®

SC-107
FEBRUARY 2, 2018
UV7A4
®
Fireye
FLAME SCANNERS
UV Non Self-Checking Scanner Models:
UV7SC UV7A4, UV7R4
UV Self-Check Scanner Model:
UV7R4
UV7SC

DESCRIPTION
The non self-check UV7A4, UV7R4 and self-check UV7SC scanners are used with the
MBSERIES Multi-Burner control, the SBSERIES single burner control and the flame sensing
modules, MBPF-100S and MB-600PF.
The UV7A4 scanner features high sensitivity ultraviolet (UV) for monitoring gas or oil flames
which cycle on and off frequently. The Fireye flame safeguard checks for a short-circuited, or "run-
away" scanner at the beginning and end of each flame cycle. The scanner is UL listed and FM
approved. It comes with a 122 cm (4 ft.) shielded flexible cable and a 1/2" F.N.P.T. insulated nylon
coupling and is ideal for high temperature applications.
The UV7R4 Scanner is a 90° right angle ultraviolet flame scanner. This sensor features high sensi-
tivity ultraviolet (UV) for monitoring gas or oil flames which cycle on and off frequently. The Fireye
flame safeguard checks for a short-circuited, or "runaway" scanner at the beginning and end of each
flame cycle. The scanner is UL listed and FM approved. It comes with 72 inch (1830mm) unshielded
lead wires and is safeguarded against reverse connection.
The self-check UV7SC scanner is used for continuous gas or oil flames. A mechanical shutter in the
scanner closes every ten seconds, at which time the scanner’s internal circuit checks for a flame sig-
nal. If a signal is present, indicating a runaway scanner, the output signal is permanently interrupted,
shutting down the flame safeguard system. The scanner features a high quality fused silica quartz
lens, machined alloy housing with seals and a long life push-pull electro-magnetically driven photo
shutter. The detectors and signal processor automatically check every 10 seconds. It can be replaced
without disturbing wiring. The UV7SC requires cable assembly, P/N 59-504-010.
The UV tube is made of quartz and is filled with a gas that ionizes when struck by UV radiation from
the flame. In the absence of UV radiation, the gas acts as an insulator between two electrodes which
are mounted inside the tube. These electrodes are energized continuously by a high voltage. During
combustion, UV radiation ionizes the gas, causing current pulses to flow between the electrodes.
These current pulses result in a flame signal which is transmitted to the amplifier in the control,
where it is processed to energize or hold in the flame relay.

WARNING: When installing or replacing UV scanners, a minimum pilot turndown test on

pilot ignited burners and a spark pickup test on all burners must be performed.

APPLICATION
UV scanners are recommended for detecting flames from standard fuel gases, some waste gases and
light oil fuels such as No. 2 oil. Flames from heavier oils can be detected with UV scanners but the
unburned fuel shroud and/or atomization shroud can block passage of the UV from the flame zone to
the UV tube, causing nuisance burner/boiler trips. Infrared detection is recommended for fuel oil
heavier than No. 2, and some installations where waste gases are burned together with natural gas as
a main flame.
NOTE: Certain safety codes and regulations require the use of self-checking ultraviolet scanners.

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SPECIFICATIONS
UV7A4
Supply 425 VDC ±25 VDC
Discharge Current 0.3 mA
Supply Wiring 122 cm (4 ft.) shielded instrument cable with two #18 AWG conductors
Max Operating Distance 76m (250 ft.)
(Total Wire Length)
Temperature Range –20° to +125°C (–4° to 257°F)
Shipping Weight 1.4 kilograms (3 lbs.)
Options Magnifying lens (P/N 46-185)

UV7R4
Supply Voltage 425 VDC ±25 VDC
Discharge Current 0.1 mA
Supply Wiring 305 cm (10 ft.) cable lead of two #18 AWG conductors
Max Operating Distance 76m (250 ft.)
(Total Wire Length)
Temperature Range –20° to +60°C (-4° to 140°F)
Shipping Weight 1.4 kilograms (3 lbs.)
Options Magnifying lens (P/N 46-185), 1/2" F.N.P.T. insulated coupling
(P/N 35-319) or radiation shield (P/N 36-936)

