structure should
thus precluding a rigorous assessment of the SRO performance of produce more acidic Al-SBA-15 materials with expectedly improved
such bifunctional Zr- and Al-MS-based catalysts. catalytic performance in SRO.
Table 6. Comparison of the catalytic performance for the Overall, the above results highlight, as in zeolite-based catalysts,
hydrogenation and ring opening of naphthalene on bifunctional the crucial role played by the acidity of the mesoporous molecular
metal-doped mesoporous catalysts at equivalent reaction sieve in the hydrogenation and ring opening reactions. However,
conditions (T= 300ºC, P= 6.0 MPa, = 6.8 s, and H2/naphthalene= 21 even in the most favorable cases, the acidity of these materials
seems to be too low to effectively promote ring opening at
This journal is © The Royal Society of Chemistry 20xx J. Name., 2013, 00, 1-3 | 9
favorably low temperatures. To this respect, it is interesting to isomerization of decalin (and in consequence on the subsequent
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mention here that relatively high yields to selective C10-ROP of ca. ring opening of iso-decalins) than on the preceding hydrogenation
DOI: 10.1039/C6CY00135A
30% were attained at 300ºC and 6 MPa in the ring opening of of tetralin to decalin. On the other hand, increasing the
decalin over 2 wt% Ir loaded on hybrid micro/mesoporous materials concentration of sulfur (added as H2S) from 200 to 1600 ppm during
open chain alkanes. source of sulfur, increasing from H2S to thiophene and further to
78
dibenzothiophene .
SRO of model compounds in the presence of sulfur
4
Noble metals are known to be readily poisoned by sulfur 0.5Pt/USY
compounds present in real feedstocks, which restrict their practical 1Pt/USY
2Pt/USY
application to dual-stage processes in where the feed is first 3 1Ir-1Pt/USY
submitted to severe hydrotreating to reduce the sulfur
(XS/X0) or (YS/Y0)
concentration to a few ppm before entering the SRO reactor.
Poisoning of the noble metals by sulfur is believed to occur by 2
10 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
80
were not reported.
This journal is © The Royal Society of Chemistry 20xx J. Name., 2013, 00, 1-3 | 11
40 Ir/ZSM-12
to a higher ring opening activity of the former resulting in a higher
38
% of ring disappearance, as presented in Figure 13. It should be
36 noted, however, that the dearomatized LCO used in this study
34 contained very low (< 0.5 ppm) sulfur content, which may benefit
32
the hydrogenation and ring opening activity of the noble metals.
Published on 04 April 2016. Downloaded by University of California - San Diego on 04/04/2016 13:16:18.
30
0 10 20 30 40 50 60 70 60
Aromatics (wt%) CI: 53 4.0Pt/Na0.88,H0.12-Y
CI: 49 3.1Ir/Na0.90,H0.10-Y
12 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
catalyze the C6-to-C5 ring isomerisation, preferentially without dearomatized LCO feed containing less than 0.5 ppm sulfur. It
View Article Online
increasing the degree of branching of the molecule, enabling the seems, thus, that severe hydrotreating of theDOI:LCO feed would be
10.1039/C6CY00135A
subsequent opening of C5 rings in skeletal isomers to proceed easier compulsory prior to perform SRO as a final upgrading step. In turn,
and with high selectivity on the noble metals via hydrogenolysis. one has to take into account that not every ROP formed has CN
This journal is © The Royal Society of Chemistry 20xx J. Name., 2013, 00, 1-3 | 13
18. J. Weitkamp, ChemCatChem, 2012, 4, 292-306. 48. C. Flego, N. Gigantiello, W. O. Parker Jr andView V. Article
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19. L. M. Kustov, Catalysis in Industry, 2011, 3, 358-369. Journal of Chromatography A, 2009, 1216,
DOI: 2891-2899.
10.1039/C6CY00135A
20. A. Corma, Catalysis Reviews, 1985, 27, 29-150. 49. D. Santi, T. Holl, V. Calemma and J. Weitkamp, Applied
21. A. Corma, V. González-Alfaro and A. V. Orchillés, Journal Catalysis A: General, 2013, 455, 46-57.
14 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
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