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Initiation of Coverage: High Value FeMn Project 52-Week Range $0.004 - $0.024
Opportunity: GMC is capitalising on superior raw material to build the Share Price $0.007
first ferromanganese smelting facility in West Timor. Indonesia is Price Target $0.033
endowed with some of the highest grade manganese ore in the world Corporate Structure
with grades averaging 48% Mn. Shares on Issue 4,937.8m
Infrastructure: The smelting hub facility is next door to four power plants: Options (2¢, 31st Dec 20, 5th Sep 21) 99.0m
two coal-fired power plants (historical 32 MW plant plus recently Options (3¢, 31st Dec 2020) 25.0m
commissioned 30 MW plant), a 120 MW diesel power ship and a new Performance Rights (Directors) 63.0m
40 MW gas-fired power plant in construction. The initial need of the Performance Rights (Employees) 17.5m
smelting hub facility is 17 MW. Power cost has been negotiated at Market Capitalisation $34.6m
8.6 cents/kWh for the next five years. GMC has priority over Kupang City Cash (30th June 2019) $4.0m
for the delivery of energy. GMC’s smelter is 4km from Kupang’s port that Enterprise Value $30.6m
has both bulk and container loading facilities.
Board
Permitting: A Direct Shipping Ore (DSO) licence is in place and historical
Craig Munro Non-Executive Chairman
manganese ore mines are actively progressing through permitting to re-
Hamish Bohannan Managing Director
open and supply ore for export or for GMC’s smelter. We assumed a debt
funding facility of US$40 million with equal repayments over four years Andrew Wilson Non-Executive Director
and an 18% p.a. interest rate. Tan Hwa Poh Non-Executive Director
Ian Gregory Company Secretary
Funding: GMC is negotiating with several potential off-takers and debt
providers to secure the additional capital to fully fund the completion of 120 $0.03
the Kupang Smelting Hub Facility.
Trading Volume (millions)
News Flow: News flow is accelerating since GMC received its DSO licence. Share Price
High grade manganese ore mines are progressing rapidly towards re-start.
Positive news on debt funding should act as a strong share price catalyst.
80 $0.02
Fast Track to Production: Once funding is in place, the time to completion
is estimated at 8 months. Refurbished furnaces are already on site as well
as most of the key components such as electrical and hydraulic
equipment. Producing premium low carbon ferromanganese alloy (85%+
Mn, less than 0.5% C). 40 $0.01
Feb-19
Aug-17
Aug-18
Nov-17
May-18
Nov-18
May-19
STOCKBROKERS I INVESTMENTS I CONSULTING Triple C Consulting Pty Ltd ABN 45 141 412 106 AFSL 346282
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
TABLE OF CONTENTS
1. GMC Valuation ...................................................................................................... 3
Asset Summary .................................................................................................3
Project Financing...............................................................................................3
Capital Structure ...............................................................................................3
Valuation ...........................................................................................................4
2. GMC Corporate Overview ...................................................................................... 5
Strategy .............................................................................................................5
Share Register ...................................................................................................6
Organisational Chart .........................................................................................7
3. Indonesia Country Overview.................................................................................. 7
Economy and Sovereign Rating.........................................................................7
Mining Law ........................................................................................................7
4. Manganese Market ............................................................................................... 8
Manganese in Steel Production ........................................................................8
Manganese Alloys .............................................................................................9
Batteries ..........................................................................................................10
Other Manganese Uses ...................................................................................10
Manganese Ore ...............................................................................................10
Manganese in Indonesia .................................................................................11
Pricing .............................................................................................................12
Historical Prices and Forecast .........................................................................13
Price Scenarios ................................................................................................13
5. Manganese Ore ................................................................................................... 14
Mineral Resources Endowment ......................................................................14
Production History ..........................................................................................14
Manganese Ore Sources .................................................................................15
PIJ - Putra Indonesia Jaya Mine.......................................................................16
Mining Operations ..........................................................................................17
New NTT Governor .........................................................................................17
Exploration and Diversification .......................................................................18
DSO operations ...............................................................................................18
6. Kupang Smelting Hub Facility............................................................................... 19
Location and infrastructure ............................................................................19
Development Timeline ....................................................................................21
Land Lease.......................................................................................................21
Power Supply ..................................................................................................21
Environmental and Building Approvals ...........................................................22
Permitting .......................................................................................................22
Kupang Smelter Raw Materials .......................................................................22
Construction....................................................................................................22
Processing .......................................................................................................23
Capital Costs....................................................................................................25
Operating Costs...............................................................................................26
Commissioning ................................................................................................26
Production ......................................................................................................26
Port Access ......................................................................................................26
Financial Assumptions ....................................................................................26
Financial Modelling .........................................................................................27
7. Directors & Management Team ........................................................................... 27
Craig Munro, Non-Executive Chairman...........................................................27
Hamish Bohannan, Managing Director & CEO ................................................27
Andrew Wilson, Non-Executive Director ........................................................28
Tan Hwa Poh, Non-Executive Director ............................................................28
Robert Ierace, CFO ..........................................................................................28
Ian Gregory, Company Secretary ....................................................................28
Peter Allen, General Manager Marketing .......................................................29
Steven Pragnell, President Director / Commissioning Director ......................29
8. Investment Risks ................................................................................................. 30
Page 2
Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
1. GMC Valuation
Asset Summary
Gulf’s key asset is the Kupang Smelting Hub facility currently in construction.
