CLIENT: M/s MJ BIOPHARM PVT. LTD.

PUNE
PROJECT: PRODUCTION BLOCK -PDL LAB
PROJECT NO : 603
DOCUMENT No. : 603/PB/PDL/PI/00/UE/List
Date / Revision: 29.04.2021 / R0

CAPEX
Option-1 (Plant Operation at peak for 1 shift, rest two shift in idle mode) Option-2 (Plant Operation at peak for 1 shift, rest two shift in idle mode)
Particulars Value UOM Particulars Value UOM

Pipe Rack - Pipe Rack -

S& I of PW Dist Piping & Insulation (2.5"OD, SS316L, 2475000 INR S& I of PW Dist Piping & Insulation (2.5"OD, SS316L, EP, INR
EP, IC34) - 440 mtrs) IC34) - 440 mtrs)

POU auto L type ZDV,(65x65x20x10), with sampling va 275000 INR POU auto L type ZDV,(65x65x20x10), with sampling valve INR

S& I of WFI Dist Piping & Insulation (1.5"OD, SS316L, 2025000 INR S& I of WFI Dist Piping & Insulation (1.5"OD, SS316L, EP, INR
EP, IH40) - 440 mtrs) IH40) - 440 mtrs)

POU auto L type ZDV,(40x40x20x10), with sampling va 200000 INR POU auto L type ZDV,(40x40x20x10), with sampling valve INR

S& I of Compressed Air Piping, Fittings & valving S& I of Compressed Air Piping, Fittings & valving
325000 INR INR
(1.5"OD,GI, ) - 240 mtrs) (1.5"OD,GI, ) - 240 mtrs)

S& I Plant steam piping, Fittings & installation - API Block

(240 mtrs, IBR piping) 50NB, CSS, IH50, with expansion
loop & ST at every 25-30 mtrs (9-11) or whereever
elevation changes, PRVS station (350Kg/Hr, 6-3.5bar) 1352000 INR

Non IBR piping - 50mtrs 65NB-CSE-IH40, and 40 mtrs

25NB-CSE-IH40 and IBR approval of 240 mtrs piping

IBR Approval (240 mtrs IBR piping) 500000 INR

S& I of RO1 Water piping & fittings - Coming from API

150000 INR
Block (250 mtrs), 1.5"OD, SS304, MF

PDL LAB CLEAN UTILITY SYSTEMS - PDL LAB CLEAN UTILITY SYSTEMS -
 CLIENT: M/s MJ BIOPHARM PVT. LTD. PUNE
PROJECT: PRODUCTION BLOCK -PDL LAB
PROJECT NO : 603
DOCUMENT No. : 603/PB/PDL/PI/00/UE/List
Date / Revision: 29.04.2021 / R0

S&I - PW Gen System (350LPH) - Ionpure EDI, Dow RO

membranes, SS316 Grundfose pumps, sanitary valves 4264755 INR
Gemu, instruments as per dist. System

S&I - Combi Unit with simultaneous production -

Simultanuous WFI - 300LPH @ 85-95°C 6800000 INR
Pure steam - 100kg/hr@2 bar

S & I - 125 cfm@7 bar, Air Compressor with built-in dryer

3000000 INR
(1 No.), air reciever, filter bank (10µ, 5µ, 1µ - 1W+1SB)

PW S& D SYSTEM - S&I (500Ltrs tank with ceramic PW S& D SYSTEM - S&I (500Ltrs tank with ceramic band
band heater, 7.5HP Pumps, 250-275 mtrs piping heater, 7.5HP Pumps, 250-275 mtrs piping (1"OD, SS316L,
2700000 INR 2700000 INR
(1"OD, SS316L, EP), 12-15POU - L type auto & manual EP), 12-15POU - L type auto & manual ZDV with sampling
ZDV with sampling valves valves

WFI S& D SYSTEM - S&I (500Ltrs tank with ceramic WFI S& D SYSTEM - S&I (500Ltrs tank with ceramic band
band heater, 7.5HP Pumps, 170-190 mtrs piping 2218000 INR heater, 7.5HP Pumps, 170-190 mtrs piping (1"OD, SS316L, 2218000 INR
(1"OD, SS316L, EP, IH35), 9-11POU - - L type auto & EP, IH35), 9-11POU - - L type auto & manual ZDV with
manual ZDV with sampling valves sampling valves

