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Corrective Maintenance
ABSTRACT
This guideline supports the workflow to perform Corrective Maintenance activities both for deferred
and immediate maintenance.
Documento riservato di proprietà di Eni S.p.A.- Divisione Exploration & Production. Esso non sarà mostrato a Terzi né utilizzato per scopi diversi da quelli per i quali è stato inviato.
This document is property of Eni S.p.A. – Exploration & Production Division. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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MODIFICATION SHEET
Rev. 01 Revised: “Glossary”, Fig. 2.1.1 “Workflow Map”, paragraph 4.1 “CORRECTIVE
MAINTENANCE WORKFLOW”, paragraph 5 “WORKFLOW STEPS DESCRIPTION”,
paragraph 6 “responsibility matrix summary”, added paragraph 4.5 ”MINOR
CORRECTIVE MAINTENANCE WORKFLOW”, in order to reflect the inclusion of the
“Minor Corrective Maintenance” type.
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FOREWORD
The presented maintenance flows are described according to the “Guidelines for organisational
charts” [SVI.DMS.GL.0001] and “Guidelines for job description” [SVI.DMS.GL.0002] of the new
Development Projects/Production Fields.
The Maintenance Management System is part of the Technology Management System (TMS).
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TABLE OF CONTENTS
MODIFICATION SHEET............................................................................................................. 2
FOREWORD ............................................................................................................................... 3
ACRONYMS ............................................................................................................................... 5
JOB ACRONYMS ....................................................................................................................... 5
GLOSSARY ................................................................................................................................ 6
KEY TO WORKFLOW ................................................................................................................ 9
1. INTRODUCTION .......................................................................................................... 10
2. GUIDELINE OBJECTIVE AND SCOPE...................................................................... 11
2.1 OBJECTIVES ............................................................................................................... 11
2.2 SCOPE ......................................................................................................................... 13
2.3 APPLICABILITY ........................................................................................................... 13
3. REFERENCES ............................................................................................................. 14
4. WORKFLOW DIAGRAM ............................................................................................. 15
4.1 CORRECTIVE MAINTENANCE WORKFLOW............................................................ 15
4.2 IMMEDIATE MAINTENANCE WORKFLOW ............................................................... 16
4.3 URGENT MAINTENANCE WORKFLOW .................................................................... 17
4.4 NORMAL CORRECTIVE MAINTENANCE WORKFLOW ........................................... 18
4.5 MINOR CORRECTIVE MAINTENANCE WORKFLOW............................................... 19
5. WORKFLOW STEPS DESCRIPTION ......................................................................... 20
6. RESPONSIBILITY MATRIX SUMMARY..................................................................... 22
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ACRONYMS
JOB ACRONYMS
GLOSSARY
Work Order: The prime document used by the maintenance function to manage maintenance
tasks. It may include such information as
required work description
task priority,
job procedure to be followed,
parts, materials, tools and equipment required to complete the job,
labour hours,
costs and materials consumed in completing the task, as well as key
information of failure causes, kind of work performed etc.
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KEY TO WORKFLOW
step code job acronym Stands for intellectual or manual process. In the upper-left
corner, the step code is placed, while in the upper right corner
Intellectual or manual
process the job acronym is placed. The box colour of step code and job
acronym depends on the main job involved (see table below).
step code job acronym Stands for a process that could be performed by CMMS means
or by CMMS itself (i.e. WO automatic generation). The box
CMMS process colour of step code and job acronym depends on the main job
involved (see table below).
step code
Stands for a macro-process. In the upper-left corner, the subject
macro-process
detailed procedure code is placed, while the upper right corner
is blanketed.
linked
procedure Stands for a reference link to the mentioned procedure.
linked
step
Stands for a reference mark made for the step mentioned within
the on-going procedure.
PSMG
GMG OFMG
MRSI
OMG FPCO
HSEQ
1. INTRODUCTION
This document supports a specific element of the Maintenance Management System. The
Maintenance Management System has been developed to provide a comprehensive and
structured set of knowledge and an integrated framework to manage maintenance activities,
thus ensuring effective and efficient use of the Company’s resources.
The set of procedures of Maintenance Management System describes in detail the steps to be
executed in order to perform relevant activities with the eventual support of CMMS.
This document is written as a guideline and therefore represents recommended format and
content rather than a mandatory, prescriptive procedure. Individual projects may deviate from,
or modify the typical contents described here, wherever such deviations are appropriate to fit
in the organizational structure.
This document is managed by O&M Project Team, all the changes of and contributions to this
document will be shared with and validated by O&M Project Team and a new release of this
document will be issued by O&M Project Team.
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2.1 OBJECTIVES
On the overall maintenance workflow map, depicted on the next page, this guideline is
represented by the boxes with a bold outline.
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start
Extraordinary
Maintenance
start
Corrective
Work Request
Maintenance
no start
Modifications &
Improvements
Emergency?
no start
yes
Preventive
Work request for
Work Order Maintenance Work
Minor (corrective)
planning Order auto
Maintenance
generation
yes finish
Work scheduling
yes
Maintenance
strategy review
Urgent Work
Request & Work Work execution
Order creation
Maintenance Continuous
Reporting improvement
start start
Data base
Maintenance
Master data updating
Budget
management
Management
finish
start start
Global
Maintenance Maintenance
Services Processes
finish finish
2.2 SCOPE
The scope of the Corrective Maintenance Procedure, described within this document, is to
identify the flow of actions that must be performed after a failure occurrence to reset an item
into service.
