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WB Design 102
WB Design 102
0V Device = LM5023MMX-2/NOPB
VinMax = 130.0V Topology = Flyback
Vout = 28.0V Created = 2021-08-26 22:33:58.448
Iout = 1.0A BOM Cost = $8.47
® BOM Count = 39
WEBENCH Design Report Total Pd = 2.86W
Dac
Rx 1 L1 VF@Io= 1.0 V
~
VRRM= 400.0 V
Vin - +
Cx Cy1
~
Rvin Dsec2
Rx 2 Cin 13.0 kOhm VF@Io= 900.0 m V
10.0 µF 3.0 W VRRM= 200.0 V
19.8 m Ohm Rsnub2 Rsnub1 Csnub
Qty= 3 100.0 kOhm 100.0 kOhm 4.7 nF
2.0 W
2.0 W 1.0 m Ohm
M2 T1
VdsMax = 600.0 V Dsnub Dsec
IdsMax = 120.0 m Am ps VF@Io= 900.0 m V
VF@Io= 1.12 V VRRM= 200.0 V
VRRM= 600.0 V
Rvcc D3
178.0 Ohm VF@Io= 700.0 m V
63.0 m W VRRM= 60.0 V
Cout
Cy2 33.0 µF
25.0 m Ohm
Qty= 2
Dz4 Cvcc Cvcc1 Cvcc2
100.0 nF 4.7 µF 22.0 µF Rqrt Rload
64.0 m Ohm 3.728 m Ohm 2.05 m Ohm 8.25 kOhm
63.0 m W
Cd Rqrb
390.0 pF 2.37 kOhm
63.0 m W
Rfbt
LM5 0 2 3 DGK Rdrv M1 182.0 kOhm
VCC QR 4.75 Ohm VdsMax = 500.0 V 63.0 m W
63.0 m W IdsMax = 5.5 Am ps
OUT Ropto
VSD 10.0 kOhm
U1 CS 50.0 m W
Rvsd SS COMP Rcs
499.0 Ohm
1000.0 kOhm 63.0 m W
125.0 m W
GND
O1
VR
Ccom p
1.0 nF
1. The EMI filter shown in the schematic is a placeholder. It has not yet been designed for the application.
Design Alerts
Electrical BOM
Name Manufacturer Part Number Properties Qty Price Footprint
IRMS= 0.0 A
Ccs Samsung Electro- CL21C101JBANNNC Cap= 100.0 pF 1 $0.01
Mechanics Series= C0G/NP0 VDC= 50.0 V 0805 7 mm
2
IRMS= 0.0 A
Cd MuRata GRM1555C1H391JA01J Cap= 390.0 pF 1 $0.01
Series= C0G/NP0 VDC= 50.0 V 0402 3 mm
2
IRMS= 0.0 A
Cfb MuRata GRM033R70J103KA01D Cap= 10.0 nF 1 $0.01
Series= X7R ESR= 1.0 mOhm 0201 2 mm
2
VDC= 6.3 V
IRMS= 0.0 A
Cin Rubycon 200RX3010M8X16 Cap= 10.0 uF 3 $0.18
Series= ? ESR= 19.8 mOhm
VDC= 200.0 V
IRMS= 200.0 mA
2
RX30_800x1600 100 mm
Cout Panasonic 63SXV33M Cap= 33.0 uF 2 $1.18
Series= SXV ESR= 25.0 mOhm
VDC= 63.0 V
IRMS= 2.95 A
2
CAPSMT_62_E12 106 mm
Csnub MuRata GRM31BR73A472KW01L Cap= 4.7 nF 1 $0.12
Series= X7R ESR= 1.0 mOhm 1206 11 mm
2
VDC= 1000.0 V
IRMS= 0.0 A
Css Panasonic ECPU1C154MA5 Cap= 150.0 nF 1 $0.17
Series= ECPU(A) VDC= 16.0 V 1206 11 mm
2
IRMS= 0.0 A
®
WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
®
WEBENCH Design
VDC= 50.0 V
IRMS= 1.64 A
Cvcc1 TDK C1608X5R1V475K080AC Cap= 4.7 uF 1 $0.10
Series= X5R ESR= 3.728 mOhm 0603 5 mm
2
VDC= 35.0 V
IRMS= 2.69359 A
Cvcc2 TDK C2012X5R1V226M125AC Cap= 22.0 uF 1 $0.33
Series= X5R ESR= 2.05 mOhm 0805 7 mm
2
VDC= 35.0 V
IRMS= 4.5559 A
D3 Fairchild Semiconductor SS26FL VF@Io= 700.0 mV 1 $0.07
VRRM= 60.0 V SOD-123F 12 mm
2
2
SMC 83 mm
Dz4 ON Semiconductor MMBZ5244BLT1G Zener 1 $0.02
2
SOT-23 14 mm
M1 Fairchild Semiconductor FDD6N50FTM VdsMax= 500.0 V 1 $0.50
IdsMax= 5.5 Amps
2
DPAK 102 mm
M2 Infineon Technologies BSP135H6327XTSA1 VdsMax= 600.0 V 1 $0.54
IdsMax= 120.0 mAmps
2
SOT-223 76 mm
O1 Fairchild Semiconductor FOD817A Optocoupler 1 $0.11
2
DIP-4 71 mm
Rcs Vishay-Dale CRCW0402499RFKED Res= 499.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2
Tolerance= 1.0%
Rdrv Vishay-Dale CRCW04024R75FKED Res= 4.75 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2
