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An Effect Analysis of Industry 4.

0 to Higher
Education

Mehmet Baygin, Hasan Yetis, Mehmet Karakose and Erhan Akin


Department of Computer Engineering
Firat University
Elazig, Turkey
{h.yetis, mbaygin, mkarakose, eakin}@firat.edu.tr

Abstract— From history to the present day, especially in the purposes. Industry 4.0 term was first introduced in 2011, at
field of technology is provided a wide range of developments. The the Hannover Fair and this term is presented under the title
most important of these developments has achieved the of intelligent production.
realization of the industrial revolution, has led to play a leading
role in the production is done by human beings. The effects on To perform the Industry 4.0, there are basically six different
production of industry 4.0 emerging with this mind is very design principles. These are, respectively, interoperability,
important. The qualified employees should be trained to make transparency of information, technical support, real-time data
the necessary preparations for the company in this period, it is acquisition and processing, modularity and distributed
experiencing the fourth industrial revolution. Therefore, the decision. The most important feature of the industry 4.0;
impacts on higher education of industry 4.0 are examined in this machines, devices, sensors and people, especially via the
paper. The importance in education of industry 4.0 has revealed Internet (Internet of Things-IOT) to be in communication with
with statistical data presented in this study. each other and the ability to communicate. In this case, the
production is shifted to cyber-physical systems. Cyber physical
Keywords—Industry 4.0; higher education; curriculum; systems basically means that the whole process from
qualified employees production to consumption are in communication with each
other [3-6]. Thus, in addition to the current production
I. INTRODUCTION conditions, the consumer is included in the production process.
The industrial revolutions are cases that shed light on our In a study conducted on cyber physical systems it is referred to
daily life and these revolutions have led to significant the difficulty of the theory and applications of these systems.
improvements. Throughout history there have been four major First, the properties of the cyber physical systems are
industrial revolution as the basis [1, 2]. These revolutions are investigated from different perspectives such as energy control,
as given in Fig. 1 and below in order ingredients. security control, system resource allocation and model-based
software design. Then, the advantages of these systems and the
• Industry 1.0: The establishment of water and steam into difference from conventional systems is presented. Finally,
mechanical work based on the basis of the Industry 1.0. In some suggestions are given for future works [7].
the late 18th Century, it has emerged. Many communities
have been deeply affected.
Water and Mass Computer and Cyber Physical
• Industry 2.0: Establishment of electricity based on mass Steam Power, Production, Automation Systems, Internet
production lines for measuring the labor force and Mechanization Assembly Line (PLC etc.) of Things
promotion, is the basis of the industrial revolution. This
revolution began in the early 20th centuries, especially
Henry Ford's production line in parallel with the idea that
Industry Industry Industry Industry
was put forward in this process and has experienced the 1.0 2.0 3.0 4.0
most significant development has been the basis of the
current production line.
• Industry 3.0: With this movement emerged in the early
1970s, mechanical and electrical-based production 1 2 3 4
machines are replaced by electronic devices can be
programmed. Programmable Logic Controller (PLC) has End of 18th Beginning of Early 1970s Today
emerged in this industrial revolution. Today, it is currently century 20th century
experiencing the industrial revolution.
• Industry 4.0: It is disclosed by the German government and Fig. 1. The steps of the industrial revolution
are responsible for the computerized manufacturing

978-1-5090-0778-3/16/$31.00 ©2016 IEEE


In another study performed on cyber-physical systems, the II. IMPORTANCE OF INDUSTRY 4.0
challenges in the design of this system are presented. For this Industry 4.0, emerged under the leadership of Germany,
purpose, it is investigated whether today's computing and and is a term first used in 2011. The industry 4.0 mainly aims
network technology is sufficient for cyber-physical systems in to bring together information technology and industry. In other
this paper [8]. In another study conducted on this topic, the words, the industry 4.0 can be defined as smart factories. The
cyber-physical systems modelling have been focused on. In viewpoint of industrial production targeted in the future are
this context, a fuel management system which is a sub module presented in Fig. 3. As can be seen from Fig. 3, the nine
of the air tools management system has been used to illustrate different technological fields in relation to each other in
the challenges and some technologies are presented to industrial production process. This situation is the basis of
overcome these difficulties [9]. The virtualization of cyber- industry 4.0 [12].
physical systems process based on virtual machine and
physical components emulator is performed in a different The world's major production companies located in
study. This proposed approach is used QEMU as virtual countries such as especially Germany and America have
machine and Matlab/Simulink as the physical component focused on the subject of intensive industry 4.0. Boston
emulator. The study also, a strategy for synchronizing the Consulting Group (BCG) that performs a survey on this
virtual machine and the physical component emulator has been subject, total 617 companies with revenues of more than 50
developed to achieve the harmony between the real system and million in these countries has examined the status for industry
virtualization. The application has been applied to real-world 4.0 [13]. As a result of this study, has revealed that almost half
control problems for evaluation of the proposed approach. A of German companies developed the initial concepts of
block diagram outlining the proposed approach is provided in Industry 4.0. A chart that summarizes this survey which was
Fig. 2 [10]. In another study conducted on the topic, the attack conducted in March 2016 is presented in Fig. 4. Also the other
detection and identification process is carried out in cyber- question posed to these companies is “Which of these industry
physical systems. For this purpose, in the proposed approach, 4.0 topics are planned or already being applied in your
three different target are carried out. First, a mathematical company?” The results of this question are given in Table 1. As
framework is provided for cyber-physical systems, attacks, and can be seen from this table that approximately 60% of German
monitors. Secondly, the various imaging boundaries is companies have various plans for the next 1 or 2 years. This
characterized in terms of system theory and graph theory. case is emerged as nearly 40% for American manufacturers.
Finally, centralized and distributed attack detection and the Considering the information presented in Table 1 and Figure 4,
identification monitor is designed. Also the results of the study the large companies has made or will made a substantial
have been validated through compelling examples [11]. investment to the industry 4.0. Industry 4.0 has brought the
most important advantages in a short period of, respectively,
In this study, the details of industry 4.0 and the effects in resource utilization, worker productivity and operational cost
higher education are investigated. For this purpose, the features reduction. The advantages in the long term, respectively
of Industry 4.0 and the status in the world is presented in constant demand sensing, end-to-end automation, resource
section 2. In section 3, the position in higher education of optimization and waste reduction [14].
industry 4.0 are given in detail. Findings and conclusions are
given in the fourth and final section.
Autonomous
Robots

