1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Related Electrical Service Manuals KENR5939

AI Title Form Number October 2007

AI
Troubleshooting: C4.4 and C6.6 Compactor Engiines KENR5389
Harness And Wire Electrical Schematic Symbols
AH AH
Wire Description Symbols
AG Wire Wire
AG Wire Color Description Wire Color Description
Number Number Resistor and Sender Specifications
AF AF Power Circuits Accessory Circuits Part No. Component Description Resistance (Ohms)¹
T
001 BR CMV 500 BR Wiper - Front (Park) Empty 155-160
2234945 Sender: Fuel level
AE AE 002 RD PROCESSOR POWER 501 GN Wiper - Front (Low) Full 0-4 Pressure Temperature Level Flow Circuit Breaker
003 RD-BU Tachograph Speed Signal 502 OR Wiper - Front (Hi)
3E1906 Compressor: HVAC 17.6 ± .6 Symbol Symbol Symbol Symbol Symbol
AD AD 004 YL Vibrator Pump 503 BR Wiper - Rear (Park)
1743016 Resistor: Can Term 4, Can Term 1 120 ± 10%

005 GN Frequency 504 YL Wiper - Rear (Low)

255 ± 7.7 K (In Air) Symbols and Definitions
AC AC 1782334 Probe: Water In Fuel Water In Fuel Threshold 50 K Or Less/
006 BU RMV 505 BU Wiper - Rear (Hi) 60 K Reset Fuse - A component in an electrical circuit that will open the circuit if too much current flows
AB through it.
AB 007 GY Signal Ground 506 PU Washer - Front 2284982 Resistor: Alternator 150 ± 5%

(Dimensions: 48 inches x 35 inches)

101 RD Battery (+) 507 WH Washer - Rear 2708384 Control: Vibe Frequency (2708383 - Linear Potentiometer) 1 K ± 20% Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The

KENR5939 VOL 1
AA AA 103 YL Vibrator Power 508 PU Radio Speaker - Left 1286916 Control: Temperature (1106824 - Linear Potentiometer) 1K 2 Watts circle indicates that the component has screw terminals and a wire can be disconnected from it.
104 YL Engine Power 509 WH Radio Speaker - Left (Common) 1371761 Resistor: X-R1 130 ± 5% 2 Watts
Z Z 105 RD Key Switch 511 BR Radio Speaker - Right ¹ At room temperature unless otherwise noted.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
109 RD Alternator Output (+) Terminal 512 GN Radio Speaker - Right (Common)
Y Y
110 GN Regulated Power 513 OR A/C Compressor Pressure Switch
Ground (Wired): This indicates that the component is connected to a grounded wire. The
X X 111 RD Battery Power 515 OR Blower Motor (Hi)
Off Machine Switch Specification grounded wire is fastened to the machine.
112 PU Main Power Relay Output 516 BU Blower Motor (Medium)
Part No. Function Actuate Deactuate Contact Position
W W 115 PK Front Work Lights 517 GN Blower Motor (Low)
Low - 275 kPa ± MAX Low - 170 kPa ± 55 Ground (Case): This indicates that the component does not have a wire connected to ground.
116 BR Flood Light Switch 521 YL A/C Low Pressure Switch AC Pressure Switch 4C
Low - 40 PSI ± MAX Low - 25 kPa ± 8 It is grounded by being fastened to the machine.
V V 118 GY Wiper Power 522 WH A/C Thermostat Switch
1145333 AC Pressure Switch
High - 2800 kPa ± 140 High - 1750 kPa ± 200
Note 1
AC Pressure Switch 1
121 YL Back Alarm Power 537 GN Flasher High - 406 PSI ± 20 High - 254 PSI ± 29
U U Contact (A-B) NO Below Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

CP/CS54, CP/CS56, CP/CS64,

122 RD Dome Lamp Power 539 BU Turn Signal Indicator Basic / Right contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Hydraulic Oil Temperature Switch 4C 92 ± 1.5° C 85° C Min Actuation Temperature
123 WH Gauges / Options Power 540 WH Turn Signal Indicator Left 1100514
T T Hydraulic Oil Temperature Switch 197.6 ± 2.7 F 185° F Min Contact (B-C) NC Below
124 GN A/C 567 WH A/c Switch Actuation Temperature Sender: A component that is used with a temperature or pressure gauge. The sender

CP/CS74 and CP/CS76

Contact (A-C) NC Below
S S 125 OR Battery Power 592 BU DC / DC Converter Power Output
T
measures the temperature or pressure. Its resistance changes to give an indication to
Drum Charge Pressure Switch 4C 1400 kPa MAX 1100 ± 75 kPa Deactuation Pressure the gauge of the temperature or pressure.
128 RD Forward Horn 597 PU A/C Hi Pressure Cutout Switch 1652521
Drum Charge Pressure Switch 203 PSI MAX 160 ± 11 PSI Contact (A-B) NO Below
R R 143 BR Speed Select Switch A513 PK DC / DC Converter Memory Output

Vibratory Compactor
Deactuation Pressure
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
148 WH Start Aid Relay A523 PU Temperature Potentiometer Position 1 103.4 ± 13.8 kPa 34.5 ± 7 kPa
Q 1496371 Low Pressure Cutout NO It has a coil that makes an electromagnet when current flows through it. The
Q 150 OR Battery (+) A571 PU Transmit 15 ± 2 PSI 5 ± 1 PSI electromagnet can open or close the switch part of the relay.

