DC-SERIES

For Your Own Safety Read carefully

■ Thank you very much for purchasing our machine.

The purpose of this manual is to provide you with the basic information needed to install, start-up and
troubleshoot DC-series. ‘WARNING’ and ‘CAUTION’ are two precaution signs to encourage you special
care to keep you from injuries and damages. Please read this operation manual carefully and operate
your machine accordingly. Thank you.

WARNING CAUTION
Identifies information about practices or circumstances that can cause an Indentifies information about practices or circumstances that can lead to
explosion in a hazardous environment, which may lead to personal injury personal injury or death, property damage, or economic loss.
or death, property damage, or economic loss.

【 Examples 】
△ Mark is the sign to encourage your full attention to avoid
personal injury or death, property damage, or economic
loss.
Fire Electric Shock High Temperature

Mark represents ‘Prohibition’

Do Not Touch

● Mark represents ‘Mandatory acts’

Plug Out

WARNING
● A ground wire ● Before attempting ● Clean rice
m u s t b e service or internal bran or dust
Electric Shock installed to service, turn off power from chutes
Electric Shock Fire
avoid electric and leave the machine at and heaters.
shock or leak. least 5 minutes.

Turn off a Breaker

Install a Ground Wire Plug Out
Clean the Dust

1
For Your Own Safety Read carefully

CAUTION
● Put all covers on when you operate the ● Do not touch chute or heater with
machine to prevent you from accidents in bare hands (to prevent you from
every respect. skin burns)

Put all covers on Do not Touch

● When you install covers for inspection, be ● Do not touch lamps with bare
sure to fix them tightly with fasteners. hands (to prevent you from skin
burns)

Fix Fasteners Tightly Do not Touch

● Before putting off or attaching air hoses to
an air valve, shut off the air valve and check
the air pressure is low enough．
◇ Otherwise, an air hose may fly in the air and injure
yourself.
● Shut out the power before starting
maintenance of the wipers or cleaning the
glass plates of the sorting chamber.
◇ Otherwise, your hand may be pinched by unintended
wiper’s movement.

Turn off the Breaker Plug Out

Check the Air Pressure Prohibition

● Before putting off or attaching air filter unit or air tube inside the machine, shut off the air valve
and confirm the air pressure gauge points 0MPa.

◇ Otherwise, an air hose may fly in the air and injure you.

Check the Air Pressure Prohibition

2
Table of Contents
For Your Own Safety･････････････････････････････････････････････････････････P1
Installation / Wiring･････････････････････････････････････････････････････････P4
Name and Function･･････････････････････････････････････････････････････････P5
Daily Operation･････････････････････････････････････････････････････････････P16

Operation of Touch Panel････････････････････････････････････････････････････P18

Flow Chart of Touch Panel･･････････････････････････････････････････P18
Outline of Operation････････････････････････････････････････････････P19
Common Operation･････････････････････････････････････････････････P21
Warming-Up and Shutting Down････････････････････････････････････P23
Main Menu････････････････････････････････････････････････････････P24
Details････････････････････････････････････････････････････････････P26
Sensitivity / Timing････････････････････････････････････････････････P27
Feed Control･･･････････････････････････････････････････････････････P29
Size / Area･････････････････････････････････････････････････････････P30
Dwell･･････････････････････････････････････････････････････････････P31
Background････････････････････････････････････････････････････････P32
Level Adjustment･･･････････････････････････････････････････････････P34
Memory････････････････････････････････････････････････････････････P35
Level Gauge / Monitor･･････････････････････････････････････････････P34
Wiper / Counter････････････････････････････････････････････････････P37
EJ Test････････････････････････････････････････････････････････････P38
Others･････････････････････････････････････････････････････････････P39

Maintenance / Cleaning･･････････････････････････････････････････････････････P40
How to Replace Fluorescent & Halogen Lamps･････････････････････････P41
How to Exchange Wiper Blade･･･････････････････････････････････････P43
How to Check and Exchange Ejectors･････････････････････････････････P44
Air Filter Unit･･･････････････････････････････････････････････････････P45
Cleaning････････････････････････････････････････････････････････････P47

Installation･･････････････････････････････････････････････････････････････････P50
Specification･････････････････････････････････････････････････････････････････P51
Troubleshooting･･････････････････････････････････････････････････････････････P52
Consumption/Spare Parts･････････････････････････････････････････････････････P54
Alignment of PC boards･･････････････････････････････････････････････････････P55

3
Installation / Wiring
Wiring
*Ground W ire Installation*
Wire

Connect here
Be sure to connect a ground wire to avoid
electric leak and shock.

*Power Supply*

Single-phase 200V is required. When proper power is supplied, main switch starts to flash.

*Be sure to connect a ground wire before supplying power electricity

electricity.*
.*

*Required Compressor*

Besides this machine, an air compressor is required for ejectors.

‘Oil-free’ and ‘Mist-free’ type of compressor is highly recommenced to get the best sorting results
and make the life of air filter unit longer.

4
 Name and Function

<< Front >>

Inlet
Feed raw materials here.

Front Cover 1 and

Operation Panel (Sorting
Chamber)
There are main switch, touch
panel and indication devices.

Inspection Door for Rejects

For checking rejects’ quality and
for maintenance of the machine

Connection for Dust Collector

Inspection Door for Accepts

For checking accepts’ quality.

Speed Controller for W iper and W

Wiper iper Regulator
Wiper Air Valve (Right Side)
Valve
Open/Close air from a
compressor by this valve.
Connect a compressor.

How to Open / Close an Air Valve

Valve

Grab a lever by a hand and move it

Open

Open Close

5
 << Rear>>

Rear Cover 1 ①
For checking and cleaning feeders
②

Rear Cover 2
For checking power supplies
③

Rear Cover 3
For checking and replacing
Fluorescent lamps and Pc boards.

Fan

<< Inside of Lamp Case >>

Front Cover 1 (Inside) Front Cover 2

Speed controller for wiper

Camera

Regulator for wiper

*Set 0.45~0.5Mpa
PC board for detecting
lamp’s defect

Inverter for front fluorescent lamp

6
 Right side

Pressure gauge
for wiper

Regulator for ejector

Rear cover 2

Terminal board for external control

Terminal for Remote Control

Terminal for turning on/off main switch:

1 shot (more than 2 seconds signal) of non-voltage contact is required to turn on/off
the main switch. *Keep the interval of changeover of on/off more than 10 seconds.

Terminal for 1st lower level sensor

Use this terminal when you install 1st lower lever sensor at 1st sort tank.
In 5 minutes after this contact is off, feeders for 1st sort will stop.
Terminal for 2nd upper level sensor
Use this terminal when you install 2nd upper level sensor at 2nd sort tank.
When this contact is closed, feeders of 1st sort will stop.
Terminal for feeder control
Use this terminal when you would like to control feeder’s on/off by remote control.

