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Theoretical and Applied Fracture Mechanics 41 (2004) 301–310

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A dynamic meso-scale model of the pullout behavior for


non-straight fibers and corresponding DEM3 simulation
Song-lin Xu *, Z.P. Tang, Jian-long Xu, Xiang-yu Dai, Yang-bo Guo
Key Laboratory for Mechanical Behavior and Design of Materials (LMBD) of CAS, Department of Modern Mechanics,
University of Science and Technology of China, Hefei, Anhui 230026, PR China

Abstract

Lots of work had been reported in the experimental investigation and modeling of the debonding and pullout
behavior for straight crack-bridging fibers in brittle matrix composites, but few of them involving in the dynamic and/or
non-straight fiber case. In this paper, a dynamic meso-scale model for non-straight fiber was proposed on the work of
Chanvillard. The model was time-dependent and related to the impact loading through the interfacial shearing stress
along the embedded part of the steel fiber, and properly setting the thresholds, the dynamic meso-damage model of the
fiberÕs debonding and pullout process was eventually constructed. The model prediction fitted the experimental data of
Chanvillard for non-straight steel fiber under static condition quite well and could demonstrate the rate sensitivity of
the reinforcing effects of fibers. Then, a 3-D discrete meso-element method (DEM3) was used to simulate the dynamic
pullout behavior of such fiber configurations as wiredrawn fibers from cementitious matrix with pores. Comparing to
afro-mentioned model, DEM3 was more effective in simulating the complete procedures of matrix dynamic failure and
fiber pullout and would be more helpful in the analyses of complicated configurations of fiber.
 2003 Elsevier Ltd. All rights reserved.

1. Introduction pullout behavior for straight fibers in brittle matrix


composites.
Non-straight steel fiber reinforced cement- Static and dynamic experiments had been con-
based matrix had been of great concerns in engi- ducted on the mechanical behavior of composites
neering material research because of its perfect including carbon, polypropylene, glass or steel
properties in improving the strength, flexibility, fiber-reinforced cement, slurry, mortar, concrete,
toughness and shockproof of the matrix. Lots of or organic matrix [1–24,31–34]. Dynamic loading
work had been reported in the experimental in- methods as pendulum impact [2], drop-weight
vestigation and modeling of the debonding and [1,22], vertical SHPB [5], one-stage light gas gun
[6], hard projectile [11,12] had been reported.
Li and co-workers [13–18] had analyzed the
* debonding and pullout behavior of elastic, elasto-
Corresponding author. Tel.: +86-551-3606754; fax: +86-
551-3606459. plastic high strength fiber and polymer fiber.
E-mail addresses: slxu99@ustc.edu.cn (S.-l. Xu), zptang@ Chanvillard [8] had modeled the pullout behavior
ustc.edu.cn (Z.P. Tang). of wiredrawn steel fiber. Liu [19] had introduced

0167-8442/$ - see front matter  2003 Elsevier Ltd. All rights reserved.
doi:10.1016/j.tafmec.2003.11.017
302 S.-l. Xu et al. / Theoretical and Applied Fracture Mechanics 41 (2004) 301–310