Electrical System
173 YL Optional Lights A572 PK Receive
P P Note 1: Normally Open Below Low Setting Deactuation. Closed From Low Setting Actuation To High Setting Deactuation. Open Above High Setting Actuation.
177 OR Main Breaker Lighting Circuits Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
O O Ground Circuits 603 PK Rotary Beacon
can open or close a valve or move a piece of metal that can do work.
200 BK Main Chassis 604 OR Stop Lamp
N N 205 BK Instrument Ground 605 YL Turn Lamp - Left
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is CP/CS54: CP/CS56: CP/CS64: CP/CS74:
Basic Machine Circuits 606 GY Turn Lamp - Right activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
M M 304 WH Starter Relay 607 PK Flood Lamp - Front that make electromagnet when current flows through them. It also has an internal switch that places C5R1-UP C5P1-UP C7F1-UP C8F1-UP
L L
306 GN Starter Relay 608 GN Flood Lamp - Rear the latch coil circuit open at the time the coil latches.
C5W1-UP FCP1-UP P7F1-UP P8F1-UP
307 OR Key Switch 614 PU Park / Tail / Dash / Lamp

36 Page,
K 308 YL Main Power Relay 619 GN Head Lamp Low Harness and Wire Symbols C5Y1-UP C5S1-UP C6P1-UP C8P1-UP
K
309 GY Alternator Regulator Terminal Control Circuits
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
FCS1-UP C6S1-UP C8S1-UP
J J 321 BR Backup Alarm 709 OR Sensor Power Supply of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
322 GY Warning Horn (Forward) 720 PU Brake Relay P2 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
I I 326 RD Key Switch "C" Terminal 751 GN Transmission Shift Solenoid
Harness Identification Letter(s):
330 YL Neutral Start Relay 765 OR Park Brake Switch Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
H H 376 GN Start Aid Switch 776 YL Park Brake Switch
Event Codes Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands CP/CS76:
for "Connector" and the number indicates which
384 BU Relay To Glow Plugs 777 PU Brake Relay P1 Engine ECM
G G
396 PK Alternator Resistor 892 BR CAT DATA LINK Event Code Condition C-C4 AG-C3
Part Number for
Connector Plug AG-C4 L-C12
connector in the harness. (C1, C2, C3, .....)
Part Number For
JCP1-UP
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
C7L1-UP
F F Monitoring Circuits 893 GN CAT DATA LINK E194 High Exhaust Temperature
403 GN Alternator (R) Terminal 916 BU Vibration Frequency Command E232 High Fuel/Water Separator Water Level 325-AG135 PK-14 1 5A
E E 439 YL Over Voltage Lamp 924 GN Vibration Low Switch Pin Socket Fuse
JCS1-UP
E283 Low Hydraulic Charge Pressure Receptacle

D
447 PK Fuel Level Gage 944 OR Cat Data Link
E360 Low Oil Pressure Single Wire Pin or Socket
9X-1123
(5 Amps)
CYX1-UP
D 450 YL Tachometer Sender (+) 945 BR Cat Data Link Connector Number
Component
E361 High Engine Coolant Temperature Part Number
451 BR Tachometer Sender (-) A001 BR A Power Plug
C C E362 Engine Overspeed Harness identification code: 2 200-L32 BK-14
465 OR Low Hydraulic Oil Pressure Switch A003 BK A Signal
This example indicates wire
E396 High Fuel Rail Pressure
B B 497 BU Sensor Power A004 BU A Ground 135 in harness "AG".
Ground Circuit Identification Wire Gauge
C483 BU Tachograph Speed Signal E398 Low Fuel Rail Pressure Connection Number Wire Color Volume 1 of 2: Main Wiring
A A E539 High Intake Manifold Air Temperature
E600 High Hydraulic Oil Temperature
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 E1044 High Intake Manifold Pressure
E1045 Low Intake Manifold Pressure
© 2007 Caterpillar, All Rights Reserved Printed in U.S.A.

Component Location Main Schematic Vol 1 Component Identifiers (CID¹)