Terminal for error-output

When the machine gets error-signal, this contact will be closed.
(Max. 3A 250V/AC, 3A 30V/DC)

*When forwarding, above terminals are connected by a wire.

7
 <<Rear 2>>

Surge arrester

Indication window
Replace it with new one when
one of the indications turns red. Terminal
for main power

Main breaker
Breaker for ejector

Breaker for control

Breaker for lamps

Breaker for heater

Temperature control for chute heater

Key for setting temperature

(Initial setting is 40℃)

Changeover switch
[Current temperature / Desired temperature]

8
 Rear 3

Lock for PC holder

Up: Release
Down: Lock

9
 Rear 3

Camera PC board for Ejector

Camera for NIR

Camera for color.

Inverter for rear lamp

PC board for detecting

lamp error

10
 Rear 2

③ ④
① ②

1. Power supply for lamp

2. Power supply for ejector

11
 3. Power supply for halogen
lamp(*only for DCT)

4. Power supply for control

1. PC board for detecting

halogen error

Circuit Protector for feeder

Circuit Protector for lamp

12
 Side

Filter Panel for fan

Inhale (Left side)
Fan for cooling
Exhale (Right side)

Memo

13
 Name and Function
<<Front Panel>>

②
①
④
⑮

⑤ ③

1 . Main Switch 5 . LED indicator for Touch panel

Touch
Lighting: On / Activating
LED Status
Blinking Signal: Off / Inactivating / Plugged In
Non-lightening: No power supply Off Power is off
Green Normal **
*Note Orange  Backlight runs out.
Feeder and Ejector are controlled through Touch
*Ejector: A device to remove objects by air.
Panel.
*Feeder: Magnetic vibrator to feed objects.
*After 30 minites, screen of touch panel is
2 . LED signal for rejects
automatically off, which is called ‘Energy saving
When bad ones are detected, its corresponding
mode’.
ejector blows. And also the LED of corresponding
channel lights up.

3 . Touch Panel
Sets the sorting condition

4 . Main Monitor
Displays signal waves and sensitivity line.

14
<<Ejector signal LED>>

When the discolored objects or foreign materials are detected, CPU sends a signal to
activate corresponding ejector to remove them and its corresponding LED lights up. The
upper line is the signal from front cameras and lower line is the signal from rear cameras.

*Ejector signal*
Signal to activate ejectors when discolored or foreign materials are detected.

15
 Daily Operation
Before you do inner service, disconnect power supply or turn down its breaker.
WARNING Then leave the machine at least 5 minutes off and stop air supply to the machine.

Set an air pressure 0.25~0.3MPa. When taking off air tubes, be sure to close an
CAUTION air valve and check the pressure gauge points 0MPa.

< Flow of Operation >

Item for Preparation
(Preparation)
↓
*Cleaning Glass Plates
(Operation)
*Checking Fluorescent Lamps
↓ *Checking Halogen Lamps
(Ending)
(Only for DCT type)
↓ *Checking the air pressure
(Cleaning the glasses)

Preparation

Pull down
this knob.
A f t e r
adjusting Supply the power
b y to the machine.
turning it,
Start up the air
push it up.
compressor.

Set the pressure for air

Open the air valve. filter 220~300KPa.

Operation

Turn on the ejector Turn on the feeder

Feed the raw switch on touch switch on touch panel.
materials. panel. The machine starts to
Turn on the main switch sort.
and wait for a while for
the lamps to be stable.

16
 Ending

Turn off the feeder Turn off the ejector

switch on touch switch on touch
panel. panel.

Tu r n o f f t h e m a i n Close the air

power. valve.

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Cleaning the glass plates
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After turning off the Clean the glass plates

main switch, leave with soft cloth.
Stop the air the machine
compressor. 5minuts off for your *Please clean around
own safety. the heater occasionally.

17
 Operation of Touch Panel
Touch

Flow Chart of Touch Panel

Touch
In this chapter, you learn how to set the sorting condition through Touch panel.
Following is a flow chart of Touch panel.

MAIN MENU MODES

SENSITIVITY / TIMING

SIZE / AREA

FEED CONTROL
DETAILS

DWELL

WIPER / COUNTER

WARMING UP MEMORY CONFIRMATION SCREEN

SAVE
LOAD

BACKGROUND

LEVEL ADJUSTMENT

EJ TEST

LEVEL GAUGE / MONITOR

18
 Outline of Operation
● In this chapter, you will learn the basic common operation.

Status of Auto-Calibration [Fix / Change]

System / Switch ＜Main Screen＞

Indication:
Normal/
Compulsive
operation /
Error

Select
1st sort or 2nd sort

Move to ‘Details menu’ Move to ‘Modes menu’

*Regular Operation*
Main menu is the first screen after warming up.
In main menu, you control sensitivity and feeding speed.To avoid accidental touch on the touch panel, the
screen is locked by [FIX/CHANGE] key located on the upper right.
*Attention*
Each mode has each own main menu.But the basic operation is almost the same to each mode.
You will learn the common operation based on ‘Rejecting discolored and foreign materials mode’.

Energy-Saving Mode

What’s Energy-Saving Mode?

The screen gets darker than usual to save the
energy, which we call ‘Energy-Saving Mode
After 30 minutes without any touches on the
screen, the screen automatically goes to
energy-saving mode. By one touch anywhere
on touch panel, energy saving mode is
released. When the machine goes to Energy mode, LED of right
side of touch panel turn green.

*When the LED located on the right side of touch panel turn Orange, you need to change the
backlight. When it turn orange, please contact your agent.

19
*How to change sorting mode
1. By touching [MODES] key at the middle bottom
in Main menu, screen goes to ‘Mode Selection screen’
2. Select proper sorting mode for your purpose.
3. After confirmation screen and warming up screen,
the main menu with your selected mode is on the
screen.

*When the machine changes the sorting mode or

shuts down the power, machine save its data
tentatively.
Tentative data will be deleted when you load the
data or change the data of the same mode. Move to warming up screen
after you select and confirm Return to main
Ex) the mode. menu
When you start up the machine, machine load the
tentative data, which was saved when you shut
down. Then you load the data of the same mode,
which makes this tentative data deleted.

The code listed below on the warming up screen is

program code of ROM and touch panel.

*How to set the item of [Details]

1. By touching [DETAILS] key at the middle
bottom in Main menu, screen goes to
‘DETAILS menu’
2. Select the item you would like to adjust. And
adjust it
(*Touch [DETAILS 1/2,2/2] to shift the other
details page)
3. By touching [RE.] key at the right bottom of
the menu, the screen goes back to main menu.

*If you set proper setting, main menu is

enough for daily operation (You do not have to
set the Details in every operation).

*Tentative data is automatically rewritten if

you change the data.
Save the data without fails if the data is
important for you.

20
 Common Operation
HELP

*What is [HELP] key?

In [HELP] menu, you see the explanation/meaning/
instruction of each item, which are very useful when
you do not have a paper-manual.

*What is [RE.] key?