the concept of effective lateral loading area, which


was successfully used in the analysis of the crack-
bridging behavior of inclined fibers. However, few
works had been reported in the dynamic and/or
non-straight fiber case.
The discrete meso-element dynamic method
was a new concept simulation method and being
developed recently to investigate the deformation
processes and mechanisms of heterogeneous mate- Fig. 1. Schematic diagram of a wiredrawn fiber under pullout
rials at meso-scale. Tang et al. [26–30] had success- loading.
fully updated it from 2-D to 3-D recently. Their
work had shown the unique capabilities of the
method to analyze pore collapse of brittle material
[28].
In this paper, a dynamic meso-scale model and a
more powerful simulation method, DEM3, were
introduced to analyze the dynamic pullout behav-
ior for a non-straight fiber. First, a dynamic meso-
scale model was built on the work of Chanvillard
in [8]. Since the forces in the model proposed by
Chanvillard on a fiber element were not proper in
the balance of moment, a little complex, but more
accurate model was proposed. As an example, the
model was used to analyze the pullout of a corru-
gated fiber reinforced mortar matrix, in which the
effects of loading rates were discussed. Finally, the
DEM3 method was used to simulate the dynamic Fig. 2. Illustration of a fiber element.
pullout behavior of wiredrawn fiber from cemen-
titious matrix with pores.
scale model. The x–z plane formed a local coor-
dinate for the fiber element. It merited attention
2. Dynamic meso-scale model that the mechanical balance, the displacement field
and the strain field of the fiber element were ana-
Chanvillard [8] had built a model to analyze the lyzed in this local coordinate, while the global one
behavior of the pullout of an individual fiber. was only used in numerical analysis when equa-
Since the forces system in his model could not tions were integrated along the whole fiber. To
ensure the balance of the moment of a fiber ele- simplify the equation description, the Descartes
ment, it was improved in this paper. coordinates, x–z was applied in the analysis of
mechanical balance, and the polar coordinates,
2.1. Mechanical balance z0 –s, was used in the analysis of displacement and
strain fields during model building. Here, z-axis
As shown in Fig. 1, an individual fiber with a was the radius coordinate and s-axis was the cur-
given curvature was anchored in a cement-based vilinear coordinate. When these two coordinates,
matrix, and the global coordinate was built as OX. x–z and z0 –s, were properly chosen as shown in Fig.
The fiber microelement dl was analyzed in detail in 2, z0 -axis could coincide to a great extent with z-
Fig. 2. axis during fiber element deformation. Henceforth,
In Fig. 2, the general case of a microfiber ele- these two coordinates as x–z and z–s were used in
ment was illustrated to build the dynamic meso- the following analysis.
S.-l. Xu et al. / Theoretical and Applied Fracture Mechanics 41 (2004) 301–310 303

Another problem that had to be discussed pre- Since dh was a very small angle, sinðdh=
viously was how to simplify the normal stresses 2Þ ¼ dh=2 and cosðdh=2Þ ¼ 1 had been used and
and shear stresses continuously and unevenly dis- the higher order terms of dh had been ignored in
tributing on the upper and lower peripheries of the Eqs. (2)–(4). To simplify the problem, the accel-
fiber element. Taking into account the possible erations along the z-axis and around point E in the
deformation, the element was compressed down- x–z plane were also ignored. In fact, they had little
wards in the neighbor region of point A and point effects on the result. In this model, N , N1 , N2 and
C, while compressed upwards around point B. The T , T1 , T2 replaced the forces dN and dT in the
forces were simplified into three couples of forces ChanvillardÕs model, and they could ensure the
as T , N ; T1 , N1 and T2 , N2 . To ensure the cohesion static and dynamic balance for forces and mo-
equilibrium discussed later, the acting area of these ments of the fiber element.
three couples of forces on the lateral surface of
fiber element was simply divided into A0 , A01 and A02 , 2.2. Energy balance during slipping
and let A0 ¼ A02 ¼ 2prf dl=4, A01 ¼ 2prf dl=2, where
rf and dl were the radius and length of the fiber Disregarding the works generated by body
element, respectively. forces, the balance of the energies could be ex-
As CoulombÕs law of friction was widely used to pressed as following:
model the interface traction between the fiber and Wext ¼ Wdef þ Wmove ð5Þ
matrix, the linking of the normal stresses to the
shear stresses for the fiber element could be ex- where Wext was the work done by the external
pressed as forces applied on the element surface (see Fig. 2),
Wdef was the deformation energy, and Wmove was
T ¼ s0 De dl=4 þ fN the kinetic energy.
T1 ¼ s0 De dl=2 þ fN1 ð1Þ Taking into account the global displacement,
T2 ¼ s0 De dl=4 þ fN2 dd, of the fiber element along x-direction caused
by whole deformation and rigid movement of the
where De was the perimeter of the fiber, s0 and f fiber, Wext could be written as
were the bond stress and the friction coefficient
between the fiber and the matrix. Then, the dy- Wext ¼ pðdd þ uAs Þ  ðp þ dpÞðdd þ uCs Þ
namic equilibrium of forces on the element could  T ðdd þ uAs Þ  T1 ðdd þ uBs Þ
be deduced in the x–z plane as
 T2 ðdd þ uCs Þ  N dd1  N2 dd2  N3 dd3
Along the x-axis: dp  T  T1  T2 ¼ qA dl  €
uf ð6Þ
ð2Þ
where uAs , uBs and uCs were the local average dis-
Along the z-axis: N þ N2  N1 þ p dh ¼ 0 ð3Þ placement along s-direction at cross-section A, B
and C due to deformation; dd1 , dd2 and dd3 were
Around point E, E was the center of the right end the local radius displacements of points A, B and
of the element as shown in Fig. 2, we have C, and they could be deduced to be: dd1 ffi
    dd2 ffi dd3 ffi 0.
dl2 dh2 dh2
T2 rf  T1 rf   pR þ T rf þ R And also, the expression of Wdef and Wmove could
8R 2 2
be obtained as
dh Z
 NR dh þ N1 R ¼ 0 ð4Þ
2 Wdef ¼ rij eij dV ð7Þ
V
where subscript ÔfÕ in the equations denoted fiber,
u€f was the global acceleration, q and A were the 2
Wmove ¼ 12qA dl  ðu_ f Þ ð8Þ
density and the cross-section area of the fiber,
respectively; R was the curvature radius of the where V was the volume of fiber element and u_ f
microfiber element, dh ¼ dl=R. was the velocity of the element.
304 S.-l. Xu et al. / Theoretical and Applied Fracture Mechanics 41 (2004) 301–310

