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Article history: Although sucrose solubility has been widely studied, the presence of impurities, which is invariably true
Received 1 May 2017 in sucrose industrial crystallization, affects its solubility and the extent of this influence is not fully
Received in revised form addressed in the literature. This study aimed to obtain experimental data of sucrose solubility in aqueous
11 July 2017
pure and impure solutions from 10 to 100 C and evaluate prediction ability of SLE models. Experimental
Accepted 21 August 2017
Available online 29 August 2017
data shows that impurities in sugarcane juice, i.e. reducing sugars and salts, in levels studied (with 92.8%
of sucrose up to pure solutions) increase sucrose solubility. Evaluating existing models for SLE showed
that they generally provide poor prediction. However, a proposed modification in the Nývlt Equation of
Chemical compounds studied in this article:
Sucrose (PubChem CID: 5988)
solubility provides a small mean deviation (2.54%) between experimental and calculated data in pure and
Glucose (PubChem CID: 79025) impure aqueous solutions, making this SLE model useful for solubility calculation in crystallization
Fructose (PubChem CID: 5984) studies, especially when syrups containing typical impurities of sugarcane juice are used.
© 2017 Elsevier Ltd. All rights reserved.
Keywords:
Impurities
Mathematical modelling
Solid-liquid equilibrium
Solubility
Sucrose
1. Introduction sugars and salts, which may affect the crystallization process,
Therefore, the study of sucrose Solid-Liquid Equilibrium (SLE) in the
Sucrose (IUPAC name (2R,3R,4S,5S,6R)-2-[(2S,3S,4S,5R)-3,4- presence of these typical impurities is of great importance for the
dihydroxy-2,5-bis(hydroxymethyl)oxolan-2-yl]oxy-6-(hydrox- crystallization process.
ymethyl)oxane-3,4,5-triol) is a very important ingredient in the Authors have been publishing research concerning sucrose
food industry, used in numerous products from cured meat to solubility in pure aqueous solutions has been published since the
candies and ice-cream. Sugarcane industry is the oldest industry in 1940s (Taylor, 1947) and both experimental data and mathematical
Brazil and it is one of the main pillars of Brazilian agroindustry modelling can be found in the literature. On the other hand, sucrose
nowadays, with a production higher than 35 million tonnes of solubility in impure aqueous solutions is a more complex issue and
sugar (UNICA, 2016). Thus, an accurate modelling of process steps is it is not clearly presented in the literature, although solubility data
of major importance in order to use process systems engineering from beet syrups have been present in the literature since the 1930s
tools to optimize process operations and economics. Sucrose pro- (Brown and Nees, 1933; Dahlberg and Bennett, 1951 and others).
duction inevitably goes through a crystallization step, and sucrose Experimental data are limited and the available data are conflicting.
crystallization in sugarcane industries invariably occurs in the Martins et al. (2009) cite a great difficulty in developing a generic
presence of impurities commonly found in syrups, such as reducing solubility model, able to calculate sucrose solubility in impure so-
lutions from different sources (beet or sugarcane) and from
different regions of the world, and therefore, according to the au-
thors, a specific study of each solution is needed. Authors presented
* Corresponding author.
E-mail addresses: cecrestani@ifsp.edu.br (C.E. Crestani), abernardo@ufscar.br solubility data of sucrose in impure syrups at temperatures be-
(A. Bernardo), cbbcosta@uem.br (C.B.B. Costa). tween 62 and 66 C using a methodology described in a previous
1
In memoriam.
http://dx.doi.org/10.1016/j.jfoodeng.2017.08.023
0260-8774/© 2017 Elsevier Ltd. All rights reserved.