[RE.] key goes back to previous menu .

FEEDER ON/OFF SWITCH

*What is [Feeder]/ [Ejector] switch? EJECTOR ON/OFF SWITCH RETURN TO THE
PREVIOUS PAGE
By these switches, you control of feeder and ejector’
on/off. [HELP MENU (example)]

*How to change the value of each item

1. Select the value box and turn its frame blink.
2. Set the value by [UP/DOWN] key or [KEY
SWITCH]

*Signal Indication
[OVER]: Overwritten signal. All the signals remain
on the monitor.
[NORMAL]: Real Time signal is on the monitor

Cf. Select chute number

View Setting here. You need to set
Select
(next page) each value on each
[OVER]/[NORMAL]
chute.

21
 VIEW SETTING
*VIEW
In this screen, you need to set following 3 points.
+Select Sensor type
+Select Camera Position
+Select Front or Rear side

*Sensor type
[COLOR] key shows the signal of color sensor (40
channels) on the monitor.
[FM LEFT] key shows the signal of NIR sensor (the
first half of chute: 20 channels)
[FM RIGHT] key shows the signal of NIR sensor
(the latter half of chute: 20 channels)
View Setting is only for T type. There is no [VIEW]
*Camera Position key on D type.
Select the position of Camera. In this sensor selection, you will choose the signal
wave on the monitor.
*Front / Rear
Select Front or Rear side.

*Attention*
Touch the key more than a second to make sure the data is input correctly.
Quick touch on panel is not available.
Do not touch the display while the menu is switching to another.

22
  Warming Up and Shutting Down
*W arming Up Screen
*Warming
Following screen appears on the screen when you turn on the main switch.
After this warming-up, the screen automatically loads tentative data with main menu.
This screen also appears in ‘’Loading the Memory’ and ‘Changing the mode’

〈 Warming Up Screen 〉

* Shutting Down Screen

Following screen appears when you turn off the main switch.
At this moment, key control is not available.
It takes for a while to shut down the power completely.
*When the power completely shut down, touch panel become off accordingly.

〈 Shutting Down Screen 〉

23
 Main Menu
In this chapter, you learn each key’s meaning and role on main menu.
Keep this main menu on your daily operation.

Status switch of Auto-

Calibration System Help key

Normal/
Compulsive
Operation/
Error key
Fix/Change key

Feeder/Ejector
Switch key Up/Down key

1 st /2 nd sorting
selection key

Move to [Details] menu M o v e t o Select the minimum unit ± 1 or ± 10

[Modes] menu

*Normal/Compulsive Operation/Error key

This key indicates the machine’ status [Normal/Compulsive/Error]
When errors occur, error messages pop up on the display.
Here is the framework of proceeding to compulsive operation.

Touch [Confirmation] key
and identify the cause of
troubles.By getting rid of
them, status of machine
becomes [Normal].
Error Message
Touch [Confirmation] key and
identify the cause of troubles.
But you do not get rid of them.
In this case, the status of
machine remains [Error].
Touch [Error] key located at the
upper left. Then compulsive
operation screen pops up.
[No] The screen goes to main menu
with error status.
[Yes]

[Check present error]

The machine starts to do
compulsive operation.
The screen moves to Error message pops up on the
[Confirmation Screen] display.
Touch [Confirm] key
*When the multiple errors occur at the
same time, you will see all error
messages by touching [Confirm] as
long as they end.

24
 Main Menu
In main menu, you do the overall setting of sensitivity and feeding speed.
For Details setting, select [Details] key located at the bottom.
For Mode changes, select [Modes] key located at the bottom.

*Attention*
Key Lock [FIX / CHANGE]
There is [FIX/CHANGE] key in order to protect the data.To change the settings, set
[CHANGE].Make sure to set [FIX] after you finish the setting to protect the data.

Setting range of Sensitivity is 0~4095.

*Sensitivity: Main menu
Release the key lock and select the sensitivity value
box you plan to adjust and set the value by [Up/
Down] key.
See the details in ‘Sensitivity/Timing menu’.

*Feeding Speed
Release the key lock and select the feed-value box
you plan to adjust and set the value by [Up/Down]
key. ※

Do not confuse the value of feeder and actual inlet Setting range of Feed is 1~100.
capacity.
The value of feeder is the strength of vibration, not
actual sorting capacity.
Even if you set the value 100, its capacity is NOT
100kg/hr.

*Feeder/Ejector switch
Turn On/Off of ejector and feeder by these switches.

*Auto-calibration system
See the details in ‘’Background’’

*Attention*
Feed control is the first step to set the sorting value.
Less or much feeding speed leads to poor sorting
performance.

25
  Details
In this chapter, you learn the meaning and role of each item.

HELP HELP

Return to Return to
main menu main menu

*Sensitivity / Timing
Timing *Memory
[Sensitivity] Function to save/load the data of sorting condition.
Border line between accepts and rejects
[Timing] *Level Adjustment
Time lag from detecting rejects by sensor to Function to balance the intensity of signal wave
shooting them by ejectors. *Level adjustment is adjusted when forwarding.
Generally, do not use this function.
*Size / Area
The ratio of acceptable and unacceptable area of *EJ Test
Test
one grain. Function to check each ejector’s operability.

*Feed Control *Wiper / Counter

*Wiper
Set the vibration strength of feeder Function to set the interval of wiper’s run
Function to count the time
*Dwell
A blowing period of ejector by one reject-signal *Level Gauge / Monitor
Function of feeder’s control
*Background
Background Function against external terminal
Standard color board against the color of raw
materials

26
 Sensitivity / Timing
Timing
● In this section, you will learn ‘Sensitivity’ and ‘Timing’.
Available setting range of sensitivity is 0~4095. Available setting range of timing is 0.1~51.1ms.

Value box for

Sensitivity Help

LED signal
indication key
*Only for HCT-series

[UP]/[DOWN] key

Return to
‘Details’ menu.
Value box for Timing
*Above screen is based on DCT-240

What’
What’ss Sensitivity? How to set sensitivity
‘Sensitivity’ is a borderline between accept signal 1. Select the chute number you would like to adjust.
and reject signal. 2. Select the sensitivity box considering points such
as Dark sensitivity or Light sensitivity,
LED Signal Indication [Color/FM/Color&FM] Sensitivity 1 or 2, Front side or Rear side and
*Only for HCT-series Color or FM.
LEDs light up when the camera gets rejects signal. 3. Then adjust the value by [Up/Down] key or [KEY
By this key, you select which reject-signal the machine SWITCH] key.
shows on display. 4. Repeat 1~3 on each chute.
[Color] is reject signal from CCD camera (for color).
[FM] is reject-signal from NIR sensor (for Foreign Tip for setting sensitivities
Material) Range of dark sensitivity is 1(weak) ~4095(strong).
[Color & FM] is reject-signal from both CCD camera Range of light sensitivity is 0(strong) ~4094(week).
and NIR sensor. Stronger sensitivity leads to much amounts in
*This key is useful to check the strength of each rejects and purer products in accepts
sensitivity (Sensitivity for discolored or Sensitivity Weaker sensitivity leads to fewer amounts in rejects
for Foreign material) and a little impure product goes to accepts.
It is important to keep the sensitivity balance.
If you select [Color] or [FM], lightening frequency of First you set the Timing/Sensitivity of each chute
LED would be less compared with that of [Color & on ‘Set-up Details’ screen.
FM]. But keep in mind this LED’s lighting does not Then adjust overall setting on Main Menu.
affect the sorting performance. It’s just for indication.