2.3. Displacement field and strain field of a bending In Eq. (13), there were some coefficients should
fiber be determined, such as M, s0 and f . M could be
determined by the method proposed in [8]. How-
Chanvillard had given the displacement field ever, the effects of loading rates and dynamic
and strain field of steel fiber subjected to bending. damage should be involved in s0 and f .
The displacement fields were

us ¼ zs  dC 2.5. Modeling the cohesion and the friction
ð9Þ
uz ¼ uy ¼ 0
2.5.1. The cohesion, s0
where dC was the variation in the curvature of the
The relationship of cohesion, s0 , and relative
element and s was the curvilinear coordinates. And
displacement, D, was proposed by Chanvillard as
the strain fields could be written as: 8  2
>
> s0 D
ess ¼ z dC; esz ¼ ezs ¼ s dC=2 >
< D ¼1 1 ; if D 6D0
smax D0
and the others are zero: ð10Þ  
>
> s0 1  D=D0
>
: D ¼ ð1  slim Þ exp a þ slim ; if D P D0
In succession, by ignoring the higher order smax 1  slim
terms in Eq. (4), we obtained ð14Þ
 
1 2 where, sD
 dp dd  ðT þ T1 þ T2 Þ dd þ p R þ rf dC 2 dl max was the maximum stresses of dynamic
2
4 cohesion, slim was the ratio of the residual cohesion
1 2 to the maximum dynamic cohesion, a was the
¼ M dC dl þ qA dl  ðu_ f Þ ð11Þ
2 material coefficient, and D0 was the relative dis-
where placement corresponding to sD max . In this paper we
Z took D0 ¼ 0:01 mm, and slim ¼ 0.
M¼ zrs dA ð12Þ Refs. [25,31,34] reported that the dynamic
A strength of such materials as cement and mortar
was strongly related to their static strength. When
2.4. The dynamic meso-scale model the loading rates exceeded 105 /s, their relation-
ship satisfied
By combining the Eqs. (1) and (11), and taking
sDmax
into account the linking of velocity, acceleration to ¼ k0 þ ke_ ln e_ ð15Þ
displacement at time interval dt, a dynamic meso- sSmax
scale model for the fiber element was eventually where sSmax was the maximum stresses of static
obtained cohesion, ke_ was the strain rate factor, and k0 was
   the material coefficient.
1
p R2 þ rf2 dC 2 þ f dCðfrf þ dl=2Þ  dpR dC As damage often initiated, grew and coagu-
4
  lated in brittle material during dynamic or impact
1 3 loading, considerable interests had been taken in
þ s0 De dl  R dC þ f dC dl  M dC
2 16 this field. Based on the thermal activation behav-
qA ior of material, Wang and co-workers [9,33] had
þ 2 ½uf ðtÞ  uf ðt  dtÞ þ uf ðt  2 dtÞ proposed an evolution equation for dynamic dam-
dt
qA age factor D as the following:
þ R dC dl=22  ½uf ðt  dtÞ þ uf ðt  2 dtÞ Z t
2 dt2
2 qA D ¼ jD e_ b dt ð16Þ
þ R dC dl=2 þ 2 ½2uf ðt  dtÞ þ uf ðt  2 dtÞ t0
dt
qA 2 where jD was the dynamic evolution factor of
 R dC dl=2  u ðt  dtÞ ¼ 0 ð13Þ
2 dt2 f damage, b was the material coefficient.
S.-l. Xu et al. / Theoretical and Applied Fracture Mechanics 41 (2004) 301–310 305

