Professional Documents
Culture Documents
PROJECT TITLE
# Issues
Priority
Seq #
CONCEPTUAL ENGINEERING DESIGN DELIVERABLES NOTES
Project Management
1 Schedule 1 List of deliverables against stage payments
2 +/-25 % Cost estimate 2
3 Basis of Estimate 2
4 Project Schedule including Basic Design and Ferring work. 3 Level 1
5 List of Applicable Codes and Standards (International, National and Local) 2
6 Proposed Procurement Strategy 2 Review of equipment and building materials lead times.
7 Proposed Bidders List 2
8 Deliverables List and Quotation for Basic Design 2 Review of current quotation and deliverables list.
Process
9 Cleaning Philosophy 2
10 URS development for facility 2 Update of Ferring Document
11 Containment Philosophy 2
12 Process flow diagrams 2ea Each train
13 Utility flow diagrams 2ea
14 Mass balance 2
15 Process description -Operating philosophy,batch schedules 2
16 Process typical PID (reactor, centrifuge, dryer,tank farm) 2 Review and updating of any P&IDs issued by Ferring
17 Clean utilities review
18 Major Equipment List with characteristic data's 3 Item/capacity/moc/utilities
19 Datasheets and technical specification development 3 Initial documents for high level pricing to be developed in BD
20 Layout Plot plan (2D drawing) 6 Max. number 6 Max. number
21 Personnel, materials, waste flow diagrams 2ea For each layout option
22 Layout plan with equipments positions (2D drawing) 6 Max number
Civil/ Structural/Archtectural
23 Requisition for site survey (by a third party) Data will be gathered from PPL concerning site conditions reports.
24 Requisition for ground conditions (by a third party)
Survey of existing Site To determine the availability of space/areas for the construction of the API plant, API tank farm, API offsites, Warehousing, new utilities, expanded existing utilities, OSD facility, site infrastructure
25 2 (administration,guard house, car parking, roads, security fencing). This will have to be compared against the permissible FSI (Floor Space index).Also covered will be access for construction, placement of
temporary (construction) security fencing and space/position for the construction offices/laydown etc.
Overall Site Utilisation Plan Showing the maximum permitted areas for development for each element of the proposed development. i.e. API plant,API tank farm, API offsites, Warehousing, new utilities, expanded existing utilities, OSD
26 2 facility and site infrastructure (administration, guard house, car parking, roads, security fencing). Data will also be gathered from PPL concerning permitting as required for planning, building and environmental
emissions.
27 Permitting Preparation of all required permits for submission by Ferring.Written description for FSI, permitting (as outlined above), telephone/data connections and external interfaces.
28 Preliminary building external elevations (2D drawing) 2
29 Building view 3
30 Preliminary scope of work
Utilities
31 Fluid list Design and Operating Parameters
Survey of existing black utilities Confirmation of the spare capacity of the existing utilities,namely, Chilled Water, Cooling Water, Compressed Air, Hot water, City Water, Plant Steam,Condensate, Waste Water Treatment (Process water and
32 2
Domestic sewerage). Also the availability of temporary utilities for construction purposes.
Tie-in report – detailing the tie-in points for all of the existing utilities as described above. Local site plan for the utilities area showing the proposed positions for new utility generation equipment. Written
33 2
description for the tie in installation schedule based on PPL’s advice.
Establish the Tie-In points for Chilled Water (supply and return), Cooling Water (supply and return), Compressed Air, Hot water (supply and return), City Water (new supply to site), Plant Steam, Condensate,
34 2 Waste Water Treatment (Process Water Sewer and Domestic Waste Sewer). Tie-in points will be located on the existing Piping layout drawings provided by Ferring. Establish where new utilities can be installed
covering Fire Water (Tank, Pumps, Retention Pond), Cooling Tower(s), Cooling Water Pumps, Cooling Water Treatment Package, Liquid Nitrogen and Chilled Glycol.
35 2 Establish PPL’s position and schedule for the installation of tie-in points to avoid interference with their production schedules.
36 2 Utility availability/gap analysis consisting of written descriptions and block flow drawings, as necessary, to describe existing and new utilities.
37 Preliminary scope of work 2
38
Building services (HVAC)
39 HVAC system design and control phylosophy 3
40 Area classification diagram 2
41 Pressure regime diagram 2
42 HVAC flow diagrams 2
43 Air venting unit preliminary sizing and layout (2D drawing) 2
44 Sanitary piping secifications 2
45 Drainage Philosophy 2
46 Preliminary scope of work 2
47 AHU datasheets 2
48
Electrical
Site survey and report Confirmation of the spare capacity of the existing Electrical Power Generation, Electrical Power Supply (including incoming power line(s), transformer and switchgear capacity).Also the availability of temporary
49 4
utilities for construction purposes
50 Establish the Tie-In points for HT Electrical (main incoming switchgear). Establish where new Emergency Power Generation can be installed.
51 Electrical Load List 2 Part of Equipment List
52 Electrical system design concept Description of electrical system, emergency supply UPS use. To include installation and safety concept.