Kupang will contain multiple furnaces built in stages over about five years,
GMC is taking the opportunity targeting the production of a premium quality manganese alloy (low carbon
to build a ferro manganese ferromanganese). At full production, Gulf will aim to purchase and process over
smelter to unlock and add
considerable value to the high 525,000 tonnes of manganese ore per annum, producing over 200,000 tonnes
grade manganese mineral of premium quality manganese alloy.
resources of Indonesia, subject
to an export ban. For Stage 1 (first two furnaces), GMC will process some 110,000 tonnes of
manganese ore per annum, to produce about 43,000 tonnes of premium quality
85%+ ferromanganese alloy.
Project Financing
GMC completed a share placement in May 2019 raising $3.6 million to advance
preparations for Direct Shipping Ore (DSO) operations and to provide additional
working capital whilst debt funding and off-take negotiations are finalised.
The cost to complete the smelting facility with the first two furnaces is estimated
at US$13 million, which includes first fill for commissioning. The capital cost for
an additional two smelter units is estimated US$20 million. We assumed that
US$35 million is raised through debt funding.
Capital Structure
GMC capital structure includes some options (total about 2.5% of the current
capital structure) which are due to expire on 31 December 2020 and 5
September 2021. The exercise price of those options is $0.02 and $0.03,
respectively. The options expiring 31 Dec 2020 have been assumed to be
exercised and included in our valuation.
GMC capital structure also includes some performance rights (total about 1.6%
of the current capital structure). The performance rights up to 20 December
2020 have been considered and included in our valuation.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
Valuation
As part of a sum of the parts valuation, we first valued the Kupang Smelter (and
DSO operations) project under different price scenarios.
Kupang Smelter valuation, post-tax un-risked NPV sensitivity, A$, 74.9% basis
Change in Operating Costs
NPV
-20% -15% -10% -5% 0% 5% 10% 15% 20%
-20%
$1,520 263 211 159 105 51 (3) (62) (130) (199)
-15%
$1,615 330 279 227 175 121 67 13 (42) (109)
FeMn Price US$/t
-10%
$1,710 398 346 295 243 191 138 83 29 (25)
-5%
$1,805 465 413 362 310 259 206 154 99 45
$1,900 532 481 429 378 326 275 222 169 116
+5% $1,995 600 548 496 445 393 342 290 238 185
+10% $2,090 667 615 564 512 461 409 358 306 254
+15% $2,185 734 683 631 580 528 477 425 373 322
+20% $2,280 801 750 698 647 595 544 492 441 389
Source: Terra Studio analysis
Thanks to the value add of the smelting process and the low operating and
capital costs, the Kupang Smelter presents a viable, robust project, with the NPV
being a multiple of the up-front capex in all but the worst cases. This is
comforted by the range of excellent Internal Rate of Return obtained in most
scenarios as indicated in the table below.