Main Schematic Vibration Options Connector Location Module Identifier (MID²)
Schematic Machine Schematic Machine Machine
Component Component Connector Number Schematic Location Engine ECM
Location Location Location Location Location
Alarm - Action E-3 K-17, Z-17 CONN 4 C-12 K-7, Z-7
(MID No. 036)
Controller B-1 L-17, Y-17
0001 Cylinder #1 Injector Solenoid
Alarm - Backup C-14, G14 I-3, AB-3 Relay A-2 L-17, Y-17 CONN 5 I-11 J-17, AD-17
0002 Cylinder #2 Injector Solenoid
Alternator C-14, H14 K-5, AC-5 Resistor A-1 L-17, Y-17 CONN 6 H-11, D-11 K-15, AA-15
0003 Cylinder #3 Injector Solenoid
Battery - 12V B-15, C-15, G-15 H-2, AC-2 Vibration Frequency Control A-2 M-17, Y-17 CONN 7 G-11, C-11 K-15, AA-15
0004 Cylinder #4 Injector Solenoid
Block - Fuse B-8 L-17, Y-17 Cab Options CONN 8 E-8 L-16, Y-16
0005 Cylinder #5 Injector Solenoid
Breaker - Alternator C-15, H-15 J-4, AC-4 Schematic Machine CONN 9 E-8 L-16, Y-16
Component 0006 Cylinder #6 Injector Solenoid
Breaker - ECM C-15, G-15 J-4, AC-4 Location Location CONN 10 E-8 K-16, AC-16
0041 8 Volt DC Supply Voltage
Breaker - Glow Plug D-15, I-15 J-4, AC-4 Control - Standard HVAC C-5 K-17, AB-17 CONN 11 E-7 M-17, Y-17
0091 Throttle Position Sensor
Breaker - Main E-15, H15 J-4, AC-4 Control - Temperature B-5 NOT USED CONN 12 E-5 K-16, AC-16
0100 Engine Oil Pressure Sensor
Display - LED G-3 O-20, AA-20 Control - Water Valve A-5 NOT USED CONN 13 E-5 K-18, X-18
0110 Engine Coolant Temperature
ECM - Engine B-13, G-13 K-11, Z-11 Lamp - Dome E-2 S-18, AA-18 CONN 14 E-4 K-18, X-18
0168 Electrical System Voltage
Gage - Fuel G-3 O-20, AA-20 Motor - Blower A-4 K-17, Z-17 CONN 15 G-4 N-20, AA-20
0172 Intake Manifold Air Temperature Sensor
Glow Plug D-14, I-14 7-10,AB-10 Motor - Wiper Front E-2 M-21, AA-21 CONN 16 F-4 N-19, Z-19
0190 Engine Speed Sensor
Horn - Forward H-3 M-20, AA-20 Motor - Wiper Rear E-3 N-14, AA-14 CONN 17 D-3 L-17, Y-17
0247 SAE J1939 Data Link
Meter - Hour H-3 N-19, AB-19 Pump Assembly - Front C-1 J-17, X-17 CONN 18 C-3 L-17, Y-17
0253 Personality Module
Motor - Starter E-13, I-12 J-8, AC-8 Pump Assembly - Rear C-1 J-17, X-17 CONN 28 E-13 H-14, Z-14
0261 Engine Timing Offset Fault
Probe - Water In Fuel B-12 NOT USED Resistor - Blower A-4 K-17, Z-17 CONN 29 B-14 I-9, AC-9
0262 5 Volt Sensor DC Power Supply
Pump - Fuel Prime B-12, F-12 Y-7,Z-7 Solenoid - Compressor GP B-2 J-14, AC-14 CONN 30 F-16, B-14 K-18, X-18
0267 Remote Shutdown Switch
Pump - Vibration H Top D-12, I-12 I-16, AB-16 Solenoid - Compressor GP 1 A-2 J-14, AC-14 Datalink Schematic Vol 1 0268 Programmed Parameter Fault
Pump - Vibration L Bot E-12, I-12 I-16, AB-16 Suppressor - Arc / AC B-2 J-14, AC-14 Connector Location 0342 Secondary Engine Speed Sensor
Relay - Brake P1 A-9 L-17, Y-17 Suppressor - Arc 3 A-2 J-14, AC-14 Machine
Connector Number Schematic Location 0526 Turbo Wastegate Drive
Relay - Brake P2 A-8 L-17, Y-17 Switch - AC E-1 M-17, Y-17 Location 1639 Machine Security System Module
Relay - Glow Plugs D-14, I-15 J-4, AC-4 Switch - AC Pressure B-2 J-8, AC-8 CONN 1 B-1 K-16, Y-16 1779 Fuel Rail #1 Pressure Valve Solenoid
Relay - Main B-3 J-17, X-17 Switch - AC Pressure 1 A-2 J-8, AC-8 CONN 2 B-1 K-16, Y-16 1785 Intake Manifold Pressure Sensor
Relay - Neutral Start P3 A-8 L-17, Y-17 Switch - Blower E-1 M-17, Y-17 CONN 3 A-1 K-16, Y-16 1797 Fuel Rail Pressure Sensor
Relay - Neutral Start P4 A-8 L-17, Y-17 Switch - Low Pressure A-2 J-14, AC-14 CONN 10 A-1 K-16, Y-16 1834 Ignition Key Switch
Relay - Start D-14, H-15 J-4,AC-4 Switch - Low Pressure Cutout A-2 J-8, AC-8 Radio Ready Option Schematic Vol 2 2246 Glow Plug Start Aid Relay
Relay - Start Aid A-7 K-17, Y-17 Switch - Wiper Front D-4 M-17, Y-17
Connector Location ¹ The CID is a diagnostic code that indicates which circuit
Resistor - Alternator F-3 N-20, AA-20 Switch - Wper Rear D-4 M-17, Y-17 has faulted.
Machine
Resistor - Can A-13, F-13 J-13,Z-13 Thermostat A-4 Connector Number Schematic Location ² The MID is a diagnostic code that indicates which
Location electronic control module
Sender - Fuel Level E-14, I-14 K-8, AB-8 Display Options CONN 11 A-2 M-17, Y-17 diagnosed the fault.
Solenoid - Axle Interlock E-12, I-12 I-16, AB-16 Schematic Machine
Component CONN 19 B-2 K-17, Y-17
Solenoid - Compressor G-15 J-14, AC-14 Location Location
Vibe Options Schematic Vol 2
Solenoid - Drum Interlock E-12, I-12 I-16, AB-16 Accelerometer C-2 H-27, W-27
Solenoid - Valve Shift E-12, I-11 I-15,AD-15 Gauge - CMV C-3 M-19, Z-19
Connector Location
Suppressor - Arc / AC Compressor G-15 K-9, AC-9 Gauge - Speed / Vibration E-5 O-20, AA-20 Machine
Connector Number Schematic Location
Suppressor - Arc / Start Aid A-6 H-4, AA-4 Gauge - VPM F-5 O-20, AB-20
Location
Suppressor - Arc / Start Relay D-14, I-15 H-4, AA-4 CONN 17 B-2 L-17, Y-17
Gauge - VPM 1 E-4 O-20, AB-20
Suppressor - E Arc F-3 N-20, AA-20 CONN 31 A-2 L-16, Y-16
Indicator - RMV C-4 M-18, Y-18 Failure Mode Identifiers (FMI)¹
Switch - AC Pressure G-15 K-9, AC-9 Lamp - Overvoltage A-2, A-3 M-18, Y-18 Cab Options Schematic Vol 2
FMI No. Failure Description
Switch - Backup Alarm D-3 M-17, Y-17 Module - Recording B1, B-2 L-18, Y-18 Connector Location 0 Data valid but above normal operational range.
Switch - Beacon E-6 M-17, Y-17 Module - Vibration Frequency B-1, B-3 L-18, Y-18 Machine 1 Data valid but below normal operational range.
Connector Number Schematic Location
Switch - Disconnect E-15, I-115 I-7, Y-7 Processor C-1 L-18, Y-18 Location 2 Data erratic, intermittent, or incorrect.
Switch - Drum Charge Pressure A-14, E-14 H-17, AD-17 Regulator B-2, B-3 L-18, Y-18 CONN 2 A-2 I-9, AC-9
3 Voltage above normal or shorted high.
Switch - Flood Light E-6 M-17, Y-17 Resistor - X-R1 D-5 K-17, Y-17 CONN 5 B-1 J-17, AD-17
4 Voltage below normal or shorted low.
Switch - Hydrualic Oil Temperature B-14, F-15 H-14, Z-14 Sensor - Speed C-7 G-12,AA-12 CONN 8 B-1 L-16, Y-16
5 Current below normal or open circuit.
Switch - Key F-3 N-19, Z-19 Sensor - Speed 1 C-6 G-12,AA-12 CONN 9 B-1 L-16, Y-16
6 Current above normal or grounded circuit.
Switch - Neutral Start B-15, G-14 J-14, Z-14 Sensor - Vibration Tachometer D-6 G-26, W-26 CONN 20 D-5 K-17, AD-17
7 Mechanical system not responding properly.
Switch - Operator Park Brake E-7 M-17, Y-17 Speedometer E-4 N-20, AB-20 CONN 21 B-4, C-4 K-17, AD-17
8 Abnormal frequency, pulse width, or period.
Switch - Prime B-12, F12 K-8, Z-8 Sensor - Compaction F-5 G-27, W27 CONN 22 B-4 NOT USED
9 Abnormal update.
Switch - Shutdown A-15, F-14 I-18, AD-18 CONN 27 F-5 K-15, X-15
Gauge - Compaction F-4 O-20, AA-20 10 Abnormal rate of change.
Switch - Speed Selector I-4 N-19, AB-19 Display Options Schematic Vol 2 11 Failure mode not identifiable.
Switch - Steering Wheel Horn H-3 O-19, AA-20 Tachometer - Vibration E-5 O-20, AB-20 Connector Location 12 Bad device or component.
Switch - Throttle I-3 N-19, AA-19 Lighting Options Machine 13 Out of calibration.
Switch - Vibration E-3 M-17, Y-17 Connector Number Schematic Location
Schematic Machine Location 14 Parameter failures.
Component
Switch - Vibration Select D-3 M-17, Y-17 Location Location CONN 1 C-6 H-14, Z-14 15 Parameter failures.
Datalink Diode - Brake C-4 N-20, AA-20 CONN 15 E-5 N-20, AB-20 16 Parameter not available.
Schematic Machine Diode - Neutral C-4 N-20, AA-20 CONN 17 D-5, C-5, B-5, A-1 L-17, Y-17 17 Module not responding.
Component
Location Location Flasher D-2 N-20, AA-20 CONN 18 A-5, B-5, C-5, D-5 L-17, Y-17 18 Sensor supply fault.
Ecm - Product Link C-3 K-16, AA-16 Switch - HD & Pos Lamp D-4 O-20, AA-20 CONN 23 D-1 N-20, AB-20 19 Condition not met.
Radio - Product Link C-2 K-15, AA-15 Switch - Turn Signal & Hazard D-2 O-20, AA-20 Lighting Options Schematic Vol 2 20 Parameter failures.
Radio Ready Options Machine locations are repeated for components located close together.
Connector Location ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Schematic Machine
Component Machine
Location Location Connector Number Schematic Location
Location
Converter B-1 K-17, Y-17
CONN 24 C-5 H-18, Y18
Power Point A-1 M-16, Y-16
CONN 25 D-3 L-18, Y18
Radio C-1 R-17, X-17
CONN 26 C-2 H-18, Y18
CONN 27 A-2, A-4, A-6 K-15, X-15
The connectors shown in this chart are for harness to harness connectors. Connectors
that join a harness to a component are generally located at or near the component. See
the Component Location Chart.
KENR5939-00 VOL 1 of 2
(Dimensions: 48 inches x 35 inches)