Tolerance= 1.0%
Rfbb Vishay-Dale CRCW040217K8FKED Res= 17.8 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2
Tolerance= 1.0%
Rfbt Vishay-Dale CRCW0402182KFKED Res= 182.0 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2
Tolerance= 1.0%
Ropto Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2
Tolerance= 1.0%
Rqrb Vishay-Dale CRCW04022K37FKED Res= 2.37 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2
Tolerance= 1.0%
®
WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
®
WEBENCH Design
Tolerance= 1.0%
Rsense Rohm MCR25JZHFLR470 Res= 470.0 mOhm 1 $0.03
Series= MCR25 Power= 500.0 mW 1210 15 mm
2
Tolerance= 1.0%
Rsnub1 Vishay-Bccomponents PR02000201003JR500 Res= 100.0 kOhm 1 $0.05
Series= ? Power= 2.0 W
Tolerance= 5.0% PR02 117 mm
2
Tolerance= 1.0%
Rvin Vishay-Bccomponents PR03000201302JAC00 Res= 13.0 kOhm 1 $0.17
Series= ? Power= 3.0 W
Tolerance= 5.0% 2
PR03 197 mm
Rvsd Vishay-Dale CRCW08051M00FKEA Res= 1000.0 kOhm 1 $0.01
Series= CRCW..e3 Power= 125.0 mW 0805 7 mm
2
Tolerance= 1.0%
T1 Core=TDK , Core=B65807P0000R049 , Lp= 1.07 mH 1 $1.83
CoilFormer=TDK CoilFormer=B65808E1508T001 Turns Ratio(Nas)=
7:19
Turns Ratio(Nps)= TDK_B65803 341 mm
2
106:19
Npri= 106.0
Naux= 7.0
Nsec= 19.0
U1 Texas Instruments LM5023MMX-2/NOPB Switcher 1 $0.42
2
DGK0008A 24 mm
VR Texas Instruments TL431IDBVR Voltage References 1 $0.07
2
R-PDSO-G3 16 mm
Snubber Pd IC Tj
0 .3 9 8 5 0 3 5 .5
0 .3 9 8 2 5 3 5 .4
0 .3 9 8 0 0 3 5 .3
3 5 .2
0 .3 9 7 7 5
3 5 .1
Snubber Pd(W)
0 .3 9 7 5 0
3 5 .0
IC Tj(degC)
0 .3 9 7 2 5 3 4 .9
0 .3 9 7 0 0 3 4 .8
0 .3 9 6 7 5 3 4 .7
0 .3 9 6 5 0 3 4 .6
3 4 .5
0 .3 9 6 2 5
3 4 .4
0 .3 9 6 0 0
3 4 .3
0 .3 9 5 7 5 3 4 .2
0 .3 9 5 5 0 3 4 .1
3 4 .0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
®
WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
®
WEBENCH Design
T1 Iprim pk(A)
Duty Cycle(%)
3 7 .5
0 .6 0
3 5 .0
0 .5 5
3 2 .5
0 .5 0
3 0 .0
0 .4 5
2 7 .5
0 .4 0
2 5 .0
0 .3 5
2 2 .5
0 .3 0
2 0 .0
1 7 .5 0 .2 5
1 5 .0 0 .2 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
1 .5 0 .0 4 5
1 .4
0 .0 4 0
1 .3
T1 Is1 RMS(A)
1 .2
Rsense Pd(W)
0 .0 3 5
1 .1
0 .0 3 0
1 .0
0 .9 0 .0 2 5
0 .8
0 .0 2 0
0 .7
0 .6 0 .0 1 5
0 .5
0 .0 1 0
0 .4
0 .3 0 .0 0 5
0 .2
0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
1 8 0 .0
0 .1 7 5
Peak Rectified Vin(V)
1 7 7 .5
0 .1 5 0 1 7 5 .0
Ipri Avg(A)
1 7 2 .5
0 .1 2 5
1 7 0 .0
0 .1 0 0 1 6 7 .5
1 6 5 .0
0 .0 7 5
1 6 2 .5
0 .0 5 0 1 6 0 .0
1 5 7 .5
0 .0 2 5
1 5 5 .0
0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
®
WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
®
WEBENCH Design
Efficiency M1 TjOP
92
91 5 7 .5
90
5 5 .0
89
88 5 2 .5
87
5 0 .0
M1 TjOP(degC)
86
Efficiency(%)
85 4 7 .5
84
83 4 5 .0
82 4 2 .5
81
80 4 0 .0
79
3 7 .5
78
77 3 5 .0
76
3 2 .5
75
74 3 0 .0
73
2 7 .5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
0 .0 4 2 5 0 .0 6 0
0 .0 4 0 0 0 .0 5 5
0 .0 3 7 5 0 .0 5 0
0 .0 3 5 0 0 .0 4 5
0 .0 3 2 5 0 .0 4 0
0 .0 3 0 0 0 .0 3 5
0 .0 2 7 5 0 .0 3 0
