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WORKSHEET 5-2
ES 300 BODY ELECTRICAL SIMULATOR
Fault Switch # 1
Vehicle Year/Prod. Date Engine Transmission
Explanation:
• Ifalsoall circuits
of the circuit is affected check the operation of circuits which have common fuse/power sources and
which use common grounding points.
• If only part(s) of the circuit is affected, determine exactly which parts are OK and which are inoperative.
Circuit OK or Bad Observations
2. On the following System Circuit Diagram: Based upon your related symptom checks, use a highlighter to
trace current flow in the parts of the circuit that are OK.
R-B R-B
7 2C 2
R-B
R-B
1
2 1 4
15A 15A E B E B
HEAD HEAD
40A J18 A J19 B
(LH) (RH)
MAIN
HEAD
RELAY
DRL NO.2
RELAY
JUNCTION
2 3 4 2 3 CONNECTOR
1 W-B D A D A
2 2 2 4 2G 5 2G 2 2G
3 2B 3 2K 8 2L
R
R
R
R-L
R-B
R-B
R-Y
R-B
R-B
B
2 3 B
1 1 1 H-1
HEADLIGHT
R-B
I15 B
C9
HIGH BEAM
INDICATOR LIGHT
[COMB. METER]
H-LP H-LP DRL
R-Y
3 4 B
LH RH NO. 2
(LWR) (LWR)
R-B
R-W
2 2 2
1 C 2 2 2 D
R-L W-R
R-Y
J10
JUNCTION
CONNECTOR
F6 A F8 B
FUSIBLE LINK
BLOCK
W-R
1 A 13 8
R
R-G
W-B W-B OFF
R-W
2 2
TAIL
2 2
B-G
1 5
HEAD
LIGHT
2 2 3 2 4 3 IG1
LOW
DRL NO.3
RELAY
FL MAIN 2 3 HIGH
W-B
3 3
DRL NO.4
RELAY
3. 0W
R-W
H2
HEADLIGHT LH (LO)
H4
HEADLIGHT LH (LO)
FLASH
DIMMER SW CONTROL SW
4 1 2 2 2
16 7
2 2
A A
R-Y
W-B
R-W
R-W
W-B
W-B
W-B A
C B
A
J20 A J21 B
JUNCTION
CONNECTOR
BATTERY
2 8 W-B A A W-B
W-B
W-B
H3 1J A B
HEADLIGHT
RH (H) J8 A J9 B
1 7 1J
7 EB2
R-W
W-B
R-W W-B
A
J15
W-B
JUNCTION
CONNECTOR
EC EA EC II
FROM POWER SOURCE SYSTEM (SEE PAGE 56)
7.5A 10A
DOME GAUGE
12 2J 1 1J
R-L
1 1W
D
8 EB2 J28
JUNCTION
7 1V D CONNECTOR
R
R
R-L
R-B
D5
DAYTIME RUNNING LIGHT
RELAY (MAIN)
2 9 7 1
H DRL +B IG
R-Y
W-B
R-W
J20 A J21 B B A
J18 A J19 B
JUNCTION
R-W
CONNECTOR JUNCTION
A B CONNECTOR
B B B
B R-W
Y
B
J2
JUNCTION
CONNECTOR
C A C A
1
6 EB2
R-W
P3
PARKING
BRAKE SW
B1
BRAKE FLUID LEVEL
WARNING SW
2
Y
1
L G2
GENERATOR
W-B
215
Step 4: Isolate the Trouble
1. On the System Circuit Diagram, circle the possible problem areas.
2. List the first 2 items you will inspect. Mark the type of inspection (visual, voltmeter, ohmmeter, ammeter or
jumper wire) and write-in the inspection item (component, connector with pin numbers, wire color, etc.)
3. List the specifications, the measured result and your diagnosis in the appropriate column.
4. If the initial checks lead you to make additional inspections, list them in the shaded area.
Inspection Measured
Inspection Item Specification OK or Bad
Type Result
Visual
Voltmeter
Ohmmeter
Ammeter
Jumper Wire
Visual
Voltmeter
Ohmmeter
Ammeter
Jumper Wire
Visual
Voltmeter
Ohmmeter
Ammeter
Jumper Wire
Visual
Voltmeter
Ohmmeter
Ammeter
Jumper Wire
Visual
Voltmeter
Ohmmeter
Ammeter
Jumper Wire
Visual
Voltmeter
Ohmmeter
Ammeter
Jumper Wire
Visual
Voltmeter
Ohmmeter
Ammeter
Jumper Wire
Visual
Voltmeter
Ohmmeter
Ammeter
Jumper Wire