-10%
$1,710 1520% 685% 368% 215% 129% 75% 41% 19% -3%
-5%
$1,805 3269% 1165% 591% 338% 207% 128% 78% 45% 23%
$1,900 n/a 2120% 949% 523% 315% 200% 128% 81% 49%
+5% $1,995 n/a! 4835% 1573% 804% 472% 296% 194% 128% 83%
+10% $2,090 n/a! n/a 2890% 1255% 701% 432% 281% 189% 128%
+15% $2,185 n/a n/a 7379% 2065% 1047% 624% 400% 268% 185%
+20% $2,280 n/a n/a n/a 3914% 1611% 902% 564% 373% 257%
Source: Terra Studio analysis, some of the extreme IRR values have been omitted.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
$500
NPV (A$m)
$300
$200
FeMn Price
$100 Mn Ore Price
Opex
$0
-25% -20% -15% -10% -5% 0% 5% 10% 15% 20% 25%
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
The higher manganese content and lower impurity content of low carbon and
medium carbon ferromanganese products achieves premium pricing compared
to standard high carbon ferromanganese alloys.
Gulf has also progressed with permitting to allow sale and shipment of
manganese concentrates (>49% Mn) under the Indonesian provision for
smelting and processing companies to sell concentrate during construction to
Indonesia manganese ore
stands out with the highest assist with cash flow. A Direct Shipping Ore (DSO) licence is now in place.
grade of manganese combined
with very low iron and Indonesia manganese ore is one of the highest grade manganese ores available,
phosphorous. with a unique combination of very high manganese content, above 49%,
combined with low iron and phosphorous. These qualities are in high demand
from manganese alloy producers worldwide particularly in China, Korea and
India. For the LC ferromanganese alloys, the key markets are mainly Europe and
North America, followed the Middle East and South East Asia.
Gulf production facilities in Kupang are ideally located to supply these key
markets with access to international container lines and bulk cargo trade routes
on its door step.
Share Register
GMC shares are also tightly held, with the top 20 shareholders representing 48%
of the share register. When combined with the Board and management, the
total represents in excess of 50% of the share register.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
Organisational Chart
Gulf Manganese Corporation Limited organisation chart is summarised in Figure
2.1.
Source: GMC
Indonesia is rated investment grade by the three rating agencies: Fitch, Moody’s
and S&P; with a stable outlook. Overall the ratings provided by those agencies
are equal or better than the ratings provided to Italy or Portugal.
Indonesia is rated investment
grade by the three credit Sovereign Credit Rating: Indonesia, Italy & Portugal
agencies Agency Country Rating Outlook Date
Ratings are equal or better than Indonesia BBB Stable 14 Mar 2019
Fitch Italy BBB - 22 Feb 2022
Italy or Portugal
Portugal BBB - 24 Mat 2019
Indonesia Baa2 Stable 13 Apr 2018
Moody’s Italy Baa3 Stable 19 Oct 2018
Portugal Baa3 Stable 12 Oct 2018
Indonesia BBB Stable 31 May 2019
S&P Italy BBB Negative 26 Oct 2018
Portugal BBB Stable 15 Mar 2019
Source: Trading Economics.
Mining Law
Indonesia continues to be a significant player in the global mining industry, with
significant production of coal, copper, gold, tin, bauxite, and nickel. Indonesia
also continues to be one of the world’s largest exporters of thermal coal.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
Under the 2009 Mining Law with a new area-based licensing system that is
applicable to both foreign and domestic investors and incorporates tendering
procedures for granting licences, with the involvement of local and provincial
governments, as well as the central government.
Since the ban on the export of unprocessed (or insufficiently processed) mineral
ores came into force on 12 January 2014, the Government has issued various
implementing regulations to allow mining companies to continue exporting
certain types of concentrates, provided that those mining companies have
committed to building or supporting the development of processing/refining
facilities in Indonesia.
Based on the Mining Law, there are several terms that are used to describe
mining areas, as follows:
4. Manganese Market
Manganese in Steel Production
Manganese is the fourth most used metal on earth in terms of tonnage, behind
iron, aluminium and copper. It has numerous applications, including objects
made of steel, portable batteries, or aluminium beverage cans. In each case
90% of all manganese manganese plays a vital role in improving the properties of the alloys and
consumed is used in the
production of steel compounds involved in each specific application.
World crude steel production in 2018 was 1.809 billion tonnes, up by 4.6%
compared to 2017. Crude steel production increased in all regions in 2018
except in the EU, which saw a 0.3% contraction. China increased its dominant
position from 50.3% of global crude steel production in 2017 to 51.3% in 2018.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
manganese in steel has been identified which combines its low cost with
outstanding technical benefits.