UV7SC
Electrical: Supply Voltage: 120V +10/-15%, 60HZ
Supply Current: 0.04A
Output: 10V square wave frequency modulated
Mechanical: Overall Length: 197 mm (7-3/4")
Diameter: 83 mm (3-1/4")
Housing Material: Machined 6061 aluminum alloy
Finish: Clear anodized
Sight Tube Entrance: 25 mm (1") pipe thread
Purge Air Entrance: 10 mm (3/8") pipe thread
Purge Air Flow: 5 cfm, 10 psi maximum
Installation
Requirements: Cable and connector for scanner (P/N 59-504-010)
Supply Wiring Instrumentation cable with two pairs of individually shielded #18 AWG
conductors, 60°C (140°F), 300V minimum, ALPHA #5620B1802 or
BELDEN #9368
Temperature Range –20° to +60°C (-4° to 140°F) case temperature
Shipping Weight 2 kilograms (4.5 lbs.)
Optical Angle of View: @ 2.5° depending on sight pipe size and length
Spectral Sensitivity: 180 to 230 nanometers; scanner is solar blind

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IMPORTANT NOTE
The information provided in this bulletin is directed to assist boiler and combustion service techni-
cians who are experienced in the installation and operation of Fireye Flame Safety equipment. Per-
sons not familiar with Fireye products should contact the nearest Fireye representative or other
qualified service group.
The UV7A4, UV7R4, and UV7SC as well as all other Fireye scanners, are designed to be used
exclusively with the appropriate Fireye Flame safeguard and Burner Management controls. The
application of these scanners to equipment other than Fireye should be reviewed for approval by
Fireye.

INSTALLATION OF UV SCANNERS

WARNING: THE LEADS FROM THE UV7R4 SCANNER TO THE

CONTROL MUST BE SHIELDED TO PREVENT ELECTRICAL NOISE FROM GEN-
ERATING A FALSE FLAME SIGNAL TO THE CONTROL.
Where possible, obtain the Burner Manufacturer’s Instructions for mounting the scanner.
This information is available for most standard burners. The scanner mounting should
comply with the following General Instructions:

1. The quartz UV tube is brittle. Care must be exercised to avoid dropping or otherwise striking the
scanner with force. Keep the scanner protected until mounted.
2. Position the UV scanner within 36 inches of the flame to be monitored.
3. Select a scanner location that will remain within the ambient temperature limits of the UV Scan-
ner (200°F). If cooling is required, use an insulating coupling (Fireye P/N 35-319).
4. The UV Scanners are designed to seal off against pressures up to 1 PSI. To seal against higher
pressures, install a union coupling with quartz window (P/N 60-1257). Add cooling air to reduce
the scanner sight pipe temperature.
5. Install the scanner on a standard 1/2 in. NPS (1 in. NPT for UV7SC) pipe whose position is rig-
idly fixed. If the scanner mounting pipe sights through the refractory, do not extend it more than
halfway through. Swivel flanges are available if desired (P/N 60-302). The sight pipe must per-
mit an unobstructed view of the pilot and/or main flame, and both pilot and main flames must
completely cover the scanner field of view. Oil and gas flames radiate more ultraviolet energy
from the base of the flame than from further out in the flame. This fact should be considered
when installing the scanner sight pipe.
SCANNER MUST HAVE UNOBSTRUCTED FLAME MUST COMPLETELY COVER
VIEW OF FLAME SIGHT OPENING

NOT THIS NOT THIS BUT THIS NOT THIS NOT THIS BUT THIS
6. Since the radiated energy from an electric spark ignitor is very rich in the UV region, the field of
view should be aimed so that it does not see an electric spark ignitor nor any reflector that is
close to the spark.

CAUTI0N: The unprotected leads must be run in electrical conduit in order to eliminate
pickup of electrical noise which could present an unsafe condition.

