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En Use Nitrogen Safely 312-12-023
En Use Nitrogen Safely 312-12-023
N
itrogen is valued both as a gas for its inert prop- Nitrogen does not support combustion, and at standard
erties and as a liquid for cooling and freezing. conditions is a colorless, odorless, tasteless, nonirritating,
Because of its unique properties, it is used in and inert gas. But, while seemingly harmless, there are haz-
a wide range of applications and industries to improve ards associated with the use of nitrogen that require aware-
yields, optimize performance, protect product quality, and ness, caution, and proper handling procedures. This article
make operations safer (1). discusses those hazards and outlines the precautions that
Nitrogen makes up 78% of the atmosphere, with the bal- must be taken to achieve the benefits of using nitrogen in the
ance being primarily oxygen (roughly 21%). Most nitrogen safest possible manner.
is produced by fractional distillation of liquid air in large
plants called air separation units (ASUs). Pressure-swing Nitrogen applications
adsorption (PSA) and membrane technologies are also used Many operations in chemical plants, petroleum refin-
to produce nitrogen. Nitrogen can be liquefied at very low eries, and other industrial facilities use nitrogen gas to
temperatures, and large volumes of liquid nitrogen can be purge equipment, tanks, and pipelines of vapors and gases.
effectively transported and stored. Nitrogen gas is also used to maintain an inert and protective
atmosphere in tanks storing flammable liquids or air-sensi-
tive materials. It may be delivered in cylinders or tanks, or
generated onsite (Figure 1).
Liquid nitrogen is used in a variety of applications,
particularly in the food and pharmaceutical industries, to
provide safe, efficient, and environmentally friendly freezing
and chilling. Liquid nitrogen also is used to freeze materi-
als that are heat-sensitive or soft at room temperature to
allow grinding. For example, cryogenic grinding is used to
produce finely ground pharmaceuticals, spices, plastics, and
pigments (Figure 2).
Properties of nitrogen
Many of nitrogen’s physical properties (Table 1) influ-
p Figure 1. Gaseous nitrogen, vaporized from onsite liquid storage ence its safe handling procedures. The specific gravity
into a local distribution system, is used for a wide variety of applications,
(relative vapor density) of a gas is the ratio of the gas density
including blanketing, inerting, purging, stripping, and sparging. Other
supply modes ranging from cylinders to onsite generation are also used (mass per unit volume) to the density of air. Nitrogen’s
to deliver nitrogen gas. specific gravity is approximately equal to the ratio of its
19.5% and 15%, a person’s ability to work strenuously is discharge of liquid nitrogen itself creates a vapor cloud that
reduced. Coordination may be impaired. As the oxygen is an asphyxiation hazard as well as a visibility hazard. Even
content decreases further, perception and judgment are outside, asphyxiation can occur in a nitrogen-enriched vapor
impaired. When the atmosphere’s oxygen content falls to the cloud. Remember, dense nitrogen vapor tends to settle, so a
6% to 4% range, coma can occur within seconds. person bending down in a nitrogen vapor cloud increases his
The danger of nitrogen asphyxiation is highest in con- or her risk.
fined spaces. However, fatalities and injuries can occur in Abnormal vapor clouds may be an indication of a leak
open spaces, including areas with ventilation, laboratories, and should be reported. Plant personnel should be trained to
buildings, and outside in the vicinity of equipment. In these recognize vapor clouds associated with normal operations.
cases, the hazard of asphyxiation is not expected, and per- For instance, ambient air vaporizers, freezers, grinders, and
sonnel can be caught off-guard. machine tools generate vapor and fog clouds that are normal.
However, venting from trailers, liquid nitrogen tanks, or
Preventing oxygen deficiency plant systems that drift onto traveled areas, including walk-
To prevent oxygen deficiency, areas where nitrogen ways, can be harmful.
is used require sufficient ventilation. At least four to six Unless you are trained and qualified to work near vapor
changes of fresh air per hour should be provided, depending clouds that are formed under normal operations (versus an
on room size, the quantity of nitrogen being used, the pres- uncontrolled product release), never walk into or through
ence of an oxygen monitoring system, and the overall area any vapor cloud. Determine the extent of the hazardous zone
layout. Design features should also include pressure-relief by ambient air monitoring before and during nonroutine
devices to vent nitrogen to a safe area outside. work near vapor clouds.