Stainless steels which represent less than 2% of total world steel production
uses chrome and nickel but also contains about 1% manganese. There are also
manganese-stainless steels, where nickel is replaced partly or entirely by
manganese, giving a manganese content of 4 to 16%, however these are not
produced in large quantities, these are known as 200 Series stainless.
Manganese Alloys
There are two families of manganese alloys called ferromanganese and silico-
manganese. Silico-manganese is approximately 60% of overall manganese alloy
production and ferromanganese the remaining 40%.
Manganese alloys are classified Ferromanganese, which contains 74-95% manganese, and can be classified into
and prices according to their three main sub groups; High Carbon (>2% carbon), Medium Carbon (1.0-2.0%
Mn content as well as C content
carbon) and Low Carbon (<1% carbon).
88.0%
12.0% Electrolytic Manganese
Slag 15.0% Manganese Alloy
Metal (EMM)
Slag 85.0%
Intermediate
27.0% 49.5% 13.5% 10.0% 83.0% 17.0%
High Carbon Silicomanganese Medium and Low Carbon Other EMM EMD/
Other
Ferromanganese Ferromanganese Other
Mostly Flat Steel Mostly Long Steel Speciality Steel Stainless Chemicals/
Steel Batteries
End
Users Household
Household Durables,
Durables, Construction and Stainless Steel, High 200 Series Fertilizers,
Heavy Machinery
Heavy Machinery Infrastructure Strength Low Alloy Steel Stainless Ceramics, Glass
Source: GMC
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
SiMn
HC 74%
FeMn
19%
Ref
FeMn
7%
The GMC initial production of
Ref FeMn is modest and will not
trouble the market Source: IMnI
Within the Ref FeMn market, GMC production will initially (2 furnaces for 14
MVA) represent 2.6% of the 2018 market.
Batteries
After steels, the second most important market for manganese (in dioxide form)
is for batteries. Manganese dioxide is used as a depolarizer in dry-cell batteries
fabrication. Worldwide dry cell consumption exceeds 20 billion units per year.
The role of the Mn dioxide is to oxidize the hydrogen and form water. The
development of clean energy applications and use in batteries for electric
vehicles are seen as significant drivers for future manganese consumption.
Manganese could potentially replace the traditional cobalt and nickel as the
cathode in a lithium-ion battery:
• Manganese is cheaper and more abundant than both cobalt and nickel;
• Manganese mining is not tainted with ethical issues associated with cobalt mining;
• Research has shown that a manganese-based cathode could potentially store more
energy than cobalt or nickel.
For example, BASF has stated that starting in 2021, BASF-designed cathodes will
be comprised of 70% manganese and whose end goal is to use 5% or less of
cobalt.
Manganese Ore
The world’s output of manganese ore increased in 2018 for the second
consecutive year, on rising demand from manganese alloy smelters. It reached
20.3 million dry mt (Mn contained), up by 6% or 1.2 million dry mt from 2017,
exceeding 2014 production of 19.3 million mt and marking a new record high.
The additional supply mostly came from Africa and Australia, driven by China,
where output decreased because of mine depletion and stricter safety
regulations.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
20
15
10
0
2012 2013 2014 2015 2016 2017 2018
Low grade (<30%Mn) Mid grade (30% to 44%Mn) High grade (>44% Mn)
Source: IMnI
We note that the production of medium and high grade manganese ores have
been increasing in line with stronger demand for quality ores.
Manganese in Indonesia
Indonesia is home to many substantial high-grade manganese deposits, and
legislation does not allow for the export of ‘untreated’ ore.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
50
Indonesia
Better Quality
40
a lu e
gV
a sin 30
In c re Nsuta, Ghana
Mn : Fe Ratio
Groote, AU
Lower Quality
20
Groote, AU Woodie Woodie, AU
Azul, Brazil Kalahari, RSA
Woodie Woodie, AU
10
Kudamane, RSA
Hotazel. RSA
Moanda, Gabon
Tshipi Borwa, RSA
Nchwaning. RSA
0
16 14 12 10 8 6 4 2 0
Source: Company ore specifications. Some may be out of date. AU = Australia, RSA, South Africa
Pricing
Manganese ore pricing is principally based on manganese content of the ores
with premiums / penalties applied for impurity levels and form of shipment. Ore
exported by Gulf will be of significantly higher grade (over 49%) than the quoted
grade (44%) and should therefore expect a premium over the quoted price. No
premium has been assumed in our financial model.