C.E. Crestani et al. / Journal of Food Engineering 218 (2018) 14e23 15
study (Martins et al., 2005). Nature and the composition of impu- where (S/W)sat is the solubility in the impure solution, expressed as
rities influence sucrose solubility. Chen and Chou (1993) cite that mass of sugar per mass of water, and Z is the solubility of pure
most inorganic salts tend to increase solubility and reducing sugars solution. Equation (5) presents the equation proposed by Vavrinecz
tend to decrease it in mass basis. A model proposed by Frew (1973) (1978), which has been used in several studies in the literature:
is widely used in the literature by adjusting some parameters to the
experimental data (Van der Poel et al., 1998; Georgieva et al., 2003; mI m
Ssat ¼ m$ þ b þ ð1 bÞ$exp c$ I (5)
Rozsa, 2000; Steindl et al., 2001). However, as the experimental mW mW
data are conflicting, parameters of the same equation differ
depending on the author. There are also some thermodynamic where Ssat is the solubility expressed as gram of solute per gram of
activity coefficient models for sugar systems in the literature, based water, mI and mW are, respectively, the mass of impurities and
on both UNIQUAC and UNIFAC. Despite the relatively large number water and m, b and c are parameters, determined by the impurities
of equilibrium models based on activity coefficients available in the present in the solution. Values for these parameters were deter-
literature, to the best of the authors’ knowledge none of them were mined in some studies in the literature, with conflicting values
tested in SLE calculation of sucrose impure aqueous solutions. among them. Van der Poel et al. (1998) cited values of 0.178, 0.820
These models would only be properly evaluated in systems in and 2.1, respectively; Georgieva et al. (2003) used values of 0.1, 0.4
which impurities are completely characterized. and 0.24 in a crystallization study; and Rozsa (2000) cited that the
Aiming to fill this gap, the first aim of this study is to present values of 0.178, 0.820 and 2.1 are typical for beet syrups while the
new experimental data of sucrose solubility both in pure aqueous values of 0.06265, 0.982 and 2.1 are the best ones for sucrose
solutions and in aqueous solutions containing impurities solubility in solutions derived from sugarcane.
commonly found in sugarcane syrups. With these experimental Apart from these equations, some thermodynamic activity co-
data, the second aim of this study is to evaluate and compare efficient models for sugar systems have been proposed since the
models of sucrose solubility in the presence of impurities. One of 1990s. Peres and Macedo (1996) estimated interaction parameters
these models is an original modification of the Nývlt Equation of of a UNIQUAC model, with the modification in combinatorial
solubility (Nývlt et al., 1985), which proves to be very useful. This contribution proposed by Larsen et al. (1987) in order to calculate
same equation is called the Apelblat Equation in some more recent the equilibrium of solutions containing sugars. This method is
studies referring to an article of 1993 (Apelblat, 1993), which aimed called P&M-UNIQUAC. Furthermore, when no experimental data is
to calculate activity and osmotic coefficients in electrolyte available, predictive methods can be alternatively used. Thus, some
solutions. UNIFAC based methods were developed to predict the equilibrium
of sugar solutions. These methods included new functional groups
aiming to represent the complex behavior of sugar in a solution. As
2. Theory
sugar molecules should not be dissociated because of the vicinity of
functional groups, interaction of groups inside the molecule is
This section presents mathematical models proposed in the
crucial to represent the interaction of the whole molecule in solu-
literature for the calculation of sucrose solubility in pure and
tion. Besides, inclusion of new functional groups allows for differ-
impure solutions for the best understanding of the applications in
entiating isomers such as fructose and glucose. Abed et al. (1992),
this work.