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ENGINE/VEHICLE (4 CYLINDER) M-C203 AXLE INTLK SOL 4C

200-XG1 BK-00
101-XF1 RD-00 777-M68 PU-18
1552269
1
XXX MAIN SCHEMATIC
304-M78 WH-6 200-M74 BK-18 2
DISCONNECT SW 4C M-C124
1552269 G S M-C200
7N0718 FUEL LVL SENDER 4C DRUM INTLK SOL 4C
2234945 BK-18 1 447-M10 PK-18 1552269 XXX
200-XP1 BK-00 BK-18 2 200-M77 BK-18 MTR BAT 777-M69 PU-18 1
200-M75 BK-18 2
MOTOR

M-C106 INSTRUMENT PANEL

200-M75 BK-18 1552269 3 2 1
POWER PANEL 200-M74 BK-18
200-M73 BK-18
STARTER MOTOR 24V 4C
2253150
751-M13 GN-16
200-M72 BK-18
1
2
BK-18
BK-18
VALVE SHIFT SOL 4C
XXX
I FRAME GND LHRR M-C148 SPEED SEL SW THROTTLE SW I
M12
BK-18 1
1552269
R810-M79 BR-18 R810-M35 BR-18
200-M72 BK-18
200-M48 BK-18
200-XN1 BK-00
M-C202 VIB PUMP L BOT 4C
DATALINK 2730282
LOW HIGH
2730282
LOW HIGH

BK-18 2 200-M81 BK-18 200-M77 BK-18 200-M60 BK-18-GXL 1552269 XXXX PROD LINK ECM C-C1
200-M76 BK-18 200-M61 BK-18-GXL ENGINE GND 4C A892-M18 OR-18 1 PROD LINK ECM J1 1607690 A-C1 PROD LINK RADIO GPS ANT SATELLITE ANT
2716414 200-M66 BK-18-GXL M10 200-M70 BK-18 2 1 1552252 PROD LINK RADIO GPS ANT SATELLITE ANT
384-M80 BU-8 200-M81 BK-18 200-M65 BK-18-GXL 200-M75 BK-18 2 125-A1 OR-18 1 BATTERY
40
M-C201
36 Page, Color 2,

200-M76 BK-18 200-M64 BK-18-GXL 200-M74 BK-18 VIBE PUMP H TOP 4C 3 200-A2 BK-18 2 GROUND
GLOW PLUG BKR 4C GLOW PLUG RELAY 4C FRAME GND RHFR 4C 1552269 XXXX 4 308-A3 YL-18 3 KEY ON
4N5844 1183534 8T3635 M12 200-M73 BK-18 200-M71 BK-18 A784-M19 YL-18 1 5 403-A4 GN-18 4 R-TERM
200-M70 BK-18 200-M71 BK-18 2 6 N957-A7 PK-18 5 RS-232 TXD
200-M72 BK-18 7 6 .
777-M69 PU-18 A892-M18 OR-18 CDL + 8 944-C1 OR-18 N960-A6 OR-18 7 RS-232 RXD
ARC SUPP 4C M-C151 777-M14 PU-16 777-M68 PU-18 751-M13 GN-16 CDL - 9 945-C2 BR-18 N979-A5 GN-18 8 RS-232 GND

