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DOI: 10.1039/x0xx00000x Yang Cao, Hongrui Li, Jianping Zhang, Liyi Shi and Dengsong Zhang*
www.rsc.org/
In this work, the promotional effects of rare earth elements (Sc, Y, Ce, and Pr) on NiMgAl catalysts derived from layered
double hydroxides were investigated for dry reforming of methane (DRM). It was found that the modified catalysts
showed the improved catalytic stability and coke resistance, which may result from the following favorable properties:
enhanced surface basicity, abundant oxygen vacancies, superior redox properties and highly dispersed Ni particles.
Notably, the Ce or Pr modified catalysts showed the higher performance than the others. It may due to that the addition
of Ce or Pr can increase the amount of strong basic sites. Furthermore, the coexistence of redox pairs, like Ce3+/Ce4+ or
Pr3+/Pr4+, can contribute to the enhancement of redox properties and formation of oxygen vacancies simultaneously. The
high oxygen vacancies and excellent redox properties can significantly help to improve the catalytic stability. In situ diffuse
reflectance infrared transform spectroscopy analysis illustrated the details of carbonate species forming during the
adsorption of CO2, and the transient studies investigated the dynamic changes of the adsorbed intermediate species
during catalysis processes for getting deep insight into the catalytic mechanism. Adding various rare earth elements can
lead to different chemical environments and electronic effects of the surface, and it is crucial to investigate how these
additives affect the behavior of the catalysts surface and interface, thus, identifying the catalytic mechanism via the
elucidation of the promotional effects of these properties on the catalytic performance.
This journal is © The Royal Society of Chemistry 20xxJ. Name., 2013, 00, 1-3 | 1
the rare earth elements were employed to promote the photoelectron spectroscopy (XPS) was performedView using a RBD
Article Online
performance of catalysts derived from LDH. By modifying the upgraded PHI-5000C ESCA system, andDOI: the10.1039/C6RA19139H
C1s (284.6 eV)
LDH precursor with Y or La, the catalysts showed high activity binding energy was used to calibrate the spectra.
and selectivity in the catalytic reaction due to the enhanced The H2-temperature programmed reduction (H2-TPR)
26-28
basicity. However, aside from the beneficial properties of measurement was performed to illustrate the reducibility of
the rare earth elements, it is essential to understand the catalysts. Prior to reduction measurement, the catalysts (80
o
different chemical environment and electronic effects of mg) were purged at 300 C for 30 min with high purity nitrogen
adding various rare earth elements in order to clarify the to remove physically adsorbed water, then reduced in 10 % H 2
-1 o -1
reaction mechanism through which rare earth elements of N2 atmosphere (30mL·min ) at a ramp rate of 10 C·min up
13, 29 o
influence the catalytic performance. to 900 C.
Herein, the study aims to clarify the promoting effect of The CO2-temperature programmed desorption (CO2-TPD)
various rare earth elements (Sc, Y, Ce, and Pr) on the catalytic measurement was performed to study the catalysts basicity.
performance of NiMgAl catalyst derived from LDH during DRM Prior to TPD measurement, the catalysts (120 mg) were purged
-1
the detailed study provide valuable insight for how the doped CO2 (30mL·min ) for 1 h followed by He purging for 30 min to
rare earth elements influence the catalysts surface basic sites, remove physical absorbed CO2. After purged treatment, the
oxygen vacancies, redox properties and dispersion of Ni catalysts were heated in a high purity He flow from room
o o -1
particles, and the these favorable properties can result in temperature to 750 C at a ramp rate of 10 C·min .
different effects on the nature of the catalysts as well as the The O2-temperature programmed oxidation (O2-TPO)
catalytic activity and stability, thus, the reaction mechanism measurement was carried out to illustrate carbon species on
can be clarified from the deep investigation. the surface. The catalysts (50mg) were heated in 10 % O2 of N2
-1
flow (30 mL·min ), the temperature increased at a rate of 10
o -1 o
C·min until 800 C.
2. Experimental The thermogravimetric (TG) analysis was performed on
NETZSCH STA 449 F1 to illustrate the amount of carbon
2.1. Reagents and materials
deposition on the surface. The spent catalysts were heated in
The rare earth nitrates were purchased from Diyang Chemical o
40 % O2 of N2 flow from room temperature to 900 C at a ramp
Company Ltd, and the other chemicals were purchased from o
rate of 10 C·min .
