Operation & Maintenance Manual

OPERATION &
MAINTENANCE
MANUAL
TDA-110P
Aerosol Penetrometer
Air Techniques International

Division of Hamilton Associates, Inc
11403 Cronridge Drive
Owings Mills, MD 21117 USA
TEL 410-363-9696
FAX 410-363-9695
www.atitest.com
TDA-110P Air Techniques International 1800103 Rev D
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ii
1800103 Rev D Air Techniques Incorporated TDA-110P
Table of Contents
1. Utility Requirements ...................................................................................................... 1

2. Specifications ................................................................................................................. 2
2.1. Physical Characteristics ......................................................................................................................... 2
2.2. Operational Requirements ..................................................................................................................... 2
2.3. Aerosol Generation ................................................................................................................................ 2
2.4. Aerosol Detection ................................................................................................................................... 2
2.5. Filter Test Flow Measurement ............................................................................................................... 2
2.6. Pressure Measurement.......................................................................................................................... 2
2.7. Efficiency Measurement......................................................................................................................... 2
2.8. Communications Port............................................................................................................................. 3
3. Control Location and Functions ................................................................................... 4
4. Features and Options................................................................................................... 10
4.1. Test Types ........................................................................................................................................... 10
4.2. Alarm Parameters ................................................................................................................................ 10
4.3. Alarm (audible) ..................................................................................................................................... 10
4.4. Usage Timer......................................................................................................................................... 10
4.5. Data Output .......................................................................................................................................... 10
4.6. User Interface Port ............................................................................................................................... 10
5. Installation .................................................................................................................... 11
5.1. Input Air ................................................................................................................................................ 11
5.2. Exhaust Connection ............................................................................................................................. 11
5.3. Communications Port........................................................................................................................... 11
5.4. User Interface Port ............................................................................................................................... 11
6. Initial Setup ................................................................................................................... 12
7. Filling Methods ............................................................................................................. 13
7.1. Proper Fill Level ................................................................................................................................... 13
7.2. Generator Regulator Pressure ............................................................................................................. 13
7.3. Generator Fill ....................................................................................................................................... 13
8. Machine Startup Sequence.......................................................................................... 14
8.1. Power On ............................................................................................................................................. 14
8.2. System Initialization ............................................................................................................................. 14
8.3. System Version .................................................................................................................................... 14
8.4. Input Air ................................................................................................................................................ 14
8.5. System Vacuum ................................................................................................................................... 14
8.6. Check Liquid Level ............................................................................................................................... 14
8.7. System Warm up ................................................................................................................................. 14
8.8. Initial Calibration .................................................................................................................................. 14
9. Test Menu...................................................................................................................... 15
9.1. Start Cycle............................................................................................................................................ 15
9.2. Test Loading ........................................................................................................................................ 15
9.3. Testing ................................................................................................................................................. 15
9.4. Test End ............................................................................................................................................... 15
9.5. Failed Check ........................................................................................................................................ 15
9.6. Calibration Prompt ............................................................................................................................... 15
9.7. .................................................................................................................................................................... 15
10. Standby Mode ............................................................................................................... 16
11. Calibration Sequence ................................................................................................... 17
11.1. Test Flow Setup Menu ......................................................................................................................... 17
11.2. Test Flow Setting ................................................................................................................................. 17
11.3. Penetration Setup Menu ...................................................................................................................... 17
12. Setup Menu ................................................................................................................... 19
12.1. Select Pressure Units .......................................................................................................................... 19
12.2. Maximum Percent Penetration Variable (Alarm Point) ........................................................................ 19
12.3. Minimum Percent Penetration Variable (Alarm Point) ......................................................................... 19
iii
12.4. Maximum Resistance Variable (Alarm point)....................................................................................... 19

12.5. Minimum Resistance Variable (Alarm point)........................................................................................ 20
12.6. Test Flow Tolerance Variable (Alarm Point) ........................................................................................ 20
12.7. Load Time Variable .............................................................................................................................. 20
12.8. Extended Load Time Variable.............................................................................................................. 20
12.9. Sample Time Variable .......................................................................................................................... 20
12.10. Open Time Variable ......................................................................................................................... 21
12.11. Cycles to Calibration ........................................................................................................................ 21
12.12. Concentration Reference Alarm ...................................................................................................... 21
12.13. Set Date and Time ........................................................................................................................... 21
13. Maintenance.................................................................................................................. 22
13.1. Initial Setup .......................................................................................................................................... 22
13.2. Definitions and Features ...................................................................................................................... 22
13.3. Scheduled Maintenance ...................................................................................................................... 22
13.4. Spare Parts List ................................................................................................................................... 22
14. Maintenance Menu Structure ...................................................................................... 23
14.1. Maintenance Menus............................................................................................................................. 23
14.2. Gravimetric ........................................................................................................................................... 25
14.3. Res Offset ............................................................................................................................................ 26
14.4. Flow Balance........................................................................................................................................ 27
14.5. LSC Check ........................................................................................................................................... 27
14.6. LSC Offset............................................................................................................................................ 28
14.7. View Sensor ......................................................................................................................................... 29
14.8. Cal Sensor ........................................................................................................................................... 31
14.9. Primary (HIGH) Flow Sensor Setup ..................................................................................................... 33
14.10. Auxiliary (LOW) Flow Sensor Setup ................................................................................................ 34
14.11. ID ..................................................................................................................................................... 36
14.12. Console............................................................................................................................................ 37
14.13. Security ............................................................................................................................................ 37
14.14. Setting the Machine ID .................................................................................................................... 37
15. Console Commands ..................................................................................................... 38
16. LSC Maintenance ......................................................................................................... 39
16.1. Photomultiplier Tube Replacement ...................................................................................................... 39
16.2. Cleaning ............................................................................................................................................... 39
16.3. Aligning ................................................................................................................................................ 40
Appendix A. Dip Switch Settings .................................................................................... 41
Appendix B. TDA-110P Operating Parameters .............................................................. 42
Appendix C. Default Settings .......................................................................................... 43
Appendix D. Fault and Error Messages .......................................................................... 44
Appendix E. Remote Mode Operation ............................................................................ 46
Appendix F. USER INTERFACE Circuit Example .......................................................... 47
Appendix G. 4B Lite Aerosol Generator ......................................................................... 48
Appendix H. PAO-4 Safety Data Sheet ........................................................................... 49
Appendix I. Blower Motor............................................................................................... 49
Appendix J. Flow Sensor Operation and Service Manual ............................................ 56
Appendix K. Manual Revision ......................................................................................... 57
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1. Utility Requirements
Control Unit
 Compressed Air - Clean, dry, compressed airflow rate of 10 SCFM at 80 psig (283 slpm @ 5.6 kg/cm2)
NOTE: Maintain the compressed air temperature between 60 and 90 degrees Fahrenheit (70 to 75 degrees is
recommended). It is highly recommended that a coalescing filter and pressure regulator be installed between the
plant airline and the air inlet.
 Power –
Control Unit - Stable electrical power at 115 VAC, 50/60 Hz (a power line conditioner and surge
protection is recommended). 230 VAC, 50/60 Hz is optional.
NOTE: A dedicated power circuit is recommended for stable machine operation. Consult the manufacturer.
 Ambient Conditions - Temperature controlled environment: 68 to 85 degrees Fahrenheit

recommended. Humidity controlled environment: 45 – 75% relative humidity recommended.
Aerosol Unit
 Compressed Air - Clean, dry, compressed airflow rate of 10 SCFM at 80 psig (283 slpm @ 5.6 kg/cm2).
Three separate lines required.
NOTE: Maintain the compressed air temperature between 60 and 90 degrees Fahrenheit (70 to 75 degrees is
recommended). It is highly recommended that a coalescing filter and pressure regulator be installed between the
plant airline and the air inlet.
 Blower Motor Power - Stable electrical power at 208-230/460 VAC, 3-Phase, 60 Hz.
NOTE: A dedicated power line is recommended for stable machine operation. Consult the manufacturer.
 Ventilation - Exhaust the air with a duct capable or directing 500 cubic feet per minute at a resistance of
≤1 inch of water (see Section 5.2 - Exhaust Connection for details).
 Ambient Conditions - Temperature controlled environment: 68 to 85 degrees Fahrenheit

recommended. Humidity controlled environment: 45 – 75% relative humidity recommended.
NOTE: High ambient temperatures may create particle instability.
1
2. Specifications
2.1. Physical Characteristics
Control Unit Size 24 in wide x 30 in deep x 72 in high
Weight 210 lbs.
Aerosol Unit Size 120 in wide x 44 deep in x 54 in high

Weight 750 lbs.
System Blower Size 22 in wide x 28 in deep x 17 in high

Weight 150 lbs.
2.2. Operational Requirements
Control Unit Power 115 VAC, 60 Hz, 2.5A
220 VAC, 50 HZ, 1.25A (Optional)
Compressed Air Input 10 SCFM @ 80 psig (283 slpm @ 5.6 kg/cm2), 1 supply line required
System Blower Power 208-230 VAC-3 Phase, 50/60 Hz or 460 VAC – 3 Phase, 50/60 Hz
System Exhaust Aerosol is exhausted from the system, while not operating in the Test Mode, at a rate
of approximately 400 cfm (cubic feet per minute)
2.3. Aerosol Generation
Technique Pneumatic nebulization with impaction using “Cold” 4 centistokes PAO
Compressed Air Input 10 SCFM @ 80 psig (283 slpm @ 5.6 kg/cm2), 2 supply lines required
Reagent PAO-4 (poly alpha olefin – 4 centistokes) (See Appendix I)
Diameter 0.185 ± .020 micrometer CMD (meets 42 CFR Part 84)
Geo Std Deviation < 1.6 (meets 42 CFR Part 84)
Concentration 20 to 30 milligrams per cubic meter (mg/m3) minimum.
2.4. Aerosol Detection
Technique Near forward light scattering
Dynamic Range 0.0001 to 200 milligrams per cubic meter (mg/m3)
Accuracy ± 1%
Sample Flow Rate Partial flow through detector, 45 LPM (liters per minute)
2.5. Filter Test Flow Measurement

Technique NIST traceable flow meter
Accuracy ± 1.0%
Range 40 to 400 cfm (cubic feet per minute) @ 21.1°C, 760 mm Hg Standard, other flow
ranges upon request
2.6. Pressure Measurement
Technique Electronic pressure transducer
Accuracy ± 1.0% of full scale
Range 0 to 100 mm water column (0 to 3.94 inches water column) Standard, other pressure
ranges upon request
2.7. Efficiency Measurement
Media Test Flow 40 – 400 cfm (cubic feet per minute) @ 21.1°C, 760 mm Hg
Operating Range Efficiencies to 99.9995%
2
2.8. Communications Port

Serial Port RS-232
Data Bits 8
Baud Rate 9600
Parity None
Stop Bit 1
Flow Control Xon/Xoff
Cable required Null modem configuration (shown below)
3
3. Control Location and Functions

Before operating this unit, familiarize yourself with its features and functions. Each number in the photo is keyed
to the list below.
11 % Penetration window 8 READY Indicator light
12 Resistance window
9 FAULT Indicator light
13 Test Flow window

10 FAIL Indicator light
7 VF Display window
6 Function keys
5 Chuck Close Switches
4
17 Exhaust Damper meter

1 Power ON
2 Power indicator
15 Test Flow Rate meter 3 Power OFF
4 Emergency Stop
16 Exhaust Damper adjustment
14 Test Flow Rate adjustment
19 Aerosol Generator ON/OFF

Switch
Pneumatic Tubing Connections-Enclosure Lower Right-side (SN 27098)
(34) Chuck Pilot (36) Aerosol DWN Stream (35) Aerosol UP Stream (32) Resistance
UP Stream
(39) Generator Pilot (31) Chuck Supply (37) Damper Open (38) Damper Close (33) Resistance
DWN Stream
5
20 AC Power Input
28 RS232 Communication Port 29 User Interface port
1. Power ON – Green push button turns system power and air on