To prevent spark pickup by the UV detector, close and/or disconnect all pilot and main fuel
valves. Operate the control through a burner startup cycle to determine that ignition spark can-
not be detected. Burner will not ignite if spark is detected.
7. Avoid running the scanner cables or conduit in close proximity to hot surfaces at the burner.
8. Avoid running the scanner conduit in close proximity to high energy ignition wires.

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9. Smoke or unburned combustion gases absorb ultraviolet radiation. On installations having nega-
tive pressure combustion chamber, a small hole drilled in the scanner sight pipe will assist in
keeping the pipe clean and free of smoke. For positive pressure furnaces, provide clean air to
pressurize the sight pipe, if necessary.
10. Two UV Scanners may be installed on one burner if it is necessary to view two areas to obtain
reliable detection of the flame. They should be wired in parallel.
11. To increase scanner sensitivity with the UV Scanners, addition of a quartz lens may allow
greater viewing distance. (Union w/quartz lens P/N 60-1290 or magnifying lens P/N 46-186).
12. Request the assistance of any Fireye Field Office for recommendations of a proper scanner
installation on a non-standard application.
CAUTI0N: Ultraviolet tubes can simulate flame when exposed to high levels of “X” and
GAMMA radiation. The table below indicates the maximum dose of radiation that a UV
tube can be exposed.

SOURCE MAXIMUM DOSE

Cobalt 60 (CO60) 7.5mR/Hr
Iridium (IR192) 1.0mR/Hr
X-Ray 4mR/Hr 150kV @ 0.2mA
X-Ray 1mR/Hr 150kV @ 0.4mA

Minimum Pilot Test

This test assures that the flame detector will not detect a pilot flame too small to reliably light
off the main flame. The test should be made on every new installation and following any repo-
sitioning of the flame detector. THE MINIMUM PILOT TESTS MUST BE ACCOM-
PLISHED BY A TRAINED AND QUALIFIED BURNER TECHNICIAN.

REFRACTORY REFRACTORY REFRACTORY

MAIN MAIN MAIN

PILOT FLAME PILOT FLAME PILOT FLAME
FLAME FLAME FLAME

MAIN MAIN MAIN

BURNER BURNER BURNER

PILOT PILOT PILOT

BURNER BURNER BURNER
SCANNER SCANNER SCANNER

INSUFFICIENT PILOT MINIMUM PILOT NORMAL PILOT

SPARK REJECTION TEST. CAUTION: The scanner must not sight the ignition spark
directly or any part of the burner that can reflect the spark back to the scanner. the scan-
ner must not see a a pilot flame that is too small to reliably ignite the main flame. Test pro-
cedures vary according to the control used. See procedures as described in the technical
bulletin for the control being installed.

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WIRING – UV SCANNERS

Incorrect sensor installation may cause the sensor to generate a false flame signal. This can
cause unburned fuel to collect in the combustion chamber, resulting in explosions, injuries,
and property damage. Be certain that the flame sensor detects only the pilot and main
flames, not glowing refractory or burner parts.

1. Route sensor wiring a sufficient distance from ignition and other high voltage wiring to avoid
electrical interference.
2. If sensor wiring is to extend beyond the factory-supplied cable length, use #14 to #18 AWG wire
suitable for 75°C (167°F) and 600 volt insulation, and run each pair of leads in its own conduit
or shielded cable. Multiple shielded cables can be run in a common conduit, but only on short
distances.
3. Depending on field conditions, sensor wiring can be up to 76.25 m (250 ft.) for UV scanners.
For extended scanner wiring up to 500 feet, or for shorter lengths to reduce signal loss, use a
shielded wire (Belden 8254, RG-62/U coaxial cable, or equal) for each scanner wire. The ends
of the shielding must be taped and not grounded.
4. Asbestos insulated wire should be avoided.
5. Multi conductor cable is not recommended.
6. High voltage ignition wiring should not be installed in the same conduit with flame detector
wires.