-1
Sinopharm Chemical Reagent Company China. All the N2 adsorption-desorption isotherm and hydrogen
chemicals were used without any further purification. chemisorption were performed on a Quantachrome
Deionized water was used for all applications. instrument. The specific surface areas were obtained using BET
2.2. Catalyst preparation equation. The BJH method was used to calculate the pore size
The catalysts containing various rare earth elements (RE: Sc, Y, distribution. For the hydrogen chemisorption, the catalysts
Ce, and Pr) derived from LDH precursor were prepared by co- were purged with high purity He and reduced in H 2
precipitation method and activated by the calcination and atmosphere, then the catalysts were purged with He and
reduction. In the synthesis of LDH precursor, 0.15 mol of NaOH cooled in vacuum to room temperature for the chemisorption.
aqueous solution was quickly added into mixed salt solution In situ diffuse reflectance infrared transform spectroscopy
containing amount of metal nitrates (Ni:Mg:Al:RE in a (DRIFTs) analysis was applied to the study of the catalysts
0.86:5.14:1.85:0.15 mmol ratio) under vigorous stirring. After behavior under various conditions. In situ DRIFTs was
being stirred 10-15 min, washed the sol-like samples twice performed on a Nicolet 6700 spectrometer with a Harrick
with deionized water and gained by centrifugation, then Scientific DRIFT cell and a mercury-cadumium-telluride (MCT)
dispersed into deionized water and transferred into Teflon detector. Spectra were obtained by collecting 64 scans or 8
o -1
autoclave, the solution were heated at 120 C for 5 h. Finally, scans at 4 cm resolution in the Kubelka-Munk format. In a
the pale green powders were obtained by reduced pressure typical experiment, the catalysts were purged with N2 (50
-1 o
distillation through a rotary evaporator. The samples were mL·min ) for 0.5 h at 300 C, and then cooled to room
denoted as NiMgAl(RE)-LDH, where rare earth elements temperature to get a background spectrum, and this spectra
represent Sc, Y, Ce, Pr elements respectively. The as-prepared was subtracted from the catalysts spectra for each
o
NiMgAl(RE)-LDH samples were calcined at 550 C for 6 h under measurement. In a typical experiment, the catalysts were
-1
air atmosphere denoted as NiOMgAl(RE), and reduced under exposed to CO2 (45 mL·min ) atmosphere and then heated to
o the desired temperature. In another experiment designed to
the hydrogen at 900 C, the resulting catalysts denoted as
NiMgAl(RE). illustrate the changes of the species with CH4 introducing, the
-1 o
2.3. Catalyst characterization catalysts were exposed to CO2 (45 mL·min ) for 1 h at 550 C
-1
and then exposed to CH4 (45 mL·min ), holding at this
Elemental chemical analysis was obtained by inductively
temperature.
coupled plasma-atomic emission spectrometer (ICP-AES).
2.4. Catalyst test
Transmission electron microscope (TEM) was performed on
JEOL JEM-200CX. Nano Measurer was used to count the Ni The catalytic reactions were tested under steady state
particle size distribution, more than 100 particles were conditions. Approximately 120 mg catalysts were loaded into
measured. The XRD pattern was performed using a Rigaku quartz tube with thermal conductivity detector. The feed, a
D/MAX-RB X-ray diffractometer with Cu Kαradiation. X-ray mixture of then a mixture of CO2 and CH4 (molar ratio
2 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
CO2/CH4=1) was introduced at a gas hourly space velocity diameter distribution of NiOMgAl(RE) sample exhibited two
View Article Online
-1
(GHSV) of 15000 mL·(gh) , and the temperature heated up to peaks at 1.7 nm corresponded to the main pores
DOI: and at 6.0-7.5
10.1039/C6RA19139H
o o -1
750 C for 20 h at ramp rate of 10 C·min . The date collection nm corresponded to the large pores. After the reduction, the
is used by online gas chromatography equipped with thermal NiMgAl(RE) catalysts exhibited a significant decrease in surface
conductivity detector. The obtained experimental data were areas and a remarkable capillary condensation in the
tested more than three times under the same condition. The mesoporous range from 7.8 nm to 9.6 nm presented in Fig. 2d.