Big Data and


Application Analytics
Simulation

Physical
Operating Model
Horizontal
System and Vertical
Cyber/Phsical Virtual Physical System
Interface Component Executable Integration
Virtual Augmented Industry 4.0
Reality
Device
Virtual
Machine Internet of
Things

Fig. 2. An example study in the literature [10]


Additive
Manufacturing
Cyber
Security
Cloud

Fig. 3. The industrial production process targeted in the future [12]


% or education. The most basic feature of the Industry 4.0 is
47 aware of all devices that communicate with each other. These
Germany Companies
41
operations can be done via the internet and sensors. When
considered in this context, if the industry 4.0 can be integrated
US Companies
to higher education, it will increase the quality of education.
29 Because the internet and sensor technology allows users to be
18 able to establish an interactive system and students in the field
16
15 15 of education will be able to practice too. In addition, the
13 individuals have adopted the idea can design systems using
this idea for developing own projects.
4
3 III. STATISTICAL RESULTS
The most important disadvantage of Industry 4.0 is the
shortage of qualified personnel trained in this area. In the
Developed Clear
Implementation

analysis, the most important difficulty encountered in the


Prepared
Full Concept in

First Concepts
First Measures

Business Case

Not Yet
Implemented

Developed

implementation of Industry 4.0 is this subject. Conducted by


BCG again, this situation is clearly demonstrated. The results
of this research are presented in Table 2 [13]. As a result of this
research, the lack of qualified personnel is one of the biggest 3
challenges for companies in both countries. In another study
Fig. 4. The status of companies in Germany and US for industry 4.0 [13] also made, the types of education planned by the companies
were examined. In this review made under three headings, the
opinions of the companies on subjects such as continuing
education, occupational training, and new hiring were
TABLE I. WHICH OF THESE INDUSTRY 4.0 TOPICS ARE PLANNED OR
ALREADY BEING APPLIED IN YOUR COMPANY [13] investigated. The results of this investigation are presented
graphically in Fig. 4.
Germany US
Items Planned for Already Planned for Already
the next 1 or 2 applied the next 1 or 2 applied TABLE II. THE CHALLENGES IN INDUSTRY 4.0 [13]
years (%) (%) years (%) (%)
Digital Factory Germany USA
45 19 26 10 Items
Logistic a b c a b c
Predictive
40 17 24 17 Very Big Challenge 9 11 10 7 10 11
Maintenance
Electronic Big Challenge 31 30 21 28 22 23
43 11 22 14
Performance
Mobile and Intermediate Challenge 35 28 37 26 29 35
43 11 28 14
Real Time
Smart Shop, Small Challenge 19 26 24 23 26 22
40 14 26 10
Digital factory
No Challenge 7 5 8 16 14 10
Augmented
40 14 21 13
Reality a.
Lack of qualified employees (%)
Autonomous b.
Concerns regarding data security (%)
39 14 20 8
Robots c.
Excessive investment needs (%)
Social Business %
34 13 20 14
Media 64
Germany Companies

As mentioned at the beginning, the Industry 4.0 is an 48 US Companies


industrial revolution that will affect the production process
and change process using in todays. Therefore, all countries
should give importance to this issue and people, factories, 27
investors need to redirect according to this perspective. 25

Undoubtedly, in order to achieve Industry 4.0 it is inevitable 20


15
to explain the idea to higher education [15, 16]. Currently,
computer-based training technology is used frequently today.
Almost, computer technology is utilized in all areas of higher
Continuing

New Hires
Education

education and trainings are supported by this technology [17-


Occupational
Retraining

19]. Moreover, important developments are taking place on


the internet and sensor technology, and this technology should
also actively being used frequently in our daily life experience Fig. 4. The status of companies in Germany and US for industry 4.0 [13]
Considering all these cases, the using of industry 4.0 in the contribute actively to the industry. For this reason, the
higher education is very important in terms of training qualified involvement of higher education in the syllabus of Industry 4.0
personnel. Giving the concept of principles of the Industry 4.0 concept is very important in terms of being able to adapt to
in the course for students will contribute to the formation of the future technologies.
background. Therefore, it is necessary to establish the
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