SENR3302 Harness And Wire Electrical Schematic Symbols

WIRE LIST January 1986

Circuit Circuit Symbols
Color Description Color Description
Number Number
Power Distribution Circuits Monitoring Circuits (Cont.)
101 RD BATTERY 447 PK FUEL LEVEL GAGE T

102 BU HEAD LAMP 449 BU SPEEDOMETER SENDER (SIGNAL) Circuit Breaker

Pressure Temperature Level Flow
103 YL DOME/DASH LAMP/PARK, TAIL LAMP 450 YL TACHOMETER SENDER (+) Symbol Symbol Symbol Symbol Symbol
105 BR KEY SWITCH 451 BR TACHOMETER SENDER (-)
106 WH MAIN POWER RELAY/INPUT 452 PU TORQUE CONVERTER Symbols and Definitions
107 WH ENGINE SHUT DOWN 453 PK SECONDARY STEERING FAULT LAMP
108 BU MISC WIPER, DOME LAMP, CIGAR LIGHTER 454 GN RETARDER INDICATOR LAMP Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
109 OR ALTERNATOR 455 YL CONVERTER TEMP SWITCH TO TIME DELAY
110 GN WINDSHIELD WIPER SWITCH (RIGHT) Accessory Circuits Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
111 YL WINDSHIELD WIPER SWITCH (LEFT) 500 BR WINDSHIELD WIPER -FRONT (PARK) circle indicates that the component has screw terminals and a wire can be disconnected from it.
112 PU MAIN POWER RELAY/OUTPUT 501 GN WINDSHIELD WIPER -FRONT (LOW)
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
113 OR OPERATOR MONITOR PANEL 502 OR WINDSHIELD WIPER -FRONT (HIGH) No circle indicates that the wire cannot be disconnected from the component.
114 GN WARNING HORN (FORWARD) 503 BR WINDSHIELD WIPER -REAR (PARK)
115 PK FLOOD LAMP (FRONT) 504 YL WINDSHIELD WIPER -REAR (LOW) Ground (Wired): This indicates that the component is connected to a grounded wire. The
116 BR FLOOD LAMP (REAR) 505 BU WINDSHIELD WIPER -REAR (HIGH) grounded wire is fastened to the machine.
117 YL FLOOD LAMP (SIDE) 506 PU WINDSHIELD WASHER FRONT
118 GY WINDSHIELD WIPER SWITCH (FRONT) 507 WH WINDSHIELD WASHER REAR
Ground (Case): This indicates that the component does not have a wire connected to ground.
119 PK WINDSHIELD WIPER SWITCH (REAR) 510 YL WINDSHIELD WASHER-PRIMER It is grounded by being fastened to the machine.
120 YL CONVERTER (24 V to 12 V) 513 OR AIR CONDITIONER COMPRESSOR
121 YL BACKUP ALARM/LAMP/TRAVEL ALARM TIMER 514 PU AIR CONDITIONER CONDENSER MOTOR
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
122 BU AIR DRYER 515 GY BLOWER MOTOR (HIGH) contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

621E and 623E

123 WH GAGES (SERVICEMETER, TORQUE CONV SOLENOID) 516 GN BLOWER MOTOR (MEDIUM)
124 GN AIR CONDITIONER 517 BU BLOWER MOTOR (LOW)
Sender: A component that is used with a temperature or pressure gauge. The sender

Wheel Tractor Scraper Power Train

125 OR FUEL TRANSFER PUMP 519 PK THERMOSTAT TO DRYER PRESSURE SWITCH measures the temperature or pressure. Its resistance changes to give an indication to
T
126 PK TRANSMISSION CONTROL 520 WH OPERATOR AIR CONDITIONER SWITCH TO THERMOSTAT the gauge of the temperature or pressure.
127 OR CAB FLOOD LAMP 521 YL AIR COND SW TO RFGT SW