Electrical PSG (100kg/Hr @2 bar), with CT & online

1835000 INR
sampling cooler

Sampling Cooler 275000 INR Sampling Cooler 275000 INR

Moisture Seperator 580000 INR Moisture Seperator 580000 INR

S&I of Pure steam piping, insulation & Fittings (80- S&I of Pure steam piping, insulation & Fittings (80-100
100 mtrs, 1.5"OD, SS316L, EP, IH40), 12-14 POU - 2 1335000 INR mtrs, 1.5"OD, SS316L, EP, IH40), 12-14 POU - 2 way 1335000 INR
way forged body valves) forged body valves)

GEMU VALVES - For PW, WFI & PS systems of PDL LAB 4500000 INR GEMU VALVES - For PW, WFI & PS systems of PDL LAB 4500000 INR

COMMON EQUIPMENTS/COMPONENTS FOR THE WATER ROOM - COMMON EQUIPMENTS/COMPONENTS FOR THE WATER ROOM -
 CLIENT: M/s MJ BIOPHARM PVT. LTD. PUNE
PROJECT: PRODUCTION BLOCK -PDL LAB
PROJECT NO : 603
DOCUMENT No. : 603/PB/PDL/PI/00/UE/List
Date / Revision: 29.04.2021 / R0

TOC Common (S& I) 1150000 INR TOC Common (S& I) 1150000 INR

SCADA (600 tags) with PC and accessories 600000 INR SCADA (600 tags) with PC and accessories 600000 INR

MS Support Material (1000Kg) 70000 INR MS Support Material (1000Kg) 70000 INR

Water Room - Water Room -

Potable water for tank jacket - from PDL lab (piping

Potable water for tank jacket - from PDL lab (piping in
in water room ~ 20 mtrs, 3/4"OD, SS304, valves - 40000 INR water room ~ 20 mtrs, 3/4"OD, SS304, valves - vendor's 40000 INR
vendor's scope) - shall be mechanical contractor's
scope) - shall be mechanical contractor's scope
scope

Chilled Water - from PDL lab (piping in water room ~ Chilled Water - from PDL lab (piping in water room ~ 20
20 mtrs, 20NB-MS-IC32, valves - vendor's scope) - 40000 INR mtrs, 20NB-MS-IC32, valves - vendor's scope) - shall be 40000 INR
shall be mechanical contractor's scope mechanical contractor's scope

Power (connected load - 162KW) - 67KW for water

Power (connected load - 79.6KW) - 58KW for water
room, 95KW for Pure Steam Generator, from PDL lab
(~110 mtrs, 3.5core, 185sqmm, XLPE, Al & ~110 mtrs, 125000 INR room, 22KW for Air Compressor, from PDL lab (~110 100000 INR
mtrs, 3.5core, 120sqmm, XLPE, Al & ~110 mtrs, 3.5core,
3.5core, 120sqmm, XLPE, Al ) - shall be electrical
60sqmm, XLPE, Al ) - shall be electrical contractor's scope
contractor's scope

Compressed air -from PDL lab (piping in water room Compressed air -from PDL lab (piping in water room ~ 20
~ 20 mtrs, 3/4"OD, SS304, valves - vendor's scope) - 40000 INR mtrs, 3/4"OD, SS304, valves - vendor's scope) - shall be 40000 INR
shall be mechanical contractor's scope mechanical contractor's scope

Grand total Price of Water System for PDL LAB Grand total Price of Water System for PDL LAB (OPTION-
(OPTION-1)
20,808,000.00 INR 2)
29,714,755.00 INR

OPEX
Option-1 (Plant Operation at peak for 1 shift, rest two shift in idle mode) Option-2 (Plant Operation at peak for 1 shift, rest two shift in idle mode)
Particulars Value UOM Particulars Value UOM

Total Connected Load of Water System 67 KW Total Connected Load of Water System 58 KW

Actual Working Load of Water System 26 kW Actual Working Load of Water System 45.6 kW
 CLIENT: M/s MJ BIOPHARM PVT. LTD. PUNE
PROJECT: PRODUCTION BLOCK -PDL LAB
PROJECT NO : 603
DOCUMENT No. : 603/PB/PDL/PI/00/UE/List
Date / Revision: 29.04.2021 / R0