There are two main manganese ore price indexes created by Metal Bulletin:
• 44% Mn ore (CIF Tianjin) representing oxide ores mined in countries such as Australia,
Brazil and Gabon and
• 37% Mn ore (FOB Port Elizabeth) representing semi carbonate ore mined in South
Africa.
Metal Bulletin index for shipments to China for 44% Mn lump ore was
USD$5.91/dmtu CIF, Tianjin on 12 July 2019 and 37% Mn ore is US$5.39/dmtu
FOB port Elizabeth (2 August 2019).
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
Note this is a conservative price, as the higher the manganese content (and
Mn/Fe ratio and lower the impurities), the higher the index price should be.
GMC is aiming at progressively getting market recognition for its higher value
product.
As an example, this company publishes the price achieved for its ore sales on a
quarterly basis. Based on its latest quarterly report (ended 31 May 2019)1, the
average price received during the quarter for the sale of 837,531 tonnes of high-
grade lumpy ore was $6.01/dmtu. This compared with $7.19/dmtu a year earlier
and an average of $6.41/dmtu for the 2018-19 financial year.
$2,500
$2,000
Prices (US$/tonne)
$1,500
$0
Jul 14 Jul 15 Jul 16 Jul 17 Jul 18 Jul 19 Jul 20 Jul 21 Jul 22
Source: CRU, Metal Bulletin, Terra Studio
Price Scenarios
For low carbon ferromanganese, the base case price assumption of US$1,900/t
is conservative as it is lower than the recent and forecasted (CRU) prices for
medium carbon ferromanganese.
For high-grade manganese ore (49% Mn) to be exported by GMC, the base case
price assumption of US$250/t is conservative as it is lower than the recent and
forecasted (CRU) prices for 44% Mn manganese ore.
1 Jupiter has a 49.9% beneficial interest in Tshipi é Ntle Manganese Mining Proprietary Limited, which operates the Tshipi Borwa Manganese Mine in the southern portion of the Kalahari
manganese field.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
Our analysis includes both positive and negative price scenarios around those
assumptions. For example for ferromanganese, a -20% scenario represents a
price of US$1520/t, which is the low point touched for less than a year (in 2015-
2016) by the LC FeMn price above.
5. Manganese Ore
Mineral Resources Endowment
Manganese deposits are most prolific in eastern Indonesia and typically are
associated with
Despite these numbers, only one deposit on the island of Romang (previously
held by Robust Resources Limited) has a mineral resource reported in
accordance with JORC Code (2012) guidelines.
An assumed 8.1 Mt of ore feed required over a 30 years life represents only 7%
of the total ore tonnage estimated by SRK.
Production History
There is a significant history of manganese ore production in Timor, which was
focused on the concentrate export market. However, the legislative change in
2012/2013 prohibited more of the mining operations from continuing.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
The production reached about 250,000 tpa on average over 2008-10. This
production is well in excess of Gulf’s initial requirement and well below the
global resource estimated by SRK.
Gulf will be able to optimise the manganese resources as the smelting process
can use both coarse and fine ores. Gulf is working with a number of parties to
develop the optimum technology for extracting the fine ore from the claystone
matrix. The potential is substantial as fine ore represents 2/3 of the total ore
within each ore zone on average. With a significant density difference between
the ore and the claystone matrix (4.0 vs 2.8 on average) the separation process
is expected to be fairly simple and low-cost to develop and operate.
GMC’s strategy is to secure ore supply for both the required smelter feed and
well as direct export of concentrate from a variety of sources, namely:
This strategy will allow for better control of price, as well as variety in grade of
both manganese and other elements, for the purpose of blending for smelter
feed.
Gulf’s manganese ore
requirements are well within
Gulf now has in place Memorandum of Understandings (MoU) with some 19
the production capacity of the
region. local manganese mining companies for the supply of about 10,000 tonnes per
month of manganese ore to the Kupang facility. These initial agreements will
supply Gulf with the required feedstock to commence commercial production.
Gulf’s ability to negotiate and secure these agreements is a strong testament to
the standing and rapport that the in- country team has within the NTT
community.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
Following the DSO licence approval (for the export of 103,162 tonnes of high-
grade manganese ore per year) received by GMC on 20th May 2019, several of
the possible manganese ore sources in the Nusa Tenggara Timur Province (NTT)
have quickly submitted their RKAB (annual work plan and budget applications).