27
What’
What’ss Timing?
Timing?
Timing is a time lag from detecting rejects by CCD
sensor to shooting them by ejectors.
*’Timing is one of the most important values for
sorting.’
If the timing is improper, you cannot reject bad
materials even if you set strong sensitivity.

Criteria for judging the materials good or

bad.
There are two criteria for camera-sensor to
recognize a bad grain and send a reject-signal to
blow it. One is Area / Size. And the other is
Sensitivity.
First, a camera recognizes the grains as bad when
the unacceptable area is beyond the limit set by
Area / Size.
After judging the grain bad enough in area, a
camera judges it by darkness and lightness (i.e.
sensitivity) as second step.

The grain, which gets through these two processes,

is blown by ejector.
*When the unacceptable grain is darker (lighter)
than raw material, use dark (light) sensitivity.
*If you use only one sensitivity, we strongly
recommend you to set the 2nd sensitivity off.

How to set the proper timing

Select [1ST SORT] or [2ND SORT].
Next, adjust the value of timing around the original
value checking the contamination rate of bad grains
in accepts side (strong sensitivity makes it easier to
set the right timing).
When forwarding, we set the basic timing value for
the machine.
Timing value is a little subject to the inlet capacity.
So after you fix the capacity, you need to do the subtle
adjustment of timing.

28
 Feed Control
● In this menu, you control each feeder’s vibration strength.
Feed control’s setting range is 0(Weak) to 100(Strong).

[Feed Control]
To activate the feeder, two switches must be on. One
*Attention*
is feeder switch in Feeder Control menu. And the
Feed value is the strength of feeder’s vibration.
other is Feeder On/Off switch located in the bottom.
These numbers have nothing to do with actual
inlet capacity.
Even if you set the feed value 100, capacity does
How to set the feeding volume
NOT mean 100kgs/hr.
Select the value box of feeder you plan to adjust.
And set the value by [UP]/[DOWN] key.

*Attention*
Feed control is the first step to set the sorting value.
Less or much feeding speed leads to poor sorting
performance.

29
 Size / Area
● In this section, you learn ‘Size / Area’.

★ [Size / Area] ★ [Case Study]

Area/Size is the first criterion to judge the materials Case: V=6, H=5, S=3
as bad one. In this case, Area is 30 (6x5)
The grain with 2 bad units is acceptable
What’
What’ss Area/Size? On the other hands, the grain with 12 bad units is
*Area regarded as bad one (if its sensitivity is strong
Area is one minimum zone to analyze (or scan) the enough).
materials by CCD sensor. *Basically do not change the original setting value
Area is composed of V x H. of Area / Size.
V: Vertical line (Setting range is 1~16) *Re-adjust Area / Size only when you change the
H: Horizontal line (Setting range 1~255) sorting materials or purpose.
*When you change the sorting materials, please ask
*Size your agent proper setting value.
Size is maximum quantities of acceptable bad unit
in Area.
*Attention*
If you set the Size more than Area, all sensitivity
are not available, which means all ejector do not
work even ejector switch is on.

Ｈ
Acceptable Unacceptable

30
 Dwell
● In this menu, you will learn ‘Dwell’.
Setting range of Dwell is 0.1 ~ 51.1ms (Minimum unit is 0.1ms).

Value box for [UP]/[DOWN]

Dwell key

What’
What’ss Dwell?
Dwell is a blowing period of ejector by one reject
signal.
When you need to blow out the grain with small
bad speck, an ejector might not blow air enough for
bad one to go to reject side because of small dwell.
If you set the Dwell bigger, more good materials go
to reject side.
The important thing to set the Dwell is to keep the
balance of above things.
● Supplementary Dwell of Level gauge
When the level-sensor activates, 5.0ms is
automatically added to the value of dwell of primary
sort (10.0ms is added to that of secondary sort).
Small amount of materials on chute leads to bad
sorting performance.
This system is for keeping the quality of accepts
clean until last drop.
Cf. Level Gauge / Monitor

31
 Background
● In this section, you will learn ‘Background’.
Setting range of background is 0 to 255.

Switch status of
Calibration Sys-
tem

Memorize the present Activate auto-cali-

background status as bration system
Datum (original manually.
background position).

What’
What’ss Background?
Background, which is located in direction of
camera’s viewpoint, is the standard color board,
which is used as comparision with the color of
materials.
The materials are sorted by the contrast between
color of background and materials.
Available setting range is 0 to 255.
Background setting is second step after feed control
setting.
When adjusting this value, refer to the original
setting.
★ How to set backgrounds
In case of using only dark sensitivity, set the
background line for 80~90%’ signals to go down
against basic line on the touch panel.
In case of using only light sensitivity, set the
background line for 80~90%’ signals to go up against
basic line on the touch panel.

You set the background value for front and rear

respectively.
When you set the background, refer to middle of
channel for adjusting its position.

<Fine example>

32
Key Explanation What’
What’ss Auto-Calibration System?
1. Background value Auto-calibration system is the function to adjust the
Background’ angle background position automatically to be the same
2. Datums lightness set by Datums. In a word, this system is
Is memorized background lightness for auto- for keeping the background line fixed.
calibration. Auto-Calibration system activates during a wiper
*Attention* cleaning.
Background value is the background’ angle. Datums
is the original lightness value calculated by signal How to set the Auto calibration system
wave. Step 1
That’s why there is value difference between Fix the original position of background.
Background Value and Datums after auto- Step 2
calibration has done. Touch ‘Set the standard of calibration system’ key
3. Auto-Calibration On/Off switch and [Yes] to confirmation screen.
When this switch is on, this calibration system Step 3
checks the background lightness periodically, and You need to do the same things on each front and
when the background’s lightness is off against basic rear side.
lightness (Datums), background adjust itself by
changing its angle.
When the machine cannot find the Datums’
lightness, [Failed] are displayed on the touch panel.
In this case, there are two possibilities.
One is the sorting chamber and glass plate are too
dusty.
The other is brightness of lamp decreases.
Clean the glass plate and sorting chamber and
change the lamps. Or set the Auto-calibration *Attention*
system off. When the calibration system is on and the
4. ‘Set the standard of calibration system’ key background value is changed by manual operation,
By this key, calculate the lightness of background following screen pops up.
at this moment and memorize it as Datum. In this screen, you need to choose 1.Setting this
5.’Activates calibration system manually’ key background as Datums or 2. Turning off the auto-
By this key, background adjusts itself to be the same calibration system.
lightness of Datums
33
 Level Adjustment
● In this section, you learn ‘Level Adjustment’. Available setting range is 0 to 255.

