INPUT/OUTPUT SHEET

Process Ouputs/Features Process Inputs(s)

VA/
Process Step SOP Equipment Output Feature (Y) Specification MSA Capability Input(X) C/N Feature Specification Test(s) / Analysis
NVA

Trolly C dust no dust

Cut glass receiving NVA Cut glass received Packing condition Fully covered as per std.
IPY
Trolly wheel C dust No dust
Qty as per process card 100.0 %

Hand gloves C dust / dirt No dust / dirt

Colour as per plan / process card
QA/T1/JS -04
Paper C paper mark no mark
Inspection NVA QA/T1/JS -06 Appearance set up Ok cut glass Dust No dust

Paper C dust no dust

Operator C Competent level Skilled

Scratch As per appearance std.
IPY
Mark on glass C water mark no mark
Water mark No water mark 95.2 %

C
Powder mark No powder mark Mark on glass moisture moisture free

C
Paper mark No paper mark Dusty glass dust no dust

C
Thumb mark No thumb mark powder mark on glass Powder mark no mark

Hand gloves C dust / dirt No dust / dirt

Loading on Table NVA Table Glass loaded on table Position Fitted in the template
IPY
Table C level ok level
Play NO Play 100 %

Template C edge finish No sharp edge

PD/PN/JS-63
Operator C Competent level Skilled
Glass cleaning NVA PD/PN/JS-127 Hand glooves Clean glass Dust No dust
IPY
Hand glooves c dust / dirt No dust / dirt
PD/PN/JS-02 100 %

Vaccume cleaner C working condition Should be in working condition

Limit switch should be in

Limit switch C position As per setting / 1st glass
Table move inside NVA Transfering system Glass transfer for printing Position w.r.t screen working condition
IPY
Limit switch C condition Should be in working condition
Jerking No jerking 100 %

Gear assy. C play No play

40000±5000 stoke MYB RQ

Ink N dust No dust
Ink Preparation NVA PD/PN/JS-07 Ink mixing machine Mixed ink Viscosity 30000±5000 stoke TK4 FV

Ink C Expiry date not expired

Dust No dust
IPY
Ink C Viscosity 30000±5000
100 %

M 900 oil C Expiry date not expired

Oil mixing C ratio 1:10

PD/PN/JS-3
Print screen C screen pattern Clear screen pattern
PRINTING VA PD/PN/JS-5 Printing m/c Printed glass Dust No dust
PD/PN/JS-6
Print screen C Mesh As per std. x y
PD/PN/JS-7 Misprint No misprint
PD/PN/JS-25 x = 9± 1 mm
Print screen C Gap with table
PD/PN/JS-62 Pin holes as per std. Y = 12 ±1 2mm
PD/PN/JS-64
Print screen C Tension As per std.
PD/PN/JS-104 Printing waviness As per limit sample
PD/PN/JS-106
Print screen C Dust No dust
PD/PN/JS-111 Wet film thickness as per std.

Print screen C Level variation No variation

PD/PN/JS-125
Ink C Viscosity 30000±5000 stoke TK4 FV
PD/PN/JS-126

Scrapper C surface condition as per limit sample

Scrapper C Speed 90±10 mm/s

IPY
100 % Pressure
Scrapper C 1 to 3.0 mm
(gap on screen)
dist mm
Squeeze C surface condition as per limit sample

Squeeze C Hardness 75±15 Sh.

Pressure
Squeeze C 0.5 to 1.0 mm
(gap on screen)

Squeeze C Speed 40±10

Squeeze C Dust No dust

Cut glass C Position w.r.t screen As per limit switch

Temp 23± 5°C

Room condition C Temp & R Humudity
RH = 60 ±10

Room condition C Cleanliness ok level

Printed glass outside from

Gear assy. C Play No play
Table move outside NVA Transfering system printing m/c table position As per setting IPY
100 %
Jerking No jerking

Pick up by shuttle NVA Shuttle Printed glass in picked Position as per setting Vaccume cup C position As per model

IPY Vaccume cup C Dust No dust

100%
Vaccume cup C condition No wear & tear

Vaccume cup C Vaccume Mini 350 GH

Printed glass placed on
Place on conveyor NVA Transfering system conveyor Breakage No bkg. Conveyor C Dust no dust

Scratch No scratch IPY Transfering system C speed 1540 rpm

100 %
position in the center Transfering system C Vibration No vibration

gear box C Play no play

Drying chamber with
Drying VA heaters Dry printed glass dryness ok dry Heaters C Temperature 200±15°C

IPY Conveyor C speed 3±1 M/MIN.

100 %
Heating zone C Dusty No dust

Conveyor C Dust No dust

QA/T1/JS -04 All should be in working
Inspection NVA QA/T1/JS -2A Inspection set up Ok printed glass Light printing as per limit sample Inspection lights C working condition condition

Inspector C Competent level Skilled

Misprint No misprint

Pin hole As per std

IPY
Printing waviness As per limit sample 99.75 %

Packing Competent level Skilled

NVA PD/PN/JS-10 Trolly , green strip Packed glass Packing condition As per job std. Operator C

Packing qty As per job std. Spacer C Edge finish No sharp edges

glass handling C safely handled no touching

IPY Spacer C Dust No dust

100%
Spacer C Location As per std.

packing condition C covered as per std.

packing condition C Loose No loose packing

pallet C Type As per insp. Std.

Transfer to tempering as per std.

NVA Forklift Transferred glass Breakage No breakage Forklift C speed
IPY packing condition during
Misprint No misprint 100 % transfering C Proper packing as per standard

scratch No scratch Glass C touching no touching

as per standard (>40,< 400 )
Tempering
VA Furnace Tempered glass Fragmentation QA/T1/JS 59 ,12A Glass heating C Temperature As per SOP PD/T3/ FM -27
IPY
100 % Quenching air C Pressure As per SOP PD/T3/ FM -27

Highlite distortion as per limit sample Quenching air C Purity No dust / dirt

Inspection & Packing Final Inspector C Competent level Skilled

QA/T1/JS 04 Appearance set up ok glass defect free as per appearance std.
IPY
VA Pallet Ok packed glass Packing condition as per job std. 95.5 % packing condition C covered as per std.

Packing qty. as per insp. Std. Pallet C type as per std.