Component Locations RENR8123 FLUID POWER SYMBOLS

November 2004 BASIC COMPONENT SYMBOLS

Part Machine Schematic 52 UU
Description 30
Number Location Location 31 JJ MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Accumulator Gp 32 (FIXED)

APX451-Up, 5AZ400-Up 241-3147 64 B-12 33

Accumulator Gp - Steering 219-2539 8 E-4 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
ATTACHMENT
COMPENSATED

Adjuster Gp - Brake, service 205-0557 43 B-7 VALVES

VV VALVE ENVELOPES VALVE PORTS
Adjuster Gp - Brake, service 205-0559 46 C-12
Brake Gp - Service and park
ONE POSITION TWO POSITION THREE POSITION TWO-WAY FOUR-WAY
Right front 5T-3280 44 B-7 Area aft of the right front tire. Torque converter area. THREE-WAY

CONTROL VALVES CHECK VALVES

Brake Gp - Service and park
AB AB
Left front 5T-3280 44 D-7
P T P T
Brake Gp - Service and park NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Right rear 6G-9385 47 A-12
MEASUREMENT ROTATING SHAFTS
Brake Gp - Service and park
Left rear 6G-9385 47 D-12
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Breather Gp 6G-0078 50 I-3
Control Gp - Brake, park 9G-9208 49 B-11 HH FLUID STORAGE RESERVOIRS

Converter - Torque
Cooler Gp
117-3357 52 C-8
26 784C and 785C Off-Highway Truck VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

APX1-Up, 5AZ264-Up 200-5975 35 F-11 Hydraulic System COMBINATION CONTROLS

Cooler Gp - Transmission 7W-1713 25 H-4
Cylinder Gp - Brake, service 8W-3406 45 C-7 784C: 784C (ARC): 785C: 785C (ARC):
SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Cylinder Gp - Hoist 4T-5931 19 E-11 7 APX1-UP APX451-UP 5AZ1-UP 5AZ400-UP or MANUAL
SOLENOID
and PILOT PILOT or MANUAL

Cylinder Gp - Steering 1U-3182 11 D-1 MANUAL CONTROL SYMBOLS

Drive Gp - Gear 2A-6516 40 B-3 Transmission system components. Inside right frame rail near torque converter.
Filter Gp 4J-6064 9 A-3
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Filter Gp 8X-4575 23 I-3
PILOT CONTROL SYMBOLS
Filter Gp - Brake, retract 6P-4603 24 I-1O RELEASED PRESSURE REMOTE SUPPLY PRESSURE

Filter Gp - Converter 4T-4760 31 I-9

Filter Gp - Transmission 6P-4603 30 G-4 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Fitting - Orifice 8X-7851 54 C-3
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Manifold Gp - Hoist 186-6317 38 E-8
Plate Gp - Orifice 8W-5002 57 G-7 8 WW SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Plug Gp - Orifice 122-7765 42 D-11
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Pump Gp - Converter 6T-6148 27 D-9 13
Pump Gp - Converter 6T-6148 28 D-9 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Pump Gp - Converter 6T-6148 29 D-9 KK UNIDIRECTIONAL UNIDIRECTIONAL
Pump Gp - Drive, electric 5T-1060 48 B-11
MM
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL
Pump Gp - Hoist 211-6626 13 B-4 DIRECTION FLOW FLOW EITHER DIRECTION

Pump Gp - Metering 9T-4247 3 B-1

Pump Gp - Steering 190-2279 7 A-2 Left steering accumulator area. Hoist system components.
© 2004 Caterpillar Printed in U.S.A.
Pump Gp - Transmission 3T-0259 20 B-4 All Rights Reserved
Pump Gp - Transmission 3T-0259 21 B-4
Pump Gp - Transmission 3T-0259 22 B-4
Screen Gp 6E-6640 37 F-11
Screen Gp 6E-5065 15 D-11
Screen Gp 9T-3838 61 B-9
Screen Gp 9T-3850 62 F-4
Electrical Symbols Table
Screen Gp - Converter 186-6434 36 I-8
Screen Gp - Hoist 6E-5471 16 F-8 Hydraulic Symbols (Electrical)
Switch As - Differential pressure 116-9933 53 I-9
Switch As - Differential pressure 164-7577 59 D-9
Switch As - Pressure 3E-7812 55 C-3
DD CC AA
G M
QQ
Tank Gp - Hyd and transmission 161-0536 12 B-9
Tank Gp - Hydraulic 6E-1851 41 E-11 GG 43 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
Tank Gp - Steering 155-4127 10 A-2
Valve Gp - Brake, retract 113-1543 39 D-11
BB
Valve Gp - Check 138-4733 14 D-11 EE 46
Valve Gp - Check 9T-3096 63 B-11

RENR8123-00
Valve Gp - Check, Brake Accum. Pressure Switch Temperature Switch Electrical Wire
Pressure Switch
APX451-Up, 5AZ400-Up 9T-3752 5 B-11 Oil makeup tank area. Left rear brake housing. TCS valve inside rear of the left frame rail. Area of rear brake slack adjuster. (Adjustable)
Valve Gp - Check, steering 176-6448 4 D-4
Valve Gp - Converter 3P-0348 32 I-9