2. Power Indicator – Indicates that the power is on when lit
3. Power OFF – Red push button turns system power and air off
4. Emergency Stop – Push to turn off system power and air. Rotate clockwise to re-set.
5. Chuck Close Switches – Used to actuate test chuck movement. Press simultaneously to close the test
chuck. Pressing either switch will stop the function being performed and open the Test Chuck
6. Function Keys – Four function keys, labeled A through D, used to select or change options. The display
window shows the function of each key.
7. VF Display Window – Displays system information and function key options
8. Ready Indicator – Green light indicates the unit is ready to start a new test
9. Fault Indicator – Yellow light indicates a pre-calibration condition or system fault (see Table 3 – System
Faults)
10. Fail Indicator – Red light indicates a failed test parameter
11. % Penetration Window – Displays the % penetration readings during testing and displays set points
when in Setup mode
12. Resistance Window – Displays the resistance (pressure drop) during testing in units of inches H2O
13. Flow Rate Window – Displays the flow rate during testing in cfm
14. Test Flow Damper Adjustment – pneumatic control of flow control damper. Used in conjunction with
the exhaust damper for flow rate adjustment
15. Test Flow Damper Meter – displays the position of the flow control damper in 0-100 % open.
16. Exhaust Damper Adjustment – controls opening and closing of the exhaust damper. Used in with the
test flow damper for flow rate adjustment
6
17. Exhaust Damper % Open Meter – displays position of exhaust damper in 0 -100 % open
19. Aerosol Generator ON/OFF switch – Turns on the aerosol generator pilot air pressure to enable the
aerosol generators.
20. AC Power Input – Recessed 3-prong, AC power inlet connector for control unit
21. Generator compressed air supply – Regulated compressed air supply for system aerosol generator
30 Main compressed air inlet port
24 Main Power Relay
22 Electronic Enclosure
25 AC line Filter
23 Main PCBA
7
26 Upstream Pressure
Transducer port - P2
27 Downstream
Pressure transducer
port - P1
22. Electronics Enclosure – contains the control relays and PCBA (printed circuit board assemblies)
23. Main PCBA – microprocessor circuit board. Location of operating program E-Prom and 8 bit
microprocessor
24. Main Power Relay (CR1) – maintains power to the control unit circuits, relays and valves after actuation
by the main Power ON switch
25. AC Line Filter –power input line conditioner to remove transient voltage fluctuations
26. Upstream Pressure Transducer Port P2 - Used to determine the filter pressure differential
27. Downstream Pressure Transducer Port P1 - Used to determine the filter pressure differential
28. Communication Port – A DB-9 female connector for RS-232 computer interface used for connection to a
PC serial port
29. User Interface Port - Used to interface with external control equipment
30. Main Pressure Input Port - Input for system compressed air supply
31. Chuck Supply– Compressed air used to raise test chuck to its open position
32. Resistance UP Stream - Used to determine the filter pressure differential
33. Resistance DWN Stream - Used to determine the filter pressure differential
34. Chuck Pilot - Compressed air used to lower test chuck to its closed position
35. Aerosol UP Stream – Sample line for measuring 100% aerosol challenge used for testing
36. Aerosol DWN Stream – Sample line for measuring aerosol challenge level penetrating through the filter
under test
8
21 Generator Supply
41 Virtual Impactor
40 Aerosol Generator
37. Damper Open – Opens the aerosol damper.

38. Damper Close – Closes the aerosol damper.
39. Generator Pilot – Provides air pilot signal to turn on aerosol generators.
40. Aerosol Generator - Cold nebulization aerosol generator. Two units included.
41. Virtual Impactor – Impactor to control aerosol particle size output by removing large particles. Two units
included.
42. Flow Sensor Control Unit – Contains the control electronic and adjustments for the flow sensor signal to
the control unit.
43. Flow Sensor – Measures the air speed for the flow measurement.
43 Flow Sensor
42 Flow Sensor Control Unit
9
4. Features and Options

4.1. Test Types
 Percent Penetration
 Resistance (available units of measure are mm
water column, inches of water, Pascals, or
kilopascals)
 Test Flow Rate (CFM)
4.2. Alarm Parameters
Alarm points can be set and enabled by the user (see
Setup Menu beginning at Section 12.5 for details). If
an enabled alarm point is reached, the test fails, the
display flashes, and the audible alarm sounds.
4.3. Alarm (audible)
The alarm is used for prompting the operator and
indicating system actions and faults. The time
interval during which the audible alarm functions is
set by adjusting the “Open Time” variable.
4.4. Usage Timer
When the unit is first turned on, the penetration
display shows the total time, in hours, that the unit
has been in an energized state.
4.5. Data Output
Outputs test data through the RS-232
communications port. Port settings are 9600, N, 8, 1
4.6. User Interface Port
The port allows the user to interface with ancillary
equipment for controlling or monitoring the unit. (See
Section 5.4 – User Interface Port & Appendix F –
Remote Mode Operation)
10
Table 1 & Appendix G & H for connection

5. Installation details).
5.1. Input Air Ready (Output) – Indicates that the unit is ready to
Before connecting the compressed air line, start a new test
check the line for any fluids or unwanted
contaminants. Pass (Output) – Indicates a passed test
NOTE: Pre-filtering is recommended.
Fail (Output) – Indicates a failed test
Connect the compressed air sample line to the
Main Pressure Input Port shown in the Figure Fault (Output) – Indicates a system fault (See
on page 7, Item No. 30 and the two TDA-4Blite Appendix D –Fault & Error Messages)
generators.
In Cal (Output) – Indicates when the unit is in
CAUTION: For the user’s safety, make sure all the penetration calibration
connections are secure.
External Start (Input) – The signal used to start a
5.2. Exhaust Connection test cycle from an external source. A pulse of 5-
Connect each of the two 6–inch exhaust hoses 24V DC for a minimum 0.100 seconds will start a
(user supplied) to the system exhaust ducts. test cycle.
Exhaust draw should be as minimal as
possible. NOTE: This port is isolated from the unit to protect
against external damage.
WARNING: Excessive exhaust draw will cause
unstable aerosol concentration resulting in Table 1 – Connector Pins & Functions
faulty and/or inconsistent results. Connector Pin Function
1 External Start
2 NC
5.3. Communications Port 3 Fault
The communications port is a standard 9-pin 4 Pass
male (DTE configuration). 5 NC
Using a standard RS-232 null modem cable, 6 Ground
connect the unit to your PC serial port. 7 Ready
Configure your serial port to the following 8 Fail
settings: 9 In Cal / Busy
Baud 9600
Data Bits 8
Parity None
Stop Bit 1
Flow Control Xon/Xoff
5.4. User Interface Port
The outputs are an open collector type capable
of sinking 50 mA for a non-inductive load (see
11
6. Initial Setup
1) Verify that all the input compressed air supplies are connected.
2) Plug the unit into the proper power source.
3) Fill both the 4Blite generators to the fill line (middle) with the oil specified in the
Factory Settings sheet (see Section 7 - Filling Methods).
NOTE: Over or under filling the generator will result in an unstable aerosol
source.
WARNING: If any liquids are used other than that which is specified on the
Factory Settings sheet, the generator will not function to specification.
4) Follow the Machine Startup Sequence (Section 8) until the Test menu (Section 9) is
reached. At this point the TDA-4Blite generators should be on and each of the
regulators located at the generators adjusted to 30 psi.
5) Check the system settings against the Factory Settings sheet included with this
manual.
6) Power the unit off by pressing the red push button.
7) Perform the test set up at this time (Section 12 – Setup Menu) to adjust user
specific testing parameters.
12
7. Filling Methods
7.1. Proper Fill Level
PAO Moil must always be used with this equipment.
ATI 4Blite Laskin aerosol generators tanks are
marked with a fill line at the center point of the
reservoir. The PAO oil level should always be
maintained within ± 0.25 inches of the fill line.
WARNING: Do not fill generator more than 0.50

inches from the fill line.
7.2. Generator Regulator Pressure

The 4B lite generator regulators must be set at 30 psi
when the regulators are functional. Switch the
Aerosol Generators switch to ON at the control panel
and check to ensure the regulators are set to 30 psi.
7.3. Generator Fill

Remove the generator fill caps from each generator
and fill with PAO oil noting the fill line on the sight
glass. Replace the fill cap.
WARNING: NEVER operate the equipment

without the fill caps in place.
.
13
8. Machine Startup Sequence

In this manual, the following conventions are
used: 8.4. Input Air
Awaiting Air
<Function> indicates the function key that is
pressed. This usually corresponds to
the switch label on the bottom line of
the display. If no label is present, the The unit is waiting for the input air.
switches are designated “A”, “B”, “C”,
and “D”, from left to right. 8.5. System Vacuum
xx indicates a variable displayed value. Awaiting Vacuum
[P] Indicates the penetration display.
[R] Indicates the resistance display.
[F] Indicates the test flow display.
<CLOSE> Indicates that both of the chuck close The unit is waiting for the system vacuum.
switches should be pressed
simultaneously. 8.6. Check Liquid Level
<OPEN> Indicates that pressing either chuck Check the liquid level in generators and fill if
close switch should open the chuck. necessary. Remove any liquid in the drip jars
before continuing.
NOTE: Pressing either chuck close switch cancels Check Liquid Level
the function being performed and opens the chuck.
8.1. Power On CONT
Turn on the unit power by pressing the green button
<CONT> Continue with Startup
on the control unit then turn on the blower and
aerosol generator using the switches. 8.7. System Warm up
8.2. System Initialization The system will now enter an eight minute
warm-up to allow the aerosol output to stabilize.
Immediately after power on, the system will
The standard warm-up period is eight minutes.
enter an initialization sequence lasting
approximately 15 seconds. The progress of the
SYSTEM WARMUP
initialization is indicated by a series of periods on
the second line of the display. BYPASS
Initializing System <BYPASS> Continue with Startup
.........
8.8. Initial Calibration
8.3. System Version After a system start the system must perform
the penetration calibration sequence (Section 11).
ATI 110P Ver n.n After this initial calibration is completed, the
machine will be ready for use and will display the
UNIT ID 9999 screen shown in Section 9.
n.n Software Version

9999 The unit id assigned to this unit. (See
Section 15.21 for information on
setting the unit id.)
[P] Hours the unit has been in operation
14
9. Test Menu
After successful initialization, the TDA-110P will [P] Test % Penetration reading
be ready to test samples. [R] Test Resistance reading
[F] Test Flow reading
9.1. Start Cycle
At this point the machine is idle and can either If all three of the test parameters are within the
initiate a test, setup operating parameters (limits limits specified for the test the sample passes and
and timings), calibrate the LSC, or enter a standby the machine will return to the Start Cycle menu.
state.
If any of the test parameters are outside the
specified limits, the sample will be failed, the red fail
START CYCLE indicator will be illuminated, the display for the
failing parameter(s) will flash, and system will
STBY CAL SETUP display the Failed Check screen (See Section 9.5) if
the Failed Check option is enabled.
<SETUP> Enters the Setup Menu (Section 12).
<CAL> Enters the Calibration Sequence. Results of a test will remain on the displays until
(Section 11) the next operation is started.
<STBY> Enters into Standby Mode
<CLOSE> Close chuck to begin testing
9.5. Failed Check
The Failed Check is used to confirm a failed
9.2. Test Loading test. This check is optional and may be bypassed if
The system is waiting the designated load time
the Failed Lockout dipswitch is set or if the unit is in
prior to testing.
the Automatic Testing mode. (See Appendix A for
setting locations.)
** LOADING **
** FAILED **
CONT
9.3. Testing
Test readings are displayed for the total sample <CONT> Returns to Start Cycle
time in approximately one-second intervals. The
chuck will automatically open at the end of the test
cycle if the sample time has been set. 9.6. Calibration Prompt
This prompt will appear if the “Cycles to
** TESTING ** Calibration” setup option has been selected
(Section 12.14) and the specified number of test
cycles has been reached.
[P] Test % Penetration reading Cal Penetration?
[R] Test Resistance reading
[F] Test Flow reading YES NO
NOTE: If the sample time is disabled, the
test continues until either chuck switch <YES> Enter the penetration calibration
is pressed to end the test. process (See Section 11.7)
<NO> Skip the calibration and return to the
9.4. Test End Start Cycle menu. If the calibration is
At the completion of the test the last sample skipped, the prompt will not appear
parameter readings will be displayed on the until the number of cycles is reached
operator panel and the success or failure of the test again.
indicated by the operator panel status lights. The
displayed values are:
9.7.
15
10. Standby Mode