Because nitrogen lacks properties that warn of its pres-
ence (e.g., color, odor), an oxygen monitoring system should Pressurized gas
be installed in any indoor area where nitrogen is stored or Nitrogen is typically stored and used in equipment at
used. Several types of oxygen monitoring systems, including pressures ranging from 10 to 3,000 psig (0.7 to 207 bar);
personal monitors, portable handheld monitors, and station- some pressures can be as high as 10,000 psig (690 bar).
ary area monitors, are available. Operating pressure should not exceed the design pressure of
Cold nitrogen vapors can collect in low areas because any component in the system.
the cold gas is denser than air. Evaluate areas where nitrogen Pressure is stored energy. A pressurized nitrogen jet can
is used for the presence of confined spaces, such as tanks cause injury to skin, eyes, and ears. A jet can also propel
and equipment; test chambers; ditches, pits, and trenches objects, such as dust and dirt, and rupture pipes and equip-
(pipe trenches); furnaces; and rooms, especially basements. ment. Always wear proper personal protective equipment,
Display appropriate warnings outside confined-space areas. including gloves and a faceshield, when working in an area
These spaces should be entered only by trained personnel where a high-velocity nitrogen discharge or jet is possible.
using the established confined-space entry procedures devel- To protect against over-pressurization, nitrogen systems
oped for that facility. must be installed with adequate pressure relief. Pressure-
Emergency response personnel should use SCBA or relief devices should be provided anywhere liquid can be
supplied air when entering a potentially oxygen-deficient trapped, for example between two valves. Never tamper
atmosphere. Emergency response for a victim of oxygen with relief valves. In addition, vent lines should be routed
deficiency should be carried out by trained personnel only. to a safe location outside, and high-pressure lines should be
After the victim has been moved to an area with fresh air, secured to prevent bending or whipping. Portable cylinders
the rescuer should administer oxygen if the victim is breath- should be secured as well.
ing, or start artificial respiration if the victim is not breath- Never work on pressurized systems or repair or dis
ing. Unprotected personnel should never attempt to rescue assemble nitrogen piping or related equipment without
a victim by entering a confined space — such attempts can depressurizing the system and locking out the nitrogen sup-
result in additional victims as the rescuers are also overcome ply valve. Before investigating any unusual hissing sounds
by oxygen deficiency. from piping, fittings, controls, etc., ensure that all required
precautions are in place.
Vapor clouds
Two types of vapor clouds can form from liquid nitro- Liquid nitrogen
gen. Liquid nitrogen in exposed piping may cause mois- Nitrogen is typically liquefied for storage and transporta-
ture in the surrounding air to condense, creating a fog that tion. Liquid nitrogen, a cryogenic liquid, is extremely cold,
reduces visibility but is otherwise harmless. However, a with a temperature of –320ºF (–196ºC) at atmospheric pres-
temperature difference between the cryogenic liquid and the Industrial incidents have occurred when personnel cre-
ambient environment. The heat leak causes some vaporiza- ated an oxygen-deficient atmosphere by mistakenly using
tion to occur. Vaporized product, if not used, collects in the nitrogen instead of air to flush equipment prior to entry. In
head space above the cryogenic liquid and builds pressure in other cases, interchangeable couplings on lines or poor or
closed containers. nonexistent labeling allowed nitrogen to be inadvertently
Cryogenic containers may periodically vent some used instead of breathing air.
product due to pressure buildup. Cryogenic liquid cylinders
are equipped with pressure-relief valves for venting excess Emergency plans
pressure (Figure 3). A rupture disk is also typically present; Any facility storing or using nitrogen should have an
it will blow out and vent the entire container if the internal emergency response plan that covers situations such as
pressure rises above a higher setpoint. releases and medical emergencies. Emergency response
Venting rates through the relief device vary with the con- phone numbers, evacuation procedures, and the frequency of
tainer design, ambient conditions, and the volume of product periodic drills are typically included in the plan.
stored. Vaporization rates may be as low as 0.4% or as high When a leak is discovered or when an alarm sounds, take
as 3% of the container’s volume per day. While this venting the following steps:
is a normal and safe function of the container, it is important • evacuate personnel to safe areas
to ensure that the container is in a well-ventilated area to • if possible to do so safely, shut off the source of the leak
avoid creating an oxygen-deficient atmosphere. • monitor oxygen levels and provide maximum ventilation
• initiate the emergency plan and make the required
Product misidentification emergency contacts.