10

10
1552272 A784-M19 YL-18 M-C101

7
8
1
2
3
4
5
6
9

7
8
1
2
3
4
5
6
9
1729200 10 N970-A8 YL-18 9 RS-232 DTR
3E3364 E-C11 E-C12
1 306-M82 GN-18 777-M14 PU-16 C 11 N973-A9 BR-18 10 RS-232 DSR C 1429117 1429117
2 200-M83 BK-18 R810-M35 BR-18 521-M43 YL-16 1 12 11 . SATELLITE GPS
3 121-M1 YL-18 104-M34 YL-18-GXL 522-M42 WH-16 2 RS-232 #1 TXD 13 N957-C3 PK-18 12 . ANTENNA ANTENNA
4 R810-M84 BR-18 497-M40 BU-18 177-M41 RD-6 121-M1 YL-18 14 143-E5 BR-16
205-M39 BK-18 205-M39 BK-18 177-M41 RD-6 15 751-E23 GN-16
M-C107 121-M1 YL-18 306-M24 GN-18 205-M39 BK-18 C905-E172 OR-18
16
1552269 177-M41 RD-6 308-M3 YL-18 306-M24 GN-18 M-C1 C906-E171 PU-18
17 GPS COAX BK-18
BK-18 1 306-M85 GN-18 306-M24 GN-18 306-M24 GN-18 309-M4 GY-18 308-M3 YL-18 9X0141
18 SATELLITE COAX BK-18
BK-18 2 200-M86 BK-18 308-M3 YL-18 321-M5 BR-18 309-M4 GY-18 121-M1 YL-18 1 19 C968-E12 PK-18
309-M4 GY-18 330-M7 YL-18 321-M5 BR-18 C968-M2 PK-18-GXL 2 20 F729-E167 GN-18
2716414 321-M5 BR-18 403-M20 GN-18 330-M7 YL-18 308-M3 YL-18 3 21 J900-E7 WH-18
304-M78 WH-6 304-M78 WH-6 330-M7 YL-18 447-M10 PK-18 376-M31 GN-18-GXL 309-M4 GY-18 4 RS-232 #1 RXD 22 N960-C4 OR-18 103-E1 YL-18
60
403-M20 GN-18 497-M40 BU-18 321-M5 BR-18 5 RS-232 #1DTR 23 N970-C5 YL-18 C906-E25 PU-18
MAIN BREAKER 4C START RELAY 4C 447-M10 PK-18 521-M43 YL-16 403-M20 GN-18 A701-M6 GY-18-GXL 6 24 125-C17 OR-18
6T3645 1183534 521-M43 YL-16 522-M42 WH-16 447-M10 PK-18 330-M7 YL-18 7 25 125-C10 OR-18 1
2

125-C18 OR-18 STEERING WHEEL HORN SWITCH

522-M42 WH-16 C973-M38 GN-18 497-M40 BU-18 F710-M8 BR-18-GXL 8 26 200-C19 BK-18 2T3360
177-M41 RD-6 F729-M45 GN-18 C974-M37 PU-18 521-M43 YL-16 326-M9 RD-18 9 27 200-C15 BK-18 1
2

200-C20 BK-18
F729-M47 GN-18 F729-M45 GN-18 522-M42 WH-16 447-M10 PK-18 10 28 308-C21 YL-18 322-E115 GY-18 200 BK-16
F729-M44 GN-18 F729-M47 GN-18 777-M14 PU-16 450-M11 YL-18 11 CONN 1
29 308-C16 YL-18 308-C22 YL-18
BUS BAR 1 4C

H
2
1

H R810-M35 BR-18 F729-M44 GN-18 451-M12 BR-18 12 RS-232 #1 DCD 30 N973-C6 BR-18 403-C23 GN-18 C-C2 A-C2 E-C8
C973-M38 GN-18 200-M48 BK-18 892-M26 BR-18-GXL 751-M13 GN-16 13 RS-232 #1 GND 31 N979-C7 GN-18 403-C11 GN-18 403-C24 GN-18 1552252 3E5179 1552269
3004163

2
1

200-M60 BK-18-GXL 893-M27 GN-18-GXL 777-M14 PU-16 14 32 125-C18 OR-18 1 125-A1 OR-18 322-E115 GY-18 1 BK-18 FWD HORN
101-XF2 RD-6

C974-M37 PU-18 200-M61 BK-18-GXL A702-M21 PU-18-GXL E798-M15 PK-18-GXL 15 33 200-C20 BK-18 2 200-A2 BK-18 128-E101 RD-18 2 BK-18 1631201
309-M4 GY-18 200-M65 BK-18-GXL A701-M6 GY-18-GXL F701-M16 BR-18-GXL 16 CAN DATA LINK - 34 Y795-C8 GN-18 944-C1 OR-18 308-C22 YL-18 3 308-A3 YL-18
403-M20 GN-18 200-M64 BK-18-GXL 17 35 945-C2 BR-18 403-C24 GN-18 4 403-A4 GN-18 128-E4 RD-18
ALTERNATOR 4C 200-M66 BK-18-GXL A892-M18 OR-18 18 36 N957-C3 PK-18 944-C1 OR-18 5
2253146 465-M56 OR-18-GXL A784-M19 YL-18 19 37 N959-C13 PK-18 945-C2 BR-18 6 128-E43 RD-18 + -
W
A710-M57 GY-18-GXL 403-M20 GN-18 20 38 N960-C4 OR-18 Y795-C8 GN-18 7 SIG HOUR METER
D+ B+ 109-XJ1 RD-6 F716-M54 WH-18-GXL C968-M2 PK-18-GXL A702-M21 PU-18-GXL 21 39 N963-C12 OR-18 Y974-C9 OR-18 8 161-3932
B- F715-M55 PU-18-GXL C973-M38 GN-18 F711-M22 GN-18-GXL 22 40 N970-C5 YL-18 9 403-E99 GN-18
150-M67 RD-12 150-M63 RD-18-GXL C974-M37 PU-18 F712-M23 GY-18-GXL 23 41 N973-C6 BR-18 N981-C14 GN-18 10 N979-A5 GN-18 103-E1 YL-18 200-E117 BK-18
ENGINE ECM 4C 150-M62 RD-18-GXL 306-M24 GN-18 24 42 N979-C7 GN-18 N963-C12 OR-18 11 N960-A6 OR-18 104-E13 YL-18
60
ENGINE ECM 150-M58 RD-18-GXL F708-M25 YL-18-GXL 25 105-E2 RD-18
43 N981-C14 GN-18 N959-C13 PK-18 12 N957-A7 PK-18
M-C3
200-XC1 BK-00

