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Research Paper
Optimization of laccase production by Pleurotus ostreatus
IMI 395545 using the Taguchi DOE methodology
Production of laccase using a submerged culture of Pleurotus orstreatus IMI 395545 was opti-
mized by the Taguchi orthogonal array (OA) design of experiments (DOE) methodology. This
approach facilitates the study of the interactions of a large number of variables spanned by
factors and their settings, with a small number of experiments, leading to considerable savings
in time and cost for process optimization. This methodology optimizes the number of impact
factors and enables to calculate their interaction in the production of industrial enzymes. Eight
factors, viz. glucose, yeast extract, malt extract, inoculum, mineral solution, inducer (1 mM
CuSO4) and amino acid (L-asparagine) at three levels and pH at two levels, with an OA layout of
L18 (21 × 37) were selected for the proposed experimental design. The laccase yield obtained
from the 18 sets of fermentation experiments performed with the selected factors and levels
was further processed with Qualitek-4 software. The optimized conditions shared an enhanced
laccase expression of 86.8% (from 485.0 to 906.3 U). The combination of factors was further
validated for laccase production and reactive blue 221 decolorization. The results revealed an
enhanced laccase yield of 32.6% and dye decolorization up to 84.6%. This methodology allows
the complete evaluation of main and interaction factors.
Keywords: Laccase / Taguchi DOE methodology / Pleurotus ostreatus IMI 395545 / Optimization /
Dye decolorization
DOI 10.1002/jobm.201000095
medium to enhance the yield of enzyme. Considering located in the Namakkal District, Tamil Nadu, India.
the potential applications of laccase in various biopro- The isolated organism was systematically identified and
cesses and the market demand, the present study was authorized by the Commonwealth Agricultural Bu-
undertaken to explore a novel economic design of the reaux International (CABI), London, UK. The fungi were
full-scale submerged fermentation process. Enzyme maintained on malt extract agar plates, stored at 4 °C
overproduction can be achieved by optimizing all me- and subcultured periodically [24].
dia parameters. To establish best possible conditions
numerous experiments have to be carried out with all Taguchi DOE methodology
possible parameter combinations. This mode of media DOE using the Dr. Genechi Taguchi approach attempts
engineering is uneconomical and practically not feasi- to improve the quality defined as the consistency of
ble. performance, to optimize the process designs and fin-
Traditional methods of optimization have involved ished products, to study the effects of multiple factors
changing one independent variable while fixing the (i.e. variables, parameters, ingredients, etc.) on the per-
others at a certain level. This single-dimensional search formance, and to solve production problems by objec-
is laborious, time consuming, and incapable of reaching tively laying out the investigative experiments [25]. It
a true optimum due to interaction among variables was introduced in the USA in the early 1980s and can
[12]. A number of statistical experimental designs have economically satisfy the needs of problem solving and
been studied for bioprocess optimization. The Taguchi product/process design optimization projects. The Ta-
method of orthogonal array (OA) design of experiments guchi method of DOE analysis involves a large number
(DOE) involves the study of any given system by a set of of experimental situations described as OA to reduce
independent variables (factors) over a specific region of experimental errors and to enhance their efficiency in
interest (levels) [13, 14]. This methodology simplifies concordance with reproducibility of the experimental
the complicated optimization bioprocess to the sim- results. The Taguchi method of DOE analysis helps us
plest one, which can easily identify the impact of indi- to determine the relationship between variables of
vidual factors, establishing the relationship between medium components and to optimize their concentra-
variables and operational conditions. Statistical signifi- tions, in four different phases [26, 27].
cance of the experimental results was validated with
ANOVA (analysis of variance) and makes the analysis Experimental design
very precise. Hence, this methodology was greatly ap- The first phase focused on the composition of the fac-
preciated for less production cost, time savings, high tors to be optimized in the culture medium that have a
standard and its systematic process for the optimiza- critical effect on the laccase yield. Fungal laccase pro-
tion of the near-optimum design parameters with lim- duction is influenced by many typical culturing pa-
ited experimental sets [15 – 17]. This methodology has rameters, such as medium composition, carbon and
been used for various bioprocess applications [18 – 21] nitrogen ratio, temperature, pH and aeration ratio [28].
and gives excellent results for the optimization of a few The nature and type of the carbon and nitrogen sources
biochemical techniques [22, 23]. are among the most important factors that contribute
The present work describes the optimization of sub- to any fermentation process [29]. Based on the obtained
merged-culture conditions for laccase production by the experimental data from our initial studies, eight factors
newly identified species Pleurotus ostreatus IMI 395545, were selected for the production of laccase by Pleurotus
using a methodological application of the Taguchi ex- ostreatus IMI 395545, which are shown in Table 1.
perimental design. The experimental setup was based The second step was to design the matrix experiment
on an OA layout of L18 (21 × 37), selecting one factor and to define the data analysis procedure. Taguchi pro-
(pH) with two levels and the remaining seven factors vides many standard OA and corresponding linear
(glucose, yeast extract, malt extract, mineral solution, graphs for this purpose [26]. Three levels of factor va-
inoculum, inducer and amino acid) with three levels. riation were considered and the size of experimenta-
tion was represented by the symbolic array L18. All the
factors except for pH (21) were assigned with three lev-
Materials and methods els, with a layout of L18 (21 × 37) as shown in Table 1.
