Professional Documents
Culture Documents
As well as for
• Load simulation
• Dynamic tests
• Lifetime tests
2
———––————– Model Overview ZS air-cooled —–——–———
60V 120V 300V 600V 800V
Power Model Power Model Power Model Power Model Power Model
4.5A 500W ZS580-3
6A 500W ZS560-3
9A 800W ZS880
12A 500W ZS530-3 800W ZS860
15A 1,800W ZS1880
20A 1,800W ZS1860
24A 800W ZS830
30A 500W ZS512-4 1,800W ZS1830 3,000W ZS3080
40A 3,000W ZS3060
45A 4,200W ZS4280
60A 500W ZS506-4 800W ZS812 3,000W ZS3030 4,200W ZS4260 5,600W ZS5680
75A 1,800W ZS1812 7,000W ZS7080
80A 500W ZS506 5,600W ZS5660
90A 4,200W ZS4230 8,400W ZS8480
100A 800W ZS806 7,000W ZS7060
105A 9,800W ZS9880
120A 5,600W ZS5630 8,400W ZS8460 11,200W ZS11280
135A 12,600W ZS12680
140A 9,800W ZS9860
150A 1,800W ZS1806 3,200W ZS3212 7,000W ZS7030 14,000W ZS14080
160A 11,200W ZS11260
165A 15,400W ZS15480
180A 8,400W ZS8430 12,600W ZS12660 16,800W ZS16880
195A 18,200W ZS18280
200A 14,000W ZS14060
210A 9,800W ZS9830 19,600W ZS19680
220A 15,400W ZS15460
225A 4,800W ZS4812 21,000W ZS21080
240A 11,200W ZS11230 16,800W ZS16860 22,400W ZS22480
255A 23,800W ZS23880
260A 18,200W ZS18260
270A 12,600W ZS12630 25,200W ZS25280
280A 19,600W ZS19660
300A 3,200W ZS3206 6,400W ZS6412 14,000W ZS14030 21,000W ZS21060
320A 22,400W ZS22460
330A 15,400W ZS15430
340A 23,800W ZS23860
360A 16,800W ZS16830 25,200W ZS25260
375A 8,000W ZS8012
390A 18,200W ZS18230
420A 19,600W ZS19630
450A 4,800W ZS4806 9,600W ZS9612 21,000W ZS21030
480A 22,400W ZS22430
510A 23,800W ZS23830
525A 11,200W ZS11212
540A 25,200W ZS25230
600A 6,400W ZS6406 12,800W ZS12812
675A 14,400W ZS14412
750A 8,000W ZS8006 16,000W ZS16012 Special Ranges:
825A 17,600W ZS17612 The devices can be equipped with special setting ranges to suit
900A 9,600W ZS9606 19,200W ZS19212 your requirements. We recommend matching the ranges to the
975A 20,800W ZS20812 real requirements.
1,050A 11,200W ZS11206 22,400W ZS22412 Current:
1,125A 24,000W ZS24012 On principle, devices with the same power rating can optionally
1,200A 12,800W ZS12806 25,600W ZS25612 be equipped with the current range of the higher voltage
classes.
1,275A 27,200W ZS27212
Voltage:
1,350A 14,400W ZS14406 28,800W ZS28812 For applications with very small voltages (e.g. testing of fuel
1,500A 16,000W ZS16006 cells) the devices can be equipped with a reduced voltage range,
1,650A 17,600W ZS17606 (2V, 5V ,10V or 20V).
1,800A 19,200W ZS19206
1,950A 20,800W ZS20806
2,100A 22,400W ZS22406
Devices with 3 or 4 switchable ranges
2,250A 24,000W ZS24006 are particularly flexible in application
2,400A 25,600W ZS25606
2,550A 27,200W ZS27206
2,700A 28,800W ZS28806
3
————–——————–— Features ——————————–——
Operating Range
The operating range is de- Trigger voltage Voltage switching
termined by the minimum
input voltage (approx. 1V), Remote Control
the maximum input voltage All functions of the load can be remotely controlled us-
as well as by the maximum ing the analog I/O connector. The control inputs can be
current and the power of operated using TTL level and 24V of PLC controllers. A
the device. Operating range version fully isolated from the load input is available as
The permissible power depends on the temperature of option (ZS06).
the device and, depending on the
model, may short-term be a multi- Analog Control
ple of the nominal power. In the operating modes CC, CV and CP the setting
value can be preset with 0…5V or 0…10V DC.
4
————–———–—––——— Features ————–————–———
Cooling
The devices are air-cooled*. To minimize operating Touch protection 2HU devices
noise, control of the fans depends on power and cur-
rent.
To better exploit the maximum possible overload, the
fan can be set to full speed.