Catte et al. (1995), Kuramochi et al. (1997) and Spiliotis and
Sucrose solubility in pure aqueous solutions can be widely found
Tassios (2000) are examples of authors who introduced different
in the literature as well as mathematical modelling of these solu-
decomposition groups to represent sugar molecules. Interaction
tions. Equations (1) and (2) are recommended by the International
groups introduced by Catte et al. (1995) and Peres and Macedo
Commission for Uniform Methods of Sugar Analysis (ICUMSA) to
(1997) (P&M-UNIFAC) were used by Ferreira et al. (2003) to
calculate sucrose solubility in aqueous solutions, respectively, up to
develop a method called A-UNIFAC, which combines the traditional
100 C and from 100 to 145 C:
UNIFAC contributions (residual and combinatorial) to the associa-
wS ¼ 64:447 þ 0:08222$T þ 1:66169 103 $T 2 1:558 tive one, related to the interaction forces of hydroxyl groups in
solution. The method introduced by Kuramochi et al. (1997) called
106 $T 3 4:63 108 $T 4 (1) Bio-UNIFAC was proposed for calculating the activity coefficients of
biochemical compounds in water, including sugars. The contribu-
wS ¼ 71:0615 þ 0:053625$T þ 0:000655303$T 2 (2) tions are divided in short-range, which are comprised in the
modified UNIFAC of Larsen et al. (1987), and long-range, which
where ws is the percentage in mass of soluble sucrose and T is the describe ion-ion interaction and enable the method to be used in
temperature in C. electrolyte solution calculations. Tsavas et al. (2004) modified and
Sucrose solubility in impure aqueous solutions is a more com- extended S-UNIFAC, the method developed by Spiliotis and Tassios
plex issue and it is not consolidated in the literature. Frew (1973) (2000), creating the mS-UNIFAC method.
proposed the calculation of sucrose solubility in impure solutions
using the variable D, which is dependent on the concentration of 3. Experimental
impurities in syrup and it is calculated by Equation (3):
This section is divided into two parts: experimental and math-
I ematical modelling of SLE.
D ¼ 1 0:088$ (3)
W
3.1. Experimental methodology
where I is the mass of impurities and W is the mass of water. Sol-
ubility is calculated as: 3.1.1. Chemicals
Deionized water type 2 produced by a Millipore Elix 10 water
Z ~o
ðS=WÞsat ¼ D$ (4) purification system, commercial refined sugar trademark Unia
100 Z with a mass fraction of 99.8% of sucrose ((2R,3R,4S,5S,6R)-2-
[(2S,3S,4S,5R)-3,4-dihydroxy-2,5-bis(hydroxymethyl)oxolan-2-yl]
16 C.E. Crestani et al. / Journal of Food Engineering 218 (2018) 14e23
without any additional purification steps were used in the experi- Test Result Unit
ments. Table 1 summarizes the main information of chemicals Thermotolerant Coliforms <10 UFC/g
used, while Table 2 presents the composition of the brown sugar Salmonella spp. Absent per 25 g
used. The main impurities of brown sugar are glucose and fructose Humidity <2.5 g/100 g
whose IUPAC names are, respectively, (2S,3R,4S,5S,6R)-6-(hydrox- Mould and yeast <10 UFC/mL.g
Copper <0.2 mg/kg
ymethyl)oxane-2, 3, 4, 5-tetrol and (3S,4R,5R)-1,3,4,5,6-
Calcium 666.5 mg/kg
pentahydroxyhexan-2-one. Sodium 202.1 mg/kg
Potassium 342.1 mg/kg
Phosphorous 22.9 mg/kg
3.1.2. Equipment
Iron 30.9 mg/kg
Experiments were carried out in a 10-L jacketed reactor equip- Magnesium 589.3 mg/kg
ped with a refractometer (MPR E-Scan Electron Machine Corpora- Sucrose percent 92.8 % mass
tion, with a precision of 0.0001 units of refraction index), and Reducing sugars 5.4 % mass
temperature (±0.1 C) inline measurement probes. Moreover, a
Programmable Logic Controller (PLC), able to maintain solution in
the reactor at constant temperature and/or to perform its heating
or cooling, was available. A constant stirring speed of 80 rpm and a !
1 Pur
double anchor propeller were used in all experiments. The pres- D ¼ 1 F$ x0S $ (7)
ence of a solid phase was always monitored using a G400 Mettler 1 x0S
Toledo FBRM® (Focused Beam Reflectance Measurement).
xS ¼ D$x0S (8)
3.1.3. Experimental procedure
3.1.3.1. Reference curve of refractometer. Three sets of aqueous so- where x0s is the mass fraction of the pure solution, T is the tem-
lutions with sugar mass fractions of 0.2, 0.4, 0.65, 0.70, 0.75, 0.80 perature in C, RI the refraction index, a, b, c, d, e, f, g, h, i, j and F are
and 0.85 were prepared. In the first set, only refined sugar was adjustable parameters, D is a variable proportional to the concen-
used; in the second one, only brown sugar was used; finally, in the tration of impurities, Pur is the purity of sugar in solution obtained
third set, solutions were prepared with 50% in mass of refined and by HPLC analysis and expressed in mass fraction and xS is the mass
50% of brown sugar. Each solution was separately added to the fraction of sugar dissolved in solution.