24 Page, RBM
Valve Gp - Converter 3P-0349 33 I-8 Electrical Symbols (Electrical)
Valve Gp - Converter 8E-6146 51 I-9
Valve Gp - Counterbalance 132-7102 18 E-9
T
Valve Gp - Diverter 105-0170 34 I-8
Pressure Temperature Level Flow
Valve Gp - Hoist 132-2048 17 E-8 14 15 39 42 33 24 59 51 Symbol Symbol Symbol Symbol
Valve Gp - Hydraulic
APX451-Up, 5AZ400-Up 177-8840 2 A-11
47 60 45 19 41 48 63 36 32 34 35 44 11 57 54 55 3 Wire Number Identification Codes
Valve Gp - Relief 3G-4667 1 D-1
Valve Gp - Relief, Breaker 6E-3528 58 B-4 Electrical Schematic Example Hydraulic Schematic Example
Valve Gp - Relief, Solenoid 6E-6298 6 D-4
Current Standard Current Standard
Valve Gp - Shuttle
APX451-Up, 5AZ400-Up 8J-6173 60 C-7 8 Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Valve Gp - Transmission 2P-2859 26 H-4 Circuit Number Wire Color
Identification

49 1 325-AG135 PK-14
325-PK
Circuit Identification
Tap Locations Number
Wire Color Wire Gauge

Pressure, Sampling, and Sensor 45

Previous Standard
Tap Schematic
Description Wire
Wire Color
Number Location
AA Right Rear Park Brake Pressure Tap A-12 43 4 6
325-PK-14
BB Right Brake Pressure Tap B-11
46 B A
CC Rear Service Brake Pressure Tap B-12
Circuit Number Wire Gauge
DD Left Rear Park Brake Pressure Tap D-12 60 37 Identification (EXAMPLE VALVE)

EE Left Brake Pressure Tap C-11

FF Oil Sample Tap D-9 16
35
GG Front Service Brake Pressure Tap C-7
HH Transmission Charge Pressure Tap I-5 2 5
II Transmission Lube Pressure Tap I-4
38
JJ Oil Sample Tap G-4
KK Steering Pressure Tap D-4
64 25
LL Auxiliary Power Unit Tap D-4
MM Oil Sample Tap D-4
NN Right Cylinder Pressure Tap C-1 47 26
OO Left Cylinder pressure Tap C-1
PP Auxiliary Power Unit Tap A-2 8
QQ Rear Brake Cooling Pressure Tap I-12
9
RR Oil Sample Tap I-10
SS Torque Converter Charge Pressure Tap I-9 17 18 16 38 19 61 62 28 29 13 31 53 21 22 30 59 40 7 50 23 52 44 11 58 10
TT Auxiliary Power Unit Tap F-11 12 27 20
UU Torque Con. Lock-Up Clutch Press. Tap I-9
VV Torque Con. Outlet Pressure Tap I-8
WW Hoist Pump Pressure Test Tap H-8
Machine Component Locations
 12 11 10 9 8 7 6 5 4 3 2 1

SCREEN GP- 186-6434

VALVE GP- 113-1543
SWITCH GP-
QQ TO FRONT PARK 116-9933 VALVE GP- ACCUMULATOR GP-
BRAKE CIRCUIT COOLER GP-
3P-0348 SS VALVE GP- 200-5975 STEERING
AND REAR TRACTION 219-2539
I CONTROL 105-0170 CYLINDER GP-
STEERING I
SWITCH GP- 1U-3182
164-7577
VALVE GP-
UU 3P-0349
VALVE GP- LL
CHECK,
FILTER VV STEERING
GP- 176-6448
BRAKE GP- 4T-4760
SERVICE AND PARK
LEFT REAR VALVE
6G-9385 VALVE GP- CHECK
138-4733 GP-
8E-6146 FILTER GP-
8X-4575 KK
RR
PILOT PRESSURE TO VALVE GP-
TRACTION CONTROL RELIEF
SYSTEM VALVE PUMP GP- 3G-4667
FILTER GP- CONVERTER BRAKE GP-
BRAKE, 6T-6148 SERVICE AND PARK
TORQUE CONVERTER LEFT FRONT VALVE GP- MM
H TO BRAKE
RETRACT
6P-4603
117-3357 5T-3280 RELIEF, SOLENOID H
6E-6298
MAKE-UP
TANK
FROM TOW WW NN OO
PUMP
SWITCH GP-
PRESSURE
PUMP GP- 3E-7812
TRANSMISSION
TANK GP- 3T-0259 PUMP
DRIVE
HYDRAULIC AND BOX
TRANSMISSION SCREEN GP-
161-0536 9T-3838 FITTING GP- ORIFICE
8X-7851