Select
[Color] or [FM]

What’
What’ss Level Adjustment?
Level adjustment is the function to balance the
intensity of signal wave.
Basically you do not have to adjust this setting since
it is already set in forwarding.

*Special tools are required to do the level

adjustment.
*When you do the level adjustment, clean the glass
plates and camera lens as clean as possible and use
new lamps.

Level adjustment is available only in ‘Rej.

Discolored (& FM) mode.’

When you mistakenly touch the key [START], select

[No] on the confirmation screen without fail.

34
 Memory
● In this section, you learn ‘Memory’. HC can save 100 sorting data.

Memory No.

For your comment

For saving the data

For loading
the data

What’
What’ss Memory? How to Load the Memory
Memory is the useful system to load, save the sorting 1. Select the memory no. by [UP]/[DOWN] key. (You
data. can also use MEMO [TABLE])
HC can save 100 sorting data. 2. Select [Load]
3. Select [Yes]. After preparation screen, the screen
How to save the data returns to the main screen.
1. Select the memory no by [ ↑ ]/[ ↓ ]key
2. Select [KEY PAD] key and input a comment as You can check the memory no. by Main Menu and
concrete as possible. Main monitor.

3. Select [Save] and Yes. After preparation screen,

screen goes back to main memory screen.
*After you save the data in memory, please be sure
to reboot the machine.

Memory & Sorting Data

When the machine changes the sorting mode or shut
down the power, machine saves its data tentatively.
Tentative data will be deleted when you load the
tentative data, which was saved when you shut
down. Then you load the data of the same mode,
which makes this tentative data deleted.

35
 Level Gauge / Monitor
● In this section, you learn level gauge and remote control of feeder.
★ [Switch for level gauge]
This On/Off switch is for the 1st/2nd lower level sensor.
(not upper level sensor)
When the inlet hopper crosses the lower level sensor,
Dwell automatically adjusts itself accordingly.
When the feeder switch is on and there is no raw
material, feeder stops even if its switch is on.
*When this switch is off, above control is not
available.
*We recommend you to keep this switch on.
★ [External Monitor]
[1st lower level gauge]
□ Orange: Normal. This means there are enough
raw materials in the tank for primary sort.
□ White: Raw materials in tank for primary sort is
not enough. 5.0ms is added to the original Dwell of
primary sort. 10.0ms is added to the original Dwell
of secondary sort.
36
Signal Indication
[Orange / White]
[2nd upper level gauge]
□ Orange: Normal, which means there are proper
amount of raw materials in the tank for secondary
sort.
□ White: Raw materials in tank for secondary sort
are full. Feeders for secondary sort stop.
[External feeder switch]
□ Orange: Feeder switch for remote control is on.
Feeders vibrate.
□ White: Feeder switch for remote control is off.
Feeders do not vibrate.
[Machine error]
□ Orange: No abnormal signal. Machine works well
□ White: Error occurs. Identify the causes of error.
 Wiper / Counter
● In this section, you learn ‘Wiper / Counter’.

This is ‘Manual Start’ key.

By this key, you start the wiper right now.

This indicates the

remaining time for a
wiper to start.
(*Counterclockwise)

This is ‘Total Counter’, which is not resettable.

Set the interval of wiper cleaning.
Counter
Setting range is 1~120 minutes.
*[Off] means inactivating wiper-cleaning. Minimum unit of Counter is hour.

What’
What’ss Wiper?
Wiper? What’
What’ss Counter?
Wiper is for cleaning the glass plate in the sorting Counter 1 and 2 are very useful to notice you the
chamber. lamp’ exchange period.
In this screen, you set the wiper’s interval. To reset the counter, press [Reset] key.

37
 EJ Test
Test
● In this section, you will learn ‘Ejector Test’

This is the channel to test by EJ test. Select the channel by [Key Switch].
(A)

Touch

(B)

By this key, the ejector

*1 *2
linked with the channel
blows.

What is ‘Channel’?
Ch (channel) is the ordinal number of ejector nozzle.
Channel is counted from left side.

What’
What’ss EJ test?
Ejector Test is the function to check the ejector’s
operability without actual sorting.
You check the ejector’s operability by its actual
sound.
We strongly recommend you to do ejector-test before
your daily sorting. This is ‘Dwell only for EJ Test’ key.
To activate this system, you need to turn the ejector In this window, you can set the dwell only for
switch on. EJ test.
*Attention* Set the dwell by [Key switch].
Check whether compulsive operation is available or *Minimum unit is 0.1ms
not for EJ test. *We recommend you to set 2.0ms.

*1. The ejector linked with above channel blows and

next channel appears on the screen.
*2. The ejector linked with above channel blows and
previous channel appears on the screen.
Auto Test: each ejector blows air one bye one
automatically from channel no.1.

38
 Others
● In this section, you will learn ‘Error message’ and ‘Confirmation screen’.

*General Error Message*

When the machine gets trouble, machine’s status
key becomes ‘Error’, which is located on the upper
right on the screen.
Examples of general error message are as follows.
Error of halogen lamp * only for T-type
Error of fluorescent lamp
Error of air pressure
Error of beaker
Error of feeder
Error of wiper

*Confirmation screen of CF card and Level gauge*

Examples of general confirmation message are as
follows.
Confirmation screen of Level gauge
Confirmation screen of CF card

*Processing screen*
Left screen is on when the machine saving, loading
memory and adjusting signal level)

*Confirmation of compulsive operation*

Left screen pops up when the machines asks you to
do compulsive operation or not.

*Other confirmation screens*

Left screen pops up when you change sorting mode,
adjusting signal level, saving / loading memory.
Touch [Yes] to confirm the message.

39
 Maintenance / Cleaning
Item Contents Page

○ Fluorescent Lamp The life of fluorescent lamp is 2,000~4,000 hours. 45

∼
Replace it when lights start dazzling or its lightness
becomes extremely darker. 46

○ Halogen Lamp The life of halogen lamp is 3,000 hours 45

∼
*Only for T-type When the halogen lamp ends its life, the error lamp
flashes. 46

○ Wiper Blade Exchange wiper blades when a surface on the glass is

47
not clean enough just after a wiper run.

○ Ejectors Checking
Do EJ test before daily operation.

Replacement 48
Exchange the ejectors, which do not blow or blow air too
much. Life of ejector is subject to many factors such as
contamination rate of materials and running time of
machine.

○ Air Filter Unit Exchange or clean the air /oil filter every year since 49

∼
air filter unit gets dirtier as your machine runs.
50

○ Cleaning Glass Plate

51
Clean it after your daily operation and when the glass ∼
plate is still dirty just after a wiper running.
Surroundings of chute and feeder 53
Clean them after your daily operation. Especially rice
brans stuck on chutes.

