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DGPS RTG UNIT

System Maintenance Spec

Cathay Nebula 2015.6


 DGPS RTG UNIT

 Installation
 Troubleshooting
 The main equipment include:

Radio
GALAXY IPC-AG

GPS ANTENNA RADIO ANTENNA


 The main equipment include:
 System Diagram:
The function of AGSS(Automatic
System Logic Diagram
Gantry Steering System ),
it can help the operator
of RTG keep the RTG
GPS antenna RF antenna
RF antenna

follow the middle line RTG

of rail.
Electric
house

GALAXY

The function of PDS (Position


IPC-AG
GALAXY
IPC-BS

detection system), PLC UPS

it can help the operator


DGPS BASE UNIT

of RTG get the position of


RTG
PLC
Cab

container which he catch. GALAXY


IPC-PD

VMT
DGPS RTG UNIT
 System Diagram
 (Use the old base station)
 DGPS AGSS UNIT:
It is installed in the
E-house of RTG.
 DGPS PDS UNIT:
It is installed in the
Cabin of RTG.
 GPS antenna

It contains two GPS


antennas, be mounted
at the highest point on
engine room side of
the RTG beam.

The trolley is for


reference, the GPS
antenna installed on
the left side is called
GPS1(GM);the right one
is called GPS2(GS).
 Radio antenna
Radio antenna is installed on engine room side and near GPS
antenna 2.
 GALAXY IPC-AG

GLAXAY IPC-AG
controller and GPS
arrester、radio arrester
are installed in a
mounted box,which is
fixed near the CMS
computer in the E-room
 GALAXY IPC-AG

Cable and color marked:

1、 Power cable ---- Red


2、 PLC cable ------ Yellow
3、 GPS1(GS) cable ---- Green
4、 GPS2(GM) cable ---- Blue
5、 Radio cable ---- Black
 GALAXY IPC-PD

Cable and color marked:

1、 Power cable ---- Red


2、 PLC cable ------ Yellow
3、 VMT cable ------ BLUE
 GALAXY IPC-AG
Power supply:=11-F61

GALAXY IPC-PD
Power supply:=11-F91
 GALAXY IPC-AG

Connect to PLC:

PLC cable use DB9 -


Female connector to
connect the CP341
module of PLC station
 GALAXY IPC-PD

Connect to PLC:

PLC cable direct


connect to PLC station
 Switch
When you turn to AGSS/PDS on ,if there is one
fault the Buzzer will work.
GLAXAY IPC-AG controller is the core device of AGSS
function; its main faults will display on the screen of CMS.

GLAXAY IPC-PD controller is the core device of PDS


function; its main faults will display on the screen of CMS.
No CMS display RTG control Reason Solution

“GPS - PLC Communication to PLC may have a check the PLC cable and check the power supply of DGPS.
1 Control Gantry stop
communication error” fault

“AGSS/PDS data RTG may is outside of yard Use the manual control the RTG to get inside of the yard.
invalid” &
2 “AGSS/PDS not Control Gantry stop
mapped area”

GPS maybe not fixed position, check the GPS antenna cable and radio antenna cable,

“AGSS/PDS: GPS GPS antenna may be sheltered by Use the manual control the RTG carefully.
Control Gantry stop
3 signal not good” the STS

The base station maybe not work. if all the RTGs can not be fixed, check the base station
whether it works.

the deviation is greater than 20 cm Please use manual steering, make the RTG nearly in the
“Gantry slow downed
4 Control Gantry slow down middle of the yard, then you can turn to ;
from AGSS”

the deviation is greater than 30 cm Please use manual steering, make the RTG nearly in the
“Gantry stopped
5 Control Gantry stop middle of the yard, then you can turn to ;
command from AGSS”

Communication to PLC may have a check the PLC cable and check the power supply of PDS.
“GPS - PLC VMT can not receive signal
6 fault
communication error” from PDS
Remark:

1、 AGSS control works only when RTG wheels is 0 degrees;


Otherwise, when 90 degrees or 30 degrees, the movement
controlled is not associated with DGPS devices.
2、 When the gantry movement is controlled by DGPS, please try
to put handle back to zero, and fault reset, move the gantry
again.
3、If the VMT can not receive signal from PDS, please check the
configuration of VMT.
4、 If the problem persists, please contact Cathay Nebula.
Email: shiwei.yang@cathaynebula.com
chaohui.meng@cathaynebula.com
Mobil :18612118387
15001086704

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