* liquid-cooled devices page 20
Load Terminals
5
——–—–—–—–—–—––– Data Interfaces —————–—––———
The plug-in interfaces provide additional or extended GPIB + RS232 + USB
functions: Interface
(Option ZS02)
• Programming in SCPI
• Settings with 16 bit resolution The GPIB interface also
• Measuring function for voltage, includes the RS232 +
current and power USB interface (Option ZS01). A 2m RS232 cable is in-
• Programmable load profiles cluded, but no GPIB cable.
• Dynamic operation with variable current rise
and fall times
• Measurable data storage
• Trigger functions GPIB Interface
• Use of provided software tools and Extension
LabVIEW drivers (Option ZS03)
For building multi-channel systems, further loads can The system interface witz fiber optic should be used for
be connected to the master device using the system distances or more than 3m or when more than three
interface. devices are used.
For this, the master device is equipped with system The ZS04 cable version can easily be replaced by the
interface ZS04-M and the slave devices with ZS04-S. ZS05 fiber optic version
All devices are then programmable using the inter- The fiber optic connection is also recommended in high
faces of the master device. A standard LAN cable is EMC interference situations.
used as connection. A 5m fiber-optic cable is included.
All inputs remain fully isolated from each other. A 1m
cable is included.
Order example
for 3 loads:
6
——————–———– Hardware Extensions ——–—–—–——–—–
Galvanically isolated Castors
Analog Interface (Option ZS09)
(Option ZS06)
Castors can be fitted to heav-
If there are potential differences between GND of the ier devices for easier trans-
load and the signals at the Analog I/O connector, the portation. As a result, a 19”
standard Analog I/O card can be exchanged for an cabinet is often not required.
Castors
isolated version. All measuring and controlling signals This option is available for
are connected via isolating amplifiers and opto- devices with at least 5HUs and is suitable for hard floors
couplers. The card is pin compatible with the standard only.
Analog I/O card.
The isolation voltage is 500VDC against Input -.
Zero-Volt-Option
(Option ZS12)
7
——–——–—––—– Programming Functions ———–—–———–—–
• SCPI Programming • Programmable Waveform
• Settings with 16-bit resolution • Dynamic Load Variations with programmable rise
• Measuring function for current and voltage and fall times
8
——————–—–——— Software Tools ———————————–
Load Control
The supplied tool can control single loads as well as
multi-channelled load systems.
Data Acquisition
In combination with the Load Control program the
measured data for current, voltage and time can be
recorded.
The following measured values can be selected:
Current - Voltage - Time.
Waveform Editor
The Waveform Editor allows comfortable generation of
load profiles consisting of straight lines.
The profile is graphically displayed while the data is still
being entered. The profiles can be stored.
MPP Tracking
In combination with option ZS13, solar panels can be
tested. Voltage, current and power are continuously
displayed numerically.
Battery Test
The battery can be used to discharge all common bat-
tery types.
The discharge diagrams are recorded and displayed.
Ah and Wh are also recorded.
Driver
9
——————–—––———– Accessories ———————————–
High Current Cables (Standard)
Highly flexible cables in different lengths and Cur- Vol-
diameters, with suitable ring terminal. Type Diameter Terminal
rent tage
Terminals are colour coded.
HKS16-l-rt/sw 16mm² 120A 100V Ø 10mm
For connecting devices, two lines are always required.
For higher currents, several cables can be connected HKS25-l-rt/sw 25mm² 160A 100V Ø 12mm
in parallel. HKS35-l-rt/sw 35mm² 200A 100V Ø 12mm
HKS50-l-rt/sw 50mm² 250A 100V Ø 12mm
HKS70-l-rt/sw 70mm² 300A 100V Ø 12mm
HKS95-l-rt/sw 95mm² 365A 100V Ø 12mm
HKS120-l-rt/sw 120mm² 450A 100V Ø 12mm
HKM70-l-rt/sw 70mm² 260A 450V Ø 12mm
HKM240-l-rt/sw 240mm² 750A 450V Ø 16mm
HKV16-l-rt/sw 16mm² 100A 1500V Ø 10mm
HKV70-l-rt/sw 70mm² 250A 1500V Ø 12mm
10
———————––———– Accessories ————————————–
19“-Racks for Load Mounting
Mounting the Electronic Loads requires special racks
with sufficient outlet for the warmed air.
The H&H racks are equipped with wide air outlets on
the rear which allow the air to escape practically un-
hindered.
The rear door is shortened for the cable duct.
The mounting depth is 680mm.
