303-13B Evaporative Emissions - 2.

0L EcoBoost (184kW/250PS) - MI4 2012 - 2013 Focus

Removal and Installation Procedure revision date: 07/25/2012

Evaporative Emission Canister

Removal

1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-
00 General Information. Failure to follow this instruction may result in serious personal injury.

Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

NOTE: Removal steps in this procedure may contain installation details.

NOTE: On 5-door vehicles, the fuel tank needs to be lowered slightly to access all the EVAP canister fasteners.

NOTE: The EVAP on a PZEV (partial zero emissions vehicle) is similar in appearance, but unique in design and is not
interchangeable with a non-PZEV canister.

2. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

3. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

4. NOTE: Clean the EVAP canister vent solenoid electrical connector and the immediate surrounding area of any dirt or
foreign material.

1. Refer to: Quick Release Coupling (310-00A Fuel System - General Information, General Procedures).
Refer to: Quick Release Coupling (310-00B Fuel System - General Information, General Procedures).
2. Torque : 4 Nm

Installation

1. To install, reverse the removal procedure.

2. Refer to: Evaporative Emission System Leak Test (303-13A Evaporative Emissions - 2.0L Duratec-HE (125kW/170PS) -
MI4, General Procedures).
Refer to: Evaporative Emission System Leak Test (303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) -
MI4, General Procedures).

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303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4 2012 - 2013 Focus
Removal and Installation Procedure revision date: 07/26/2012

Evaporative Emission Canister Purge Valve

Removal

1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-
00 General Information. Failure to follow this instruction may result in serious personal injury.

Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

3. Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and Filtering - 2.0L EcoBoost (184kW/250PS) - MI4,
Removal and Installation).

4.
1. Refer to: Quick Release Coupling (310-00A Fuel System - General Information, General Procedures).

5.

Installation
1. To install, reverse the removal procedure.

2. Refer to: Evaporative Emission System Leak Test (303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) -
MI4, General Procedures).

Copyright © Ford Motor Company

303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4 2012 - 2013 Focus
Removal and Installation Procedure revision date: 07/25/2012

Evaporative Emission Canister Vent Solenoid

Removal

1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-
00 General Information. Failure to follow this instruction may result in serious personal injury.

Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Evaporative Emission Canister (303-13A Evaporative Emissions - 2.0L Duratec-HE (125kW/170PS) - MI4,
Removal and Installation).
Refer to: Evaporative Emission Canister (303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4,
Removal and Installation).

3.

Installation

1. NOTE: Do not apply oil to the EVAP canister vent solenoid O-ring seal. Clean water may be applied to aid reassembly.

To install, reverse the removal procedure.

Copyright © Ford Motor Company

303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4 2012 - 2013 Focus
General Procedures Procedure revision date: 07/26/2012

Evaporative Emission System Leak Test

1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-
00 General Information. Failure to follow this instruction may result in serious personal injury.

Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Disconnect the vapor tube-to- EVAP canister purge valve quick connect coupling (engine side).
Refer to: Quick Release Coupling (310-00A Fuel System - General Information, General Procedures).

3. Connect the VACUTEC Smoke Machine Fuel Evaporative Emission Tester to the EVAP canister purge valve fitting. Refer
to the manufacturer's instructions.

4. Connect the scan tool and open the EVAP canister purge valve.

5. Using the scan tool, close the EVAP canister vent solenoid. Refer to the manufacturer's instructions.

6. Using the VACUTEC Smoke Machine Fuel Evaporative Emission Tester, pressurize the EVAP system.

7. Monitor the indicator flag on the VACUTEC Smoke Machine Fuel Evaporative Emission Tester. If the measurement is
below the indicator flag, the system has passed the leak test and the test procedure is complete. If the measurement is
above the indicator flag, the system has failed the leak test. If the leak test has failed, proceed to next step.

8. Introduce smoke from the VACUTEC Smoke Machine Fuel Evaporative Emission Tester into the EVAP system. Refer to
the manufacturer's instructions.

9. Use the halogen light provided with the VACUTEC Smoke Machine Fuel Evaporative Emission Tester to look for smoke
coming from the EVAP system. This would indicate a leak point.

10. Repair any leaks as necessary.

11. Repeat the leak test until the system passes.

Copyright © Ford Motor Company

303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4 2012 - 2013 Focus
Diagnosis and Testing Procedure revision date: 09/27/2012

Evaporative Emissions

Engine Diagnostic Information

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. For information
about these,
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).

For PCM DTC , 303-14 Electronic Engine Controls, Diagnosis and Testing.

For driveability symptoms without DTC , Refer to Powertrain Control/Emissions Diagnosis (PC/ED) manual. See Section 3,
Symptom Charts.

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303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4 2012 - 2013 Focus
Description and Operation Procedure revision date: 07/26/2012

Evaporative Emissions - Overview

Overview

The EVAP system prevents hydrocarbon emissions from entering the atmosphere by storing fuel vapors and routing the vapors
to the engine to be consumed during normal engine operation.

The EVAP system consists of:

EVAP canister
EVAP canister purge valve
EVAP canister vent solenoid
Fuel Tank Pressure (FTP) sensor and tube
Easy Fuel (capless) fuel tank filler pipe

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303-13B Evaporative Emissions - 2.0L EcoBoost (184kW/250PS) - MI4 2012 - 2013 Focus
Description and Operation Procedure revision date: 07/26/2012

Evaporative Emissions - System Operation and Component Description

System Operation

Refer to the PC/ED manual section 1 Description and Operation.

System Diagram

Item Service Part Number Description

1 9424 Intake manifold
2 - PCV valve (part of 6A785)
3 6A785 Crankcase vent oil separator
4 9E652 Air Cleaner (ACL) outlet pipe
5 6582 Valve cover
6 9D289 EVAP canister purge valve
7 9002 Fuel tank
8 - Fuel Tank Pressure (FTP) sensor and tube (part of 9C047)
9 9034 Fuel tank filler pipe
10 9D653 EVAP canister