The Standby Mode allows the user to turn off the
aerosol generator when the system is idle. If desired
the blower may be disabled using the switch on the
control panel.
STANDBY
CONT
<CONT> Reactivates the aerosol generator. You

must also ensure that the blower and
aerosol generator switches are on. If
the machine has been in standby mode
for more than 10 minutes the System
Warmup screen (see Section 8.7) will
be displayed. If the system has been in
standby for 10 minutes or less, the
following screen (“Wait”) will be
displayed.
WAIT
This screen indicates that the system is waiting for

the aerosol generator to stabilize. The screen will be
displayed for approximately 30 seconds after which
the system will return to the system start screen (see
Section 9) and will be ready for further testing
16
11. Calibration Sequence
NOTE: Any time the chuck is closed, pressing

11.1. Test Flow Setup Menu either chuck switch will abort the function being
This menu is used to adjust the filter test flow. performed.
This screen will only be displayed if the flow has
already been set. If the machine has just been * CALIBRATING *
started, this screen will be bypassed and you will
continue with the screen in section 11.6. * Loading *
SET FILTER TEST FLOW

This screen is displayed while loading chuck
YES NO with aerosol.
<Yes> Enters into Test Flow Setting menu

<No> Skips to Penetration Setup menu * CALIBRATING *
11.2. Test Flow Setting 100% Setting

Insert the test filter into the chuck.
This screen is displayed while measuring the
INSERT FILTER; CLOSE 100% concentration level.
EXIT
11.3.2. Display Concentration Level
<CLOSE> Close chuck to continue This value is only displayed if the Concentration
<EXIT> Returns to Test Flow Setup (Section Reference Alarm option is set in the Setup menu.
11.5)
NOTE: Any time the chuck is closed; pressing
Conc = nnn.nnnn
either chuck switch will abort the function being
performed and open the chuck.
CONT
Adjust the Exhaust Damper and Test Flow
valve controls until the desired flow is reached. <CONT> Continues with the calibration process.
Flow = 9.9999 11.3.3. Resistance Tare Setting

ENTER The unit establishes the resistance tare value.
(This is the inherent resistance of the air path with
9.9999 Test Flow (cfm) no filter in place.)
NOTE: Allow the flow reading to stabilize for 10-15
seconds before accepting the setting. Clear Chuck & Close
<ENTER> Accepts flow setting, opens chuck, and
continues to Penetration Setup menu
11.3. Penetration Setup Menu <CLOSE> Close chuck to proceed
This procedure establishes the response of the
LSC to zero and 100% levels of aerosol. NOTE: Any time the chuck is closed, pressing
either chuck switch will abort the function being
11.3.1. 100% Setting performed.
The unit establishes the 100% value.
Insert Filter
and Close
<CLOSE> Close chuck to proceed
17
11.3.4. Zero Setting
* CALIBRATING *
0 SETTING
This screen is displayed while the system

establishes the zero reference.
11.3.5. Complete Calibration
WAIT
This screen is displayed while the system

completes the calibration process. The system will
then return to the screen from which the calibration
was initiated.
18
12. Setup Menu

The Setup Menu is a series of screens that are 0.0001 to 99.9). If the digits are
used to establish the operating parameters of the replaced by dashes (“-“), the alarm has
machine. been disabled.
<UP> Increases the setpoint.
General Notes:
<DWN> Decreases the setpoint.
 A number of the parameters are numeric. <DSBL> Disable the alarm function. When
These parameters are entered by pressed, “DSBL” changes to “ENBL”
incrementing or decrementing a starting and the digits are replaced by dashes
value. If the increment or decrement buttons (“-“).
are held down, the rate of the change <ENBL> Enable the alarm function. When
increases and will continue to increase as pressed, “ENBL” changes to “DSBL”
long as the button is held. To return to the and the digits of the limit are displayed.
slower rate of increment or decrement, <ENTER> Accepts the setting and enters the next
release the button and press it again. Setup menu screen
 Some parameters, such as alarm limits, may
be disabled. If a limit is disabled, no alarm
12.3. Minimum Percent Penetration
will be raised if the parameter exceeds the Variable (Alarm Point)
specified limits. If it is possible to disable an Pen Min = 999.9999 %
alarm or function an additional button,
ENBL/DSBL (Enable/Disable), is available. UP DWN DSBL ENTER
When the button is labeled ENBL, its function
is to enable the parameter. When the button 999.9999 The alarm will be activated at readings
is labeled DSBL, its function is to disable the less than this set point (Range: -0.0005
parameter. Disabled parameters are shown to 99.9). If the digits are replaced by
as all dashes (“-“). dashes (“-“), the alarm has been
disabled.
12.1. Select Pressure Units <UP> Increases the setpoint.
The TDA-110P can display pressure in one of <DWN> Decreases the setpoint.
four units: inches of H2O (inH2O), millimeters of H2O <DSBL> Disable the alarm function. When
(mmH2O), Pa, and kPa. Use this choice to select the pressed, “DSBL” changes to “ENBL”
desired unit. and the digits are replaced by dashes
(“-“).
Pres. Unit now mmH20 <ENBL> Enable the alarm function. When
pressed, “ENBL” changes to “DSBL”
NEXT CONT
and the digits of the limit are displayed.
<ENTER> Accepts the setting and enters the next
<NEXT> Selects the next pressure unit. The top
Setup menu screen
line will change to reflect the new unit.
<CONT> Saves the current unit choice and
proceeds with the setup process. 12.4. Maximum Resistance Variable
NOTE: The units in subsequent pressure displays will (Alarm point)
reflect the selected unit choice made here. For Res Max = 999.9 mmH2O
the purposes of this manual, we will assume
that inH20 is the selected unit. UP DWN DSBL ENTER
12.2. Maximum Percent Penetration 999.9 Alarm activated at readings greater than
Variable (Alarm Point) this set point (Range: 0 – 250 mmH2O)
Pen Max = 999.9999 % <UP> Increases the variable
<DWN> Decreases the variable
UP DWN DSBL ENTER <DSBL> Disable the alarm function. When
pressed, “DSBL” changes to “ENBL”
999.9999 The alarm will be activated at readings and the digits are replaced by dashes
greater than this set point (Range: (“-“).
19
<ENBL> Enable the alarm function. When <ENTER> Accepts the setting and enters the next
pressed, “ENBL” changes to “DSBL” Setup menu screen
<ENTER> Accepts the setting and enters the next 12.6. Test Flow Tolerance Variable
Setup menu screen (Alarm Point)
Flow Tol = ± 99 cfm
12.5. Minimum Resistance Variable
UP DWN DSBL ENTER
(Alarm point)
Res Min = 999.9 mmH2O 99 Alarm activated at test flow readings +/-
this value (Range: 1 – 10)
UP DWN DSBL ENTER <UP> Increases the variable
999.9 Alarm activated at readings less than <DSBL> Disable the alarm function. When
this set point (Range: 0 – 250 mmH2O) pressed, “DSBL” changes to “ENBL”
<UP> Increases the variable and the digits are replaced by dashes
<DWN> Decreases the variable (“-“).
<DSBL> Disable the alarm function. <ENBL> Enable the alarm function. When
When pressed, “DSBL” changes to pressed, “ENBL” changes to “DSBL”
“ENBL” and the digits are replaced by and the digits of the limit are displayed.
dashes (“-“). <ENTER> Accepts the setting and enters the next
<ENBL> Enable the alarm function. When Setup menu screen
12.7. Load Time Variable Setup menu screen
The load time variable is the time from when the
chuck is closed to when the unit begins to measure 12.9. Sample Time Variable
the properties of the sample. This time is used to The sample time variable is the length of time the
establish a stabile aerosol flow. test is sampled in one-second intervals. The unit
displays the test results at approximately one second
Load Time = 99 sec intervals during the testing.
UP DWN ENTER NOTE: If the sample time is disabled, the test

continues until either chuck switch is pressed to end
99 Load time in seconds. (Range 1 – 60) the test.
<UP> Increases the variable
<DWN> Decreases the variable Sample Time = 99 sec
ENTER> Accepts the setting and enters the next
UP DWN DSBL ENTER
Setup menu screen
12.8. Extended Load Time Variable 99 Time in seconds. (Range: 1 – 3600)
Sets the time from when the chuck is closed to <UP> Increases the variable
when the test starts to sample. The extended load <DWN> Decreases the variable
time is used if the previous test failed or if a <DSBL> Disable the alarm function. When
calibration has just been performed. pressed, “DSBL” changes to “ENBL”
and the digits are replaced by dashes
NOTE: This variable must be greater than the (“-“).
normal Load Time variable. <ENBL> Enable the alarm function. When
Ext Ld Time = 99 sec and the digits of the limit are displayed.
UP DWN ENTER Setup menu screen
99 Extended Load Time in seconds.

(Range the value set for the load time to
100)
<UP> Increases the variable
20
12.10. Open Time Variable Concentration is SET

The open time variable is used to delay the start
of the next test cycle DSBL ENTER
Open Time = 99.9 sec Concentration is DSBL
UP DWN ENTER SET ENTER
99.9 Open Time in seconds. (Range 0 to 60) <DSBL> Disables the alarm function
<UP> Increases the variable. <SET > Activates the alarm function
<DWN> Decreases the variable. <ENTER> Accepts the setting and enters the next
<ENTER> Accepts the setting and enters the next Setup menu screen.
Setup menu screen.
12.13. Set Date and Time
12.11. Cycles to Calibration Set/Enter screen
Sets the number of test cycles that must be This screen allows the user to select whether
completed between prompts for system recalibration they want to change the date/time recorded in the
(See Section 9.6). When the specified number of machine or proceed to the next screen.
tests has been completed, the system will prompt the
operator to recalibrate the penetration. This same
interval is used to update the temperature and mm/dd/yy hh:mm
barometric pressure if the ”Auto” selection is made
SET ENTER
for flow compensation is selected. (Section 12)
mm Month (1 to 12)
Cycles to Cal = 9999 CTS dd Day of Month (1 to last day of month)
yy Last two digits of year. (The first two
UP DWN DSBL ENTER digits are assumed to be “20”.)
hh Hour of the day using the 24 hour clock.
9999 (Range 1 – 9999) (0 to 23)
<DSBL> disables the function mm Minutes in the hour. (0 to 59)
<UP> Increases the variable <SET> Enters the date/time setting mode
<DWN> Decreases the variable below.
<DSBL> Disable the alarm function. When <ENTER> Accepts the setting and enters the next
pressed, “DSBL” changes to “ENBL” Setup menu screen.
and the digits are replaced by dashes Date/Time Setting Mode
(“-“). In the date/time set mode, each group of digits
<ENBL> Enable the alarm function. When (month, day, year, etc.) is incremented or
pressed, “ENBL” changes to “DSBL” decremented in turn by the <UP> and <DWN>
and the digits of the limit are displayed. buttons. Pressing the <CONT> button will advance
<ENTER> Accepts the setting and enters the next to the next group of digits.
Setup menu screen
mm/dd/yy hh:mm
12.12. Concentration Reference Alarm
After the Penetration Setup menu, the test UP DWN CONT
aerosol concentration in mg/m3 is displayed. A
concentration error will occur if the concentration falls <UP> Increases the variable
outside of the concentration alarm point window. <DWN> Decreases the variable
(See Section 15.15 – Gravimetric Setup in the <CONT> Advance to the next group of digits.
Maintenance section) After the minutes group, returns to the
Set/Enter Screen.
21
13. Maintenance
13.1. Initial Setup Weekly

The following maintenance routines should be run  Check the chuck for debris and clean as
to familiarize the user with these functions as well needed.
as set up the unit for operation in the user’s
environment: Flow Balance, Pressure Check (not  Check pressure differential gauges on blower
pressure setup), and Gravimetric Test. pre-filter and HEPA filter. Replace if pressure
exceeds 0.5in.
13.2. Definitions and Features Monthly

Gravimetric – Used to measure and set the system  Check the system tubing for oil or particle
aerosol concentration level and alarm points (See buildup and replace if necessary.
Section 15.15 - Gravimetric Setup)
Pressure Check and Setup – Used to check or Biannually
recalibrate the system pressure sensor to an  Check the pressure sensor against an external
external source (See Sections 15.18 - Pressure source and calibrate if necessary.
Check and Pressure Setup)
 Replace the Test Flow After-filter (carbon/HEPA
Security – Used to prevent changes to the alarm filter).
values or critical load and sample times (See
Section 15.13 - Security)  Replace the Reference (HEPA) filter.
LSC Check (Light Scattering Chamber) – Used to Annually
adjust the LSC after maintenance and for general
trouble shooting (See Section 15.14 - LSC Check)  Clean the LSC (see Section 7 - LSC
Maintenance).
Dip Switches – Used for initial system setup (See
Appendix A - Dip Switch Settings)  Have the mass flow meter calibrated.
13.3. Scheduled Maintenance 13.4. Spare Parts List