The total degree of freedom is equal to the number of
White-rot fungi trails minus 1, i.e. 17. In this study, the experiments
Pleurotus ostreatus IMI 395545(CABI UK Centre, Egham, were carried out in cotton-plugged 250 ml Erlenmeyer
UK) was isolated from the deep forest of the Kolli hills flasks containing 100 ml production medium (in g/100 ml
The percent decolorization of the dye was calculated and their levels studied on the laccase activity, glucose
as follows: showed a stronger influence (L2-L1) when compared
with other factors, viz. pH, mineral solution, yeast ex-
Percent decolorization = (A – B)/A × 100
tract, inducer, L-asparagine, and malt extract.
where A is the initial absorbance at 0 h and B is the The influence of each individual factor on the laccase
final absorbance after reaction with the enzyme. yield is shown in Table 3. Increases in the concentra-
tions of factors such as glucose, yeast extract, malt
Qualitek-4 software extract, and inoculum resulted in increased enzyme
The Qualitek-4 software (Nutek Inc., MI, USA) allows production. In the case of the mineral solution, the
designing experiments using any of the L-4 to L-81, L-16 inducer (CuSO4), and the amino acid (L-asparagine), the
and L-18 (modified) arrays. The experiments can be laccase yield was higher up to level 2, but a subsequent
designed to include as few as 2 two-level factor (L-4) or increase in the concentration (level 3) decreased the
as many as 63 two-level factors (L-64). The factors may laccase yield.
have two, three or four levels. Qualitek-4 offers two The severity indexes (SI) of the factors interacting at
options for experimental design. The present study various levels are shown in Table 4. The interaction
selects the automatic design option, which instructs between two factors gives a better view for overall
which array is to be used and when. Once the factors process analysis. In culture, any individual factor may
and levels are described, the Qualitek-4 software auto- interact with any or all of the other factors, creating
matically selects the array-appropriate design and the possibility of a large number of interactions. The
places the factors in the correct column. In the manual- results of the estimated interactions of the severity
design option, it is possible to control the design in indexes of two individual factors at various levels are as
every step. follows: Inoculum and inducer CuSO4 (at levels 3 and 2;
column 1) interaction showed the highest interaction SI
(80.74%). CuSO4, which has the least impact factor,
Results when combined with inoculum showed a higher sever-
ity index. In the case of the amino acid L-asparagine
Selection of a suitable substrate at an appropriate level (lower impact factor), the combination with yeast ex-
is a key factor in submerged fermentation. The compo- tract resulted in a higher interaction SI (78.38%). It was
sition of the culture medium and the quantities of the interesting to see that the two lowest impact factors,
components determine the production of laccase. Sub- i.e. the inducer CuSO4 and the amino acid L-asparagine,
merged-fermentation experiments studied with the in combination gave the third highest interaction SI
designed experimental condition showed a significant (66.92%). An SI of 14.41% was obtained when glucose
variation in laccase activity (Table 2). The average ef- (strong impact factor) was combined with the amino
fects of the factors, along with the interaction at the acid L-asparagine (with the lowest impact factor). On
assigned levels, on the laccase production by Pleurotus the contrary, the SI between pH (second highest impact
ostreatus IMI 395545 are shown in Table 3, in which the factor) and amino acid L-asparagine (lowest impact
inoculum shows the highest effect at level 1, whereas factor) showed a significantly lower interaction SI
pH, mineral solution, and glucose have a higher effect (0.45%).
at level 2. At level 3, the major effect was given by glu- The influence of selected factors on the laccase pro-
cose, followed by malt extract. The larger the difference duction at optimum performance is shown in Fig. 1.
(L2-L1), the stronger is the influence. Among the factors Analysis of variance (ANOVA) was used to analyze the
results of the OA experiment and to determine how inoculum, and yeast extract. The optimization of lac-
much variation was contributed by each factor. From case production by the above-mentioned process was
the calculated ratios (F), it can be seen that all factors validated by dye decolorizing experiments. To validate
and interactions considered in the experimental design the potential of the Taguchi DOE methodology in me-
are statistically significant at the 90% confidence limit. dium optimization, dye decolorization experiments
ANOVA with the percentage of contribution of each were conducted. Before the production medium opti-
factor to interaction is shown in Table 5. The optimum mization, the dye decolorization experiment was car-
conditions and their performance in terms of contribu- ried out with reactive blue 221, using the crude laccase
tion for achieving higher laccase yield are shown in from unoptimized medium. The results revealed that
Table 6. The contribution of selected factors to the lac- 1 ml of the crude laccase at the peak production stage
case production at optimum performance is shown in decolorized the dye at up to 45% (Fig. 3). A similar ex-
Fig. 2. The maximum contribution was given by glu- periment was conducted by using the optimized en-
cose, followed by pH, malt extract, mineral solution, zyme, but without changing the unit volume. The dye
Table 5. ANOVA.
Serial no. Factors DOF Sums of squares Variance F ratio Pure sum Percentage [%]
1 pH 1 244960.598 244960.598 927.911 244696.607 16.861
2 glucose [g] 2 856413.243 428206.621 1622.048 855885.26 58.977
3 yeast extract [g] 2 47182.134 23591.067 89.363 46654.151 3.214
4 malt extract [g] 2 110424.907 55212.453 209.415 109896.925 7.572
5 mineral solution [ml] 2 82011.843 41005.921 155.33 81483.861 5.614
6 inoculum [ml] 2 77794.221 38897.11 147.342 77266.239 5.324
7 inducer (CuSO4) 2 13541.966 67770.983 25.648 13013.984 0.896
8 amino acid (L-asparagine) [mg] 2 8844.249 4422.124 16.751 8316.267 0.573
9 other/error 38 10031.666 263.991 – – 0.969
10 total 53 1451204.833 – – – 100.00
Discussion
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