The Corrective Maintenance can be split into Deferred Maintenance and Immediate
Maintenance. The Deferred Maintenance can be delayed in accordance with the given
maintenance rules and the Immediate Maintenance is to be understood as emergency
maintenance that is the maintenance to be promptly carried out in case of failures which can
compromise Production, Safety or Environment conditions.
The context of the Corrective Maintenance type, covered by this document, is depicted in the
following figure as bolded blocks:
MAINTENANCE
PREVENTIVE CORRECTIVE
MAINTENANCE MAINTENANCE
Scheduled,
continuous or on Scheduled
request
2.3 APPLICABILITY
The procedure described in this document is referred to the production phase of the facilities.
The present procedure shall be applied to any organization (external entity or internal
department) in charge of managing and executing Maintenance activities in any Production
Unit, onshore or offshore, fully owned by ENI E&P division or managed in joint venture with
other partners.
Therefore, this procedure utilizes the organization chart, the job titles and the responsibilities
and duties described for these Production Units in ENI documents: SVI.DMS.GL.0001
“Guideline for Organizational charts” and SVI.DMS.GL.0002 “Guideline for Job Descriptions”.
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3. REFERENCES
4. WORKFLOW DIAGRAM
start
3.01.01 EVERY
3.01.02 POSI
3.02
Corrective Immediate
Is it an emergency? Yes Maintenance
(Emergency)
3.02.01
No
3.03
Corrective
Is it urgent? Yes Deferred Maintenance
(Urgent-Unplanned)
3.03.01
No
3.04
Corrective Deferred
Is it minor? No Maintenance
(Normal-Planned)
3.04.01
3.05
Minor Corrective
Yes Maintenance
(Work Order not required)
3.05.01
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3.02
3.02.01 POSI
Require immediate
Maintenance to MOSI
and inform FPCO
3.02.02 MOSI
Organizes immediate
maintenance
3.02.03 DMSV
3.02.04 DMSV
Informs MOSI/POSI of
performed maintenance
Work
3.02.05 POSI
finish
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3.03
3.03.01 CRSV
Create an urgent Work
Request, describing fault
event and requiring
maintenance intervention
3.03.02 POSI
Check completeness of
technical requirement and
fix the required execution
date (within tomorrow)
3.03.03 FPCO
3.03.04 MPSV
Evaluate the
Maintenance activities to
perform and the
availability of resources
3.03.05 MPSV
3.03.06 DMSV
Procedure 6
Ensure the execution of Work
work Management
Step 6.03.02
finish
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3.04
3.04.01 CRSV
Create a Work Request,
describing fault event and
requiring maintenance
intervention
3.04.02 POSI
Check completeness of
technical requirement
and fix the required
execution date
3.04.03 FPCO
Procedure 6
Evaluate and approve the Work
WR Management
Step 6.01.08
finish
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3.05
3.05.01 CRSV
3.05.02 POSI
3.05.03 MOSI
3.05.04 DMSV
MDSV
Ensure the work
execution
3.05.05 DMSV
finish
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Workflow
Job title Step description
step code
3.01.01 EVERY Everybody can detect a failure on an item or have information that
a failure occurred; he must communicate the event to POSI.
3.01.02 POSI Evaluates the impact of the detected failure event on safety and
environment and decides the necessity to perform an Immediate
Maintenance or a Deferred Maintenance.
3.02.01 POSI POSI informs FPCO and MOSI of the severity of the detected
failure and the necessity to perform an immediate corrective
maintenance.
3.02.04 DMSV Informs MOSI and POSI of the work feedback and worked hours
including all maintenance and failure details and the use of
outsourcing man-hours and costs.
3.02.05 POSI POSI creates an “a posteriori”” work request into CMMS, defining
the failed item and approves the request.
3.02.06 POSI POSI creates an immediate work order into CMMS and continue
with the Step 6.04.01.
3.03.01 CRSV Creates an urgent Work Request, describing fault event and
requiring maintenance intervention.
3.03.03 FPCO FPCO evaluates the work request and approves it into CMMS.
3.03.04 MPSV MPSV evaluates the maintenance activities to perform and the
availability of resources.
3.03.05 MPSV MPSV creates and approves an urgent Work Order defining the
DMSV.
3.04.01 CRSV CRSV creates a Work Request, describing the fault event and
requiring maintenance intervention.
3.04.02 POSI POSI Checks completeness of technical requirement and fixes the
required execution date.
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Workflow
Job title Step description
step code
3.04.03 FPCO evaluates the work request and approves it into CMMS.
3.05.01 CRSV CRSV creates a Work Request, describing the minor maintenance
intervention.
3.05.02 POSI POSI evaluates the work request, in particular the fitting of the
maintenance type, and approves it into CMMS.
3.05.03 MOSI MOSI evaluates the work to be done and assign to DMSV the
execution.
3.05.05 DMSV DMSV signs as complete and closes the Work Request into
CMMS:
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EVERY
PSMG
DMSV
MPSV
MESV
CRSV
FPCO
EXEC
PPSV
MOSI
MRSI
MESI
POSI
code
step
Step description