53 General HV / LV single line diagram 2
54 Preliminary scope of work 2
55
56
Instruments and controls systems
57 Control system user requirements specification 2
58 Automation and control philosophy 2
59 Architecture of control sytem 2
60 IT infrastructure scope and review 3
61 Preliminary scope of work 2
62
Safety Health Environmental
63 Preliminary risk analysis 2
64 Hazardous area drawing 1
65 Fire strategy 1 Detection, Prevention, Alarms & Detectors.
66 Preliminary scope of work 2
67
68
Regulatory
69 cGMP review 1
70 Preliminary impact assessment 1
71
Workshops
72 Kick Meeting 1
73 Options Reduction/Seletion 1
74 Value Engineering 1
Deliverable
# Issues
Priority
Seq #
BASIC ENGINEERING DESIGN DELIVERABLES LIST NOTES
2 2 Project Management
Project Level 2 Schedule in MPP 2
+/-15 % Cost estimate
Basis of Estimate
Project Risk Assessment
Vendor and Sub-Contractor List
Deliverables List for Detailed Design
Process
PIDs Purification P&IDs for each process system
PIDs Synthesis P&IDs for each process system
Utility PIDs/UFDs
Compressed Air Generation
Compressed Air Distribution Initial - to be black boxed
Steam Generation Initial - to be black boxed
Steam and Condensate Distribution
Purified Water Generation Initial - to be black boxed
Purified Water Distribution
Potable Water Distribution
Hot Water Distribution
Chilled Water Distribution
Chilled Water Generation Initial - to be black boxed
Heating Water Generation Initial - to be black boxed
Heating Water Distribution
Liquid and Gaseous Nitrogen Distribution
Drains and Waste Water
Fire Water
Tankage
Environmental Impact Assessment and Permitting Strategy
Preliminary Air Dispersion Modelling
Environmental Emmissions Assessment
Equipment List Priced To include HVAC, electrical and utilities (clean and black) to be in MS
Access db.
Line List
Line Sizing Calculations
Utility Demands ( Purification & Synthesis) - final revision
Equipment
Process and Clean Utility Specifications See provisional equipment list
Equipment Specification: Black utilities See provisional equipment list
Equipment Specification - Tanks See provisional equipment list
Equipment Specification - Pumps and distribution See provisional equipment list
SYNTHESIS
Hazardous Area Classification Layouts and Principles
Process Flow Diagram
P&ID's (max 2 issues) Initial - to be black boxed
HAZOP studies
Mass Balance (if required)
Equipment Specifications - Vessels See provisional equipment list
Equipment Specifications - Reactors See provisional equipment list
Equipment Specifications - Pumps See provisional equipment list
Equipment Specifications - Minor Items (as necessary) See provisional equipment list
Equipment Specifications - Filter Presses See provisional equipment list
Equipment Specifications - Agitators See provisional equipment list
Equipment Specifications - Exchangers See provisional equipment list
PURIFICATION
Hazardous Area Classification Layouts and Principles
Process Flow Diagram
P&ID's (max 2 issues)
HAZOP studies
Mass Balance (if required)
Equipment Specifications - Packages See provisional equipment list
Equipment Specifications - Vessels See provisional equipment list
Equipment Specifications - Reactors See provisional equipment list
Equipment Specifications - Pumps See provisional equipment list
Equipment Specifications - Minor Items (as necessary) See provisional equipment list
Equipment Specifications - Filter Presses See provisional equipment list
Equipment Specifications - Agitators See provisional equipment list
Equipment Specifications - Exchangers See provisional equipment list
Equipment Requisitions Prepare for issuing for offers for all vessels, pumps and long lead
packaged equipment. Requisitions to be divided into groups: Acid
Resistant Vessels, Carbon Steel Pumps, Stainless Steel Pumps
Preliminary Quotations For +/- 15% cost
Equipment Material Specification For vessels, pumps and speciality items
Civil work/Building/Structure
Room datasheets
Building external elevations
Architectural specifications & typical details
Permitting (drawings and documents only)
Typical' drawings for civil works and building specifications (2D drawing)
Typical' drawings for buildings and building specifications (2D drawing)
Typical' drawings for structures and building specifications (2D drawing)
Scope of work
Permitting - building / environment statement
Scope of Work Description for subcontracts
3D Autocad drawings - Purification (pipe routes / building / equipment)
3D Autocad drawings - Synthesis (pipe routes /building / equipment)
Lab / Office / Warehouse Plan
Personnel, materials and waste flow diagrams - final issue
Preliminary Construction Temporary Facilities Layout
Building External Elevations
Outline Architectural Specifications (external)
Structural Philosophy
Steelwork GA's and elevations (inc platforms, relief panels) as necessary to
support the final estimate
Room List (inc numbers and names)
Room Finishes Schedule
Fire Strategy & Layout
Door Schedule Complete with interlocking philosophy
Piping
Piping material specifications
Line and valve list and MTO.