Height Air outlet Height
Model
Front (HU) Back (HU) (mm)
Rack 34 34 27 1710
Rack 38 38 32 1910
Rack 43 43 36 2110
Rack 47 47 41 2310
Main Switch for Rack Assembly (1-phase, 3-phase) SE-3PH-DC Main Switch 3-phase with residual
current circuit-breaker, emergency
SE-1PH Main Switch 1-phase, switch and DC power supply
230V 10%, 16A, 2HU 3~230V/400V, 32A CEE plug, 3HU
Residual current circuit-breaker
SE-3PH-16A Main Switch 3-phase 2x 16A CEE and 3x earthing contact type
3~230/400V, 16A CEE plug, 2HU socket in the rear panel, individually fu-
SE-3PH-32A Main Switch 3-phase sed. DC power supply 12V / 8A with
3~230/400V, 32A CEE plug, 2HU 4mm socket on the front panel, separa-
tely connectable
SE-3PH-16 SE-3PH-DC
SE-3PH-FI
11
———–—–——–—–— Specifications 500 W ——––—–—–———
1) As special current range, any range of the higher voltage classes with the same mum current (measured in constant current mode - FAST).
device power can be selected. 5) SB4: 4mm safety banana plug, BM8: bolt M8
2) For magnitude and duration of the short-time power see diagram on page 23. FK15: Flat copper bar 15x5mm with 4mm bore and M8 screw
3) The maximum power setting range is the short-time power possible. FK25: Flat copper bar 25x10mm with 4mm bore,
4) Rise and fall times are defined as 10% ... 90% and 90% ... 10% of the maxi- M10 and M12 screws
12
———–——— Specifications 1,800 W ... 4,800 W ———–––––—
13
—————–— Specifications 5,600 W ... 9,600 W ——–————
1) As special current range, any range of the higher voltage classes with the same mum current (measured in constant current mode - FAST).
device power can be selected. 5) FK25: Flat copper bar 25x10mm with 4mm bore,
2) For magnitude and duration of the short-time power see diagram on page 23. M10 and M12 screws
3) The maximum power setting range is the short-time power possible. FK40: Flat copper bar 40x12mm with 4mm bore,
4) Rise and fall times are defined as 10% ... 90% and 90% ... 10% of the maxi- M12 and M16 screws
14
————–––— Specifications 9,800 W ... 14,400 W ——————
15
———–—–— Specifications 14,000 W ... 19,200 W —–—–—–—
1) As special current range, any range of the higher voltage classes with the same mum current (measured in constant current mode - FAST).
device power can be selected. 5) FK25: Flat copper bar 25x10mm with 4mm bore,
2) For magnitude and duration of the short-time power see diagram on page 23. M10 and M12 screws
3) The maximum power setting range is the short-time power possible. FK40: Flat copper bar 40x12mm with 4mm bore,
4) Rise and fall times are defined as 10% ... 90% and 90% ... 10% of the maxi- M12 and M16 screws
16
——–——–— Specifications 18,200 W ... 24,000 W —–————
17
———–—–— Specifications 22,400 W ... 28,800 W ——–———
1) As special current range, any range of the higher voltage classes with the same mum current (measured in constant current mode - FAST).
device power can be selected. 5) FK25: Flat copper bar 25x10mm with 4mm bore,
2) For magnitude and duration of the short-time power see diagram on page 23. M10 and M12 screws
3) The maximum power setting range is the short-time power possible. FK40: Flat copper bar 40x12mm with 4mm bore,
4) Rise and fall times are defined as 10% ... 90% and 90% ... 10% of the maxi- M12 and M16 screws
18
—–——–––– ZSLV Low Voltage Loads for Fuel Cell Test —————
Model (Order No.) ZSLV1002 ZSLV1502 ZSLV2002 ZSLV4002 ZSLV6002
Voltage 20 V 20 V 20 V 20 V 20 V
Current 220 A 500 A 750 A 1,500 A 2,250 A
Vmin @ Imax 150 mV 150 mV 175 mV 200 mV 200 mV
Continuous Power 1,000 W 1,500 W 2,000 W 4,000 W 6,000 W
0 ... 73 A 0 ... 166 A 0 ... 250 A 0 ... 500 A 0 ... 750 A
Current Setting
0 ... 220 A 0 ... 500 A 0 ... 750 A 0 ... 1,500 A 0 ... 2,250 A
2 mΩ ... 3 Ω 0.9 mΩ ... 1.33 Ω 0.7 mΩ ... 0.9 Ω 0.4 mΩ ... 0.45 Ω 0.27 mΩ ... 0.26 Ω
(max. 73 A) (max. 166 A) (max. 250 A) (max. 500 A) (max. 750 A)
Resistance Setting