Thus, considering the evolution of meso dy-


namic damage, the cohesion could be expressed as
sD S
max ¼ smax ðk0 þ ke_ ln e
_ Þ ð1-DÞ ð17Þ

2.5.2. The friction coefficient, f


The friction efficient, f , could be expressed
similarly as for the cohesion.
8  2
>
> f D
> D ¼ 1 1
< ; if D6 D0
fmax D0  
> f 1  D=D0
>
: f D ¼ ð1  flim Þexp a 1  flim þ flim ; if DPD0
>
max Fig. 4. Relationship of the normalized friction and the nor-
ð18Þ malized displacement.

D S D S
where fmax ¼ fmax ðk0 þ ke_ ln e_ Þ (1-D), fmax and fmax
were the limit dynamic and static friction co- was the radius of the equivalent shear ring of shear
efficients, respectively; flim was the ration of the lag model [7,19], and it satisfied
residual friction to the maximum dynamic friction.
The meaning of other coefficients in Eq. (18) was ln½RB =ðrf þ ti Þ ¼ ½2 ln Vf þ ð1  Vf Þð3  Vf Þ
2
the same as in Eq. (14). =½4ð1  Vf Þ  ð20Þ
The cohesion and the friction versus D=D0 were
illustrated in Figs. 3 and 4. Here, ti was the thickness of the transition band
from fiber to the matrix; Vf was the volume percent
2.6. Relative displacement between the fiber and the of fiber in the composites.
matrix The determination of shear strain, c, of the
matrix should involve in the constitutive relation-
Relative displacement, D, between the fiber and ship of the cement matrix. As cement matrix had
matrix could be written as been reported to be viscous elastic [9,33], we then
adopted the ZWT model proposed by Zhu et al.
D ¼ uf  uB ð19Þ
[9,25,33] to describe the viscoelastic response of the
where uB was the displacement of the matrix, matrix as
uB  RB  c, c was the shear strain of the matrix, RB Z t  
ts
s ¼ G0 c þ G1 exp  e_ ðsÞ dt
0 h1
Z t  
ts
þ G2 exp  e_ ðsÞ ds ð21Þ
0 h2
where G0 was the shear modulus, G1 ; h1 and G2 ; h2
were coefficients describing mechanical behaviors
of the material at low strain rate and high strain
rate loading, respectively.

2.7. Numerical analysis––applying the model on a


corrugated steel fiber

Chanvillard [8] had carried out a test of a corru-


Fig. 3. Relationship of the normalized cohesion and the nor- gated steel fiber under static loading. The geome-
malized displacement. try of this fiber was modeled through a succession
306 S.-l. Xu et al. / Theoretical and Applied Fracture Mechanics 41 (2004) 301–310

of straight segments and circular arcs. In this


paper, it was only modeled to be a succession of
circular arcs. Eq. (13) was numerically integrated
along s-direction and used to analyze this fiber
under static loading. Therefore, there was no
acceleration in this case, but the effects of loading
rates would be discussed in the calculation.