DRIVE GP-
PUMP GP- GEAR
HOIST 2A-6516
211-6626 PUMP GP- METERING
9T-4247
SCREEN GP-
G 9T-3850 PUMP GP- BRAKE GP- VALVE GP-
G
STEERING SERVICE AND PARK
190-2279 RIGHT FRONT RELIEF,
BREAKER DRIVE GP- GEAR
5T-3280 6E-3528 2A-6516

PUMP GP- HOIST

VALVE GP- 211-6626
HOIST
132-2048
HIGH PRESSURE
RELIEF
MAIN RELIEF
DUMP SPOOL
PLATE GP-
ORIFICE
LOW PRESSURE
RELIEF
8W-5002
BRAKE GP-
SERVICE AND PARK PUMP GP- STEERING
RIGHT REAR SCREEN GP-
6G-9385 SCREEN GP- HOIST
190-2279 F
F 6E-6640 6E-5471 PUMP GP- TRANSMISSION
TT BRAKE
RAISE 3T-0259
COOLING RELIEF

SIGNAL
ORIFICE #1
SNUB
FILTER GP-
SIGNAL 4J-6064
ORIFICE #2
FLOAT PP
CYLINDER GP-
HOIST LOWER TANK GP- STEERING
4T-5931 155-4127
COOLER GP- MANIFOLD GP-
141-4108 HOIST
200-5975 ROD END VENT 186-6317
VENT ORIFICE FOR SLOT ACROSS STEM
VALVE GP- COUNTERBALANCE COUNTERBALANCE VALVE
132-7102

HOIST, BRAKE COOLING AND TORQUE CONVERTER SYSTEMS E

E HYDRAULIC SCHEMATIC
STEERING SYSTEM HYDRAULIC SCHEMATIC

BRAKE GP- PLUG GP- TANK GP- HYDRAULIC

SERVICE AND PARK, ORIFICE 6E-1851
LEFT REAR 122-7765
6G-9385 HH BREATHER
PILOT PRESSURE TO 6G-0078
LOCK-UP CLUTCH VALVE
RENR8123-00

VALVE GP- BRAKE GP- HYD

BRAKE RETRACT SERVICE AND PARK, CONTROLS TRANSMISSION
113-1543 LEFT FRONT
24 Page, Color 2, RBM

5T-3280
SCREEN GP- SWITCH GP-
6E-5065 DIFFERENTIAL PRESSURE
164-7577
VALVE GP- TORQUE CONVERTER D
D DD CHECK
138-4733 PUMP GP-
117-3357 II
COOLER GP-
CONVERTER TRANSMISSION
6T-6148 7W-1713
EXCESS FLOW LINE PATTERNS
CYLINDER GP- TO REAR BRAKE
SERVICE BRAKE COOLING CIRCUIT FF
Pressure Line
8W-3406 CYLINDER GP-
SERVICE BRAKE Pilot / Load Sensing Pressure
PILOT PRESSURE 8W-3406
TO HOIST VALVE
FILTER GP- VALVE GP- Drain / Return Lines
BRAKE RETRACT TRANSMISSION
6P-4603 2P-2859 Component Group
VALVE GP-
SHUTTLE Attachment
8J-6173
Air Line
SWITCH GP-
EE
DIF. PRES.
164-7577 JJ CALLOUTS C
C
YY Taps (Pressure, Sampling,Sensor) by letter
ADJUSTER GP-
SERVICE BRAKE
GG 205-0557 52 Components by number
VALVE GP-
CHECK
9T-3096
SCREEN GP-
9T-3838
VALVE GP
SHUTTLE HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
8J-6173 Main Pump Output
FILTER GP- Pilot Pump Output
ADJUSTER TRANSMISSION
GP- 6P-4603
Load Sense Circuit
205-0559 M Supply Line
CC BB CONTROL GP- Drain / Return Line
PARK BRAKE Brake Circuit
9G-9208 Automatic Retarder Control (ARC)

B DRIVE GP- Torque Converter Circuit B

TANK GP- GEAR Steering Circuit
HYDRAULIC AND TRANSMISSION 2A-6516
VALVE GP- PUMP GP- 161-0536 Breather System
ACCUMULATOR GP CHECK ELECTRIC DRIVE Hoist Circuit
241-3147 9T-3752 5T-1060 PUMP
DRIVE
PUMP GP- BOX
HOIST PUMP GP-
VALVE GP- 211-6626 STEERING
HYDRAULIC, PUMP GP- 190-2279
AA ARC VALVE TRANSMISSION
177-8840 BRAKE GP- 3T-0259
SERVICE AND PARK,
RIGHT FRONT
5T-3280
SCREEN GP-
9T-3850

A A
BRAKE GP- SERVICE AND PARK, RIGHT REAR
6G-9385 TANK GP-
HYDRAULIC AND TRANSMISSION
161-0536
PARKING BRAKE AND SERVICE BRAKE THIS SCHEMATIC IS FOR THE 784C and 785C TRACTOR / OFF-HIGHWAY TRUCK
TRANSMISSION HYDRAULIC SCHEMATIC
HYDRAULIC SCHEMATIC Part #: 217-9723 CHG 02
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

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