The following provides a one-year supply.
NOTE: Scheduled maintenance is based on an 8-
hour operating day. If operating time is increased,
the frequency of maintenance operations should be
increased as well.
1 ea. HEPA -Cap 75 mm, w/barbs Part # 5500128
Daily 1 ea. HEPA –Cap 75 mm, Part # 5500122
12 ft. Clear ½” Tubing, Part # 5200155
 Check the liquid level in the aerosol generator 12 ft. Clear 1/4” Tubing, ATI Part # 5200138
and refill as needed. 30 ft. Black 3/8” Tubing, ATI Part # 5200140
 Check the liquid level in the drain jar and empty 1 ea MERV8 2 inch Pre-filter, Flanders,
if necessary. Precisionaire, Pre Pleat 62R, Part #
2242BPFTPR
 Check the compressed air input filter for liquid 1 ea 24 x 24 x 12 HEPA Filter, Flanders
and drain if necessary. Precisionaire, Superflow 2K, Part # SF24-8-
 Check blower inlet for obstructions and clean as G2-GG
necessary. 2 ea Sanitary Clamp Silicone Gasket, ATI Part #
4300127.
22
Exit Maintenance?
14. Maintenance Menu Structure
Yes No
14.1. Maintenance Menus
The menu structure within the Maintenance A B C D
portion of the TDA-100P operating program is laid
out in a loop. Using the <Next> and/or <Prev> keys <Yes> Exits Maintenance and restarts the unit.
allows navigation through the loop until arriving <No> Returns to Maintenance entry menu
again at the entry point. Selecting <CONT> enters
the feature displayed in the topmost row.
The top level Maintenance features are Maint: Res Offset
“Gravimetric”, “Res Offset”, “Flow Balance”, “LSC
Check”, “LSC Offset”, “View Sensor”, “Cal Sensor”, Prev Next Cont Back
“ID”, “Console” & “Security”. After “Security” the
menu loops back to “Gravimetric”. A B C D
<Prev> Returns to Gravimetric selection
The 100P will enter maintenance mode in three
circumstances: <Next> Proceeds to Flow Balance selection
1. In response to an error such as an LSC failure <Cont> Enters Res Offset
that requires use of maintenance mode to test
<Back> Prompts for Maintenance exit
and recalibrate the system.
2. If the internal memory becomes corrupted. This
will require that all the maintenance calibration Maint: Flow Balance
routines be performed to restore the machine to
an operational state. Prev Next Cont Back
3. After a restart of the machine. To enter A B C D
maintenance mode after a restart, wait until the
System Version is displayed, and then press <Prev> Returns to Res Offset selection
and hold the leftmost function key, ‘A’, until the <Next> Proceeds to LSC Check selection
display changes or a short beep is heard.
<Cont> Enters Flow Balance
4. To re-initialize ALL values stored in the units
battery-backed RAM substitute the rightmost <Back> Prompts for Maintenance exit
function key, ‘D’, for the ‘A’ key called out in
step 3 above.
* Please note that once this initialization has Maint: LSC Check
been performed the previous values cannot be
recovered. Prev Next Cont Back
Top level Maintenance entry menu A B C D

<Prev> Returns to Flow Balance selection
Maint: Gravimetric
<Next> Proceeds to LSC Offset selection
Prev Next Cont Back
<Cont> Enters LSC Check
A B C D Back> Prompts for Maintenance exit
<Prev> Proceeds to Security selection
<Next> Proceeds to Res Offset selection
<Cont> Enters Gravimetric test
Selecting <Back> from the Maintenance entry
menu will result in a Yes or No prompt, as shown
next to confirm the intent to leave Maintenance.
23
Maint: LSC Offset
Prev Next Cont Back Maint: ID
A B C D Prev Next Cont Back
<Prev> Returns to LSC Check selection A B C D

<Next> Proceeds to View Sensor selection <Prev> Returns to Cal Sensor selection
<Cont> Enters LSC Offset <Next> Proceeds to Console selection
<Back> Prompts for Maintenance exit <Cont> Enters ID
Maint: View Sensor
Prev Next Cont Back Maint: Console
<Prev> Returns to LSC Offset selection A B C D

<Next> Proceeds to Cal Sensor selection <Prev> Returns to ID selection
<Cont> Enters View Sensor <Next> Proceeds to Security selection
<Back> Prompts for Maintenance exit <Cont> Initiates Console
Maint: Cal Sensor
Prev Next Cont Back Maint: Security
<Prev> Returns to View Sensor selection A B C D

<Next> Proceeds to ID selection <Prev> Returns to Console selection
<Cont> Enters Cal Sensor <Next> Proceeds to Gravimetric test
<Back> Prompts for Maintenance exit <Cont> Enters Security
24
Loading -- ### sec left

14.2. Gravimetric
Flow = ##.# Abort
Maint: Gravimetric
A B C D
Prev Next Cont Back
“Sec left” is the time remaining in the Gravimetric
A B C D test until completion.
A gravimetric reading is used to determine the “Flow=##.#” is the sample flow passing through the
aerosol concentration of the unit. Measuring the weighed sample in liters per minute. If the flow
amount of aerosol collected and the total airflow decreases during the test due to loading, this may
during the sample time performs this as explained be adjusted using the Flow Adjustment control.
below. <Abort> Stops the test in progress and returns to
<Prev> Proceeds to Security selection Maintenance entry menu.
<Next> Proceeds to Res Offset selection
<Cont> Enters Gravimetric test Loading Complete
<Back> Prompts for Maintenance exit AvgFlow = ##.# Cont
A B C D
Gravimetric Test “AvgFlow = ##.#” is the average sample flow
present during the Gravimetric test period.
Enter Exit
<Cont> proceeds to the next step
A B C D
<Enter> Enters Gravimetric test routine
Loading Complete
<Exit> Returns to Maintenance entry menu.
TotFlow = ###.# Cont
A B C D
Wait
“TotFlow = ###.#” is the total volume of sample flow
30 seconds remaining that passed through the pre-weighed media during
30 second countdown begins before entry into the Gravimetric test period. Record this number.
Gravimetric test <Cont> proceeds to the next step
Determine the amount of weight increase for the
media used during the gravimetric test by
Close Chuck to Start subtracting the starting weight from the ending
weight measured after completion of “Loading”
Exit
Ending weight – starting weight = weight increase
A B C D Divide the weight increase by the recorded TotFlow
Weigh a sample of high efficiency media large value. The result obtained is the aerosol
enough to completely fill the test fixture opening concentration expressed as weight of aerosol (ug)
and record the weight. No sample air flow should per volume of air (l).
be able to pass through the test fixture without Weight increase ÷ TotFlow = concentration in ug/l
passing through the media.
Place the weighed media in the test fixture.
With the media in place depress both actuator
switches at the same time to initiate the Gravimetric
test.
25
<UP> Increases the concentration limit

Store New Values?
<DWN> Decreases the concentration limit
Yes No
<ENTER>Accepts the value displayed as the lower
A B C D concentration limit and continues to the next step.
<Yes> Proceeds to the next step, memory The calculated “Lo Con” value displayed will be the
storage routine, to set and capture the gain levels valued entered for “Con” - 20%. This value may be
necessary to achieve a 100% response from the increased or decreased at the discretion of the end-
available aerosol. user.
<No> Exits the Gravimetric test menu and returns
to the Maintenance entry menu.
Clear Chuck & Close
Exit
Con. = ### ug/l
A B C D
UP DWN ENTER
Make sure that nothing is in the test fixture.
A B C D Depress both actuator switches at the same time to
initiate the completion of this routine.
“Con. = ### ug/l” is calculated using the values
obtained during the gravimetric test. After a loading period, the microprocessor will
adjust the sensitivity of the LSC to obtain the
<UP> Increases the displayed Conc. value required voltage level. At the end of this adjustment
<DWN> Decreases the displayed Conc. Value the display will briefly show the 100% voltage level.
The Sample/Clear valve then changes to the clear
<ENTER> Accepts the entered Conc. Value as the position to provide the LSC with particle free air.
calculated aerosol concentration and continues to After a short delay the Clear 0 baseline voltage
the next step. (stray light) will be stored to memory and briefly
displayed.
The operating program then immediately returns to
Hi Con. = ### ug/l the top level Maintenance entry menu.
UP DWN ENTER 14.3. Res Offset
A B C D Maint: Res Offset
“Hi Con. = ### ug/l” is the upper concentration limit Prev Next Cont Back
for the “Con Check” variable.
A B C D
<UP> Increases the concentration limit
<Prev> Proceeds to Maintenance entry menu
<DWN> Decreases the concentration limit
<Next> Proceeds to Flow Balance selection
<ENTER>Accepts the value displayed as the upper
concentration limit and continues to the next step <Cont> Enters Res Offset menu
The calculated “Hi Con” value displayed will be the <Back> Prompts for Maintenance exit
valued entered for “Con” + 20%. This value may be
increased or decreased at the discretion of the end-
user.
Lo Con. = ### ug/l
UP DWN ENTER
A B C D
“Lo Con. = ### ug/l” is the lower concentration limit
of the “Con Check” variable.
26
Res Offset - #.## mm/H2O
Set Dsbl Exit Flow is now SAMPLE (CLEAR)
A B C D ON OFF EXIT
“Res Offset - #.## mm/H2O” is the resistance A B C D

offset value currently stored in memory.
<ON> Enables the Sample/Clear solenoid valve.
<Set> Proceeds to the Res Offset adjustment menu Sample displayed. Sample flow path is through the
below test fixture.
<Enbl/Dsbl> Toggles between enabled and <OFF> Disables the Sample/Clear solenoid
disabled states. The Enabled state displays the valve. CLEAR displayed. Sample flow path is
stored offset value (±) to be applied to each test through the 0 Reference filter.
result. The Disabled state displays -----.
<Exit> Returns to the Maintenance entry menu
The flow balance is adjusted by alternating between
the Sample and Clear states, using the ON and
OFF selections, while observing the sample flow
Res Offset - #.## mm/H2O
display and adjusting the gate valve installed
Up Dwn Enter immediately below the 0 Reference filter. The flow
balance setting is complete when the displayed
A B C D values during each state match with ± 0.1 LPM.
“Res Offset - #.## mm/H2O” is the resistance 14.5. LSC Check
offset value currently stored in memory.
Maint: LSC Check
<UP> Increases the Res Offset value
Prev Next Cont Exit
<DWN> Decreases the Res Offset value
<ENTER>Accepts the value displayed as the Res A B C D
Offset and returns to the previous screen. <Prev> Returns to Gravimetric selection
14.4. Flow Balance <Next> Proceeds to Flow Balance selection
Maint: Flow Balance <Cont> Enters Res Offset menu
Prev Next Cont Back <Exit> Returns to the Maintenance entry menu
The menu is used to observe the LSC operating
A B C D voltages for basic troubleshooting purposes.
This routine is used to correct for air flow resistance
differentials between the sample flow path and the
clear airflow path. This is done to minimize LSC Check - Close
response lag in the mass flow meter.
<Prev> Returns to Gravimetric selection EXIT
<Next> Proceeds to Flow Balance selection A B C D

<Cont> Enters Res Offset menu <Exit> Returns to the Maintenance entry menu
<Back> Prompts for Maintenance exit The test fixture should be closed at this time.
Closure may be accomplished using either manual
actuators or an EXT Start signal sent to the User
Port.
Close Chuck
The test fixture should be closed at this time.

