Professional Documents
Culture Documents
Define customers
Waiting lines form
Temporary imbalance between demand and capacity
Can develop even if processing time is constant
No waiting line if both demand and service rates are
constant and service rate > than demand
Affects process design, capacity planning, process
performance, and ultimately, supply chain performance
Customer
population
Service system
Served
Waiting line customers
Service
facilities
Priority
rule
Number of lines
A single-line keeps servers uniformly busy and levels waiting times
among customers
A multiple-line arrangement is favored when servers provide a limited
set of services
Arrangement of service facilities
Single-channel, single-phase
Single-channel, multiple-phase
Multiple-channel, single-phase
Multiple-channel, multiple-phase
Mixed arrangement
Service
facility
Service Service
facility 1 facility 2
Service
facility 1
Service
facility 2
(d) Multiple channel, multiple phase
Service Service
facility 2 facility 4
Figure C.3 – Examples of Service Facility
Arrangements
(T)n -T
Pn = n! e for n = 0, 1, 2,…
where
Pn = Probability of n arrivals in T time periods
= Average numbers of customer arrivals per period
e = 2.7183
SOLUTION
In this case customers per hour, T = 1 hour, and n = 4 customers. The probability
that four customers will arrive in any hour is
[2(1)]4 –2(1) 16 –2
P4 = = e = 0.090
4! e 24
P(t ≤ T) = 1 – e-T
where
μ = average number of customers completing service per
period
t = service time of the customer
T = target service time
Co pyrig h t © 2 0 10 P ea rs o n Ed u catio n , In c. P u b lis h in g a s P ren tice H a ll. C – 16
Service Time Probability
EXAMPLE C.2
The management of the large department store in Example C.1 must determine
whether more training is needed for the customer service clerk. The clerk at
the customer service desk can serve an average of three customers per hour.
What is the probability that a customer will require less than 10 minutes of
service?
SOLUTION
We must have all the data in the same time units. Because
= 3 customers per hour, we convert minutes of time to hours, or T = 10
minutes = 10/60 hour = 0.167 hour. Then
P(t ≤ T) = 1 – e–T
P(t ≤ 0.167 hour) = 1 – e–3(0.167) = 1 – 0.61 = 0.39
Both the average waiting time in the system (W) and the average time
spent waiting in line (Wq) are expressed in hours. To convert the results to
minutes, simply multiply by 60 minutes/ hour. For example, W = 0.20(60)
minutes, and Wq = 0.1714(60) = 10.28 minutes.
SOLUTION
= 20
1. Average utilization of system = = 0.8
25
L = = 20
=4
2. Average number of customers in the
– 25 – 20
service system
1 1
4. Average time spent in the system, W = = = 0.2
– 25 – 20
including service
a. We use the equation for the average time in the system and solve for
1
W=
–
1
8 minutes = 0.133 hour =
– 30
0.133 – 0.133(30) = 1
= 37.52 customers/hour
P=1– Pn
n=0
4
P = 1 – (1 – )(1 + + 2 + 3 + 4)
= 1 – (1 – )(1 + + 2 + 3 + 4) + (1 + + 2 + 3 + 4)
= 1 – 1 – – 2 – 3 – 4 + + 2 + 3 + 4+ 5 = 5
or
= P1/5
If P = 0.10
= (0.10)1/5 = 0.63
30
= 0.63
= 47.62 customers/hour
SOLUTION
1
W = = 0.17 hr (or 10 minutes)
–
1 + 0.17(20)
= 0.17 = 25.88 or about 26 customers per hour
= Average utilization of the system =
s
L
Wq = Average waiting time of customers in line = q
SOLUTION
20
1. Average utilization of the system = = = 0.8
s 2 12 . 5
1
= = 0.11
20
2
20 12 . 5 1
1
12 . 5 2! 1 0 . 8
3. Average number of s
customers in the waiting P 0 /
Lq =
line s ! 1
2
2
20
0 . 11 0 .8
12 . 5
= 2
= 1.408
2 ! 1 0 . 8
Service
Estimate W
Manufacturing
Estimate the average work-in-process L
Work-in-process = L = W
= 5 gear cases/hour (3 hours) = 15 gear cases
Assumptions
Follows the assumption of the single-server, except that
the customer population is finite
Having only N potential customers
If N > 30, then the single-server model with the assumption
of infinite customer population is adequate
1
Wq = Average waiting time in line = L q N L
DBT Bank has 8 copy machines located in various offices throughout the
building. Each machine is used continuously and has an average time between
failures of 50 hours. Once failed, it takes 4 hours for the service company to
send a repair person to have it fixed. What is the average number of copy
machines in repair or waiting to be repaired?