Considering diversity of load 60 % Considering diversity of load 85 %

Average power requirement 15.6 kW Average power requirement 38.76 kW

Total running time considering 1 shifts 8 hrs Total running time considering 1 shifts 8 hrs

Total power consumed per day 124.8 kwh Total power consumed per day 310.08 kwh

Total Connected Load of PSG 95 kW Total Connected Load of Air Compressor 22 kW

Considering diversity of load (only initial heating @ Considering diversity of load (only initial heating @ 100 %
100 % load, then it is just managing balance of In & 50 % load, then it is just managing balance of In & Out. Hence 80 %
Out. Hence 50% diversity factor 50% diversity factor

Average power requirement 47.5 kW Average power requirement 17.6 kW

Total running time considering 1 shifts 8 hrs Total running time considering 1 shifts 8 hrs

Total power consumed per day 380 kwh Total power consumed per day 140.8 kwh

Total power consumed per day 504.8 kwh Total power consumed per day 450.88 kwh

Rate of electricity per kwh 8.57 INR Rate of electricity per kwh 8.57 `

Total amount per day 4,326.14 INR Total amount per day 3,864.04 `

Total amount per month @ 26 days 112,479.54 ` Total amount per month @ 26 days 100,465.08 `

PW from API Block 500 LPH Total RO1 Water Required as feed to PWG unit 550 LPH

Considering diversity of load 70 % Considering diversity of load 85 %

Average requirement 350 LPH Average power requirement 467.5 LPH

Total running time considering 1 shifts 8 hrs Total running time considering 1 shifts 8 hrs

Total PW consumed per day 2800 LPH Total RO1 water consumed per day 3740 LPH
 CLIENT: M/s MJ BIOPHARM PVT. LTD. PUNE
PROJECT: PRODUCTION BLOCK -PDL LAB
PROJECT NO : 603
DOCUMENT No. : 603/PB/PDL/PI/00/UE/List
Date / Revision: 29.04.2021 / R0

Cost of PW Supply (Gen, S& D & Power, 250 Cost of RO1 Water Supply (Water, Chemicals & Power,
700 INR 112.2 INR
INR/m3) per day 30 INR/m3) per day

Total amount per month @ 26 days 18,200.00 ` Total amount per month @ 26 days 2,917.20 `

WFI from API Block 500 LPH Total steam required for Water System (WFI+PS) 250 kg / hr

Considering diversity of load 50 % Considering diversity of load 50 %

Average requirement 250 LPH Average steam requirement 125 kg / hr

Total running time considering 1 shifts 8 hrs FO requirement per hour 15.75 lit

Total WFI consumed per day 2000 LPH FO consumed per day 126.00 lit

Cost of PW Supply (Gen, S& D, plant steam &

1200 INR
Power, 600 INR/m3) Rate of FO per litre 32 `

Total amount per month @ 26 days 31,200.00 ` Total amount per day 4,032.00 `

Compressed Air from API Block 125 CFM Total amount per month @ 26 days 104,832.00 `

Considering diversity of load 80 %

Average requirement 100 CFM

Total running time considering 1 shifts 8 hrs

Total air consumed per day 800 CFM

Cost of CA Supply (Gen & Power,3INR/cfm) 2400 INR

Total amount per month @ 26 days 62,400.00 `

Total OPEX per month @ 26 days 224,279.54 Total OPEX per month @ 26 days 208,214.28
 CLIENT: M/s MJ BIOPHARM PVT. LTD. PUNE
PROJECT: PRODUCTION BLOCK -PDL LAB
PROJECT NO : 603
DOCUMENT No. : 603/PB/PDL/PI/00/UE/List
Date / Revision: 29.04.2021 / R0

Total amount per year 2,691,354.43 Total amount per year 2,498,571.38

Difference in running cost 192,783.05 `

Indicates fields to be entered.