Port.
27
<Enbl> indicates the feature is disabled and

LSC Voltage = #.####
pressing the key will enable the LSC Offset
ON EXIT <Exit> Returns to the Maintenance entry menu.
A B C D
“LSC Voltage = #.####” displays the voltage output
signal for the LSC.
<ON>/<OFF> Enable/Disables the Sample/Clear
solenoid valve.
<ON> Sample valve is enabled. The displayed
voltage represents the signal generated by the
100% sample of the available aerosol
concentration.
<OFF> Sample valve is disabled. The displayed
voltage represents the signal generated by
sampling particle free air through the 0 Reference
filter. This is the “straylight” voltage.
14.6. LSC Offset
Maint: LSC Offset
Prev Next Cont Exit
A B C D
Used to access and set the LSC Offset variable.
The value is used to correct for signal shifts in the
LSC output caused by DC power variations during
operation.
<Prev> Returns to LSC Check selection
<Next> Proceeds to View Sensor selection
<Cont> Enters LSC Offset menu
Note: Under most applications this variable is more
easily and accurately set using Console mode
access.
LSC Offset - -###
Set Dsbl Exit
A B C D
“LSC Offset - -###” displays the stored LSC
Offset value. A display of “------“indicates a
disabled state.
<Set> Enters LSC Offset adjustment routine.
<Dsbl>/<Enbl> Enables or disables the LSC Offset
feature.
<Dsbl> indicates the feature is enabled and
pressing the key will disable the LSC Offset.
28
Insert Clear Filter 14.7. View Sensor

Maint: View Sensor
CONT
Prev Next Cont Exit
A B C D
A B C D
<CONT> Used as an acknowledgement that a
known filter has been placed in series <Prev> Returns to LSC Offset selection
with the LSC inet port, replacing the <Next> Proceeds to Cal Sensor selection
Sample/Clear valve sample line. The
Sample/Clear valve will energize at <Cont> Enters View Sensor menu
this time. <Exit> Returns to the Maintenance entry menu
Finding Zero The menu is intended as a troubleshooting aid and

allows viewing of the raw input voltages as
interpreted by the 100P microprocessor.
A B C D
The TDA-100P will sample for a period of time to Selecting Pressure
stabilize and record the LSC output signal in this
sampling state. Prev Next Cont Back
A B C D
Remove Filter <Prev> Proceeds to LSC sensor output
<Next> Proceeds to Flow senor output
CONT
<Cont> Enters Pressure sensor output
A B C D
<Back> Returns to the Maintenance entry menu
<CONT> Used as an acknowledgement that the
previously installed filter has been
removed and the LSC inet port tubing Voltage = #.#### V
connections restored. The
Sample/Clear valve will de-energize at Exit
the appearance of this screen.
A B C D
“Voltage = #.### V” displays the output signal being
Finding Zero received from the differential pressure transducer.
<Exit> Returns to the initial View Sensor menu,
“Selecting Pressure”.
A B C D
The TDA-100P will sample for a period of time to
stabilize and record the LSC output signal in this Selecting Flow
sampling state before returning to the Maintenance
Prev Next Cont Back
entry menu.
A B C D
<Prev> Proceeds to Pressure sensor output
<Next> Proceeds to Aux Flow senor output
<Cont> Enters Flow sensor output
29
Voltage = #.#### V
Exit Temp = ##.## C
A B C D (Raw = #.#### V ) Exit
“Voltage = #.### V” displays the output signal being A B C D

received from the mass flow meter..
“Temp = ##.## C” displays the output signal being
<Exit> Returns to the initial View Sensor menu, received from the PCBA mounted temperature
“Selecting Pressure”. sensor converted to degrees centigrade using the
conversion constant stored in memory.
“(Raw = #.#### V)” displays the PCBA mounted
Selecting Aux Flow temperature sensor output as a voltage.
Prev Next Cont Back <Exit> Returns to the initial View Sensor menu,
A B C D
This feature is currently not used and is
intended for future applications. Selecting Baro Pres
<Prev> Proceeds to Flow sensor output Prev Next Cont Back
<Next> Proceeds to Temp senor output
A B C D
<Cont> Enters Aux Flow sensor output
<Prev> Proceeds to Temp sensor output
<Next> Proceeds to LSC senor output
<Cont> Enters Baro Pres output
Voltage = #.#### V <Back> Returns to the Maintenance entry menu.
Exit
A B C D B.P. = ##.## inHg

“Voltage = #.### V” displays the output signal being (Raw = #.#### V ) Exit
received from the auxiliary mass flow meter, if
installed and enabled. A B C D
<Exit> Returns to the initial View Sensor menu, “Temp = ##.## inHg” displays the output signal
“Selecting Pressure”. being received from the PCBA mounted barometric
pressure sensor converted to degrees inches of
.
mercury using a fixed conversion constant.
Selecting Temp “(Raw = #.#### V)” displays the PCBA mounted
barometric pressure sensor output as a voltage.
Prev Next Cont Back
A B C D “Selecting Pressure”.
<Prev> Proceeds to Aux Flow sensor output
<Next> Proceeds to Baro Pres senor output
<Cont> Enters Temp output
<Back> Returns to the Maintenance entry menu.
30
Selecting LSC
14.8. Cal Sensor
Prev Next Cont Back
Maint: Cal Sensor
A B C D
Prev Next Cont Back
<Prev> Proceeds to Baro Pres sensor output
<Next> Proceeds to Pressure senor output A B C D
<Cont> Enters LSC sensor output WARNING: The screens associated steps within
this section are used to verify and/or calibrate the
<Back> Returns to the Maintenance entry menu sensors used during the operation of the TDA-
100P. Known calibration standards, specific
supplies and fixtures may be required and should
DAC = ##, LSC=#.#### be readily available
Only Trained and Authorized personnel should
Up Dwn Samp Exit access these features. Improper or partial
completion of the steps outlined will render the
A B C D TDA-100P inoperable until successful completion.
The View LSC screen is intended as the primary <Prev> Returns to View Sensor selection
working maintenance interface for light scattering
chamber. Using this screen, all necessary output is <Next> Proceeds to ID selection
available to enable optical alignment, PMT
<Cont> Enters Cal Sensor menu
alignment & troubleshooting as well as leak testing.
<Back> Returns to the Maintenance entry menu.
The test fixture should be closed at this time.
Port. Selecting Pressure
“DAC = ##” displays the stored gain sensitivity Prev Next Cont Back
setting for the LSC photomultiplier tube
“LSC = #.####” displays the output voltage from the A B C D
light scattering chamber under its current <Prev> Proceeds to Gravimetric test.
conditions. See Section 14.2
<Up> Increases the DAC value by one at each <Next> Proceeds to Flow calibration menu
press. Changes made using this feature are not
retained upon exit. <Cont> Enters Pressure sensor calibration
<Dwn> Decreases the DAC value by one at each <Back> Returns to the Maintenance entry menu
press. Changes made using this feature are not
retained upon exit.
<Samp>/<Cler> Enable/Disables the Sample/Clear Pressure Check?
solenoid valve.
Yes No
<Samp> Sample valve is disabled. The displayed
voltage represents the signal generated by A B C D
sampling particle free air through the 0 Reference
<Yes> enters a pressure verification menu.
filter. This is the “straylight” voltage.
<No> Proceeds to Pressure sensor calibration.
<Cler> Sample valve is enabled. The displayed
voltage represents the signal generated by the
100% sample of the available aerosol
concentration.
31
Set for – 0 - WC
CONT ** Are You Sure? **
A B C D YES NO DEFAULT
Disconnect both lines from the pressure transducer A B C D

so that the transducer inlets are bleeding to
atmosphere (0” water column). <YES> Proceeds to pressure calibration
Attach a pressure calibrator and pressure source in <NO> Returns to Cal Sensor entry menu.
series with the transducer inlet port labeled P2
<DEFAULT> Loads a default system pressure value
(uppermost). The pressure calibrator/source should
not be sourcing pressure to the transducer at this to memory and returns to Cal Sensor
stage. entry menu.
<CONT> enters a pressure verification routine. NOTE: Loading “Default” values is not
recommended except in extreme circumstances.
Always be prepared to select <Yes> and set up the
pressure transducer with a NIST traceable pressure
Pressure #.#### calibrator.
Exit
Set for – 0 - WC
A B C D
“Pressure #.###” displays the output signal CONT
being received from the pressure sensor in mm/H2O
A B C D
calculated using the conversion constant stored in
memory. Disconnect both lines from the pressure transducer
so that the transducer inlets are bleeding to
Close any open bleed valves on the pressure
atmosphere (0” water column).
calibrator/source and slowly apply pressure to the
pressure transducer inlet port labeled P2. Attach a pressure calibrator and pressure source in
series with the transducer inlet port labeled P2
Allow the pressure to stabilize at 10, 40 & 80
(uppermost). The pressure calibrator/source should
mm/H2O and compare the TDA-100P pressure to
not be sourcing pressure to the transducer at this
the pressure calibrator displayed pressure. The
stage.
TDA-100P pressure must correspond to the
pressure calibrator display within ± 0.5 mm/H2O at <CONT> enters a pressure verification routine.
all three (3) pressure set points.
Record - 0 - #.####
<Exit> Proceeds to the Pressure Setup menu
ENTER
Pressure Setup A B C D
“Pressure #.###” displays the output signal
Exit Enter being received from the pressure transducer as
voltage.
A B C D
<ENTER> Stores the transducer output signal at
<Exit> Returns to Cal Sensor entry menu.
atmospheric pressure memory.
<Enter> Proceeds to pressure sensor calibration.
If all pressure set point readings in the pressure
check menu were acceptable, restore the pressure
transducer tubing connections and press ‘C’
<EXIT>.
If any pressures set point readings in the pressure
check menu were unacceptable, press ‘D’
<ENTER>.
32
14.9. Primary (HIGH) Flow Sensor

Setup
Set Pressure “Flow1” Input on PCBA
CONT Feature used to enter Flow Sensor calibration

data.
A B C D
Note – if the flow sensor has been calibrated by
its manufacturer then this procedure is not required.
<CONT> This screen allows a user controlled
pause for adjustment of the external pressure
applied to the transducer. The applied pressure Selecting Flow
value, as measured by the pressure calibrator,
should be in the upper 25% of the transducer range Prev Next Cont Back
(between 75 to 100 mm/H2O). Press CONT when
the reading displayed on the calibrator has A B C D
stabilized within the acceptable range. <Prev> Proceeds to Pressure sensor calibration
<Next> Proceeds to Aux Flow senor calibration
<Cont> Enters Flow sensor calibration
Record Pres. #.####
ENTER
Adj Flow to Zer0
A B C D
“Pressure #.###” displays the output signal CONT EXIT
being received from the pressure transducer as
voltage. A B C D
<ENTER> Records the transducer output signal at <CONT> Continues to the flow meter zero output
the applied pressure to memory. signal display screen.
NOTE: It is important that the exact value displayed
on the pressure calibrator in mm/H2O be noted at
the moment <ENTER> is pressed. This value is At this step the blower should be OFF to prevent
required for the next step. any air currents from being detected..
Flow Zero = #.####