These RKABs have been recommended for approval by the ESDM (Ministry of
Energy and Mineral Resources). As at 4th July 2019, 13 RKABs had been approved
and nine were in progress. Approved applications are waiting for final Provincial
Government approval.
Note as Gulf (through its local subsidiary) hold the permit to export, all the ore
has to be sold to Gulf for either export or feed to the Kupang smelting facility.
In the case of PIJ, transferring the ownership and mining operations to a local
entity makes perfect sense. PIJ is located very close to a village. It has been
mined previously through artisanal methods, whereby a few hundred
inhabitants collect manganese nodules with hand tools. While this is labour
intensive, it has the benefit to minimise earth movements, undertake ore
sorting at the “mine face” and spread financial benefits through the local
community.
Source: GMC. Staff members provide a relative scale. The distance between the test pit and the outcrop is
estimated at 250m.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
The PIJ mine was visited as part of our journey to West Timor. Signs of previous
mining activity had basically disappeared thanks to vegetation regrowth.
Current evaluation activities consist of pitting and trenching along strike and
across strike. Compared to drilling, those methods do not require road access
nor water. Furthermore, the manganese mineralisation in the form of layers of
nodules strongly folded and faulted, are highly problematic to drill and the lack
of representativity of drill samples obtained (nugget effect) has led largely to
poor results in the past. A back of the envelope estimate from the Chief
Geologist indicates 400,000 t.
Figure 5.2 – Manganese Nodules Samples and XRF Reading (Mn 58%)
Mining Operations
Gulf has signed a MoU with PT Bruder, a local mining contractor, to provide
contract mining services for the first year, and potentially in the future. At this
point, Gulf is open to both the possibility of long-term mining contracts, or
leasing/purchasing its own mining fleet aiming at keeping down capital costs
and proving operational flexibility prior to making any longer-term
commitments.
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Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
To further de-risk the ore supply, GMC is investigating some supply alternatives
outside the NTT Province, such as Timor-Leste. On 2nd Aug 2019, CMC
announced it had entered into an agreement to acquire a strategic 20% interest
in Iron Fortune Pty Ltd (“Iron Fortune”), a private Australian-based minerals and
exploration company focused on Timor-Leste. This acquisition is an excellent
opportunity to diversify its asset base beyond the NTT Province and Indonesia
while remaining in the same geological region, where similar high grade
manganese is likely to be sourced. According to the terms of the agreement
GMC can earn up to 100% of Iron Fortune in line with various milestones. Timor-
Leste is progressing its Mining Act, which is a condition precedent to get
Exploration Leases granted. In the meantime, field reconnaissance has identified
on surface high grade manganese mineralisation with similar characteristics to
mineralisation found across the border.
DSO operations
On 15th May 2019, GMC received its final ratification and formal receipt of its
Direct Shipping Ore (DSO) licence from the Ministry of Trade.
The licence will allow GMG to export up to 103,162 tonnes of high-grade (+49%)
manganese ore per year. Gulf’s DSO will be in high demand due to its high
manganese content and low impurities and very high manganese to iron ratio
and as such should command a premium price over lower grade ores.
Final preparations are currently being made to commence initial ore supply from
Sumbawa, with first ore expected to be loaded in containers and transported to
Kupang for processing before the end of this quarter.
With regard to sourcing additional ore, some twenty two mines have responded
to the granting of our DSO export permit by completing their RKAB applications
to the NTT Ministry of Energy and Mineral Resources (ESDM) to recommence
mining operations. These mines were forced to close down under Indonesian
government’s beneficiation policy in 2013, which banned the export of
untreated ores. Gulf expects to see the productivity of these mines build
Page 18
Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
Following an initial shipment of about 100 tonnes to test the logistics route from
the mine to market, GMG expects monthly exports to commence at 1,000
tonnes per month and ramp up to 10,000 tonnes per month by Q1 2020. This
ramp-up in operations will be supported by supply of additional ore from the PIJ
mine which is anticipated to come online in September.
The Kupang Facility is also ideally located to supply key global markets with
direct access to international container lines and bulk cargo trade routes on its
door step.
Source: Apple Maps. Eastern Indonesia including the East Nusa Tenggara Province
The largest industry in the NTT Province is cement manufacture and associated
limestone mining, including illegal mining.