ALT BREAKER 4C 150-M59 RD-18-GXL E798-M15 PK-18-GXL 892-M26 BR-18-GXL 26 44 Y974-C9 OR-18
6T3645 2451042 F701-M16 BR-18-GXL 893-M27 GN-18-GXL 27 CONN 2 VIBE TACH OPT CON
B 45 Y795-C8 GN-18 B CONN 15
1 BATTERY (-) 1 200-M66 BK-18-GXL J900-M28 WH-18-GXL 28 46 C-C3 A-C3 123-E120 WH-18
2 BATTERY (-) 2 200-M65 BK-18-GXL F729-M29 GN-18 29 1552269 3E3364 123-E3 WH-18 123-E46 WH-18-GXL E-C4 NAME ID CLR
47
3 BATTERY (-) 3 200-M64 BK-18-GXL F706-M32 PU-18-GXL 30 123-E34 WH-18 1552273
48 N970-C5 YL-18 1 N970-A8 YL-18
4 4 F707-M33 WH-18-GXL 376-M31 GN-18-GXL 31 49 N973-C6 BR-18 2 N973-A9 BR-18 123-E120 WH-18 1 "+24 V" 123 WH-18
150-M67 RD-12 5 5 F708-M25 YL-18-GXL F706-M32 PU-18-GXL 32 CAN DATA LINK + 50 Y974-C9 OR-18 200-E50 BK-18 2 GND 200 BK-18
30A
6 6 F709-M36 BU-18-GXL F707-M33 WH-18-GXL 33 51 128-E4 RD-18 450-E19 YL-18 3 "VIBE +" 450 YL-18
ECM BREAKER 4C 101-XF1 RD-00 7 BATTERY (+) 7 150-M63 RD-18-GXL F710-M8 BR-18-GXL 104-M34 YL-18-GXL 34 + BATTERY 52 125-C10 OR-18 143-E5 BR-16 451-E20 BR-18 4 "VIBE -" 451 BR-18
1394724 8 BATTERY (+) 8 150-M62 RD-18-GXL 150-M63 RD-18-GXL F711-M22 GN-18-GXL R810-M35 BR-18 35 53 200-E44 BK-18-GXL C973-E14 GN-18 5 "SPEED +" C973 GN-18
9 BATTERY (-) 9 200-M61 BK-18-GXL 150-M62 RD-18-GXL F712-M23 GY-18-GXL F709-M36 BU-18-GXL 36 R-TERM 54 403-C11 GN-18 200-E57 BK-18 205-E17 BK-18 6 "SPEED -" 205 BK-18
M-C122 10 BATTERY (-) 10 200-M60 BK-18-GXL 150-M59 RD-18-GXL R810-M35 BR-18 C974-M37 PU-18 37 55 200-E28 BK-18 200-E117 BK-18
280-4394
1552269 11 11 150-M58 RD-18-GXL J900-M28 WH-18-GXL C973-M38 GN-18 38 56 200-E50 BK-18 REF DIAGRAMS
BACKUP ALARM 4C BK-18 1 121-M1 YL-18 12 12 200-M61 BK-18-GXL F729-M47 GN-18 205-M39 BK-18 39 57
CONN 3 E-C3 200-E100 BK-18
2200229 BK-18 2 321-M5 BR-18 13 13 200-M66 BK-18-GXL F729-M46 GN-18-GXL F729-M29 GN-18 497-M40 BU-18 40 C-C4 E-C1 9X4813 451-E20 BR-18
VIBE TACH /
58
14 14 200-M64 BK-18-GXL F729-M45 GN-18 177-M41 RD-6 59 3E5179 1552252 N979-E7 GN-18 A 307-E8 OR-18
101-XF1 RD-00 AC PRESSURE SW 4C 15 BATTERY (+) 15 150-M59 RD-18-GXL 200-M65 BK-18-GXL F729-M44 GN-18 125-C17 OR-18 125-E1 OR-18 N960-E8 OR-18 B
1145333 M-C104
1552269
16
17
BATTERY (+)
ACTION ALARM
16
17
150-M58 RD-18-GXL
F706-M32 PU-18-GXL
200-M60 BK-18-GXL
200-M48 BK-18 326-M9 RD-18
M-C102
1275483
60
61 200-C19 BK-18
1
2 200-E2 BK-18 N957-E9 PK-18 C 308-E9 YL-18
309-E10 GY-18
SPEEDO OPT
RS-232 #3 TXD 62 N963-C12 OR-18 308-C21 YL-18 3 308-E3 YL-18
3 BK-16 1 521-M43 YL-16 18 LOW HYD OIL PRES 18 A702-M21 PU-18-GXL 1 DIAGNOSTIC CONNECTOR E-C14
2 RS-232 #3 RXD 63 N959-C13 PK-18 403-C23 GN-18 4 403-E4 GN-18 FUEL GAGE
BK-16 2 513-M87 OR-16 19 HIGH HYD OIL TEMP 19 A701-M6 GY-18-GXL 465-M56 OR-18-GXL 326-E21 RD-16 1141749
G 1 CONN 7 RS-232 #3 GND 64 N981-C14 GN-18 5 944-E5 OR-18 1555234 G
20 CAN (+) 20 F711-M53 GN-18 GND 65 200-C15 BK-18 6 945-E6 BR-18 123-E46 WH-18-GXL I IGN
POS NEG SWITCH CLOSED WITH 21 CAN (-) 21 F712-M51 GY-18 A710-M57 GY-18-GXL 66 7 751-E23 GN-16 447-E18 PK-18-GXL S SEND