Input Pres = ###.#
SET EXIT
UP DWN ENTER
A B C D
A B C D “Flow Zero = #.####” V displays the flow meter
signal being received with no air flow through the
“Input Pres = ## #.#” displays the pressure that will
be use as the calibration point determined in the sensor.
preceding step. <SET> Stores the displayed voltage to memory.
<UP> Increases the displayed pressure calibration “Selecting Pressure”.
point.
Select Cal Type
<DWN> Decreases the displayed pressure
calibration point. VEL VOL
<ENTER> Stores the entered value to memory and A B C D
returns to the initial View Sensor menu, “Selecting
Pressure”. <VEL> Proceeds to the Velocity based calibration
routine using feet per minute (fpm) and the cross-
. sectional area where the sensor is installed.
33
<VOL> Proceeds to the Volumetric based <UP> Increases the displayed flow calibration
calibration routine using cubic feet per minute (cfm). voltage.
<DWN> Decreases the displayed flow calibration
voltage.
VOLUMETRIC CALIBRATION
<ENTER> Stores the entered value to memory.
When Flow = ### cfm
Duct Dia. = #.##”
UP DN ENTER
UP DWN ENTER
A B C D
<UP> Increases the displayed flow calibration value A B C D
in cfm. 330 CFM default for Accuvalve “Duct Dia. = #.####” displays the diameter to be
used for calculating the cross-sectional area
(inches).
value in cfm.
<UP> Increases the displayed duct diameter.
<DWN> Decreases the displayed duct diameter.
Flow Volts = #.####
<ENTER> Stores the entered value to memory and
UP DWN ENTER returns to CAL SENSOR menu.
14.10. Auxiliary (LOW) Flow Sensor
A B C D
Setup
“Flow Volts = #.####” displays a user entered Ref “Flow2” Input on PCBA
Flow voltage (5.00VDC typical) from a NIST
Feature used to enter Flow Sensor calibration
Traceable calibration sheet.
data for the auxiliary flow sensor.
<UP> Increases the displayed flow calibration
Note – if the flow sensor has been calibrated by its
voltage.
manufacturer then this procedure is not required.
voltage. Selecting Aux Flow
<ENTER> Stores the entered value to memory and Prev Next Cont Back
returns to CAL SENSOR menu.
VELOCITY CALIBRATION A B C D
<Prev> Proceeds to Flow sensor calibration
When Flow = ####.# fpm
<Next> Proceeds to Temp senor calibration
UP DN ENTER <Cont> Enters Aux Flow sensor calibration
A B C D <Back> Returns to the Maintenance entry menu
<UP> Increases the displayed flow calibration point Enable Aux Flow Sens
in feet per minute.
<DWN> Decreases the displayed flow calibration YES NO
point in feet per minute.
A B C D
<Yes> Enters Aux Flow sensor calibration
<No> Returns to the Maintenance entry menu
Flow Volts = #.####
UP DWN ENTER
A B C D
“Flow Volts = #.####” displays a user entered Ref
34
VOLUMETRIC CALIBRATION
Adj Aux Flow to Zero
When Flow = ### cfm
CONT EXIT
UP DN ENTER
A B C D
<CONT> Continues to the flow meter zero output A B C D
signal display screen.
<UP> Increases the displayed flow calibration value
<Exit> Returns to the initial View Sensor menu, in cfm.
At this step the blower should be OFF and cap the value in cfm.
probe to eliminate any air currents from being
detected.
Flow Volts = #.####
Flow Zero = #.####
UP DWN ENTER
SET EXIT
A B C D
A B C D
“Flow Zero = #.####” V” displays the flow meter
signal being received with no air flow through the
Traceable calibration sheet..
sensor.
<SET> Stores the displayed voltage to memory.
voltage.
voltage.
Select Cal Type <ENTER> Stores the entered value to memory and
VEL VOL
VELOCITY CALIBRATION
A B C D
When Flow = ####.# fpm
<VEL> Proceeds to the Velocity based calibration
routine using feet per minute and the cross- UP DN ENTER
sectional area where the sensor is installed.
A B C D
<VOL> Proceeds to the Volume based calibration
routine using cubic feet per minute. <UP> Increases the displayed flow calibration point
in feet per minute. 250 FPM for TSI
point in feet per minute.
Flow Volts = #.####
UP DWN ENTER
A B C D
voltage.
voltage.
35

Selecting Baro Pres
Duct Dia. = #.##”
Prev Next Cont Back
UP DWN ENTER
A B C D
A B C D <Prev> Proceeds to Temp sensor calibration
“Duct Dia. = #.####” displays the diameter to be <Next> Proceeds to LSC senor calibration
used for calculating the cross-sectional area
<Cont> Enters into Baro Pres calibration.
(inches). 5.90 default
<UP> Increases the displayed duct diameter.
<DWN> Decreases the displayed duct diameter.
<ENTER> Stores the entered value to memory and Not Available
CONT
A B C D
.Selecting Temp
<Cont> Returns to the Maintenance entry menu.
Prev Next Cont Back Calibration of the barometric pressure sensor is
performed at the manufacturing level. No post-
A B C D
manufacturing calibration is possible
<Prev> Proceeds to Aux Flow sensor calibration
<Next> Proceeds to Baro Pres sensor calibration.
Selecting LSC
<Cont> Enters Temp output calibration
<Back> Returns to the Maintenance entry menu. Prev Next Cont Back
A B C D
Current Temp = 20.0 C <Prev> Proceeds to Baro Pres sensor calibration

<Next> Proceeds to Pressure senor calibration
UP DWN ENTER
<Cont> Proceeds to Gravimetric test.
A B C D See Section 14.2
“Current Temp = 20.0 C” displays the default <Back> Returns to the Maintenance entry menu
temperature value.
14.11. ID
<UP> Increases the displayed temperature value.
Maint: ID
<DWN> Decreases the displayed temperature
value. Prev Next Cont Back
<ENTER> Stores the temperature value to memory
A B C D
and returns to the initial View Sensor menu,
“Selecting Pressure”. The machine ID is a, user selectable, five digit
number between 00000 & 30000 which is included
in the result strings output to the serial port.
<Prev> Proceeds to Cal Sensor menu
<Next> Proceeds to Console menu
<Cont> Enters ID menu
36
Set ##### Enable Security
UP DWN ENTER Yes No

<Yes> Enables security and restricts operator
A B C D
access to “Setup” parameter menu.
“Set##### displays the current value stored as the
variable UNIT_ID. <No> Disables security and allows full operator
access to “Setup” parameter menu.
<UP> Increases the ID numeric value
The unit will immediately return to the Maintenance
<DWN> Decreases the ID numeric value entry menu upon selection of either Yes or No.
<ENTER> Stores the entered value to memory. 14.14. Setting the Machine ID
The ability to alter the ID value is also available This screen is used to set the machine ID. This
using the “SET UNIT_ID=#####” command through ID is a four digit number which is included in the
the Console feature result strings output to the serial port.
14.12. Console
Console ID 9999
Prev Next Cont Back UP DWN EXIT
9999 Current machine ID number

<Prev> Proceeds to ID selection <UP> Increase the number
<DWN> Decrease the number
<Next> Proceeds to Security selection <EXIT> Set the number and return to the
Maintenance Menu
<Cont> Enters Console mode
See related Appendix
<Back> Prompts for Maintenance exit.
Note: Once Console mode has been engaged an
”END” command must be received through the RS-
232 communication port to restore unit control
panel functionality.
14.13. Security
Maint: Security
Prev Next Cont Back

<Prev> Proceeds to Console selection
<Next> Proceeds to Gravimetric selection
<Cont> Enters Security menu
The security feature is available to prevent
unauthorized or inadvertent access to the Setup
Menu during normal operation. This prevents
changes to the alarm values or critical load and
sample times.
37
15. Console Commands

The 100P provides a mechanism to issue
commands and set and recall operating parameters port. The prompt string is “Ready?” Characters
through the RS-232 serial communications port. sent to the serial port prior to the receipt of the
This sections documents the available functions. prompt will be ignored. Each command sent to the
The console mode is initiated in one of two serial port must be terminated by a carriage return
ways: character (0D in hexidecimal).
1) Through the Maintenance Mode The available commands are: VER, END,
Security/Console Menu (Section 14.2). DUMP, LOAD, SET, PROMPT, PENCAL and END.
The function of each command is described below.
2) By request through the serial port. If an In the descriptions references to “PPPPP” refers to
ASCII ESC (Escape, hexidecimal 1B) one of the operating parameters listed in the 100P
character is received while the TDA- Parameter Table below. Also, “VVVVV” represents
100P is idle, the machine will issue a the value of the parameter or the value to be
“READY?” prompt and begin console assigned to the parameter. The values can take
mode. If the machine is busy when the several forms depending on the parameter. The
ESC character is received, the character forms are:
will be held until the machine is idle.
Integer a sequence of decimal digits. For
When the 100P is ready to accept a new example, “150”.
command, it will issue a prompt string to the serial
Real a sequence of decimal digits with an
optional decimal point. For example,
“2.3”.
True/False A true value is entered as a “Y” (for
“yes”) or an “N” (for “no”).
TDA-100P Serial Port Commands

VER Displays the version of the software.
END Terminates console entry mode and returned control to the 100P front panel buttons.
DUMP Displays the value of the 100P’s operating parameters in the form PPPPP=VVVVV.
Each parameter is displayed on a line by itself followed by a carriage return and line feed
(hexidecimal 0D and 0A, respectively).
LOAD Accepts a series of operating parameters in the same form as that produced by the DUMP
command.
SET Used to set the value of an individual operating parameter.
The form of the command is “SET PPPPP=VVVVV”. No additional spaces are allowed.
PROMPT This command will cause the TDA-100P to ask for changes to all of the parameters. For each
parameter, the 100P will display “PPPPP[VVVVV]=”, where the PPPPP is the parameter name and
VVVVV is the current value of the parameter. If the user wishes to leave the parameter unchanged,
the he can enter a carriage return. If he wishes to change the value, enter the new value of the
parameter followed by a carriage return.
PENCAL Initiates an LSC calibration cycle.
38
16. LSC Maintenance

16.1. Photomultiplier Tube
Replacement
A. Loosen the wing nut on the top of the
Photomultiplier Tube Elbow (see Figure 4) and
lift out the Phototube housing.
B. Remove and replace the phototube.
C. Insert the housing back into the elbow.
Figure 10
NOTE: Make sure that when separating these two
pieces, the Light Barrel is on the bottom and the
Cone is lifted upward (See Figure 6).
WARNING – Failure to do this will cause the
lens to fall out damaging it.
Figure 9 - Phototube
D. Turn on the unit power and enter the Main
Maintenance menu LSC Check (Section 5.3).
Turn off the aerosol to obtain the low reading.
E. Rotate the phototube housing until the highest
reading is achieved.
F. Tighten the wing nut.
NOTE: Follow the aligning procedure if any other
changes were made to the LSC assembly.
16.2. Cleaning
A. Remove the power from the unit.
B. Remove the LSC from the unit.
Figure 11
NOTE: Do not remove the Light Assembly screw or
loosen the Light End Plate screws during cleaning.
C. Remove the three thumbnuts and the F. Wipe the outer lens on the Light Barrel with a
Photomultiplier Tube Elbow (See Figure 5). clean, lint free cloth to eliminate all foreign
D. Remove the three screws securing the Lens matter.
End Plate to the Sample Cone. NOTE: Do not disturb the rubber aperture.
E. Remove the three screws securing the Light G. Wipe the lens and Lens End Plate with a clean,
Barrel to the Sample Cone. lint free cloth to eliminate all foreign matter.
H. Inspect the inside of the Sample Cone and
remove any buildup or foreign matter.
NOTE: Any lint or foreign matter left in the Cone or
on the lenses will decrease the sensitivity of the
LSC.
I. Reverse this procedure to reassemble the LSC
and to reinstall it into the unit.
39
16.3. Aligning
A. Turn on the unit power and enter the Main
Maintenance menu LSC Check. Turn off the
aerosol to obtain the low reading.
B. If the Light Assembly was removed, loosen and
move in and out until the lowest reading is
displayed. Tighten the screw.
NOTE: If the Light Assembly is started from the full
in position and pulled out, the reading will start high,
drop, then increase and drop again when the
assembly is in the out position. The low point of the
first drop is the correct setting.
C. If the Light End Plate was moved, loosen the
thumbscrews and realign the plate even with
the barrel. Tighten the screws.
D. Loosen the thumbscrews on the Photomultiplier
Tube Elbow and adjust for the lowest reading.
Tighten the screws.
Figure 12
E. Repeat the Light Assembly adjustment
procedure for the lowest reading.
40
Appendix A. Dip Switch Settings
Switch Number Definition Function