Electrical System
128 PK KICKOUT SOLENOID SWITCH 522 WH AIR COND COMPR TO THERMO SW Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
129 BU CIGAR LIGHTER 523 BR WINDSHIELD WIPER-LEFT (PARK)
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
130 GN STOP LAMP 524 BU WINDSHIELD WIPER-LEFT (LOW)
131 BR FIRE CONTROL-OPERATOR WARNING 525 GY WINDSHIELD WIPER-LEFT (HIGH)
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
132 PK ANTISPIN CONTROL 526 YL WINDSHIELD WIPER-RIGHT (PARK) 621E: 623E: coil that makes an electromagnet when current flows through it. The electromagnet
133 OR PROGRAMMED ELECTRONIC ENG CONT SOLENOID 527 GN WINDSHIELD WIPER-RIGHT (LOW) can open or close a valve or move a piece of metal that can do work.
134 PK PROGRAMMED ELECTRONIC ENG CONT LOGIC 528 PK WINDSHIELD WIPER-RIGHT (HIGH)
6AB1-UP (Tractor) 6CB1-UP (Tractor)
136 GN SUPPLEMENTAL STEERING 529 WH WINDSHIELD WASHER-LEFT 6BB1-UP (Scraper) 6DB1-UP (Scraper) MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
137 RD STEERING MOTOR INDICATOR 530 OR WINDSHIELD WASHER-RIGHT
that make electromagnet when current flows through them. It also has an internal switch that places
138 GN AUTOMATIC LUBE PUMP (TRUCK) 531 WH FIRE WARNING HORN the latch coil circuit open at the time the coil latches.
141 PK AUXILIARY HEATER 532 WH FIRE WARNING LAMP
Ground Circuits 533 RD HEAT SENSOR/TEST SWITCH
Harness and Wire Symbols
200 BK MAIN CHASSIS 534 WH HEAT SENSOR/TEST SWITCH
201 BK OPERATOR MONITOR PANEL 535 BU TRAVEL ALARM TIMER PRESS SWITCH
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
202 BK TRANSMISSION CONTROL 536 OR TRAVEL ALARM TIMER MANUAL OVERRIDE of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
203 BK CHASSIS DIAGNOSTIC 537 SR TURN SIGNAL SWITCH TO FLASHER
204 BK OPERATOR MONITOR PANEL 538 BR HAZARD INDICATOR Harness Identification Letter(s):
Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
205 BK (SCRAPER) INSTRUMENT 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
206 BK BATTERY SIDE OF DISCONNECT 540 WH TURN SIGNAL INDICATOR LEFT for "Connector" and the number indicates which
207 BK STARTER DIAGNOSTIC Lighting Circuits connector in the harness. (C1, C2, C3, .....)
Part Number for
212 BK ANTISPIN CODING PIN 16 600 BR DASH BASIC C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
213 BK ANTISPIN CODING PIN 17 601 GY DASH HIGH
214 BK ANTISPIN CODING PIN 18 602 WH DOME 325-AG135 PK-14 1 5A
Pin Socket Fuse
215 BK ANTISPIN CODING PIN 19 603 PK ROTARY BEACON Receptacle
Pin or Socket (5 Amps)
216 BK ANTISPIN CODING PIN 20 604 OR STOP Single Wire 9X-1123
Connector Number
217 BK TRANSMISSION CODING PIN 17 605 YL TURN LEFT Component
Part Number
218 BK TRANSMISSION CODING PIN 18 606 GY TURN RIGHT Plug
219 BK TRANSMISSION COOING PIN 19 607 PK FLOOD FRONT
Harness identification code: 2 200-L32 BK-14
For 621E and 623E equipped with Electronic Power Shift Transmission
This example indicates wire
226 BK OPERATOR MON PANEL SET POINT SELECT 608 GN FLOOD REAR 135 in harness "AG".
Ground Circuit Identification Wire Gauge

Control System for ICM (Individual Clutch Modulation) type transmission.