Reading the container label is the only reliable method
for identifying container contents. Never rely on the con- Closing thoughts
tainer color or outlet connections to identify container con- Nitrogen is a widely used staple of the chemical industry.
tents. All workers storing, handling, and using gas cylinders When the potential hazards of using nitrogen are understood,
or cryogenic liquid containers must read the label to identify and the necessary precautions are taken for its safe han-
the contents. They should also review the material safety dling, nitrogen offers benefits in a variety of applications. Its
data sheet (MSDS) to become familiar with necessary safety inertness and cold temperature can help to improve product
precautions before performing job duties. quality and operational performance, extend equipment
and/or product life, and increase overall safety of processes
involving flammable materials by helping to prevent fire
Literature Cited and explosion. With emergency plans in place and ongoing
1. Yanisko, P., et al., “Nitrogen: A Security Blanket for the training on the potential hazards associated with oxygen
Chemical Industry,” Chem. Eng. Progress, 107 (11), pp. 50–55 deficiency, pressure release, or exposure to cryogenic tem-
(Nov. 2011). peratures, nitrogen can be used safely. CEP
Further Reading
Air Products, “Nitrogen: Products Stewardship Summary,” Pub. PAUL YANISKO is the Process Industries Segment Leader in the International
No. 310-08-023-US-Dec08, www.airproducts.com/company/ Commercial Technology Group at Air Products (7201 Hamilton Blvd.,
Sustainability/environment-health-and-safety/~/media/Files/PDF/ Allentown, PA 18195-1501; Phone: (610) 481-8728; Fax: (610) 481-5431;
company/product-summary-nitrogen.ashx (2009). Email: yaniskpj@airproducts.com), where he is responsible for deliver-
ing industrial-gas-related solutions to customers in various industries,
Air Products, “Safetygram #2: Gaseous Nitrogen,” Pub. No. 900- including the refining, petrochemical, chemical, and pharmaceutical
06-004-US, www.airproducts.com/company/Sustainability/ sectors. His main areas of focus are Asia and Latin America. Yanisko
environment-health-and-safety/~/media/Files/PDF/company/ holds BS and MS degrees in chemical engineering from Lafayette
safetygram-2.ashx (2006). College and the Univ. of Connecticut, respectively. He has been with Air
Products for 22 years.
Air Products, “Safetygram #7: Liquid Nitrogen,” Pub. No. 900-
06-008-US, www.airproducts.com/company/Sustainability/ DENNIS CROLL is a senior principal safety specialist in the Product Safety
environment-health-and-safety/~/media/Files/PDF/company/ Group of the Global Environment, Health, Safety, and Quality Dept. at
Air Products (7201 Hamilton Blvd., Allentown, PA 18195-1501; Phone:
safetygram-7.ashx (2006).
(610) 481-5572; Fax: (610) 706-7029; Email: crolldw@airproducts.
U.S. Occupational Safety and Health Administration, “Occupa- com), where he primarily is involved with product safety information
tional Safety and Health Guideline for Nitrogen,” www.osha.gov/ and training, as well as global emergency response planning and
SLTC/healthguidelines/nitrogen/recognition.html. management for all of the company’s products. Croll is active on the
Compressed Gas Association’s Emergency Response Committee and
U.S. Chemical Safety and Hazard Investigation Board, “CSB the Chlorine Institute’s Hydrogen Chloride Committee. He has a bach-
Safety Video: Hazards of Nitrogen Asphyxiation,” www.youtube. elor’s degree in secondary education in chemistry from Bloomsburg
com/watch?v=f2ItJe2Incs (Aug. 27, 2008). Univ., and has been with Air Products for over 32 years.
www.airproducts.com
© Air Products and Chemicals, Inc., 2012 312-12-023-US