reactor, heated to 100 C and slowly cooled until 20 C (with cooling Parameters of Equations (6) and (7) were fitted using the Lev-
rates varying from 10 to 35 C/h). The refractive index and tem- enbergeMarquardt algorithm for minimization of an objective
perature of solution were measured every 30 s in both heating and function (sum of squared deviation between experimental and
cooling and an eventual birth of crystals was monitored with the calculated data of solution concentration) in Scilab® software.
FBRM. The birth of crystals was noticed only in the brown sugar
solution with mass fraction 0.85 at temperatures below 42 C and, 3.1.3.2. Solubility. Solubility experiments were carried out using a
therefore the data related to this solution with temperatures below procedure based on the one proposed by Myerson (2001) and used
42 C were discarded. The measured refraction index was the same in a previous study (Crestani et al., 2013). A suspension of sugar in
at the same temperature, when the temperature was achieved both water was prepared and added to the reactor at the experiment
during heating and during cooling. This fact indicates that temperature. Excess of sugar was added based on the literature
composition of solutions was the same before and after heating and data of sucrose solubility and presence of crystals was monitored by
there was no decomposition of any of the substances present in the FBRM to guarantee the presence of undissolved sugar. Sus-
solution. pensions were maintained under agitation at a constant tempera-
A calibration curve was then prepared to estimate the solution ture until refraction index (registered each 30 s) did not vary
concentration from refractive index and temperature data anymore. In the experiments, a maximum of 8 h of variation in the
measured in the reactor. Equations (6)e(8) present the empirical refraction index was observed. However, in order to assure com-
relation used: plete dissolution up to the concentration corresponding to solubi-
lity, at least 12 h of experiments were provided. The procedure was
x0S ¼ a þ b$T þ c$lnðRIÞ þ d$T 2 þ e$lnðRIÞ2 þ f $T$lnðRIÞ þ g$T 3 carried out in triplicate for pure sucrose aqueous solutions (pre-
þ h$lnðRIÞ3 þ i$T$lnðRIÞ2 þ j$T 2 $lnðRIÞ pared with refined sugar) at temperatures of 10, 25, 30, 40, 50, 60,
70, 80, 90 and 100 C; for impure aqueous solutions prepared with
(6)
brown sugar at temperatures of 30, 40, 50, 60, 70, 80, 90 and 100 C;
and for solutions prepared with 50% of brown sugar and 50% of
Table 1
Sample table.
Chemical name Source Initial Mass Fraction Purification Final Mass Fraction Analysis
Purity Method Purity Method
a
Deionized water 0.999 None e e
Sucrose ((2R,3R,4S,5S,6R)-2-[(2S,3S,4S,5R)-3,4-dihydroxy-2,5- ~o
Unia 0.998 None e e
bis(hydroxymethyl)oxolan-2-yl]oxy-6-(hydroxymethyl)oxane-
3,4,5-triol))
Brown sugar Vitaçucar Composition in Table 2 None e e
a
Deionized water type 2 with TOC < 30 ppb, conductivity < 0.2 mS,cm1 and resistivity (5e15) MU,cm, produced by Millipore Elix 10 water purification system.