SYSTEM CHARGED M-C99 513-M87 OR-16 22 CAN A SHIELD 22 67 8 403-E99 GN-18 200-E44 BK-18-GXL G GND

1552269 23 CDL (+) 23 893-M27 GN-18-GXL F715-M55 PU-18-GXL 447-E18 PK-18-GXL

101-XA1 RD-00

68 9
12V BATTERY LH 4C 1 513-M88 OR-16 24 CDL (-) 24 892-M26 BR-18-GXL F716-M54 WH-18-GXL 450-M11 YL-18 N979-C7 GN-18 N979-E7 GN-18 450-E19 YL-18 607-E22 PK-16
FOR ENGINE HARNESS WIRING SEE ENGINE SCHEMATIC 261-0769

69 10
3T5760 2 522-M89 WH-16 25 25 451-M12 BR-18 607-E22 PK-16 E-C7 LED DISPLAY
101-XF2 RD-6

308-C16 YL-18 N960-C4 OR-18 N960-E8 OR-18

125-E1 OR-18
200-E2 BK-18
308-E3 YL-18
403-E4 GN-18
KEY SWITCH 70 11

945-E6 BR-18
944-E5 OR-18
ARC SUPPRESSOR 4C 26 26 C973-E14 GN-18 1552252 2169021
N957-C3 PK-18 12 N957-E9 PK-18
1893158 27 27 104-M34 YL-18-GXL 205-E17 BK-18 123-E34 WH-18 1 SWITCHED POWER
COMPRESSOR GP 4C 522-M42 WH-16 28 28 376-M31 GN-18-GXL 892-E11 BR-18 200-E57 BK-18 2 GROUND
CONN 10 893-E116 GN-18
3E1906 M-C103 29 29 3 UNUSED
1552269 30 30 893-M27 GN-18-GXL E-C2 309-E60 GY-18 4 CHARGING STATUS IND
BK-18 1 513-M90 OR-16 31 31 892-M26 BR-18-GXL 3E3382 A701-E15 GY-18 F708-E121 YL-18 5 START AID INDICATOR
BK-18 2 522-M91 WH-16 32 32 A702-E52 PU-18 F710-E6 BR-18 6 AIR TEMP INDICATOR

1
2
3
4
5
6
33 33 C905-E172 OR-18 A702-E52 PU-18 7 HYD OIL PRESS. IND
POS NEG NEUTRAL START SW 4C 34 34 F729-M46 GN-18-GXL C906-E170 PU-18 C906-E171 PU-18 F709-E51 BU-18 8 ACTION LAMP
ON PROPEL PUMP M-C118 35 THROTTLE SWITCH RETURN 35 F729-M46 GN-18-GXL J900-M28 WH-18-GXL A A C906-E25 PU-18 F701-E48 BR-18 9 ENG OIL PRESS. IND

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18
CLR
1552269 36 36 M-C6 NOTE A: THIS OPTION SCHEMATIC APPLIES TO VARIOUS SALES MODELS. SEE EDS FOR APPLICATIONS C968-E12 PK-18 A701-E15 GY-18 10 HYD OIL TEMP IND
12V BATTERY RH 4C BK-18 1 308-M3 YL-18 37 37 1552269 NOTE B: THIS OPTION SCHEMATIC APPLIES TO VARIOUS ENGINEERING MODELS SEE EDS FOR APPLICATIONS. F707-E49 WH-18 11 CHECK ENGINE IND
3T5760 BK-18 2 330-M7 YL-18 38 38 1 326-M9 RD-18 COMPONENTS ARE SHOWN INSTALLED ON A FULLY E798-E16 PK-18 E798-E16 PK-18 12 ENG COOLANT TEMP IND
M-C108 MOTOR OPERABLE MACHINE WITH THE KEY AND ENGINE
39 39 2 A893-M49 OR-18 F701-E48 BR-18

PRODUCT LINK CON

OFF AND PROPEL CONTROL IN NEUTRAL.
1552267

105
200
308
403
893
892
ALT RESISTOR

ID
BK-16 40 IGNITION SWITCH INPUT 40 104-M34 YL-18-GXL F707-E49 WH-18 E-C309

262-0886
HYD OIL TEMP SW 4C RD-16 C F729-M47 GN-18 41 +5V SENSOR SUPPLY 41 A701-M6 GY-18-GXL FUEL PRIME PUMP F708-E121 YL-18 309-E60 GY-18 1552269 2284982
1100514 A 42 +5V SENSOR SUPPLY 42 2178339 F709-E51 BU-18 309-E10 GY-18 309-E71 GY-18 1
150
WH-16 B A710-M57 GY-18-GXL 43 +8V THROTTLE SUPPLY 43 A702-M21 PU-18-GXL F710-E6 BR-18 2
44 HIGH HYD OIL TEMP SW 44 A710-M57 GY-18-GXL F711-E501 GN-18

"SW'D POWER"
"ALT R TERM"
M-C105 45 LOW HYD OIL PRES SW 45 465-M56 OR-18-GXL C968-M2 PK-18-GXL HARNESS ASSEMBLY F712-E500 GY-18
DIAGRAM-WIRING SYSTEM (PRODUCT LINK OPTION)

BATTERY

"CDL +"
"CLD -"
GROUND
NAME
T

OPTIONAL SPEED SENSOR

REF DIAGRAMS
1552267 46 46 E798-M15 PK-18-GXL PRIME SWITCH IDENT SH/LOC PART NO. ATCH GROUP NAME F729-E167 GN-18
BK-16 A F729-M45 GN-18 47 47 F701-M16 BR-18-GXL 1655970 M-C5 A 256-6803 RADIO HARNESS J900-E7 WH-18 E-C310 E ARC SUPPRESSOR
DRUM CHARGE PRESS. SW 4C 465-M56 OR-18-GXL F706-M32 PU-18-GXL 1552267 C 256-6804 ECM HARNESS
CHG 1552269 1893158