1 Not used Not Used
Off–Chuck close air controlled by unit (Default)
2 External Air Chuck Control On – Chuck close air controlled externally. Unit
ignores position sensor inputs
3 Not used Not Used
Off – Normal operation (Default)
4 Remote Mode On – Remote operation. Unit bypasses normal
operator prompts.
Off – No Audible (Default)
5 Chuck Close Audible
On – Audible beep when chuck starts to close
Off – No audible (Default)
6 Chuck Latched
On – Audible beep when chuck is closed
7 Not Used Not Used
Off – Disables user input requirement (Default)
8 Alarm Prompt
On – Requires user input to clear alarm state
Appendix B. TDA-110P Operating Parameters
UNIT_ID A numeric identifier that can be used to distinguish one TDA-110P from another. This number
is included in the result output string reported at the serial port.
PENMAX Maximum allowed penetration during a test. An alarm will be raised if this limit is exceeded.
PENMAX_ON “Y” if maximum penetration limit is enabled; if “N” the upper limit will not be tested.
PENMIN Minimum allowed penetration during a test. An alarm will be raised if the sample penetration
falls below this limit.
PEN_LO_ON “Y” if minimum penetration limit is enabled; if “N” the upper limit will not be tested.
RESMAX Maximum allowed resistance during a test. An alarm will be raised if this limit is exceeded.
RESMAX_ON “Y” if maximum resistance limit is enabled; if “N” the upper limit will not be tested.
RESMIN Minimum allowed resistance during a test. An alarm will be raised if the sample resistance falls
below this limit.
RESMIN_ON “Y” if minimum resistance limit is enabled; if “N” the upper limit will not be tested.
FLOW_TOL Allowable variation tolerance of the sample flow during testing in LPM.
FLOW_TOL_ON “Y” if flow tolerance limit is enabled; if “N” the limits will not be tested.
CYC_TO_CAL Number of test cycles performed between mandatory recalibrations.
CYC_TO_CAL_ON “Y” if the mandatory calibration based on test count is enforced.
LOAD_TIME Delay time (in seconds) allowed for aerosol loading and stabilization.
LOAD_TIME_ON “Y” if load time will be used. If “N”, load time will be ignored.
SAMP_TIME Sample testing time (in seconds).
SAMP_TIME_ON “Y” if sample testing is limited to the value of “SAMP_TIME”. If “N”, testing will run continuously
until an alarm limit is exceeded or the chuck is opened by the operator.
EXT_LOAD_TIME Extended load time (in seconds). Extended load time is used on the first test after calibration
and after a limit error.
Parameters below this line will only appear if the trace level (TLEVEL) parameter is > 1 (one). These
parameters are normally set during the calibration process and should not be changed manually without a
thorough understanding of the impact on test results.
RES_OFF Provides an end-user feature to shift the displayed pressure differential by a fixed amount due
to sample path variations occurring in non-encapsulating test fixtures. Default setting is 0.
RES_OFF_ON “N” disables the resistance offset. Default setting is N (Disabled).
ZERO_OFF An offset in Analog to Digital converter counts that is be applied to the LSC reading, at each
test cycle, during calculation of the % Penetration. Default setting of -120.
ZERO_OFF_ON “N” disables the zero offset. Default setting is N (Disabled)
CAL_100 100% LSC Reading from gravimetric calibration
FLOWCON Flow calibration slope constant
FLOWZERO Zero flow output level for flow sensor (in counts)
GRAVCON LSC slope constant created during gravimetric calibration
GRAVHI Upper response limit of the 100% penetration reading (set during gravimetric routine).
GRAVLO Lower response limit of the 100% penetration reading (set during gravimetric routine).
LSC_DAC LSC DAC (Gain) Setting
RESCON Pressure (resistance) calibration slope constant.
TLEVEL Trace Level determines the amount of diagnostic information displayed through the serial port.
Available levels are 0, 1, and 3, representing minimal, normal and maximum amounts of output.
Default value of 0 to match legacy output content.
QZT Quick Zero Tolerance is a factor applied to the LSC reading returned at the start of each test
cycle to determine if the LSC state has recovered from the previous test. 0=Off. Default value
of 6.
For operating revisions ≥1.17
BPSENSTYPE Specifies the type of barometric pressure sensor installed.
0=None (Default), 1 = MPX4105A, 2= MPX5100A
FLOWSENSTYPE Specifies the mass flow meter installed.
A=Alicat (Default), T=Teledyne Hastings
For operating revisions ≥2.0
ALT100PCT “N” disables the non-encapsulating feature (Default). Default setting is N (Disabled). “Y”
enables non-encapsulating feature utilizing an optional dedicated valve for obtaining 100%
during daily ‘PenCal’ routine.
42
Appendix C. Default Settings

The table below lists the default values for the TDA-110P operating parameters. In the
event of a failure in the internal parameter memory, the parameters will be reset to these
defaults.
Default Parameter Default Value Unit Enabled Y/N

Pressure unit mm/H2O In/H2O NA
Flow Calculation STD NA NA
Pen Max 0.0299 Percentage Y
Pen Min 0.0005 Percentage N
Max Resistance 25.0 mm of H2O Y
Min Resistance 2.0 mm of H2O N
Flow Tolerance 2.0 CFM Y
Load Time 8.0 Seconds Y
Extended Load Time 12.0 Seconds Y
Sample Time 1.0 Seconds Y
Open Time 0.0 Seconds Y
Cycles to Cal 1000 Counts Y
Con Check NA mg/m3 or g/l N
43
Appendix D. Fault and Error Messages
Error Message Problem Fault Corrective Action
Press <CONT> to continue.

This message occurs if the memory used to retain system
You will automatically enter the
**ALL VALUES operating parameters has been corrupted and lost. This message
maintenance mode and must
RESET** will only occur during the first machine initialization immediately
complete all calibrations before
following memory loss.
the machine is operational.
This message occurs when the selected number of tests Enter <YES> to enter the
between calibrations has been reached. (See “Cycles to Cal” for penetration calibration
information about this setting.) This prompt allows the user to enter procedure (See section 11.7.)
Cal Penetration? the penetration calibration procedure or to skip the calibration. Enter <NO> to return to the
Whether the calibration is performed or not, this prompt will not Start Menu (Section 8.3) without
reappear until the number of tests between calibrations count is calibration.
reached again.
Press <CONT> to continue.

You will automatically enter the
Calibration Indicates that one or more sensors (flow, pressure, or LSC)
maintenance mode and must
Required must be calibrated.
complete all calibrations before
the machine is operational.
Pressure sensor needs to be

PRES SENSOR
calibrated.
- RUN MAINTEN Memory Error. Memory storage corrupted or missing
If problem persists, contact
– RESET
manufacturer
GRAVIMETRIC Run system gravimetric test
- RUN MAINTEN Memory Error. Memory storage corrupted or missing If problem persists, contact
– RESET manufacturer
Flow sensor needs to be
FLOW SENSOR
calibrated.
- RUN MAINTEN Memory Error. Memory storage corrupted or missing
If problem persists, contact
– RESET
manufacturer
Press <CONT> to return to

CANCEL Occurs when the chuck is opened without completion of the test
the main menu of the canceled
DURING TEST or setup
function
The Chuck Obstructed Error occurs when the chuck close

Chuck Press <CONT> to return to
switches are not pressed simultaneously and held until the chuck is
Obstructed Error the previous menu
completely closed.
LSC PROBLEM
- RUN MAINTEN No LSC output or LSC output less than 30% of initial reading Check LSC LED
– RESET
Check generator level
CON SYSTEM Check drip jar
ERROR Check for proper dilution air
Penetration reading exceeded maximum available span
- RUN MAINTEN Check nozzle pressure
– RESET Clean LSC and run gravimetric
test
Check drip jar
CON TO HI
Check for proper dilution air
- RUN MAINTEN Concentration check higher than Hi setting from gravimetric test
Check nozzle pressure
– RESET
Clean LSC and run gravimetric
test
44

Check drip jar
CON TO LOW
Check for proper dilution air
- RUN MAINTEN Concentration check lower than Low setting from gravimetric test
Check nozzle pressure
– RESET
Clean LSC and run gravimetric
test
CHECK
ORIFICE Remove generator and check
Generator tank pressure too high
TURN MAIN impactor orifice for obstruction
POWER OFF
CHECK FLOW
Check vacuum pressure
CTRL
System flow is outside of set flow tolerance Readjust flow rate
TURN POWER
Check test flow filters
OFF
CHECK
VACUUM Check vacuum system
The system has lost vacuum or signal from the mass flow meter
TURN MAIN Check mass flow meter cabling
POWER OFF
SYSTEM Turn power off, wait two minutes
ERROR and turn power on
General system fault
TURN POWER If problem persists contact
OFF manufacturer
Verify adequate pressure supply
of 10 cfm @ 80 psig to unit.
CHECK
Verify incoming compressed air
SYSTEM AIR
System pressure switch has not actuated. supply line has a min 0.375” ID
TURN MAIN
(9.5 mm).
POWER OFF
Check system pressure switch
operation.
45
Appendix E. Remote Mode Operation
In remote mode, the TDA110P can be controlled from an external computer through a combination of the
user interface port and commands sent and received through the serial port. The remote mode is selected by
DIP switch 2 (two) and 4 (four) (See Appendix A). The program trace level (TLEVEL parameter) should also be
set to level 1 for remote operation (See Appendix B)
When the machine is restarted in this mode:
1) The machine will wait for air.
2) The check level prompt is bypassed.
3) The system warm-up will proceed.
4) Personnel will be required to either enter or bypass barometric pressure and ambient temperature
selection.
5) The message “Insert Filter; and Close” will print on the VF display. Personnel will be required to
close the test fixture locally or through an HMI, and an external start signal sent through the user
interface port.
6) The sample flow rate is then adjusted using the “Flow Adjustment “ valve located on the front panel
and accepted using the ‘D’ function key on the control panel.
7) The machine will enter an LSC calibration cycle. In the calibration cycle:
a. The machine will remain busy.
b. The message “!Close Chuck” will be sent to the serial port, while the message “Clear
Chuck & Close” will print on the VF display. In response to this, the chuck should be
closed, and an external start signal sent to the machine through the user interface port.
c. Upon receipt of the external start, a 100% calibration will be performed.
d. At the end of the 100% calibration, two messages will be sent to the serial port. The first:
“ PENCAL: LSC_100% = nnnnnn” will display the penetration calibration constants. The
second: “PENCAL: Res Tare = nnnnnn” will display the resistance tare value.
The numbers in the above strings will not occupy a fixed number of digits; they will be as
large as needed to represent the values.
e. A 0 (zero) baseline routine will be performed with no external intervention required.
f. At the end of the calibration process, the “Ready” contact at the User Interface port will
become active.
Note: The calibration beginning from step 7 will also be entered if a “PENCAL” command is sent to the
RS-232 port using the console command protocol (See) or the number of cycles specified by the
“Cycles to Cal” variable is exceeded.
Other operational features of the machine can be controlled through parameter setting commands available
as described in the Console Commands section of this manual (See).
The RS-232 printed statements listed above are the minimum that will be printed during these stages of unit
operation. As greater levels of program trace output are enabled there may be significantly more data
available at the RS-232 port.
Appendix F. USE
ER INTERF
FACE Circu
uit Example
Appendix G. 4B Lite Aerosol Generator
Generator Description
The generators used on the ATI 110P Penetrometer are based on a modified Laskin III-A
nozzle used in conjunction with a virtual impactor. The particle size distribution produced by
this combination is characterized as 0.185 CMD ± 0.020 micron with a standard deviation of <
1.6.
Generator Maintenance
1. If clean, dry, compressed air is used with this unit, little maintenance should be
required.
2. Inspect and drain the compressed air filter/regulator daily, or more often, as required.
3. Yearly, under daily operation, drain all liquid and flush with a solvent to remove any
residue from the unit.
BEFORE SHIPPING GENERATOR UNIT
1. Drain all liquid from unit.