0 .0 2 5 0 0 .0 2 5
0 .0 2 2 5
0 .0 2 0
0 .0 2 0 0
0 .0 1 5
0 .0 1 7 5
0 .0 1 0
0 .0 1 5 0
0 .0 1 2 5 0 .0 0 5
0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
0 .3 0 0 0 .2 5 0
0 .2 7 5 0 .2 2 5
T1 Iprim RMS(A)
0 .2 5 0 0 .2 0 0
Iin rms(A)
0 .2 2 5
0 .1 7 5
0 .2 0 0
0 .1 5 0
0 .1 7 5
0 .1 2 5
0 .1 5 0
0 .1 0 0
0 .1 2 5
0 .1 0 0 0 .0 7 5
0 .0 7 5 0 .0 5 0
0 .0 5 0 0 .0 2 5
0 .0 2 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
®
WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
®
WEBENCH Design
M1 Pd Dsec Pd
0 .3 5 0
0 .4 5 0
0 .3 2 5 0 .4 2 5
0 .3 0 0 0 .4 0 0
0 .3 7 5
0 .2 7 5
0 .3 5 0
0 .2 5 0 0 .3 2 5
Dsec Pd(W)
0 .2 2 5 0 .3 0 0
M1 Pd(W)
0 .2 7 5
0 .2 0 0
0 .2 5 0
0 .1 7 5 0 .2 2 5
0 .1 5 0 0 .2 0 0
0 .1 2 5 0 .1 7 5
0 .1 5 0
0 .1 0 0
0 .1 2 5
0 .0 7 5 0 .1 0 0
0 .0 5 0 0 .0 7 5
0 .0 5 0
0 .0 2 5
0 .0 2 5
0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
Dsec Vf Pout
2 7 .5
0 .9 0 0 0 0 0 0 0 4
2 5 .0
0 .9 0 0 0 0 0 0 0 3
2 2 .5
0 .9 0 0 0 0 0 0 0 2
2 0 .0
Dsec Vf(V)
0 .9 0 0 0 0 0 0 0 1 1 7 .5
Pout(W)
0 .9 0 0 0 0 0 0 0 0 1 5 .0
1 2 .5
0 .8 9 9 9 9 9 9 9 9
1 0 .0
0 .8 9 9 9 9 9 9 9 8
7 .5
0 .8 9 9 9 9 9 9 9 7
5 .0
0 .8 9 9 9 9 9 9 9 6
2 .5
0 .8 9 9 9 9 9 9 9 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
Dsec2 Vf Dsec2 Pd
0 .4 5 0
0 .9 0 0 0 0 0 0 0 4 0 .4 2 5
0 .4 0 0
0 .9 0 0 0 0 0 0 0 3 0 .3 7 5
0 .3 5 0
0 .9 0 0 0 0 0 0 0 2 0 .3 2 5
Dsec2 Pd(W)
Dsec2 Vf(V)
0 .3 0 0
0 .9 0 0 0 0 0 0 0 1
0 .2 7 5
0 .2 5 0
0 .9 0 0 0 0 0 0 0 0
0 .2 2 5
0 .2 0 0
0 .8 9 9 9 9 9 9 9 9
0 .1 7 5
0 .8 9 9 9 9 9 9 9 8 0 .1 5 0
0 .1 2 5
0 .8 9 9 9 9 9 9 9 7 0 .1 0 0
0 .0 7 5
0 .8 9 9 9 9 9 9 9 6 0 .0 5 0
0 .0 2 5
0 .8 9 9 9 9 9 9 9 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
®
WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
®
WEBENCH Design
Vaux M2 Pd
1 0 .5 0 0 0 0 0 0 0 5 0 .0 0 0 0 1 8 5 0
1 0 .5 0 0 0 0 0 0 0 4 0 .0 0 0 0 1 8 2 5
0 .0 0 0 0 1 8 0 0
1 0 .5 0 0 0 0 0 0 0 3
0 .0 0 0 0 1 7 7 5
1 0 .5 0 0 0 0 0 0 0 2 0 .0 0 0 0 1 7 5 0
M2 Pd(W)
1 0 .5 0 0 0 0 0 0 0 1 0 .0 0 0 0 1 7 2 5
Vaux(V)
0 .0 0 0 0 1 7 0 0
1 0 .5 0 0 0 0 0 0 0 0
0 .0 0 0 0 1 6 7 5
1 0 .4 9 9 9 9 9 9 9 9
0 .0 0 0 0 1 6 5 0
1 0 .4 9 9 9 9 9 9 9 8 0 .0 0 0 0 1 6 2 5
0 .0 0 0 0 1 6 0 0
1 0 .4 9 9 9 9 9 9 9 7
0 .0 0 0 0 1 5 7 5
1 0 .4 9 9 9 9 9 9 9 6
0 .0 0 0 0 1 5 5 0
1 0 .4 9 9 9 9 9 9 9 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
Total Pd Vsnub
2 8 1 .1 7 8 9 4 7 3 7 3
2 .7 5
2 8 1 .1 7 8 9 4 7 3 7 2
2 .5 0
2 8 1 .1 7 8 9 4 7 3 7 1
2 .2 5
2 8 1 .1 7 8 9 4 7 3 7 0
Total Pd(W)
Vsnub(V)
2 .0 0
2 8 1 .1 7 8 9 4 7 3 6 9
1 .7 5 2 8 1 .1 7 8 9 4 7 3 6 8
1 .5 0 2 8 1 .1 7 8 9 4 7 3 6 7
1 .2 5 2 8 1 .1 7 8 9 4 7 3 6 6
2 8 1 .1 7 8 9 4 7 3 6 5
1 .0 0
2 8 1 .1 7 8 9 4 7 3 6 4
0 .7 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
0 .7 0
1 .1
0 .6 5
Cout IRMS(A)
1 .0 0 .6 0
0 .9 0 .5 5
0 .5 0
0 .8 0 .4 5
0 .7 0 .4 0
0 .3 5
0 .6
0 .3 0
0 .5 0 .2 5
0 .2 0
0 .4
0 .1 5
0 .3 0 .1 0
0 .2 0 .0 5
0 .0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
®
WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