1
=
8! 0 8! 1 8! 8
8 !
0 . 08 0 . 08 0 . 08
7! 0!
= 0.44
3. Average number of customers in the L= N 1 P 0
service system
0 . 25
= 8 1 0 . 44 =1
0 . 02
Co pyrig h t © 2 0 10 P ea rs o n Ed u catio n , In c. P u b lis h in g a s P ren tice H a ll. C – 48
Analyzing Maintenance Costs
EXAMPLE C.6
The Worthington Gear Company installed a bank of 10 robots about 3 years
ago. The robots greatly increased the firm’s labor productivity, but recently
attention has focused on maintenance. The firm does no preventive
maintenance on the robots because of the variability in the breakdown
distribution. Each machine has an exponential breakdown (or interarrival)
distribution with an average time between failures of 200 hours. Each machine
hour lost to downtime costs $30, which means that the firm has to react quickly
to machine failure. The firm employs one maintenance person, who needs 10
hours on average to fix a robot. Actual maintenance times are exponentially
distributed. The wage rate is $10 per hour for the maintenance person, who can
be put to work productively elsewhere when not fixing robots. Determine the
daily cost of labor and robot downtime.
SOLUTION
= 20
= = 0.667
30
n = (1 – ) 0 = (0.333)(0.667)0 = 0.333
n = (1 – ) 1 = (0.333)(0.667)1 = 0.222
n = (1 – ) 2 = (0.333)(0.667)2 = 0.111
Lq = L = =
0 . 667
20
= 1.333
– 30 20
1 1
W= = = 0.1 hr 60 min/hr = 6 minutes
– 30 20
1. Arrival rates
2. Number of service facilities
3. Number of phases
4. Number of servers per facility
5. Server efficiency
6. Priority rule
7. Line arrangement
SOLUTION
a. The assumptions in the problem statement are consistent with a single-
server model. Utilization is
= 19
= = 0.95
20
1 1
W = = = 1 hour
– 20 – 19
a. The problem statement is consistent with the multiple-server model, and the
average utilization rate is
81 customers/ hour
= = = 0.90
s 60 minutes/se rver hour
3 servers
2 minutes/cu stomer
We must solve for P0, Lq, and Wq, in that order, before we can solve for W:
1
s 1 n s
/ / 1
P0 =
n 0 n! s! 1
1
= 2 3
81 / 30 2 . 7 2 . 7 1
1
1 2 6 1 0 .9
1 1
= = = 0.0249
1 2 . 7 3 . 645 32 . 805 40 . 15
s 3
P 0 / 0 . 0249 81 / 30 0 . 9 0 . 4411
Lq = = 2
= = 7.352 customers
6 0 . 01
2
s ! 1 3 ! 1 0 . 9
L q 7.352 customers
Wq = = = 0.0908 hour
81 customers/ hour
1 1 60 minutes
W= W q
= 0.0908 hours + hour = 0.1241 hour
30 hour
= 7.45 minutes
SOLUTION
The problem statement describes a finite-source model, with N = 6. The
average time spent at the mine is W = L[(N – L)]–1, with 1/ = 30 hours/
train, = 0.8 train/day, and = 3.6 trains/day. In this case,
1
= 0 1 2 3 4 5 6
6 ! 0 .8 6 ! 0 .8 6 ! 0 .8 6 ! 0 .8 6 ! 0 .8 6 ! 0 .8 6 ! 0 .8
6 ! 3 . 6 5 ! 3 . 6 4 ! 3 . 6 3 ! 3 . 6 2 ! 3 . 6 1! 3 . 6 0 ! 3 . 6
1 1
= = = 0.1541
1 1 . 33 1 . 48 1 . 32 0 . 88 0 . 39 0 . 09 6 . 49
3 .6
L= N 1 P 0 = 6
0 . 8
1 0 . 1541
= 2.193 trains