How to Do Cleaning
● Before you start to clean.

Turn off the main power supply. Wait for 5 minutes after shutting down.
WARNING
For your own safety, turn off Wait for
the main power supply 5 minutes
completely in cleaning. Unplug the main power or turn down the
breaker.

40
 How to Replace Fluorescent & Halogen Lamps
Before you exchange or check the lamps, shut out the main power completely or turn down its breaker
WARNING and leave the machine at least 5 minutes off.
Do not operate the machine without covers in place.

Fluorescent lamps are very fragile. Be careful not to handle them with excess press when removing
CAUTION them from the sockets.

■ Signal for Exchange ■ Required Parts/Tools

Parts/Tools
-Fluorescent lamp lights over 2,000~4,000 hours -New Lamps
(*for Dark Blue Lamp)
-Halogen lamp lights over 3,000 hours
-Sorting accuracy falls down since the brightness of
lamps decrease.
*When you exchange the lamps, we strongly recommend you to
change both front and rear lamps at once.

How to Exchange Fluorescent & Halogen Lamps / Rear side

Open the rack cases.

1.
Shut down the main
power supply. And
leave the machine at
least 5 minutes off.

2. Take off the bottom 3. Unlock the rack and open the rack cases.
rear cover.

4. Release lamp cover lock 5. Replace them with new 6. Unlock the lamp cover 7. Replace it with
and open it ones. and open it. new one.

41
 How to Exchange Fluorescent & Halogen Lamps / Front side

Unlock

#1.
Shut down the main
power supply. And
leave the machine at
least 5 minutes off.

#2. Unlock the lamp case and open the inspection #3. Open the lamp
cover. cover

#6.
Put all things in
original place in
reverse order.
#4. Replace lamps with #5. Unlock the lamp cover and open it and replace
new ones. them with new ones.

● How to exchange Halogen lamps

*Attention*
Never put your finger print on the
halogen lamps.
Use soft clothes for exchanging the
Pull out a burnt halogen Insert a new halogen lamp halogen lamps
lamp from socket. into socket.

*Attention*
Halogen lamps are only for T-type

42
 How to Exchange Wiper Blade
Wiper

Before you exchange or fix the wiper blades. Shut out the main power completely or turn down its
WARNING breaker and leave the machine at least 5 minutes off. And stop air supply for your own safety.

Be careful for a spring on hinge not to spring back when you exchange wiper blades.
CAUTION Otherwise glass plate might be broken because of spring-back.

■ Signal for replacement ■ Required Parts / Tools

Tools
When the glass plates are not clean enough just after New Wiper Blade
a wiper run.

Open the inspection

Shut down the main window by knob on
power supply. And center.
leave the machine at
least 5 minutes off.

① Take off the inspection window for sorting chamber.

Exchange it with new one

Be careful
for the
spring not
to spring
back.

② Hold the hinge firmly ③ Remove the wiper ④ Slide the rubber out of the base part.
with your finger. rubber.

I n s e r t
w i p e r
*Air pressure for wiper operation*
blade un- Put on the
t i l i t window of
clicks. s o r t i n g
chamber.

⑤Put the wiper blade in

original place.
Set the pressure 0.45~0.5MPa.

43
 How to Check and Exchange the Ejectors

Inspection

Never put your hands around the glass surface since a wiper might run during checking. When you check
CAUTION ejectors, set feeder switch off and ejector switch on. And also check air pressure gauge points between
0.25~0.35MPa.

● Ejector Test
Test
Inspect ejector’s operability by EJ test.

Replacement

■ Signal for replacement

- Ejector does not blow, blow too much or blow incessantly.
- Sorting accuracy falls down since ejectors are worn out.
- Ejector is consumption parts. When it is worn out, air blow is going stronger, which causes poor
sorting performance. Then exchange it with new one.

Turn off the main

switch and confirm
the air pressure
points 0MPa ①Open the inspection door. ③ Pull out the air hoses. It is
without fail. Pull out the handle on ② Remove the accept easier to pull out the hose by
both sides and let the door pipe pushing release-ring with a
down. spanner.

Replace it with
new one.
Put them back in
original place in
the reverse order

④ Take off the cover for ⑤ Pull out the ejector ⑥ Pull out the ejector
Ejector unit. hoses and a cable.

※ Ejector is consumption part.

When it is worn out, air blow is going stronger, which causes poor sorting
performance.
At this stage, you must replace it with new one.

44
 Air Filter Unit
Before you do inner service, disconnect power supply or turn down its breaker.
WARNING Then leave the machine at least 5 minutes off and stop air supply to the machine.

Before putting off or attaching air hoses, shut down air valve and check air pressure gauge of air filter
CAUTION unit points 0MPa without fail. Set the pressure gauge of air filter between 0.25~0.3MPa.

■ Life of Air Filter Element ■ Required Parts/Tools

Parts/Tools
Exchange the air filter element ever year. 6mm Hexagonal wrench

Air Filter Unit

Digital Pressure Gauge Life Indicator

(for Ejector) Life Indicator
Replace it with
new one when the
hand points red
zone, which
means micro mist
filter is clogging.

Pressure Gauge

Set the pressure

gauge of air filter
b e t w e e n
0.25~0.3MPa.
When you do the
maintenance, make
Regulator sure air pressure
(for Ejector) points 0MPa.
Micro Mist Filter Air Filter

Before you start to do maintenance

Tu r n o f f t h e
main power
and leave the
machine at
least 5 minutes
Close the air valve and wait until air pressure gauge for air
off.
filter and ejectors points 0MPa.

45
 How to Exchange Air Filter Element

← Mark

Exchange

① Pushing a latch, turn bowl to ③Turn the element to the left, pull
② Pull down the bowl.
the right until the above mark. it down. Exchange with new one.

Fitting position

← Mark

④ Pushing the latch, put the bowl on to fit ⑤ Turn the bowl to the left until
the latch to the mark on the side. the fitting position.

How to Exchange Micro Mist Filter Element

Exchange

Unscrew four points. Grab the urethane form. Turn it to the

Remove the cover. left. And replace it with new one.

46
 Cleaning

● Cleaning of inlet filter for fan

《  Back
Back 》
《 Back  》

Remove a filter from filter case.

《  Side
Side 》
《 Side  》

Remove two screws at sides.

Exchange it with new one.

Do cleaning with air gun.

Replace filters when you cannot clean the filter perfectly with air gun.

47
● Cleaning of glass plate

※Clean the glass plate (front/rear) with

a soft cloth.
Vacuum the scraps at the edge.

● Cleaning of glass cover

Open the inspection door and remove the locks at both sides.
Take off the glass cover.

Clean the glass with a soft cloth by inserting your

hand from inspection door.

48
● Cleaning of chute

Clean the chute with your air gun.