C.E. Crestani et al. / Journal of Food Engineering 218 (2018) 14e23 17
DHfus T DCP Tm T 4. Results and discussion
ln xsug $gsug ¼ $ 1 þ $
R$T Tm R T
In this section, the developed refractometer reference curve is
DCP T
þ $ln (9) presented followed by the solubility experimental results and dis-
R Tm
cussion and mathematical models evaluation and comparison.
where xsug is sugar solubility at the solution temperature (T)
expressed in molar fraction; gsug is the activity coefficient of sugar
in solution calculated by the thermodynamic model; DHfus is the 4.1. Reference curve
melting enthalpy at the normal melting temperature (Tm) and DCp
is the difference between the heat capacity of pure solvent and A single calibration curve for solution concentration calculation
solid sugar. from the refractive index and temperature measurement in
Equation (9) is widely used to determine the experimental ac- different concentration of impurities was developed. Table 4 pre-
tivity coefficient (Myerson, 2001). In this work, this equation was sents the values of fitted parameters of Equations (6) and (7) and
used to obtain sucrose activity coefficient from solubility experi- the mean square deviation between experimental and calculated
mental data. For this purpose, physical properties of mS-UNIFAC data of all experimental points. The mean square deviation be-
(Tsavas et al., 2004) was used. Values of DHfus, Tm and DCp should tween the experimental and calculated data of the 3755 experi-
not vary among methods, but as it happens in the literature data, mental points (309 points of solution prepared with refined sugar,
the choice of the values of these physical properties was made 1447 points of the solution prepared with brown sugar and 1999
based on the quality of estimations of VLE (Crestani et al., 2011) and points of the solution with mixed refined and brown sugar) is
SLE (Crestani et al., 2013) of sugar solutions in earlier studies of the 3.04 103 (percent mean deviation of 0.34%).
authors of this paper. Fig. 1 presents experimental versus calculated data of solution
Impurities were considered consisting of fructose and glucose concentration expressed as the mass fraction and a linear fit of
in the proportions of HPLC analysis. Composition presented in these values. As the coefficient of determination (0.9989) demon-
Table 2 shows that glucose and fructose are responsible for 75% in strates, experimental and calculated data are very close to each
mass of the impurities of brown sugar (5.4% by weight are glucose other.
and fructose in brown sugar with 7.2% of impurities and
humidity).
A modification in Nývlt Equation of solubility (Nývlt et al., 1985) Table 4
is proposed here by including a variable (D), proportional to the Parameters a-j and F of Equations (6) and (7) fitted to sucrose aqueous solutions in
the presence of impurities.
concentration of impurities in solubility calculations. Equations
(10)e(12) present the proposed mathematical model. Parameter Value Unit
a 4.19 (g/g)
b 1.45 102 (g/g)$ C1
Table 3 c 2.29 101 (g/g)
Physical properties of the different activity coefficient based models. d 1.43 105 (g/g)$ C2
e 3.49 101 (g/g)
Model DHfus/J$mol1 Tm/K DCp/J$mol1$K1 f 7.32 102 (g/g)$ C1
g 1.10 108 (g/g)$ C3
P&M-UNIFAC 46187 459.15 424.2026e3.47$ (T-T0)
h 2.21 101 (g/g)
Bio-UNIFAC 40356 459.15 88.0
i 9.24 102 (g/g)$ C1
P&M-UNIQUAC 46187 459.15 316.1153e1.1547$ (T-T0)
j 2.95 105 (g/g)$ C2
S-UNIFAC 57000 459.15 200.1
F 1.44 101 e
mS-UNIFAC 40356 459.15 88.0
A-UNIFAC 56946 458.15 254 Mean squared deviation 3.04 103 (g/g)2
18 C.E. Crestani et al. / Journal of Food Engineering 218 (2018) 14e23
0.8
R² = 0.9989
0.6
0.5
0.4
0.3
0.2
0.2 0.3 0.4 0.5 0.6 0.7 0.8
Experimental mass fracƟon
Fig. 1. Experimental versus calculated solution concentration and their linear fit.
0.30
Rebined sugar
0.25 Brown sugar
Mixture
Sucrose mass fracƟon
0.15
0.10
0.05
0.00
0 20 40 60 80 100
Temperature (°C)
Fig. 2. Sucrose solubility from aqueous solutions with different impurities concentration.