®
WEBENCH Design
0 .3 0 0
0 .0 2 6 0
0 .2 7 5
0 .0 2 5 5
0 .2 5 0 0 .0 2 5 0
IC Pd(W)
0 .2 2 5 0 .0 2 4 5
0 .2 0 0 0 .0 2 4 0
0 .1 7 5 0 .0 2 3 5
0 .1 5 0 0 .0 2 3 0
0 .1 2 5 0 .0 2 2 5
0 .1 0 0 0 .0 2 2 0
0 .0 7 5 0 .0 2 1 5
0 .0 5 0 0 .0 2 1 0
0 .0 2 5 0 .0 2 0 5
0 .0 0 0 0 .0 2 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
T1 Is1 pk T1 Pd
4 .7 5
1 .0
4 .5 0
4 .2 5 0 .9
4 .0 0
0 .8
3 .7 5
3 .5 0 0 .7
T1 Is1 pk(A)
T1 Pd(W)
3 .2 5
0 .6
3 .0 0
2 .7 5 0 .5
2 .5 0
0 .4
2 .2 5
2 .0 0 0 .3
1 .7 5
0 .2
1 .5 0
1 .2 5 0 .1
1 .0 0
0 .0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A) Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
Feedback Pd
0 .0 0 3 9 2 3 9 0 5
0 .0 0 3 9 2 3 9 0 4
0 .0 0 3 9 2 3 9 0 3
0 .0 0 3 9 2 3 9 0 2
Feedback Pd(W)
0 .0 0 3 9 2 3 9 0 1
0 .0 0 3 9 2 3 9 0 0
0 .0 0 3 9 2 3 8 9 9
0 .0 0 3 9 2 3 8 9 8
0 .0 0 3 9 2 3 8 9 7
0 .0 0 3 9 2 3 8 9 6
0 .0 0 3 9 2 3 8 9 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0
Output Current (A)
Vin= 1 1 0 .0 V Vin= 1 2 0 .0 V Vin= 1 3 0 .0 V
Operating Values
# Name Value Category Description
1. BOM Count 39 Total Design BOM count
2. Total BOM $8.467 Total BOM Cost
3. Cout IRMS 1.462 A Capacitor Output capacitor RMS ripple current
4. Avg Bridge Diode Pd 364.03 mW Diode Average Power Dissipation in the Bridge Diode over the AC Line Period
5. Dsec Pd 450.0 mW Diode Secondary Diode Power Dissipation
6. Dsec Vf 900.0 mV Diode Effective Forward Voltage Drop at the Operating Current
7. Dsec2 Pd 450.0 mW Diode Secondary Diode Power Dissipation
8. Dsec2 Vf 900.0 mV Diode Effective Forward Voltage Drop at the Operating Current
9. IC Pd 20.645 mW IC IC power dissipation
10. IC Tj 34.129 degC IC IC junction temperature
11. ICThetaJA 200.0 degC/W IC IC junction-to-ambient thermal resistance
®
WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
®
WEBENCH Design
Design Inputs
Name Value Description
Iout 1.0 Maximum Output Current
VinMax 130.0 Maximum input voltage
VinMin 110.0 Minimum input voltage
Vout 28.0 Output Voltage
acFrequency 60.0 AC Frequency
base_pn LM5023 Base Product Number
source AC Input Source Type
Ta 30.0 Ambient temperature
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WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
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WEBENCH Design
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WEBENCH Assembly
Component Testing
Some published data on components in datasheets such as Capacitor ESR and Inductor DC resistance is based on conservative values that
will guarantee that the components always exceed the specification. For design purposes it is usually better to work with typical values. Since
this data is not always available it is a good practice to measure the Capacitance and ESR values of Cin and Cout, and the inductance and DC
resistance of L1 before assembly of the board. Any large discrepancies in values should be electrically simulated in WEBENCH to check for