CAPEX cost for Option-1 1387200 Per year 15 20 years of life cycle
CAPEX cost for Option-2 1980984 Per year 15 15 years of life cycle
Difference in CAPEX cost 593,784 Per year

Maintenance cost for Option-1 277,440 Per year

Maintenance for Option-2 396,197 Per year
Difference in maintenance cost 118,757 Per year

Option-1 recommonded due to following comparions

Capex - low by /year 593,783.67

Maintenance cost - low by/year 118,756.73
TOTAL CAPEX - low by /year 712,540.40

Option-1

OPEX -High by /year 192,783.05

Still per year saving with OPTION-1 519,757.35

 CLIENT: M/s MJ BIOPHARM PVT. LTD. PUNE
PROJECT: PRODUCTION BLOCK -PDL LAB
PROJECT NO : 603
DOCUMENT No. : 603/PB/PDL/PI/00/UE/List

PDL LAB
UTILITY EQUIPME

OPTION 02 - BRING

Sr. No. Utility

1 Equipments in Water Room -

1.1 Water pretreatment unit (MGF US)

PW Gen System (RO-EDI) - with common

1.2 control panel for PW Gen, S&D and WFI
S&D system

1.3 Combi Unit (WFI & PS)

1.4 RO System

1.5 PW S& D system

1.6 WFI S& D system

1.7 Pure steam Distribution Piping

1.8 SCADA system with PC

2 Utilities -

2.1 Plant Steam @ 6 bar

Compressed air (process & instrument air)

2.2
- Separate Air Compressor for PDL Lab

2.3 Chilled Water ((I/L-7°C & O/L-12°C))

2.4 Power (415VAC, 3PHASE, 50Hz)

3 Other -

3.1 Water pretreatment unit (MGF US)

3.2 Water room

3.3 Air compressor and Chiller

LTD. PUNE
Doshi Consultants (P) Ltd. 208-CITY
PDL LAB
PH.NO.:+91-731-2541457,+91-731-
E-Mail : projects@doshicon.com
00/UE/List

PDL LAB
UTILITY EQUIPMENT LIST

OPTION 02 - BRINGING PLANT STEAM & RO1 WATER FROM EXISTING API BLOCK

Capacity Header End Connection

1.8 m3/hr 1 ' NB, UPVC Plain

350LPH 3/4"OD, SS316L, EP TC

WFI - 300LPH @ 85-95°C

Pure steam - 100kg/hr@2 3/4"OD, SS316L, EP TC
bar

1.1 m3/hr 1 "OD, SS304 TC

500LPH peak load 225-250 mtrs, 1"OD, SS316L, EP TC

 130-160 mtrs, 1"OD, SS316L, EP,
500LPH peak load TC
IH35

130-150 mtrs, 1.5"OD (Header),

NA TC
SS316L, EP, IH40

600 tags NA NA

500 KG/HR@ 6bar 50NB, CSS, IH50 Flanged End

Air Compressor with built in Air

125cfm @7.5 bar dryer, air receiver, filter Bank - 10µ, BSPT End
5µ, 1µ

13-15 TR @ 3.5bar 50NB, MS, IC30 BSPT End

Connected Load - 58KW 3.5 CORE, 120sqmm, XLPE, AL Standard

Connected Load - 22KW 3.5 CORE, 60sqmm, XLPE, AL Standard

Required area specified in

equipment layout
Required area specified in
equipment layout
Required area specified in
equipment layout
onsultants (P) Ltd. 208-CITY CENTER, 570 M.G ROAD, INDORE-1 (M.P.)INDIA.
+91-731-2541457,+91-731-4011555,
projects@doshicon.com

XISTING API BLOCK

Existing Additional Info /

/New Recommondation

New

New

Most of the combi units offer

either/ or option.
New
Recommonded is simultaneous
production

New

New user points - 12-15 nos.

New user points - 9-11 nos.

New user points - 12-14 nos.

NA

Coming from API Block (240

New
mtrs, IBR piping)

Considered ZT 22 model of
Atlas Copco with builtin dryer.
New This specific make and model
selected due to suitability for
our limited space

From PDL Lab (from existing air

existing
cooled 30TR Chiller)

existing From PDL Lab

existing From PDL Lab

Existing Water room need to be built

modification of existing
Existing
technical area
Separate area allocated for the
New
same
M.G ROAD, INDORE-1 (M.P.)INDIA.

26.04.2021
Rev: 01

Power Requirement
Remarks (Connected Load-
KW)

33.6

We have considered pure steam generation at 2

bar to avoid two PRV stations for plant steam.
Hence we are providing plant steam at 3.5 bar to
PSG (optimised PRV station requirement without 2
compramising on technical aspects). PS's pressure
as 2 bar is accepted as we need 1.2-1.5 bar
pressure of pure steam at point of use.