final figures are the average of the three sets of data. The The specific surface area and the pore size of NiMgAl(RE)
relative errors are obtained by calculating the difference catalysts showed a distinct change. The specific surface area
between the experimental data and the average values. decreased, and the pore size of reduced catalysts increased. It
could be explained by the appearance of restructured pore
3. Results and Discussion walls. After reduction treatment, the small pores can be
transformed into large pores. Meanwhile, the lower specific
3.1. Characteristics of fresh catalysts surface area could be ascribed to the blocked pores which may
This journal is © The Royal Society of Chemistry 20xxJ. Name., 2013, 00, 1-3 | 3
4 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
found to increase in the following order: unmodified catalysts increased basicity, which can reflect by the exceptional long-
(65.96 %), Sc (69.92 %), Y (71.62 %), Pr (73.46 %), and Ce term stability. Generally, the catalysts are often affected by
(73.69 %). Generally, the absorbed oxygen is much more carbon accumulation on the catalysts surface during DRM
9, 50
reactive than the lattice oxygen due to its high mobility, reaction. There are two general reactions which could
therefore, the presence of active oxygen species on the result in carbon deposition: CO disproportionation
24, 30
surface played an important role in suppressing the carbon (2CO=C+CO2) and CH4 decomposition (CH4=C+2H2). While,
29
deposition. Since deposited carbon can react with the the deposited carbon can be gasified by CO2 (C+CO2=2CO),
surface absorbed oxygen to form easy removable CO2 gases, thereby enhancing the adsorption of CO2 can effectively
which may contribute to preventing catalyst deactivation decrease the carbon deposition and prevent the catalyst
during DRM reaction. In addition, Ce or Pr modified catalysts deactivation.
possess more oxygen vacancies, which allow more oxygen to
be absorbed on the surface to participate in the oxidation of
38
deposited carbon.
As well known, LDH had been used to attract CO2
47, 48
adsorbents. The NiMgAl(RE) catalysts derived from LDH
were two-dimensional nanostructured materials, which were
mainly composed of Al2O3 and MgO species. Moreover, the
presence of MgO could generate stronger basic sites through
49
the increased activity for CO2 adsorption. The catalysts
basicity has a significant influence on the catalytic activity and
stability. Fig. 4d showed the CO2-TPD profiles of NiMgAl(RE)
catalysts, which illustrated the promoting effect of various rare
earth elements as the promoter on the adsorption of CO 2. The
desorption temperature can illustrate the strength of basic
sties and the areas of CO2 desorption peak can demonstrate
the amount of basic sites. It was found that all catalysts
o o
showed three types of peaks around at 150 C, 220 C and 400
o
C, and these peaks were ascribed to the weak basic sites,
moderate basic sites and strong basic sites, respectively. The
weak and moderate basic sites can be related to the surface Fig. 4. H2-TPR profiles (a), Ni 2p XPS patterns (b), O 1s XPS patterns (c) and CO2 -TPD
- profiles of NiMgAl(RE) catalysts.
OH and Lewis acid-base pairings, and the strong basic sites can
This journal is © The Royal Society of Chemistry 20xxJ. Name., 2013, 00, 1-3 | 5
Table 2 Date from XPS analysis and CO2-TPD semi-quantitate analysis of NiMgAl(RE) catalysts. The area of weak basic sites of NiMgAl catalyst View
is normalized
Article Online
as 1.00. DOI: 10.1039/C6RA19139H
Binding energy and concentration of Oα Basic sites distribution and relative contents
Catalyst
Ni 2p3/2 (eV) Ni 2p1/2 (eV) Oα/O (%) Weak basic sites Moderate basic sites Strong basic sites Total
NiMgAl 856.2 874.0 65.96 1.00 2.21 2.33 5.54
NiMgAlSc 856.2 874.0 69.92 1.37 2.39 2.57 6.33
NiMgAlY 856.2 874.0 71.62 1.84 3.00 3.06 7.91
NiMgAlCe 855.6 873.6 73.46 1.77 3.10 3.83 8.70
NiMgAlPr 856.0 873.9 73.69 1.57 2.66 3.81 8.04
As shown in Fig. 5b, the conversion of CO2 over all catalysts Previous studies have widely demonstrated the existence of
were higher than that of CH4, even though CH4 and CO2 fed at RWGS reaction and its faster reaction process. Although the
the ratio of 1:1. This indicate that there exist reverse water-gas RWGS reaction existed, the CH4 dissociation is well
54, 55
shift (RWGS) reaction. The DRM reaction (CH4+CO2 → demonstrated as the determining step for the DRM reaction
−1
2H2+2CO ∆H298K = +247 kJ mol ) is typically influenced by the previously.