2. Verify that the LIQUID FILL cap is tight.
3. Block aerosol outlet flange with liquid-absorbing cloth or paper to prevent oil from
damaging shipping container.
4. Tape or plug the compressed air inlet on air filter/regulator to prevent internal damage
by foreign material.
Package the unit in a triple wall carton with a minimum of 3 inches of loose packing fill on all
sides.
48
Appendix H. PAO-4 Safety Data Sheet
1. Identification of the Substance/ Mixture and of the Company/ Undertaking
Product Name: ATI PAO-4 Preparation Date: 03/30/2015

Revision Date: 08/20/2015
Recommended Use: Particle filter testing
Supplier: Air Techniques International

11403 Cronridge Drive
Owings Mills, MD 21117-2247
Telephone: (410) 363-9696

Emergency Telephone Number: Chemtrec (USA) 1-800-424-9300
2. Hazard Identification
GHS Classification: Aspiration Hazard: Category 1

H304 – May be fatal if swallowed and enters airways.
GHS Labeling:
Symbol:
Signal Word: Danger
Precautionary Statements: P301 + P310: IF SWALLOWED: Immediately call a POISON CENTER

OR doctor/physician
P331: Do NOT induce vomiting
P405: Store locked up
P501: Dispose of contents and container in accordance with local regulations
Other Hazards Not Classified: No significant hazards
US OSHA/HCS Status: Hazardous under OSHA Hazard Communication Standard Revised in 2012
49
3. Composition/Information on Ingredients
Chemical Name CAS Number Concentration, Wt. %

1-Decene, homopolymer, 68037-01-4 or 68649-12-7 100%
hydrogenated or 1-Decene,
tetramer mixed with 1-
decene
4. First Aid
Inhalation: If inhaled, move to fresh air. If victim has stopped breathing give artificial respiration,
preferably, mouth to mouth. Contact a physician immediately.
Eyes: Flush with large amounts of cold water for at least 15 minutes. Do not let victim rub eyes.
If irritation develops, contact a physician immediately.
Ingestion: Do not induce vomiting. If victim is conscious and able to swallow, promptly have victim
drink water to dilute. Do not give sodium bicarbonate, fruit juices or vinegar. Never give
anything by mouth if victim is unconscious or having convulsions. Contact a physician
immediately.
Skin: Wash affected area with soap and water. Remove contaminated clothing. Launder
contaminated clothing before re-use.
Most important symptoms and hazardous effects: Local necrosis as evidenced by delayed onset of
pain and tissue damage a few hours after exposure.
Indication of immediate medical attention and special treatment needed: If ingested, material may
be aspirated into the lungs and cause chemical pneumonitis. Treat appropriately.
5. Fire-fighting Measures
Suitable extinguishing media: Carbon dioxide, Dry chemical, Foam, Water spray
Specific hazards: Smoke, fumes and incomplete combustion products.
Specific protective equipment and precautions for fire fighters: Use water spray, dry chemical,
foam or carbon dioxide. Water may be ineffective but should be used to keep fire exposed containers
cool. If a spill or a leak has not ignited, use water spray to disperse the vapors. Water spray may be
used to flush spills away from fire.
Perform only those firefighting procedures for which you have been trained. Firefighters should wear
self-contained breathing apparatus in the positive pressure mode with a full face piece where there is a
possibility of exposure to smoke, fumes or hazardous decomposition products.
Flammability Properties:
Flash point: 222oC (432oF) (Cleveland Open Cup)
Auto-Ignition Temperature: 343oC (649oF)
50
6. Accidental Release Measures
Personal precautions, protective equipment and emergency procedures:

Use personal protective equipment. Ensure adequate ventilation.
Environmental Precautions: Do not allow spilled material to enter sewers or streams. If spills are
likely to enter any drain, waterway or groundwater, contact the
appropriate governmental agency.
Methods and materials for containment: Add dry material to absorb (if large spill, dike to contain).
Using recommended protective equipment, pick up bulk of
spill and containerize for recovery or disposal. Flush area
with water to remove residues.
7. Handling and Storage
Precautions for safe handling: Read label for instructions in use of product. Prevent small spills and
leakage to avoid slip hazard. Material can accumulate static charges which may cause an electrical
spark (ignition source).
Conditions for safe storage: Store in closed containers in a cool, dry well ventilated area. Maintain
closure of bungs. Store at temperatures between 5oC and 50oC. Do not reuse container. Avoid
container damage while storing.
Empty containers retain residue (liquid and/or vapor) and can be dangerous. Do not pressurize, cut,
weld, bronze, solder, drill, grind or expose such containers to heat, flame, sparks, static electricity or
other sources of ignition; they may explode and cause injury or death. Do not attempt to refill
containers since residue is difficult to remove. Empty drums should be completely drained, properly
bunged and returned to a drum reconditioner. All containers should be disposed of in an
environmentally safe manner in accordance with governmental regulations.
8. Exposure Controls/Personal Protection
Control parameters: 1-decene, homopolymer, hydrogenated CAS # 68037-01-4; TWA 5 mg/m3

ExxonMobil
For mist and aerosols: 5 mg/m3ACGIH TLV; 10 mg/m3 ACGIH STEL
Appropriate engineering controls: Proper protection and controls is dependent upon the potential
exposure conditions. No special requirements are needed under ordinary conditions where adequate
ventilation is available.
Individual protective measures:
Respiratory protection: Needed when airborne contaminant concentrations are at a level which cannot
protect worker health. Then an approved respirator must be used. Selection of the respirator is
dependent upon regulatory conditions.
For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure
mode.
51
Eye protection: No eye protection is needed under conditions of normal use. If there is a possibility
that the product can be splashed into the eyes, then safety glasses with side shields or chemical goggles
are required. Contact lenses should also not be worn if the product could be splashed into the eyes.
Hand protection: No gloves are required for single, short duration exposures. For
prolonged or repeated exposures, wear rubber gloves.
Body protection: If product use involves single, short duration exposures, then no additional protective
wear for covering the skin is required. For prolonged or repeated exposures to the skin, wear
impervious, protective clothing including rubber safety shoes to avoid skin contact.
National Fire Protection Association (NFPA): Health 1 Flammability 1 Reactivity 0

Other n/a
9. Physical and Chemical Properties
Appearance: Colorless liquid

Odor: Odorless
Odor Threshold: N/A
pH : N/A
Melting point/freezing point: < -20oC
Initial boiling point and boiling range: > 316oC
Flash Point (Method): 222oC (Cleveland Open Cup)
Evaporation Rate: N/A
Flammability (Solid, Gas): N/A
Upper/lower flammability or explosive limits: UEL: No data available; LEL: No data available
Vapor pressure: <0.013 kPa (0.1 mm Hg) at 20oC
Vapor density: N/A
Relative density: 0.82 @ 15.5oC
Partition coefficient n-octanol/water: N/A
Autoignition Temperature: 343oC
Decomposition Temperature: N/A
Viscosity: 18 cSt at 40oC/ 4 cSt at 100oC
Water Solubility: Insoluble
10. Stability and Reactivity
Chemical stability: Stable at normal conditions

Possibility of hazardous reactions: Not expected and hazardous polymerization will not occur
Conditions to avoid: Excessive Heat. High energy sources of ignition.
Incompatible Materials: Strong acids, bases and oxidizing agents.
Hazardous decomposition products: Carbon dioxide and carbon monoxide
11. Toxicological Information
Inhalation Toxicity: Practically non-irritating. LC50 > 5 mg/l Based on testing of similar products
Oral Toxicity (Rabbits): LD 50 > 15 g/kg Practically non-irritating
Skin Irritation (Rabbits): Practically non-irritating. Primary irritation score 1.3 (Scale 0-8)
52
Dermal Toxicity (Rabbits): LD50 > 5 g/kg. Practically non-irritating
Eye Irritation (Rabbits): Practically non-irritating. Eye irritation score: 2.0 at 1 hour, 2.0 at 24
hours (Scale 0-110)
Aspiration Toxicity: May be fatal if swallowed and enters airways. Substances known to cause
human aspiration toxicity hazards or to be regarded as if they cause human
aspiration toxicity hazard.
Skin Sensitization: None
Chronic Exposure Target Organ Effects: No data is available to indicate product present at greater
than 1% is a chronic health hazard.
Carcinogenicity: This product present at a level of 0.1% or higher is not considered to be carcinogenic
under IARC.
12. Ecological Information
Aquatic/terrestrial ecological toxicity:

Toxicity to fish: LC 50 > 1,000 mg/liter (96 hours)
Species Rainbow Trout
Toxicity to daphnia: EC 50: 190 mg/liter (48 hours)

Species Daphnia
Toxicity to algae: NOELR: 1,000 mg/liter (72 hours)

Scenedesmus cparicornuturn (freshwater algae)
Static test method: OECD Test Guideline 201
Mobility: Not established
Persistence and degradability: Biodegradability of this material is greater than or equal to 20%. This
material is inherently biodegradable.
13. Disposal Considerations
Disposal methods: Product can be disposed of by burning in an enclosed, controlled burner for fuel
value or disposal by supervised incineration. Such burning may be limited by the
controlling authority. In addition, the product is suitable for processing by an
approved recycling facility or can be disposed of at any licensed waste disposal
site.
Precaution for disposal: All recovered material should be packaged, labeled, transported and
disposed or reclaimed in conformance with Good Engineering Practices.
Comply with all applicable governmental regulations. Avoid land filling of
liquids. Reclaim where possible.
53
14. Transport Information
USA DOT: Not designated as a hazardous material by the USA DOT

RID/ADR: Not regulated by RID/ADR
IMO: Not regulated by IMO
IATA: Not regulated by IATA
15. Regulatory Information
US TSCA: In compliance with the inventory
Hazardous under OSHA Hazard Communications Standard: yes
SARA (Superfund Amendment and Reauthorization Act)
Section 311: Hazardous Chemical - yes

Immediate - yes
Delayed - no
Fire – no
Sudden Release – no
Reactive – no
Section 313: Toxic Chemical – no
California Proposition 65
This product contains no listed substances known to the State of California to cause cancer, birth
defects, or other reproductive harm, at levels which would require a warning under the statute.
16. Other Information
References and Sources: Information contained in this safety data sheet is based on Air Techniques
International owned data and public sources deemed valid or acceptable.
The absence of data elements required by ANSI or 2001/58/EC indicates
that no data meeting these requirements is available.
Disclaimer: This document has been prepared in good faith and from information provided to us by
our suppliers and other sources considered to be reliable. No warranty, express or implied is given. The
buyer is responsible to evaluate all available information when using this product for any particular
use. The buyer is also responsible for complying with all Federal, State, Provincial, and Local Laws
and regulations when using this product.
54
Appendix I. Blower Motor
The blower motor manufacturer’s installation, maintenance and operating instructions

are included in this addendum. Please follow the manufacturer’s recommended
instructions for service and operation.
55
Appendix J. Flow Sensor Operation and Service Manual
The flow sensor manufacturer’s installation, operating and service instructions are
included in this addendum. Please follow the manufacturer’s recommended
instructions for service and operation.
Appendix K. Manual Revision
Date Revision
Base Manual version September 2006 A
Limited release firmware manual September 2007 B
Updated to include operating code &
design revisions incurred since 2007 December 2012 C
Rev B release
Updated PAO SDS. Altered content
October 2015 D
to reflect Oct 2015 build
57

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OPERATION &

Air Techniques International

Page Intentionally Left Blank

1. Utility Requirements ...................................................................................................... 1

12.4. Maximum Resistance Variable (Alarm point)....................................................................................... 19

Page Intentionally Left Blank

 Ambient Conditions - Temperature controlled environment: 68 to 85 degrees Fahrenheit

 Ambient Conditions - Temperature controlled environment: 68 to 85 degrees Fahrenheit

Aerosol Unit Size 120 in wide x 44 deep in x 54 in high

System Blower Size 22 in wide x 28 in deep x 17 in high

2.5. Filter Test Flow Measurement

2.8. Communications Port

3. Control Location and Functions

11 % Penetration window 8 READY Indicator light

13 Test Flow window

5 Chuck Close Switches

17 Exhaust Damper meter

16 Exhaust Damper adjustment

14 Test Flow Rate adjustment

19 Aerosol Generator ON/OFF

Pneumatic Tubing Connections-Enclosure Lower Right-side (SN 27098)

28 RS232 Communication Port 29 User Interface port

1. Power ON – Green push button turns system power and air on

30 Main compressed air inlet port

24 Main Power Relay

37. Damper Open – Opens the aerosol damper.

42 Flow Sensor Control Unit

4. Features and Options

Table 1 & Appendix G & H for connection

WARNING: Do not fill generator more than 0.50

7.2. Generator Regulator Pressure

7.3. Generator Fill

WARNING: NEVER operate the equipment

8. Machine Startup Sequence

n.n Software Version

10. Standby Mode

<CONT> Reactivates the aerosol generator. You

This screen indicates that the system is waiting for

11. Calibration Sequence

NOTE: Any time the chuck is closed, pressing

SET FILTER TEST FLOW

<Yes> Enters into Test Flow Setting menu

11.2. Test Flow Setting 100% Setting

Flow = 9.9999 11.3.3. Resistance Tare Setting

The unit establishes the 100% value.

<CLOSE> Close chuck to proceed

11.3.4. Zero Setting

This screen is displayed while the system

11.3.5. Complete Calibration

This screen is displayed while the system

12. Setup Menu

UP DWN ENTER NOTE: If the sample time is disabled, the test

99 Extended Load Time in seconds.

12.10. Open Time Variable Concentration is SET

Open Time = 99.9 sec Concentration is DSBL

UP DWN ENTER SET ENTER

13.1. Initial Setup Weekly

13.2. Definitions and Features Monthly

13.3. Scheduled Maintenance 13.4. Spare Parts List

Top level Maintenance entry menu A B C D

Maint: LSC Offset

Prev Next Cont Back Maint: ID

A B C D Prev Next Cont Back

CONT Are You Sure?