11
 11

with expansion loop & ST at every 25-30 mtrs (9-

11) or whereever elevation changes, PRVS station
(350Kg/Hr, 6-3.5bar)

Non IBR piping - 50mtrs 65NB-CSE-IH40, and 40

mtrs 25NB-CSE-IH40 and IBR approval of 240 mtrs
piping

only 1No. of air compressor unit has been

considered as discussed. Filter bank has been 22
considered as 1W+1SB

For Water Room

For Air Compressor

95
Remarks for Power data
std computer requirement

Location of air compressor is

different. Shown in attached
equipment layout

58KW for water room + 22KW for air

compressor
Sr. No. Clean Utility

Equipments in Water Room -

1 Water pretreatment unit (MGF US)

PW Gen System (RO-EDI) - with common

2 control panel for PW Gen, S&D and WFI S&D PW generation skid
system

3 Combi Unit (WFI & PS)

4 RO System

5 PW S& D system PW distribution skid

6 WFI S& D system WFI distribution skid

7 SCADA system with PC 0.423529411764706

8 Plant Steam @ 6 bar

Compressed air (process & instrument air) -
9
Separate Air Compressor for PDL Lab
10 Chilled Water ((I/L-7°C & O/L-12°C))

a Process chiller
b Process chiller pumps

11 Air dryer In existing utility block air compressor room

12 Dewatering pumps
13 Solvent transfer pumps
14 Effluent transfer pumps
 Capacity Existing / New Working qty Standby qty Total qty

1.8 m3/hr
1 0 1

350LPH
1 0 1

WFI - 300LPH @ 85-95°C

Pure steam - 100kg/hr@2 bar
1 0 1

1.1 m3/hr
1 0 1

500LPH peak load

1 0 1

500LPH peak load

1 0 1

600 tags
1 0 1

500 KG/HR@ 6bar

1 0 1

125cfm @7.5 bar

1 0 1

13-15 TR @ 3.5bar
1 0 1

30 TR Existing 1
1
20 m3/hr @ 25 mwc head Existing 1 1 2

800 Nm3/hr 1 0
1
10 m3/hr @ 25 mwc head 1 1 2
10 m3/hr @ 25 mwc head 1 1 2
10 m3/hr @ 25 mwc head 1 1 2
Power (kW) Power (kW) Type of feeder
Working Standby

Feeder (only ACB / MCCB / MCB depending on load)

1 0

Feeder (only ACB / MCCB / MCB depending on load)

33.6 0

Feeder (only ACB / MCCB / MCB depending on load)

2 0

Feeder (only ACB / MCCB / MCB depending on load)

2 0

Feeder (only ACB / MCCB / MCB depending on load)

15 0

Feeder (only ACB / MCCB / MCB depending on load)

15 0

Feeder (only ACB / MCCB / MCB depending on load)

1 0

Feeder (only ACB / MCCB / MCB depending on load)

5 0

Feeder (only ACB / MCCB / MCB depending on load)

22 0

Feeder (only ACB / MCCB / MCB depending on load)

10 0

40 Feeder (only ACB / MCCB / MCB depending on load)

0
5 5 Starter

10 Feeder (only ACB / MCCB / MCB depending on load)

0
5.5 5.5 Starter
3.73 3.73 Starter
3.73 3.73 Starter
 Power Working Standby
Sr. No. Equipment Total qty
(kW) qty qty
1 Process chiller 40 1 1
2 Process chiller pumps 5 2 1 1
3 Air compressor 30 1 1 0
4 Air dryer 10 1 1 0
5 Dewatering pumps 5.5 2 1 1
6 Solvent transfer pumps 3.73 2 1 1
7 Effluent transfer pumps 3.73 2 1 1
8 PW distribution skid 15 1 1 0
9 WFI distribution skid 15 1 1 0
10 PSG 2 1 1 0
11 MCDP 2 1 1 0
12 PW generation skid 25 1 1 0
Total 156.96 16
 Type of feeder

Feeder (only ACB / MCCB / MCB depending on load)

Starter
Feeder (only ACB / MCCB / MCB depending on load)
Feeder (only ACB / MCCB / MCB depending on load)
Starter
Starter
Starter
Feeder (only ACB / MCCB / MCB depending on load)
Feeder (only ACB / MCCB / MCB depending on load)
Feeder (only ACB / MCCB / MCB depending on load)
Feeder (only ACB / MCCB / MCB depending on load)
Feeder (only ACB / MCCB / MCB depending on load)