0.7 mΩ ... 1 Ω 0.3 mΩ ... 0.44 Ω 0.23 mΩ ... 0.3 Ω 0.13 mΩ ... 0.15 Ω 0.09 mΩ ... 0.087 Ω
(max. 220 A) (max. 500 A) (max. 750 A) (max. 1,500 A) (max. 2,250 A)
0 ... 333 W 0 ... 500 W 0 ... 666 W 0 ... 1,333 W 0 ... 2,000 W
Power Setting
0 ... 1,000 W 0 ... 1,500 W 0 ... 2,000 W 0 ... 4,000 W 0 ... 6,000 W
Rise and Fall Time 4) 200 µs 250 µs 300 µs 400 µs 500 µs
Load Terminals 5) FK50 FK50 FK50 FK50 FK50
Power Consumption 75 VA 95 VA 120 VA 150 VA 260 VA
Noise max. 6) 58 dB(A) 58 dB(A) 62 dB(A) 64 dB(A) 65 dB(A)
Weight 34 kg 39 kg 48 kg 73 kg 98 kg
Case 7) 19“-5 HU 19“-5 HU 19“-5 HU 19“-8 HU 19“-11 HU
Technical data which differ from values on pages Accuracy of Analog Monitor Outputs:
0 ... 10V for Current, Voltage, Power
23/24:
of analog signal of the
offset voltage
real value
Accuracy of Manual Setting without Presetting:
Voltage ±0.2% ±15mV
of setting of corresponding range
Current ±0.3% ±15mV
Voltage ±0.2% ±0.05%
Power ±2.5% ±30mV
Current ±0.3% ±0.1%
GND max. ±2V against negative load input 8)
Minimum loading capacity 2kΩ
Accuracy of Manual Setting with Presetting:
Accuracy of Setting
of preset value of corresponding range
Programming via Data Interface:
Voltage ±0.6% ±0.05%
of setting of corresponding range
Current ±0.7% ±0.1%
Voltage ±0.2% ±0.05%
Resistance ±1.4% ±0.5% of current range
Current ±0.3% ±0.1%
Power ±1.4% ±1%
Resistance ±1% ±0.5% of current range
Current
±1.4% ±0.3% Power ±1% ±1%
Limitation
Current
Trigger ±1% ±0.3%
±1.4% ±0.3% Limitation
Voltage
Trigger
Time ±1% ±0.3%
±1.4% ±0.5% of B1 or B2 Voltage
Setting
Resolution Setting 16 Bit
Time ranges for internal modulator
B1 100ms
B2 1000ms
19
—–——–—–— Specifications ZSLC liquid-cooled ———————
1) As special current range, any range of the higher voltage classes with the 3) FK40: Flat copper bar 40x12mm with 4mm bore,
same device power can be selected. M12 and M16 screws
2) Rise and fall times are defined as 10% ... 90% and 90% ... 10% of the 4) At a cooling medium temperature of 12°C
maximum current (measured in constant current mode - FAST). 5) 1HU = 44.45mm
20
——–—–—–—– Specifications ZSLC liquid-cooled ——–————
21
—————–——–——–—– Dimensions —————————–—–—
Size 2HU 3HU 5HU 8HU 11HU 14HU 17HU 20HU 23HU 26HU 29HU 32HU 35HU
H (mm) 88 133 222 355 488 622 755 889 1022 1155 1289 1422 1556
For a 19” rack mounting, slide bars have to be used because of the weight.
22
—————–——––——– Technical Data —————–—————–
Accuracy of Manual Setting without Presetting: Accuracy of Setting
Programming via Data Interface:
of setting of corresponding range
of setting of corresponding range
Voltage ±0.2% ±0.05%
Voltage ±0.2% ±0.05%
Current ±0.2% ±0.05%
Current ±0.2% ±0.05%
Accuracy of Manual Setting with Presetting:
Resistance ±1% ±0.3% of current range
of preset value of corresponding range
Power ±1% ±0.5%
Voltage ±0.6% ±0.05%
Current
±1% ±0.3%
Current ±0.6% ±0.05% Limitation
23
————–———––——– Technical Data —————–—————–
Input Impedance >50kΩ for deactivated load input Permissible Operating Voltages: Negative Load Input - Case
Input Capacitance approx. 2µF / 1,000W Standard 125V DC
Operating Temperature 5°C ... 40°C with Option ZS06 500V DC 3)
External Control • Load switching Colour
Functions • Trigger input and output
• Range switching Front Panel RAL7032 (pebble grey)
• Mode switching
• Emergency shutdown Sides, Lid RAL7037 (stone grey)
Protection Equipment • Current and power limitation 1) 101% for 800V devices
• Over-voltage protection upt to 110% 2) no protection against reverse polarity if Zero-Volt-Option installed
of rated voltage 1) 3) except for Zero-Volt-Option
• Protection against reverse polarity up
to rated current (diode) 2)
• Over-temperature deactivation
• Transient protection
Minimum Voltage
Modulator
DIN EN 61000-3-2
DIN EN 61000-3-3
Hoecherl & Hackl GmbH
Industriestrasse 13
94357 KONZELL
GERMANY
ZS13E 08/10
24