C.E. Crestani et al. / Journal of Food Engineering 218 (2018) 14e23 19
Table 6
Sucrose solubility (xs*) expressed in molar fraction and the experimental activity coefficient (gexp
s ) in solutions with different conditions of impurities (Pur stands for the molar
fraction of sucrose in the initial amount of added sugar).a
Pur ¼ 0.996 Pur ¼ 0.958 Pur ¼ 0.917 Pur ¼ 0.996 Pur ¼ 0.958 Pur ¼ 0.917
0.30
0.25
0.15
0.10
0.05
0.00
0 20 40 60 80 100
Temperature (°C)
Fig. 3. Experimental ( ) sucrose solubility in solutions prepared with brown sugar and its comparison with sucrose solubility curves calculated by different methods available in
the literature for sucrose from different sources: Georgieva et al. (2003), Frew (1973), Van der Poel et al. (1998), Rozsa (2000).
0.25
0.20
Sucrose molar fracƟon
0.15
0.10
0.05
0.00
0 20 40 60 80 100
Temperature (°C)
Fig. 4. Experimental ( ) sucrose solubility in solutions prepared with a mixture of brown and refined sugar and its comparison with sucrose solubility curves calculated by different
methods available in the literature for sucrose from different sources: Georgieva et al. (2003), Frew (1973), Van der Poel et al. (1998), Rozsa
(2000).
0.30
0.25
0.15
0.10
0.05
0.00
0 20 40 60 80 100
Temperature (°C)
Fig. 5. Experimental ( ) sucrose solubility and solubility curves calculated from activity coefficient models in solutions prepared with refined sugar: mS-UNIFAC,
A-UNIFAC, P&M-UNIQUAC, Bio-UNIFAC, P&M-UNIFAC.
0.30
0.25
Sucrose molar fracƟon
0.20
0.15
0.10
0.05
0.00
0 20 40 60 80 100
Temperature (°C)
Fig. 6. Experimental ( ) sucrose solubility and solubility curves calculated from activity coefficient models in solutions prepared with brown sugar: mS-UNIFAC,
A-UNIFAC, P&M-UNIQUAC, Bio-UNIFAC, P&M-UNIFAC.
solution concentration from refractive index and temperature industrial processes improvement. The concentration of impurities
measured inline in pure and impure sucrose aqueous solutions. The increases sucrose solubility in the studied range of temperatures
developed calibration curve is able to calculate solution concen- and concentration.
tration with a mean percent deviation of 0.34%. Comparing experimental sucrose solubility data to calculated
Sucrose solubility in pure and impure aqueous solutions was ones using models available in the literature allows for evaluating
determined over a temperature range from 10 to 100 C for pure the applicability of such models in sucrose solubility determination
solutions and from 30 to 100 C for solutions containing typical from impure sugarcane syrups. The equation proposed by
impurities of sugarcane syrup. These data, especially concerning Vavrinecz (1978) with parameters fitted by Rozsa (2000) resulted in
those of impure solutions, is scarce in the literature and, to the best the best correlation between experimental and calculated data. In
of the authors’ knowledge, there is no previous study encompass- addition, activity coefficient based models P&M-UNIQUAC, P&M-
ing such a range of temperatures and impurities. These data are not UNIFAC, Bio-UNIFAC, mS-UNIFAC and A-UNIFAC were used to pre-
only useful but also essential for crystallization studies and dict sucrose solubility from pure and impure aqueous solutions,
22 C.E. Crestani et al. / Journal of Food Engineering 218 (2018) 14e23
0.30
0.25
0.15
0.10
0.05
0.00
0 20 40 60 80 100
Temperature (°C)
Fig. 7. Experimental ( ) sucrose solubility and solubility curves calculated from activity coefficient models in solutions prepared with a mixture of brown and refined sugar:
mS-UNIFAC, A-UNIFAC, P&M-UNIQUAC, Bio-UNIFAC, P&M-UNIFAC.
0.30
0.25
Sucrose molar fracƟon
0.20
0.15
0.10
0.05
0.00
0 20 40 60 80 100
Temperature (°C)
Fig. 8. Experimental values of sucrose solubility ( stands for refined sugar, brown sugar and the mixture of both) compared to solubility curves calculated by the modified
Nývlt Equation ( ) in aqueous solutions with different concentrations of impurities.
C.E. Crestani et al. / Journal of Food Engineering 218 (2018) 14e23 23