56, 57
Therefore, we supposed that the maintained
simultaneous occurrence of some side reactions: reverse CO2 conversion and the lower H2/CO ratio can be mainly
water-gas shift reaction (CO2 +H2 → CO+H2O ∆H298K = +41 kJ ascribed to the RWGS reaction. In addition, the conversion of
−1
mol ), CO disproportionation (2CO → C + CO2 ∆H298K = −172 kJ CO2 is a little higher than the thermodynamic equilibrium
−1
mol ) and CH4 decomposition (CH4→ C + 2H2 ∆H298K = +75 kJ which might be due to the existence of the side reactions. On
−1
mol ). Previous work suggest that there is a thermodynamic one hand, the RWGS reaction could consume part of the CO 2.
potential for these reactions with gas mixtures containing H2, On the other hand, the NiMgAlCe catalyst possessed abundant
56, 57
CO, CO2, and CH4 above 1000 K. The CO2 conversion is still strong basic sites, the absorbed CO2 could form various
constant due to the more serious RWGS reaction. The RWGS carbonates which were considered as the active species for
reaction is thermodynamically favored at higher temperature. the DRM reaction and the removal of deposited carbon.
64
This journal is © The Royal Society of Chemistry 20xxJ. Name., 2013, 00, 1-3 | 6
Table 3 Surface Ni exposure and initial TOF value obtained from H2 chemisorption. View Article Online
DOI: 10.1039/C6RA19139H
Ni Dispersionb (%)
Catalyst Nia (wt %) Conversion (CH4)c(%) TOFCH4d (h-1)
t=0h t=8h
NiMgAl 16.01 9.86 7.24 16.59 2024
NiMgAlSc 15.98 10.03 8.43 21.20 2226
NiMgAlY 15.62 10.86 9.25 22.37 2190
NiMgAlCe 14.56 11.88 9.92 23.99 2349
NiMgAlPr 15.22 11.68 9.45 23.23 2285
Condition: 50mg of catalysts, CH4:CO2 = 1:1, 45 mL/min per reactor, Temperature: 550 oC, Time: 8h.
a
Determined by ICP
b
Determined by H2 chemisorption (Er= ± 6.4 %)
c
CH4 conversion at 8 h of the DRM reaction (Er= ± 0.70 %)
d
In moleCH4.h-1.mole-1suf.Ni
Table 4 Semi-quantitate analysis of spent catalysts derived from O 2-TPO results. The area of peak I of NiMgAl catalyst is normalized as 1.00.
O2-TPO TG
Spent catalyst
Peak I Peak II Peak III Total Weight loss (%)
NiMgAl 1.00 4.54 4.68 10.22 47.22
NiMgAlSc 1.33 3.69 4.68 9.47 38.14
NiMgAlY 1.64 3.42 2.77 7.82 34.44
NiMgAlCe 3.14 2.32 0.42 5.88 30.92
NiMgAlPr 3.44 2.55 1.77 7.76 33.76
This journal is © The Royal Society of Chemistry 20xxJ. Name., 2013, 00, 1-3 | 7
8 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
carbonates. The intensity of four types of carbonates bands of catalysts can increase the rate of activation ofView CO 2, which
Article Online
o 2
disappeared at 400 C. While, in the actual DRM reaction, the has a significant influence on the catalyticDOI:
performance. In our
10.1039/C6RA19139H
o
temperature was above 700 C, the high reaction temperature study, the addition of rare earth elements can effectively
resulted in that the catalysts surface exist a fast adsorption- enhance the surface basicity of the catalysts, therefore, the
desorption of CO2. CO2 adsorption capacity of NiMgAl(RE) catalysts can be
Transient reaction studies by in situ DRIFTs were performed improved. According to the in situ DRIFTs analysis, the
to identify adsorbed intermediates species to illustrate the absorbed CO2 can form two kinds of carbonate species on the
possible reaction process. The DRIFTs of the NiMgAlCe catalyst catalysts surface: bidentate carbonates and monodentate
was shown in Fig. 7b. After the adsorption of CO2, the band at carbonates. Meanwhile, the active intermediate CH x can react
-1 -1
1628 cm and 1549 cm was attributed to the asymmetric with these formed carbonates, especially, the bidentate
stretch of bidentate carbonates and asymmetric stretch of carbonates are more favorable for CHx conversion. Additionally,
monodentate carbonates with distinct contributions, pointing the formed carbonates can effectively react with the deposited
to the presence of different carbonate species. However, with carbon, and thus, the existence of the carbonates could
-1 -1
and 1549 cm peak decreased significantly, while 1342 cm enhanced catalytic stability.