227 BK TRANSMISSION CODING PIN 37 609 YL FLOOD SIDE Connection Number Wire Color

231 BK TRANSMISSION SW 610 OR HEAD LAMP BASIC

236 BK TRANSMISSION CODING PIN 36 611 PU HEAD LAMP HIGH © 1986 Caterpillar Printed in U.S.A.
241 BK OPERATOR MON PANEL TIME DELAY PIN 3 612 GY BACKUP All Rights Reserved
242 BK OPERATOR MON PANEL TIME DELAY PIN 4 613 PK LICENSE PLATE
243 BK OPERATOR MON PANEL TIME DELAY PIN 5 614 PU PARK/TAIL/DASH
244 BK OPERATOR MON PANEL TIME DELAY PIN 6 615 YL CAB FLOOD /ROPS
Machine Basic Circuits 616 BU BUCKET FLOOD
301 BU STARTER NO. 1 SOLENOID TO RESISTOR 617 BR TAIL/POSITION LAMP-LEFT (ROADING PACKAGE)
302 OR STARTER NO. 1 TO DIAGNOSTIC/RESISTOR TO DIAGNOSTIC 618 YL TAIL/POSITION LAMP-RIGHT (ROADING PACKAGE)
304 WH STARTER RELAY NO. 1 OUTPUT 619 SR HEAD LAMP LOW
306 GN STARTER RELAY COIL/NEUTRAL START SWITCH 622 PU FLOODLAMP 3 WAY SWITCH JUMPER
308 YL MAIN POWER RELAY COIL 623 BU FLOODLAMP 3 WAY SWITCH JUMPER
310 PU ETHER SWITCH TO ETHER SOLENOID 624 YL FLOODLAMP BOWL
311 WH ETHER SOLENOID TO TEMPERATURE SWITCH 625 BK COURTESY LAMP
312 PK STARTER NO. 2 SOLENOID TO RESISTOR Control Circuits
313 GY STARTER NO. 2 TO DIAGNOSTIC/RESISTOR TO DIAGNOSTIC 702 OR TRANSMISSION BRAKE SWITCH JUMPER IDENT COMPONENTS
314 PU STARTER RELAY NO. 2 OUTPUT 703 BU TRANSMISSION UP SOLENOID
321 BR BACKUP ALARM/LAMP 704 GY TRANSMISSION DOWN SOLENOID 1 Hold Switch
322 GY WARNING HORN (FORWARD) 705 PK TRANSMISSION LOCKUP CLUTCH SOL BASIC
323 WH FUEL TRANSFER PUMP POWER 706 BR TRANSMISSION RETARDER SWITCH 2 Shift Lever Switch
324 BU DIFFERENTIAL LOCKUP SOLENOID 707 PU TRANSMISSION BED RAISE SWITCH
325
326
PK
PU
FUEL PUMP RELAY OIL PRESS. SWITCH
KEY SWITCH “C” TERMINAL
708
709
YL
OR
TRANSMISSION HOLD SWITCH
TRANSMISSION PICKUP POWER
3 Tractor Transmission Control

(Dimensions: 34 inches x 24 inches)

327
328
PK
RD
SHUTDOWN SOLENOID
SHUTDOWN MODULE “OFF”
710
711
GN
BR
TRANSMISSION SPEED PICKUP SIGNAL
TRANSMISSION LEVER CODE 1
6 4 Tractor Transmission Switch
Monitoring Circuits 712 WH TRANSMISSION LEVER CODE 2 6 5 8 7
400 GN SERVICEMETER SWITCH 713 OR TRANSMISSION LEVER CODE 3
4
3 2 5 Tractor Upshift and Downshift Solenoids
403 GN ALTERNATOR (R) TERMINAL 714 YL TRANSMISSION LEVER CODE 4 4 5
404 YL OPERATOR MON PANEL HYDRAULIC OIL TEMP 715 GN TRANSMISSION LEVER CODE 5
2 6 Transmission Speed Sender
405 GY OPERATOR MON PANEL OIL PRESSURE 716 BU TRANSMISSION LEVER CODE 6
406 PU OPERATOR MON PANEL COOLANT TEMPERATURE 720 PU TRANSMISSION BRAKE SWITCH