MAINTENANCE
Ultraviolet Scanners
The viewing area of the scanner must be kept clean. Even a small amount of contamination on the
lens will reduce the flame signal reaching the detector by a measurable amount. Wipe the viewing
area routinely using a soft cloth dampened with concentrated detergent, then wipe dry.

Flame Signal Strength

Routine observation of the flame signal strength will forewarn any deterioration in the capability of
the flame detector or its application.

Periodic Safety Check

It is recommended that a procedure be established to test the complete flame safeguard system at
least once a month,. This test should verify the proper operation of all limit switches and safety inter-
locks as well as flame failure protection and fuel safety shutoff valve tightness.

Rotation
It is recommended that control and scanner units purchased as spares be installed periodically to
ensure proper operation.

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ACCESSORIES

PART NUMBER DESCRIPTION

35-319 HEAT INSULATOR 1/2 IN NPT THREADS EACH END (MALE AND FEMALE)
60-1257 1/2 IN NPT UNION WITH QUARTZ WINDOW
60-1290 1/2 IN NPT UNION WITH QUARTZ LENS TO INCREASE SENSITIVITY
60-1199-1 1 IN NPT SEALING COUPLING WITH QUARTZ WINDOW
60-1199-2 1 IN BSP SEALING COUPLING WITH QUARTZ WINDOW
60-1664-3 1 IN NPT SWIVEL MOUNT
60-302 1/2/IN SWIVEL MOUNT
46-185 MAGNIFYING LENS ASSEMBLY
46-186 MAGNIFYING LENS
36-936 SCANNER SUPPORT (MAX TEMP @ 475°F)
59-504-010 CABLE AND CONNECTOR, 10 FEET FOR UV7SC

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DIMENSIONS
UV7A4
Insulated Coupling
79.5 mm 2134 mm 68 mm
(3.13”) (84") (2-11/16")
1830 mm 56 mm
(72") (2-3/16")
1/2" Int.
F.N. P.T.

1/2" Ext.
F.N. P.T.
16 mm 1/2" Int.
(5/8") F.N. P.T.
Dia.

UV7R4

1/2”
1/2" F.N.P.T.
F.N.P.T. .T.
BBushing
Bushing
u hs in

1 818 W
AWG
Wires
Wires (2)(2)

92
9 2mm
1/2” mm
F.N.P.T.
19mm
1199mmmm (3-5/8")
Bushing
(3/4”)
(3/4")
(3 /4 " ) 70 0mm
770mm mm 1829
1829 mm
mm
Sq.
Sq.
S q. (2-3/4")
(2
(2 -33/4”)
/ 4 )" (72")
(7 2" )
(72”)

UV7SC

3.24 (82.17)
7.52 (191.13) 2.00 (50.80)
6.85 (173.99)
1.87 (47.82)

1.75 (44.45)

1 3/8” - 18 EXT 1/4”-18 NPT

1” NPT INTERNAL

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NOTICE
When Fireye products are combined with equipment manufactured by others and/or integrated into
systems designed or manufactured by others, the Fireye warranty, as stated in its General Terms and
Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the
combined system or its overall performance.

WARRANTIES
FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture
of its products to replace, or, at its option, to repair any product or part thereof (except lamps, elec-
tronic tubes and photocells) which is found defective in material or workmanship or which otherwise
fails to conform to the description of the product on the face of its sales order. THE FOREGOING
IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES NO WARRANTY OF
MERCHANTABILITY OR ANY OTHER WARRANTY, EXPRESS OR IMPLIED. Except as
specifically stated in these general terms and conditions of sale, remedies with respect to any product
or part number manufactured or sold by Fireye shall be limited exclusively to the right to replace-
ment or repair as above provided. In no event shall Fireye be liable for consequential or special dam-
ages of any nature that may arise in connection with such product or part.

FIREYE® SC-107
3 Manchester Road FEBRUARY 2, 2018
Derry, New Hampshire 03038 USA Supersedes February 17, 2015
www.Fireye.com