Insulation and painting specifications
Piping routing (main lines) (3D drawing)
Scope of work
Valve Specifications
Regulatory
Validation Master Plan
Impact Analysis
GMP Review
Workshops
Kick Off
PID review
Value Engineering
Layout Review
Constructability & Maintainability Review
Major Equipment New API Facility India
200T Purfication Line Major Equipment Data for Indian Facility Equipment Location Process
Prelim
Eq. No. Production Equipment Qty Unit Material
Size
02.A.Tra1 Big bag discharge system for Active Carbon 1 Building Purification
02.A.Tran1 Screw conveyor active Carbon 1 Building Purification
02.A.Ta1 Active carbon dissolving vessel 1 400 L ASIS 316L Building Purification
02.A.Omr1 Active carbon dissolving vessel agitator Building Purification
02.A.Ta* Active carbon Hold tank 1 Building Purification
01.B.Ta1 Caustic purification reactor 1 1.5 KL PEH Building Purification
01.B.Omr1 Caustic purification reactor agitator 1 Building Purification
01.B.Pu1 Caustic purification reactor pump Building Purification
01.B.Ta* Caustic (NaOH) Feed tank 1 Building Purification
01.C.EAS1 Filter press 1 100 L PP Building Purification
01.G.Ta2 Feeding tank Pyrosulfit 1 50 L PEH Building Purification
01.C.Fi1 Guard filter 1 Building Purification
01.C.Fi2 Guard filter 2 Building Purification
PP or glass
01.D.Ta1 Activated carbon purification reactor 1 8 KL lined Building Purification
01.D.omr1 Activated carbon purification reactor agitator Building Purification
DV2.Ror.W4 Purified water cooler Building Purification
01.D.Pu1 Activated carbon purification reactor pump Building Purification
01.D.Ta* HydroChloric Acid (HCl) Feed tank 1 Building Purification
01.E.EAS1 Carbon filter press 1 150 L PP Building Purification
PP or glass
01.F.Ta1 Precipitation Reactor 1 8 KL lined Building Purification
01.F.Omr1 Precipitation Reactor Agitator Building Purification
01.F.Omr2 Precipitation Reactor Agitator Building Purification
01.E.Fi1 Guard filter 1 Building Purification
01.E.Fi2 Guard filter 2 Building Purification
01.F.Pu2 CIP recirculation pump Building Purification
01.F.Pu2 Precipitation Reactor pump Building Purification
02.G.Ta1 Precipitation liquid vessel 1 5 KL AISI 316L Building Purification
02..G.Omr1 Precipitation liquid vessel agitator Building Purification
02.G.Ta2 Precipitation liquid vessel 1 5 KL AISI 316L Building Purification
02..G.Omr2 Precipitation liquid vessel agitator Building Purification
02.G.Pu2 Precipitation liquid feed pump Building Purification
02.G.Ta3 Pyrosufite disolution vessel 1 50 L PP Building Purification
02..G.Omr3 Pyrosufite disolution vessel agitator Building Purification
02.G.Pu2 Pyrosufite disolution vessel transfer pump Building Purification
Building Purification
02.H.Cen1 Centrifuge 1 1,5 m2 AISI 316L Building Purification
02H.Ta1 Airlock vessel Building Purification
02.H.PU2 Centrifuge liquid recirculation pump Building Purification
Precipitation Hold tank Building Purification
Centrifuge feed tank Building Purification
01.I.VACT1 Vacuum drier 1 800 L AISI 316L Building Purification
01.I.Omr1 Vacuum drier agitator Building Purification
Vacuum skid Building Purification
Heating cooling skid Building Purification
01.N.TVAC1 Delumper (Cone mill) 1 250 mm AISI 316L Building Purification
Powder transfer System (PTS) discharge & filter
01.N.FI1 housing 1 Building Purification
01.N.Mol1 Cone mill 1 Building Purification
01.N.Ta Powder collection drums -5/batch Building Purification
Utility Equipment (storage tanks each with 2
pumps) Qty Size Unit Material
DT1.Kdl2.Kdl1 Boilers - Steam 2 bar (200 kg/hr) + pumps 2 Building Utilities
Condensate Collection Vessel + pumps 1 Building Utilities
Dearator Vessel + pumps 1 Building Utilities
Chemical Dosing package 1 Building Utilities
Water Softeners 2 Building Utilities
Hot water package Heat exchanger, Vessel and
Pumps 1 Building Utilities
Boiler Blowdown vessel 2 Building Utilities
Boiler Chimney 1 Building Utilities
Cooling Towers 3 Offsites Utilities
Afl7.B.Ta1 Strong Waste Vessel (Aniline waste with some water) 1 20 KL PEH Tankfarm
Weak Waste Vessel (Water + traces Aniline) 1 Tankfarm
Afl7.A.Ta1 Solvent Waste Vessel (Recovered Aniline tank) 1 10 KL AISI 316L Tankfarm
RV2.A.Ta1 Break Tank (part of Purfied Water system) 1 Building
RV2.A.TA* Purfied Water Hold Tank (part of Purified water system 1 Building
Af16.A.Ta1 Sulfuric waste 1 20 KL PEH Tankfarm
Process
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