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Gulf Manganese Corporation Ltd (ASX:GMC)
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Manganese
Mines
Kupang Smelter
PLN Power Plants
Page 20
Gulf Manganese Corporation Ltd (ASX:GMC)
Project Fast Tracking towards High Value FeMn Production
Source: GMC
Development Timeline
The Kupang Smelter development timeline is summarised as follows:
At this time, and based on purchase orders made and the level of engineering
work undertaken by XRAM (the EPCM contractor) the project is 60% complete.
Subject to financing, the smelter construction with the first two furnaces can be
completed in about eight months.
Land Lease
The Kupang Smelting Hub site is situated on the Bolok Industrial Estate, directly
adjacent to the government-owned power station. Gulf has successfully
finalised rental terms for the Bolok land lease covering the initial 10 hectares
out of 35-hectare project site, and as part of the agreement, Gulf paid five years’
rent in advance to the Government of East Nusa Tenggara Province.
Power Supply
The Indonesian state-owned electricity company PT Perusahaan Listrik Negara
(PLN) owns and operated a power plant complex which shares a boundary with
the Kupang Smelter site. The power plant complex is made of:
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Hence the total power available currently in the West Timor power network is
182 MW however only 152 MW is utilised. The current peak load for West Timor
is 70 MW, so there is a spare 82 MW available. With an annual consumption
growth of 10% and further expansion plans (40 MW gas-fired power plant) by
PLN on West Timor, there are no power issues for the Kupang Smelter in the
foreseeable future.
In April 2018, Gulf executed a five-year contract with PLN which guarantees the
provision of up to 20 MVA power supply, with an energy cost of 8.6 ¢/kWh. As
a premium customer, Gulf is guaranteed power supply in a load shedding event,
which is critical to maintaining consistent operations during periods of power
reduction.
Permitting
In August 2018, PT Gulf received its Operating Licence for the Kupang Smelting
Hub Facility. The Operations Permit is valid for 30 years for the buying, selling
and transporting of manganese ore within Indonesia for smelting, and to
conduct overseas sales of ferromanganese alloy in accordance with the
provisions of the laws and regulations in Indonesia.
In May 2019, GMC received final ratification and formal receipt of its Direct
Shipping Ore Licence (DSO) from the Ministry of Trade, this follows the related
approval for the DSO from the Ministry of Energy and Mineral Resources a week
earlier.
Construction
Positive discussions continue with several potential offtake partners and debt
providers to secure the requisite capital to fully fund the completion of the
Kupang Smelting Hub Facility construction program. Following recent
discussions, it is anticipated that construction activity will recommence once the
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Gulf Manganese Corporation Ltd (ASX:GMC)
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appropriate funding has been secured, with commissioning of the first two
smelters remaining on target for June quarter 2020.
Processing
Thanks to a high manganese content and a very high Mn:Fe ratio, the smelting
process can be simplified using ferro-silicon as a reductant, rather than coke.
The use of coke results in an intermediate manganese alloy containing high
carbon, which has to be removed using an additional converter step.
The siliciothermic process is Figure 6.5 – Comparison between Siliciothermic and Traditional Smelting Processes
commonly known but its use is
restricted by the availability of
adequate manganese ore
Source: GMC
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Source: GMC
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The raw materials (manganese ore, ferro-silica, and burnt lime) are loaded into
the 2 x 3 feed bins using the skip host. From the feed bins, the raw materials are
weighted and fed into the furnaces or to the ladles (ferro-silica) using a
conveyor. The burnt lime is used to lower the overall melting point and to
fluidise the slag so it goes to surface more easily.
Once cooled, the ferromanganese alloy, which is brittle, can easily be packaged
in bulk bags and containers for export. Ferromanganese is a lumpy material with
a silvery metallic surface.
Capital Costs
The cost to complete the first two smelter units including refurbishment and
installation as well as the working capital to ramp up the operation has been
estimated at US$15 million.
We assumed that the additional two smelter units can be purchased and
installed for a capital cost of US$20 million over financial year 2022 (FY2022).
Our financial model considered an additional two furnaces for a capital cost of
US$22 million over FY2024.
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Operating Costs
See Financial Assumptions section further below.
Commissioning
Gulf has appointed Steven Pragnell (see section 7) as President Director,
Commissioning and Technical Director to work closely with XRAM Technologies
(the EPCM contractor) to ensure successful delivery of the plant. XRAM
Technologies will assist the transition into operations by providing
commissioning engineers.