SENR3302
407 PK OPERATOR MON PANEL CONV/RETARDER OIL TEMP 721 BR TRANSMISSION GEAR CODE 1
408 WH OPERATOR MON PANEL BRAKE PRESS. (AIR) 722 WH TRANSMISSION GEAR CODE 2 1 3 1
409 OR OPERATOR MON PANEL NEUTRAL 723 OR TRANSMISSION GEAR CODE 3
410 WH OPERATOR MON PANEL FAULT ALARM 724 YL TRANSMISSION GEAR CODE 4
411 PK OPERATOR MON PANEL MASTER FAULT LAMP 725 GN TRANSMISSION GEAR CODE 5
412 BU OPERATOR MON PANEL COOLANT FLOW 726 BU TRANSMISSION GEAR CODE 6 CONNECTORS IDENT HARNESS and/or COMPONENTS
413 BR OPERATOR MON PANEL FUEL PRESSURE 727 GN STEERING MOTOR RELAY
414 PK OPERATOR MON PANEL LOW FUEL 728 BU SUPPLEMENTAL STEERING CONTROL SWITCH 1 D-** Transmission Control
415 GN OPERATOR MON PANEL TEST SWITCH 733 BR SWITCHING GEAR CODE 1 FRONT
416 OR SECONDARY STEERING SWITCH 734 WH SWITCHING GEAR CODE 2 FRONT 37 Contacts
417 GY PRIMARY STEERING SWITCH 735 OR SWITCHING GEAR CODE 3 FRONT
418 YL OPERATOR MON PANEL OIL PRESSURE (HIGH SETTING) 736 YL SWITCHING GEAR CODE 4 FRONT
2 D-** WW-8W3380
419 YL OPERATOR MON PANEL PARKING BRAKE 737 GN SWITCHING GEAR CODE 5 FRONT
420 OR OPERATOR MON PANEL FUEL FILTER/LOW ACCUM PRESS. 738 BR SWITCHING GEAR CODE 1 REAR
421 BU OPERATOR MON PANEL FAULT LAMP (SCRAPER) 739 WH SWITCHING GEAR CODE 2 REAR 14 Contacts 3 D-** WW-6G9811
422 YL OPERATOR MON WARNING HORN (SCRAPER) 740 OR SWITCHING GEAR CODE 3 REAR
423 GY OPERATOR MON PANEL TEST SWITCH (SCRAPER) 741 YL SWITCHING GEAR CODE 4 REAR
424 GY OPERATOR MON PANEL POWER TRAIN TEMPERATURE 742 GN SWITCHING GEAR CODE 5 REAR
4 D-** WW-6G9811 Shift Lever Switch
425 PK OPERATOR MON PANEL POWER TRAIN OIL LEVEL 743 PU SWITCHING NEUTRAL/RUN SWITCH
426 BR OPERATOR MON PANEL POWER TRAIN OIL FILTER 744 BU SWITCHING UP SOLENOID
10 Contacts 5 D-** V-7T3418

16 Page,
427 GN OPERATOR MON PANEL POWER TRAIN OIL FILTER JUMPER 745 GY SWITCHING DOWN SOLENOID
428 OR OPERATOR MON PANEL TRANSMISSION OIL TEMP 746 PK SWITCHING SYNCHRONIZE SOLENOID 2
429 YL OPERATOR MON PANEL BRAKE OIL TEMPERATURE 747 WH SWITCHING NO SYNCHRONIZE SOLENOID 4 2
431 GN OPERATOR MON PANEL LOW TRANSFER PUMP PRESS. 756 WH TRANSMISSION LOCKUP CLUTCH SOLENOID 3 6 D-** V-7T3418 Transmission Switch (Tractor)
432 PK OPERATOR MON PANEL BRAKE PRESSURE (OIL) 761 GY LIFT KICKOUT SOLENOID SWITCH
433 BU OPERATOR MON PANEL BRAKE PRESS. (OIL) JUMPER 762 YL BUCKET POSITIONER SOLENOID SWITCH 1 3 1 8
434 BU OPERATOR MON PANEL POWER TRAIN TEMP JUMPER 763 BU TORQUE CONVERTER SOLENOID 5 3 Contacts 7 D-** Transmission Speed Sender
435 YL OPERATOR MON PANEL POWER TRAIN TEMP JUMPER 764 PU SUPPLEMENTAL STEERING CONTROL SWITCH (MOTOR GRADER) 6 5 6
436 OR OPERATOR MON PANEL POWER TRAIN OIL FILTER JUMPER 765 OR APRON SOLENOID (SCRAPER)
4
437 BR OPERATOR MON PANEL FUEL LEVEL TO FUEL FILTER JUMPER 767 WH ANTISPIN PICKUP POWER
7 2 Contacts 8 D-** Upshift, Downshift Solenoids
438 YL OPERATOR MON PANEL COOLANT TEMP JUMPER 768 OR ANTISPIN PICKUP TRANSMISSION
440 BR AIR PRESS. GAGE 769 BU ANTISPIN PICKUP LEFT
441 OR ENGINE COOLANT TEMP GAGE 770 GN ANTISPIN PICKUP RIGHT ** Use 6G8082 on 621E and 5T1524 on 623E for harness D.
442 GY HYDRAULIC SYSTEM TEMP GAGE 771 PU ANTISPIN SERVICE BRAKE SWITCH
443 YL POWER TRAIN TEMP GAGE 772 BR ANTISPIN RETARDER SWITCH
444 BU CONV/RETARDER OIL TEMP GAGE (TRACTOR) 773 GY ANTISPIN SERVOVALVE
445 GN CONV/RETARDER OIL TEMP GAGE (SCRAPER) 774 YL ANTISPIN SOLENOID -LEFT
446 PU BRAKE OIL TEMPERATURE GAGE 775 BR ANTISPIN SOLENOID -RIGHT
MACHINE COMPONENT LOCATIONS
 7 6 5 4 3 2 1