● Accessories: stick for chute cleaning

Remove the rice bran stuck on the chute.

49
 Installation

Keep maintenance space around the machine to operate or check the machine smoothly.
*Never keep or install your machine on following sites.

Exposed to the direct sunray of strong

High Temperature Under Freezing points
light

High Humidity or Condensation Near Volatile Chemical Substance Vibration

Connection of
Connection of Air Hose
Power and Ground

● Power Supply An Example for connection of air hose

・ Supply proper power only for this
independent use. Push it in air hose
① Take off a joint from ② after letting g a hose
the machine.
● Ground Wire
Wire band through a hose.
Then screw the band
・Install a to keep it tight.
ground cable to
ground termi- ③ ④
Screw an air hose in Tightening the joint
nal to prevent the machine’s hole. by spanner.
from electric
leak or shock.

50
 Specification ※ Specification is subject to change without notice

DCT-240 DCD-240 DCT-160 DCD-160 DCT-120 DCD-120

Length (mm) 1,565
Width (mm) 1,896 1,396
Height (mm) 1,800
Weight (kg) 1,050 750 720
Required Power
4.7kw 3.9kw 2.9kw 2.5kw 2.3kw 2.1kw
(Single phase 200/220/240V)
Air Consumption
700~2,200 500~1,500 350~1,150
(l/min)
Dust Collector (m3 / min) 25~35 20~30 20~30
Chute Type 1,800
Quantity of Chute 6 4 3
Quantity of Ejector 240 160 120
CCD Camera 12 8 6
NIR sensor 12 0 8 0 6 0
Memory 100
Capacity 7.5 ~18 5~11 4 ~ 7.5

51
 Troubleshooting
When you find some troubles in this machine, please use this trouble shooting before you contact your
agent.
When this trouble shooting is not enough, please contact your agent.

*Please contact your agent when breaker or circuit protector is off during your operation before you re-
supply the power again.

Trouble Check Points Corrective Action

Machine is not -Main Switch / Breaker If the main switch does not flash, the
activated. power is not supplied to the machine
or main breaker is off.
Check the main breaker and power
supply.

Feeder does not -Inlet Hopper / Notice on the Touch Panel -Check if there is confirmation screen
work for level gauge on the display.
-Feeder Switch -Turn on the feeder switch.
-Circuit Protector for feeder -Turn on the circuit protector for
feeder.
-Feeder Value -Set the feeder value bigger.
-Inlet Tank of 2nd sort -Check the level gauge’s condition on
(Inlet tank of 1st sort automatically stops touch panel.
when inlet tank of 2nd sort is full) In this case, set the feeder value of
1st sort smaller. Or set the sensitivity
of 1st sort weaker.

-Regulator for wiper Cf. ‘Air Control’

Wiper does not work
-Speed controller for wiper Cf. ’Air Control’
-Interval for wiper’s run Cf. ‘Wiper / Counter’
-Lack of Air supply Error message for air pressure pops
up on the screen. Supply the
adequate air to the machine.

Poor Sorting -Sensitivity -Readjust the sensitivity.

Performance -Capacity -Set proper feeding volume
-Ejectors -Inspect the EJ by EJ Test
-Dwell, Area/Size, Timing -Set each value the same as original
setting.
-Lamp -Check the lamps. If they are
damaged, replace them with new
ones.
-Glass Plate -Clean the glass plate with soft cloth.

52
 Trouble Check Points Corrective Action

Fluorescent -Circuit protector for fluorescent lamp -Turn on the circuit protector.
lamps do not *error message pops up.
light up -Fluorescent lamp itself -Exchange it with new one.

-Breaker for Halogen lamp -Turn on its circuit protector.

Halogen lamp does
*error message pops up.
not light up.
-Halogen lamp itself -Exchange it with new one.
-Ejector Switch -Turn on the ejector switch
Ejectors do not work
-Sensitivity -Readjust sensitivity
-Air Pressure Gauge -Set the air pressure 0.25~0.3MPa
(for rice sorting).
-Breaker for Ejector -Turn on the breaker for Ejector
*error message pops up.

Ejectors blow without -Glass Plate -Clean the glass plate with a soft
pause. cloth.
/ LEDs for Ejector -Sensitivity -Readjust the sensitivity.
lights up incessantly.
incessantly. -Background (whether the sensitivity -Readjust the background.
crosses basic line or not)

A i r l e a k s f r o m Check whether air still leaks after turning Exchange it with new one.
ejectors ejector switch off. Contact your agent.

53
 Consumption / Spare Parts
To keep the best sorting performance, the consumption parts listed below are necessary to exchange
periodically.
When ordering the parts, use this consumption parts list as your reference.

Parts Model DCT-240 DCD-240

Fluorescent Lamp / White rice FLR1703T6DB 4 6
Fluorescent Lamp / Unpolished rice FLR1703T6W 4 6
Halogen 12V 5WS (G4) 126
Wiper Blade 230L 2
Ejector RX(10CH) 24
Micro mist filter element for MMF800-08-A 1
Air filter element for FN900-08-A 1

Parts M odel D CT -160/120 D CD -160/120

F luorescent Lam p / W hite rice F LR 1203T 6D B 4 6
F luorescent Lam p / U npolished rice F LR 1203T 6W 4 6
H alogen 12V 5W S (G 4) 88
W iper B lade 230L 2
Ejector R X (10CH ) 16pcs (D C-160), 12pcs (D C-120)
M icro m ist filter elem ent for M M F 800-08-A 1
Air filter elem ent for F N 900-08-A 1