instabilities and thermally simulated in WebTHERM to make sure critical temperatures are not exceeded.
Load Testing
The setup is the same as the initial startup, except that an additional digital voltmeter is connected between Vin and GND, a load is connected
between Vout and GND and a current meter is connected in series between Vout and the load. The load must be able to handle at least rated
output power + 50% ( 7.5 watts for this design). Ideally the load is supplied in the form of a variable load test unit. It can also be done in the
form of suitably large power resistors. When using an oscilloscope to measure waveforms on the prototype board, the ground leads of the
oscilloscope probes should be as short as possible and the area of the loop formed by the ground lead should be kept to a minimum. This will
help reduce ground lead inductance and eliminate EMI noise that is not actually present in the circuit.
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WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
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WEBENCH Design
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WEBENCH Transformer Report
# Name Value
Auxiliary
Turns 7.0
AWG 28.0
Layers 1.0
Strands 2.0
Insulation Type Heavy
Insulated
Magnet Wire
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WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
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WEBENCH Design
Winding Instruction
Winding AWG Turns Winding Orientation
Transformer Parameters
# Name Value
1. Lpri 0.00107H
2. Inductance Factor(Al) 96.0nH
3. Npri 106.0
4. Nsec 19.0
5. Naux 7.0
6. Core Type RM6 LP
7. Core Material N49
8. Bmax 0.23T
9. Switching Frequency 80.00kHz
10. DMax 0.45
11. Ipk(Primary) 0.85A
12. Irms(Primary) 0.33A
13. Ipk(Secondary) 4.76A
14. Irms(Secondary) 1.79A
Design Assistance
1. Master key : 2E562186E2EC5B33[v1]
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WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00
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WEBENCH Design
2. LM5023 Product Folder : http://www.ti.com/product/LM5023 : contains the data sheet and other resources.
TI provides technical and reliability data (including datasheets), design resources (including reference designs), application or other design
advice, web tools, safety information, and other resources AS IS and with all faults, and disclaims all warranties. These resources are intended
for skilled developers designing with TI products. You are solely responsible for (1) selecting the appropriate TI products for your application, (2)
designing, validating and testing your application, and (3) ensuring your application meets applicable standards, and any other safety, security,
or other requirements.
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or provided in conjunction with TI products.
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WEBENCH Design Report LM5023MMX-2/NOPB : LM5023MMX-2/
NOPB 110V-130V to 28.00V @ 1A August 26, 2021 22:35:35 GMT-07:00