MAIN RELAY
3T0376 IDENT COMPONENTS
24 V SOURCE
1 Hold Switch
E E621EPT E
2 Shift Lever Switch
3 Tractor Transmission Control
TRANSMISSION 4 Tractor Transmission Switch
D D W
5 Tractor Upshift and Downshift Solenoids
+ BATTERY 1 126-PK 16 10 A 112-PU-10
6 Transmission Speed Sender
GROUND 2 202-BK 20 FUSE
31 37 3K8782
32
E620HID TRANSMISSION SWITCH
33
34 IDENT HARNESS AS.
35 D ** CONNECTORS IDENT HARNESS and/or COMPONENTS
HOLD SWITCH 8 708-YL
V 7T3418 1 D-** Transmission Control
28 37 Contacts
HOLD SWITCH
29 202-BK w 8W3380 2
9G2795 D-** WW-8W3380
30 ww 6G9811
D 14 Contacts 3 D-** WW-6G9811 D
D WW WW ** USE 6G8082 FOR 621E AND 5T1524 FOR 623E
GND VERIFY 16 716-BU 6 716-BU-18 1 GND VERIFY 4 D-** WW-6G9811 Shift Lever Switch
LEVER 1 11 711-BR 1 711-BR-18 3 LEVER 1
10 Contacts 5 D-** V-7T3418
LEVER 2 12 712-WH 2 712-WH-18 4 LEVER 2
LEVER 3 13 713-OR 3 713-OR-18 5 LEVER 3 6 D-** V-7T3418 Transmission Switch (Tractor)
LEVER 4 14 714-YL 4 714-YL-18 8 LEVER 4 SHIFT LEVER SWITCH
3 Contacts 7 D-** Transmission Speed Sender
LEVER 5 15 715-GN 5 715-GN-18 9 LEVER 5 9G8204
202-BK 9 202-BK-18 2 GROUND 2 Contacts 8 D-** Upshift, Downshift Solenoids
ID CODE 3 * 37 6 SHIFT LEVER SWITCH
** Use 6G8082 on 621E and 5T1524 on 623E for harness D.
ID CODE 2 17 7
ID CODE 1 18 470-PK 7 470-PK-18 10 NEUTRAL
ID CODE 0 19 D W 14 10
36 9 NEUTRAL/START CONTROL PIN 4
C C
37 D V V
GEAR 1 21 721-BR A 721-BR-18 8 GEAR 1
GEAR 2 22 722-WH B 722-WH-18 7 GEAR 2
GEAR 3 23 723-OR C 723-OR-18 6 GEAR 3
6
GEAR 4 24 724-YL E 724-YL-18 3 GEAR 4 TRANSMISSION SWITCH 6 5 8 7
GEAR 5 25 725-GN F 725-GN-18 2 GEAR 5 (TRACTOR) 4
3 2
4 5
GND VERIFY 26 726-BU H 726-BU-18 1 GND VERIFY 7T3419 2

202-BK G 202-BK-18 10 GROUND

6 4
(Dimensions: 34 inches x 24 inches)

1 3 1
7 10 5
20 9
27
10 D
10 V 9 709-OR A V
XMSN SPEED 10 710-GN C SIGNAL
B B
SENR3302

202-BK B GROUND
UP SOL 3 703-BU TRANSMISSION
DOWN SOL 4 704-GY SPEED SENDER
7T6337
5
202-BK
2
4 2
TRANSMISSION
3
CONTROL
9W0009 D D 1 3 1 8
5
B A B A 6 5 6
4
16 Page, B/W,

DOWNSHIFT UPSHIFT
A SOLENOID
9P0222
SOLENOID
9P0222
MACHINE COMPONENT LOCATIONS A

D66002

THIS SCHEMATIC IS FOR THE 621E AND 623E WHEEL TRACTOR SCRAPER POWER TRAIN
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE.
* PIN 37 IS GROUNDED ON 621E ONLY.
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1