-1
and 1310 cm peak assigned to the characteristic absorption Furthermore, the oxygen vacancy and redox property are
peak of CH4 increased significantly. Generally, the CO2 could be crucial for improving the catalytic performance. Due to the
adsorbed on the surface and formed respective carbonates. To coexistence of redox pairs, the Ce or Pr modified catalysts
compare the reactivity of two carbonate species, the different showed enhanced redox properties and abundant oxygen
o
species at 550 C was recorded as a function of time. The vacancies among the NiMgAl(RE) catalysts. The abundant
bidentate carbonates and monodentate carbonates decreased oxygen vacancies can provide supplement active oxygen and
with CH4 introducing which indicate that CH4 react with the more active sites for the activation of CO2 and CH4. Especially,
carbonates on the surface leading to the decrease of the active oxygen species played an important role in
carbonates. The reactivity of carbonates on NiMgAlCe catalyst suppressing the carbon deposition. Since the surface active
showed that the reaction of bidentate carbonates with the CH4 oxygen species could react with the deposited carbon, which
introducing were relatively rapid, which suggested the contribute to preventing catalyst deactivation during DRM
monodentate carbonates were more favorable for reaction. In addition, the enhanced redox properties can
CH4conversion. Additionally, the formed carbonates can facilitate the electron transport which could promote the rate
remove carbon from Ni particles, which is assumed to inhibit of CH4/CO2 conversion as well as the elimination of deposited
coking, explaining the enhanced catalytic stability of the carbon. Besides, the homogeneous dispersion of Ni species
64
promoted catalysts. showed a positive effect on anti-coking behavior. The
3.5. Possible catalytic mechanism confinement effect of LDH precursor can be able to produce
highly dispersed Ni particles, and the doped rare earth
elements can stabilize the catalysts structure effectively, thus
preventing the migration of Ni particles and providing more
active Ni sites. The highly dispersed and small Ni nanoparticles
could effectively inhibit the carbon nucleation and the
subsequent growth, playing an important role in suppressing
the coke formation.
4. Conclusions
The comparative catalytic activity and coke resistance were
examined in the DRM reaction over NiMgAl(RE) catalysts. We
investigated the promoting effect of various rare earth
elements (Sc, Y, Ce, and Pr) on the modification of NiMgAl
Fig. 8. Schematic illustration of the possible reaction occurred over the NiMgAlCe catalysts. While, the catalysts exhibited different catalytic
catalyst.
activity and stability depending on the variety of rare earth
elements as the promoter. Characterization results revealed
The rare earth elements as the promoter played an important that the rare earth elements modified catalysts possess large
role in the development of highly efficient DRM catalysts. All amount of basic sites to enhance the CO2 adsorption.
the results demonstrate the promoting effects of the additives Compared with unmodified catalysts, the rare earth elements
on the surface basicity, oxygen vacancies, redox properties and promoted catalysts, expecially the Ce or Pr as the promoter,
dispersion of Ni particles, and the understanding of these showed the improved catalytic performance in terms of both
favorable properties can be beneficial to clarify the catalytic catalytic stability and coke resistance. The Ce or Pr modified
mechanism. Typically, the activation of CH4 and CO2 is catalysts showed the highest dispersion of Ni particles, which
53, 62
considered as a crucial step. As shown in Fig. 8, the can effectively prevent the migration of Ni species so that the
activation of CH4 occurs over the Ni sites, CO2 can be absorbed catalysts can achieve relatively stable and the highest
62
and activated on the catalyst surface. Increasing the basicity conversion of CO2 and CH4. In addition, the Ce or Pr modified
This journal is © The Royal Society of Chemistry 20xxJ. Name., 2013, 00, 1-3 | 9
catalysts have very quick redox cycling which associate with 18. D. Pakhare, V. Schwartz, V. Abdelsayed, D.View Haynes, D.
Article Online
the creation of oxygen vacancies, contributing to active CO2 Shekhawat, J. Poston and J. Spivey, J. DOI:Catal., 2014, 316, 78-
10.1039/C6RA19139H
and remove carbon deposition. The in situ DRIFTs clarified the 92.
details of carbonate species forming during the adsorption of 19.G. Fan, F. Li, D. G. Evans and X. Duan, Chem. Soc. Rev., 2014,
CO2, and the transient studies investigated the dynamic 43, 7040-7066.
changes of the intermediate species during catalysis processes. 20.Y. Zhan, D. Li, K. Nishida, T. Shishido, Y. Oumi, T. Sano and K.
The detailed study provides valuable insight for how the doped Takehira, Appl. Clay Sci., 2009, 45, 147-154.
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