2.7.1. Parameters
Parameters of the steel fiber. The fiber was 0.85
mm in diameter (2rf ), 60 mm in length (l) and 7.8
g/cm3 in density (q). Its elastic modulus was 200
GPa, and its curvature radius was 25 cm. Fig. 6. Calculated pullout curves of a corrugated fiber with
Parameter of the cement matrix. As only the different loading strain rates by the present model.
effects of loading rates for fibers under static load-
ing were discussed in the present paper, the rate lardÕs experimental and calculated results. It showed
sensitivity relationship of ZWT model in low load- that the present model prediction fitted the experi-
R t simplified to be [19]: s ¼ 6:0 GPa  c þ
ing rate was mental data for non-straight steel fiber quite well
80 GPa  0 expððt  sÞÞ_eðsÞ ds. The other para- and was even better than ChanvillardÕs simulation
meters could be determined as the followings. Rate that showed a stepped curve. Since the cohesion
sensitivity factor [34]: k0 þ ke_ ln e_ ¼ 1:8 þR0:16 ln e_ ; was expressed as Eq. (14), see in Fig. 3, and the
t
dynamic damage [9,19,33]: D ¼ 150  t0 e_ 1:07 dt, geometry of corrugated fiber was modeled only to
eth ¼ 0:08%; the elastic modulus was 25 GPa [9, be a succession of circular arcs, comparing to the
19,33]. calculated results of Chanvillard model, the pro-
Parameter of the interface of the fiber and the cesses of debonding and pullout of fiber in present
matrix. a was 0.8, ssmax was 5 MPa, and slim was model shown in Fig. 5 were progressive.
s
zero; fmax was 0.6, and flim was 0.72 [8]. Values of Fig. 6 was the calculated results of Eq. (13) with
the parameters listed were determined referencing different strain rates. Since the model had taken
to the corresponding marked references. into account the loading rates, there were evident
time-dependent effects of pullout curves when
2.7.2. Calculated results strain rates varied from 105 /s to 102 /s, and with
Fig. 5 was the comparison of the pullout curves the increasing of loading rates, the stiffness and the
of the calculated results of Eq. (13) and Chanvil- maximum pullout load increased, but the maxi-
mum displacement decreased gradually.

3. DM3 simulation for the dynamic pullout behavior


of non-straight fiber

3.1. The DM3 method

The DM3 method was based on the quasi-


molecular dynamics. In this method, the medium
was divided into a set of individual particles (ele-
ments) that were governed by the classic equations
of motion. The evolution of the system was de-
scribed with the aggregate movement of each ele-
Fig. 5. Pullout curves of a corrugated fiber. ment. The main mechanical interaction between a
S.-l. Xu et al. / Theoretical and Applied Fracture Mechanics 41 (2004) 301–310 307