Production
At full production, the first two furnaces will process some 112,000 tonnes of
manganese ore per annum, to produce about 43,000 tonnes of premium quality
85%+ ferromanganese alloy.
Port Access
Arrangements have been confirmed so that Gulf can utilise high quality port
infrastructure located at the Port of Tenau Kupang for both bulk and container
loading.
Financial Assumptions
In its February 2019 corporate presentation, GMC provided a number of physical
and financial parameters summarised in the table below. Revenues and costs
are basically proportional to the smelter throughput.
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Ferromanganese exports are subject to a 2.5% income tax. There is also a 2.5%
royalty to GMC’s partner JTS Group for alloy sales from the first two smelters.
The corporate tax rate is Indonesia is 25%.
Financial Modelling
The table summarises the results of the financial model. Financial years from
2025 to FY2027 are identical in terms of revenues and costs to FY2024. Financial
years beyond FY2028 are identical in terms of revenues and costs.
The project funding is assumed through a US$35m debt facility with equal
repayments over three years to FY2023, with an interest rate of 18%. Sustaining
capital is assumed to amount to US$0.5m per annum. No earned interest
assumed over the increasing cash balance.
Net cash flows have been discounted with a discount rate of 10% and a A$/US$
exchange rate of 0.68 has been assumed to derive the NPVs.
Craig started his career in the iron ore industry and has added a number of
success stories to his CV including Aquarius Platinum and Anvil Copper.
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Hamish has built a career developing exciting projects around the world and has
a reputation for high standards in community liaison, environmental excellence
and developing a safety culture.
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and governance matters to several listed and unlisted companies and is a past
Chairman of the Western Australian Branch Council of Governance Institute of
Australia.
1984-1998 George Town Tasmania Refurbish and commission of Tasmanian Electro Team Manager and
Furnace 3 and Sinter strand Metallurgical Co Production Coordinator
(TEMCO) (ex-BHP, now
South 32)
1998-2005 Jubail Saudi Arabia Refurbish, commission, operate Gulf Ferro Alloys Production Manager
and optimize a failed Corporation (Sabayek)
commissioning of 2x 20 MW
silicon furnaces and 2x 20 MW
FeSiMn furnaces
2005-2006 Jubail Saudi Arabia Convert complete raw materials Gulf Ferro Alloys Consultant
feed system to convert Corporation (Sabayek)
2x 20 MW silicon furnaces to
2x 20 MW FeSiMn furnaces
2006 Karaganda Kazakhstan Design and build 2x 18.5 MW Silicium Kazakstan Managing Director
silicon furnaces
2006 Perth Western Feasibility study for chrome Consolidated Minerals Consultant
Australia furnace
2007-2009 New Haven West Virginia Refurbish and restart Felman Production Chief Executive Officer
1x 40 MW FeSiMn furnace Company
2009-2011 New York USA Business strategy for mine Globe Specialty Metals Acquisitions and Vice
development and furnace President Business
troubleshooting Development
2015-2017 Helguvik Iceland Design, build and commission United Silicon HF Chief Operating Officer
1x 36 MW silicon furnace
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Since 2018 Kupang West Timor Construct, commission and PT Gulf Mangan Grup President Director and
operate 2x 7 MVA FeMn (subsidiary of Gulf Technical Director
furnaces Manganese Corp.)
Source: Steven Pragnell
8. Investment Risks
GMC is exposed to a number of risks including:
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Analyst Contact
J-François Bertincourt Peter Sheppeard
Director Managing Director
Terra Studio Pty Ltd Triple C Consulting Pty Ltd, Perth
Sydney, NSW 2000 Perth, WA 6000
Tel +61 406 998 779 Tel: +61 8 9228 5999
www.terrastudio.biz www.tripleccc.com.au
This Research Report was prepared by Terra Studio Pty Ltd and is No part of the analyst's compensation was, is or will be directly or
provided by Triple C Consulting Pty Ltd ABN: 45 141 412 106, Australian indirectly related to any view or recommendation expressed in this
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RESEARCH ANALYST indirectly from client transactions in securities the subject of this
This Research Report reflects the views of the research analyst, Report.
Jean-François Bertincourt, who visited the Company’s material
operations in West Timor.
WARNING
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The Report is based on current information supplied by the Company
it is general financial product advice. In preparing this report, the
as well as information generally available in the market. Whilst all
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