54
 Alignment of PC boards
＜ Rear left rack of rear cover 3 (lower one) ＞
1. PCB SCA-AUC / front camera 1 for Control
2. PCB SCA-AUC / front camera 2 for Control
3. PCB SCA-AUC / rear camera 1 for Control
4. PCB SCA-AUC / rear camera 2 for Control
5. PCB SCA-AUC / front camera 3 for Control
6. PCB SCA-AUC / front camera 4 for Control
7. PCB SCA-AUC / rear camera 3 for Control
8. PCB SCA-AUC / rear camera 4 for Control
9. PCB SCA-AUC / front camera 5 for Control
10. PCB SCA-AUC / front camera 6 for Control
11. PCB SCA-AUC / rear camera 5 for Control
12. PCB SCA-AUC / rear camera 6 for Control
13. PCB ADDR-UCL-A / front camera 1 for Control
14. PCB ADDR-UCL-A / front camera 2 for Control
15. PCB ADDR-UCL-A / rear camera 1 for Control
16. PCB ADDR-UCL-A / rear camera 2 for Control
17. PCB ADDR-UCL-A / front camera 3 for Control
18. PCB ADDR-UCL-A / front camera 4 for Control
19. PCB ADDR-UCL-A / rear camera 3 for Control
20. PCB ADDR-UCL-A / rear camera 4 for Control
21. PCB ADDR-UCL-A / front camera 5 for Control
22. PCB ADDR-UCL-A / front camera 6 for Control
23. PCB ADDR-UCL-A / rear camera 5 for Control
24. PCB ADDR-UCL-A / rear camera 6 for Control
*Above alignment is based on DCT-240
55
＜ Rear right rack of rear cover 3 (lower one)
one)＞＞
25. PCB RWTL-UCL-a2,b2 Control for 1- 60ch
26. PCB RWTL-UCL-a2,b2 Control for 61-120ch
27. PCB RWTL-UCL-a2,b2 Control for 121-180ch
28. PCB RWTL-UCL-a2,b2 Control for 181-240ch
29. PCB CPU-GM-A1
30. PCB DPC-EL-IFA
31. PCB CDAU-Au
32. PCB SIGM-UCL-a,b
33. PCB GACN-UCL-3 rear Control for 1- 60ch *
34. PCB GACN-UCL-3 rear Control for 61-120ch *
35. PCB GACN-UCL-3 rear Control for 121-180ch *
36. PCB GACN-UCL-3 rear Control for 181-240ch *
37. PCB FDC-SDM-C Feeder
38. PCB BGC-GMA Background
39. No PC board
40. PCB SCAMB-UCL-2 front/rear camera 1,2
41. PCB SCAMB-UCL-2 front/rear camera 3,4
42. PCB SCAMB-UCL-2 front/rear camera 5,6
43. PCB ADRMB-UCL front/rear camera 1,2
44. PCB ADRMB-UCL front/rear camera 3,4
45. PCB ADRMB-UCL front/rear camera 5,6
46. PCB RWTMB-UCL Control for 1-120ch
47. PCB RWTMB-UCL Control for 121-240ch
48. PCB MCM-FMC
* Only for T-type
 Alignment of PC boards
＜ Rear right rack of rear cover 3 (lower one) ＞
49. PCB G-AMP-UC / FM sensor for 1- 20ch *
50. PCB G-AMP-UC / FM sensor for 21- 40ch *
51. PCB G-AMP-UC / FM sensor for 41- 60ch *
52. PCB G-AMP-UC/ FM sensor for 61- 80ch *
53. PCB G-AMP-UC / FM sensor for 81-100ch *
54. PCB G-AMP-UC / FM sensor for 101-120ch *
55. PCB G-AMP-UC / FM sensor for 121-140ch *
56. PCB G-AMP-UC / FM sensor for 141-160ch *
57. PCB G-AMP-UC / FM sensor for 161-180ch *
58. PCB G-AMP-UC / FM sensor for 181-200ch *
59. PCB G-AMP-UC / FM sensor for 201-220ch *
60. PCB G-AMP-UC / FM sensor for 221-240ch *
61. PCB CCD-8000-2 / rear camera 1 (1- 40ch)
62. PCB CCD-8000-2 / rear camera 2 (41- 80ch)
63. PCB CCD-8000-2 / rear camera 3 (81-120ch)
64. PCB CCD-8000-2 / rear camera 4 (121-160ch)
65. PCB CCD-8000-2 / rear camera 5 (161-200ch)
66. PCB CCD-8000-2 / rear camera 6 (201-240ch)
67. PCB ED3-HC-10H / ejector for 1- 10ch
68. PCB ED3-HC-10H / ejector for 11- 20ch
69. PCB ED3-HC-10H / ejector for 21- 30ch
70. PCB ED3-HC-10H / ejector for 31- 40ch
71. PCB ED3-HC-10H / ejector for 41- 50ch
72. PCB ED3-HC-10H / ejector for 51- 60ch
73. PCB ED3-HC-10H / ejector for 61- 70ch
74. PCB ED3-HC-10H / ejector for 71- 80ch
75. PCB ED3-HC-10H / ejector for 81 - 90ch
56
76. PCB ED3-HC-10H / ejector for 91-100ch
77. PCB ED3-HC-10H / ejector for 101-110ch
78. PCB ED3-HC-10H / ejector for 111-120ch
79. PCB ED3-HC-10H / ejector for 121-130ch
80. PCB ED3-HC-10H / ejector for 131-140ch
81. PCB ED3-HC-10H / ejector for 141-150ch
82. PCB ED3-HC-10H / ejector for 151-160ch
83. PCB ED3-HC-10H / ejector for 161-170ch
84. PCB ED3-HC-10H / ejector for 171-180ch
85. PCB ED3-HC-10H / ejector for 181-190ch
86. PCB ED3-HC-10H / ejector for 191-200ch
87. PCB ED3-HC-10H / ejector for 201-210ch
88. PCB ED3-HC-10H / ejector for 211-220ch
89. PCB ED3-HC-10H / ejector for 221-230ch
90. PCB ED3-HC-10H / ejector for 231-240ch
91. PCB EJSG-UCL / Control for 1- 60ch
92. PCB EJSG-UCL / Control for 61-120ch
93. PCB EJSG-UCL / Control for 121-180ch
94. PCB EJSG-UCL / Control for 181-240ch
95. PCB FLC-DET-600V
/ Error detect for rear fluorescent lamps
*Only for T-type
Alignment of PC boards

＜ Inside of rear cover 2 (middle one) ＞

120. PCB LFD-GDM / Error detect for halogen lamps F1*

121. PCB LFD-GDM / Error detect for halogen lamps F2*
122. PCB LFD-GDM / Error detect for halogen lamps F3*
123. PCB LFD-GDM / Error detect for halogen lamps R1*
124. PCB LFD-GDM / Error detect for halogen lamps R2*
125. PCB LFD-GDM / Error detect for halogen lamps R3*

*Only for T-type

134 135 136 137

＜ Front camera room inside of operation panel. ＞

126. PCB FLC-DET-600V 134. PCB LED-60S / LED for 1- 60ch

/ Error detect for front fluorescent lamps 135. PCB LED-60S / LED for 61- 120ch
127. PCB CCD-8000-2 / front camera 1 (1- 40ch) 136. PCB LED-60S / LED for 121- 180ch
128. PCB CCD-8000-2 / front camera 2 (41- 80ch) 137. PCB LED-60S / LED for 181- 240ch
129. PCB CCD-8000-2 / front camera 3 (81-120ch)
130. PCB CCD-8000-2 / front camera 4 (121-160ch)
131. PCB CCD-8000-2 / front camera 5 (161-200ch)
132. PCB CCD-8000-2 / front camera 6 (201-240ch)
133. PCB ELKEY-IFB / monitor

57
 ＭＦＧＣ
. Ｏ,
ANZAI MANUFACTURING CO., L
MANUFACTURING TD.
LTD.

Operation Manual for DC-series Ver3.1 DA0042A0

Ver3.1

Head Office
Address: 1-1305 OGURA-CHO, WAKABA-KU, CHIBA-
SHI, 264-0007, JAPAN
Phone: +8143-232-2222
FAX: +81-43-231-7633
URL: http://www.anzai.co.jp
E-mail: overseas@anzai.co.jp

2008.11