8 !ðnþ1Þ !ðmþ1Þ 9
ij aij mn < rij rij = rij
P ¼ ij 
r0 ðn  mÞ : r0ij r0ij ; rij

ð22Þ

ij
where P was the force acting on element i by
element j, aij , m, n were the material constants, r0ij ,
rij were the initial and current distances between
the centers of two elements. rsij , rmax ij
were the
yielding distance and the bond breaking distance,
respectively, these two parameters were used to
control the brittleness and yielding properties of
Fig. 7. The initial geometry and boundary conditions of the
the material.
simulated samples. The porous ratio of the cementitious matrix
is 10%, according to the SEM measurement, and they scatter The matrix material was cement mortar, and its
randomly. parameters used in the calculation were aij ¼ 3:514
GPa, m ¼ 3, n ¼ 4, rsij ¼ 1:008r0ij , rmax ij
¼ 1:04r0ij .
The fiber material was steel, and its parameters
pair of element was the central potential interac- used in the calculation were aij ¼ 104:42 GPa,
tion, and the Lennard-Jones potential function m ¼ 1, n ¼ 2, rsij ¼ 1:002r0ij , rmax
ij
¼ 1:5r0ij .
was adopted. The details regarding to the DM3
method were described in [26].
3.3. Simulation results
3.2. Simulation parameters
Three cases with various loading velocities were
To simulate the dynamic pullout behavior of calculated, they were 1, 5 and 50 m/s. The simu-
wiredrawn fibers from brittle matrix, the initial lation results were shown in Figs. 8–10.
geometry and boundary conditions for the steel Fig. 8 was the relation of the pullout stress of
fiber reinforced cementitous composites with poro- steel fiber with respect to the pullout displacement.
sity 10% was shown in Fig. 7. The size of calcu- It showed that with the increase of loading veloc-
lation region was 3.0 cm · 2.0 cm. The radius of ity, the maximum pullout stresses increased from
element was 0.15 cm, and the total number of the 0.128 to 0.17 GPa with a ratio of 32.8%, and
elements in the calculation region was 3927. the corresponding pullout displacement decreased
In this simulation of dynamic pullout, the steel
fiber was easy to be snapped when two or more
circular arcs were used to model the geometry of
wiredrawn fiber. Therefore, only one circular arc
of steel fiber was adopted. The arc length of
the fiber was 15 mm, which was different from
that of afro-mentioned model simulation. The dia-
meter of fiber was 3.0 mm. In this preliminary
simulation the procedures of dynamic pullout
behavior of fiber would be obtained, and more
accurate simulation should be developed in the
near future.
The material parameters were given on the
Lennard-Jones potential function, which expressed Fig. 8. Calculated pullout curves of a corrugated fiber with
as various velocities by DM3 method.
308 S.-l. Xu et al. / Theoretical and Applied Fracture Mechanics 41 (2004) 301–310

Fig. 9 was the typical pullout states of a cor-


rugated fiber with various velocities by DM3
method when the pullout displacement of fiber toe
was almost the same. Region A, B and C in Fig. 9a
and b were three typical damage regions of matrix
around the fiber. With the increase of pullout
velocity, Region A and B were damaged more
seriously, while there was not evident difference in
region C. It was also shown that with the same
pullout displacement of fiber toe, the displacement
of fiber end under pullout velocity 50 m/s was
larger than that of 5 m/s for the matrix was cru-
shed more seriously in region B (probably in re-
gion C) under higher pullout velocity. Quantitative
analysis of matrix damage was put forth in suc-
cession.
Fig. 10 was the relationship of the damage
degree of matrix to the pullout displacement of
fiber with various velocities by DM3 method. The
damage degree, D, was defined as the ratio of the
number of the fractured bonds among elements to
the sum of the all element bonds in the system.
When the pullout velocity was 1 m/s, the bond
fracture of elements took place in a small region
Fig. 9. Typical pullout state of a corrugated fiber with various around the fiber, and the damage degree D in-
velocities by DM3 method: (a) velocity was 50 m/s and (b) creased slowly and was lower than 2%. Along with
velocity was 5 m/s.
the increase of pullout velocity, the affected region
was enlarged and the damage degree D increased
with higher velocity, and D exceeded 4% when the
pullout velocity was 50 m/s.
Therefore, by this method, we could easily
investigate the fiber and the matrix responses,
especially the crushing and the failure of matrix,
which were difficult for model simulation.

4. Conclusions

In this paper, a dynamic meso-scale model of


the pullout behavior for a non-straight fiber was
first built on the work of Chanvillard. This model
had improved the definition of forces in Chanvil-
Fig. 10. Relationship of the damage degree of matrix to the lardÕs model to ensure the dynamic balance of
pullout displacement of fiber with various velocities by DM3 forces and moments, and taken into account the
method. effects of the dynamic damage and loading rates.
The model was applied to analyze a corrugated
from 1.04 to 0.287 mm with a ratio of )72.4%. steel fiber under quasi-static loading. The model
That showed evident loading rate sensitivity. prediction fitted the experimental data of loading
S.-l. Xu et al. / Theoretical and Applied Fracture Mechanics 41 (2004) 301–310 309

rates 105 /s quite well, and it also showed the [8] G. Chanvillard, Modeling the pullout of wiredrawn steel
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