280-4391
RD-16 B 48 48
VEH HARN SPD CON c0 1652521 BU-16 C 49 GROUND LEVEL SHUTDOWN SW (N.O.) 49 F715-M55 PU-18-GXL F707-M33 WH-18-GXL BK-18 A A893-M49 OR-18 E 257-9363 CONVERSION HARNESS 396-E114 PK-18 1
CONN 1 50 GROUND LEVEL SHUTDOWN SW (N.C.) 50 F716-M54 WH-18-GXL F708-M25 YL-18-GXL RD-18 B 200-M48 BK-18 308-E111 YL-18 2
NAME ID CLR M-C152 51 LOW THROTTLE SWITCH 51 C968-M2 PK-18-GXL F709-M36 BU-18-GXL WH-18 C 00
1552272 52 HIGH THROTTLE SWITCH 52 J900-M28 WH-18-GXL F710-M8 BR-18-GXL
SENSOR POWER 497 BU 1 497-M40 BU-18 53 53 3 2 1
F SENSOR GND 205 BK 2 205-M39 BK-18 54 54 E-C10 F
1552272 R
SPEED SIGNAL C973 GN 3 C973-M38 GN-18 55 55
INV SPEED SIGNAL C974 PU 4 C974-M37 PU-18 56 56 308-E9 YL-18 308-E29 YL-18 1 YL-16
C OFF
57 START AID CONTROL 57 376-M31 GN-18-GXL 326-E21 RD-16 2 PU-16
REF DIAGRAMS
280-4394 SHUT DOWN SWITCH 4C 58 HIGH ENGINE TEMP LAMP 58 E798-M15 PK-18-GXL 307-E8 OR-18 3
S ON
OR-16
139-2116 M-C150 B ST
59 CHECK ENGINE LAMP 59 F707-M33 WH-18-GXL 105-E2 RD-18 4 BR-16
STOP . RUN 1552267 60 ACTION LAMP 60 F709-M36 BU-18-GXL KEYSWITCH
BK-18 A F715-M55 PU-18-GXL 61 61 F711-M53 GN-18 1107887
RD-18 B F729-M44 GN-18 62 LOW ENGINE OIL PRESS LAMP 62 F701-M16 BR-18-GXL F711-M52 GN-18 F711-M22 GN-18-GXL VIBE SENSOR CON c0
WH-18 C F716-M54 WH-18-GXL 63 WAIT TO START LAMP 63 F708-M25 YL-18-GXL F712-M51 GY-18 E-C15
64 HIGH INTAKE AIR TEMP 64 F710-M8 BR-18-GXL F712-M50 GY-18 F712-M23 GY-18-GXL M-C123 NAME ID CLR 9W1951
64 1552269 104-E13 YL-18 A
M-C4 450-M11 YL-18 1 "VIBE TACH +" 450 YL-18 200-E100 BK-18 B
3E3370 CONN 16
451-M12 BR-18 2 "VIBE TACH -" 451 BR-18 C
A F711-M52 GN-18 893-E116 GN-18 D DIAGNOSTIC
280-4394 CONNECTOR
B F712-M50 GY-18 REF DIAGRAMS 892-E11 BR-18 E

280-9635 , 280-4392
GN-16
GY-16
RD-18
BK-18

PK-16
BK-16
GN-18
PK-16

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18

BK-14
RD-18
YL-16

YL-16
YL-14

BU-16
F712-E500 GY-18

CLR

CLR
CLR

CLR
C F

280-4393 , 280-9635
F711-E501 GN-18 G
CAN TERM 4 ATCH VIBE TACH SENSOR

447-E18 PK-18-GXL
H

F712-E500 GY-18

F708-E121 YL-18

F729-E167 GN-18
C906-E170 PU-18

C905-E172 OR-18
AC OPT CON
ENGINE/VEHICLE (4 CYLINDER)

893-E116 GN-18
C973-E14 GN-18

C968-E12 PK-18

A702-E52 PU-18
F710-E6 BR-18
J900-E7 WH-18

205-E17 BK-18
326-E21 RD-16

451-E20 BR-18
450-E19 YL-18
403-E99 GN-18

607-E22 PK-16
751-E23 GN-16

200-E28 BK-18
103-E1 YL-18
105-E2 RD-18
123-E3 WH-18
128-E4 RD-18
143-E5 BR-16

307-E8 OR-18
J
ENGINE/VEHICLE

F711-E501 GN-18
PRODUCT LINK CON

F709-E51 BU-18

A701-E15 GY-18
E798-E16 PK-18
F701-E48 BR-18
F707-E49 WH-18
280-4392

309-E10 GY-18

104-E13 YL-18

892-E11 BR-18
H834

E727
CAB OPTION CON

308-E9 YL-18
AUX CON c0
124
118
122
200

603
200
608
607

105
200
308
403
893
892

200
122
173

776
ID

ID

ID

ID
LIGHTING CON
NAME ID CLR

280-4391
101-EE2 RD-000-SGX
GEN 2 200-GG1 BK-000
304-MM1 WH-6
G-C101
3E3364 "AC COMP CLUTCH" 521 YL-16
"AC COMP RET" 522 WH-16
200-PP1 BK-000 521-G71 YL-16 1

"DOME LAMP POWER"

"SW'D POWER (F1)"

"SW'D POWER (F2)"

"BATTERY (F13)"
CONN 14

"WIPERS POWER"
101-EE2 RD-000-SGX

"HVAC POWER"

"SW'D POWER"
"ALT R TERM"
522-G72 WH-16 2 280-4392 CONN 13

"BRAKE ON"
CONN 12

REF DIAGRAMS

REF DIAGRAMS

BATTERY

"CDL +"
"CLD -"

NEUTRAL
REF DIAGRAMS

GROUND

BEACON
GROUND

GROUND

GROUND
NAME

NAME

NAME

NAME
FRONT

REF DIAGRAMS

REF DIAGRAMS
REAR
E-C3
200-GG1 BK-000 200-G52 BK-16 200-J2 BK-00 E-C1 E-C2
3E5179
200-G53 BK-16 101-J1 RD-00
1907613 1907612
DISCONNECT SW G-C106
SIDE CONSOLE

10
11
12

10
11
12

10
11
12
200-G48 BK-18

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
7N0718 1552269 C-C3 C-C4
C-C5
200-G62 BK-18 751-G13 GN-16 BEACON SW FLOOD LT SW 1552254 1552253

1
2
3
4

1
2
3
4

1
2
3
4
5
6

1
2
3
4
5
6
1 BK-18 VALVE SHIFT SOL 1552252
CONN 8 C-C55 CONN 9 CONN 10 C-C216 CONN 11 C-C81 PARK BRAKE SW 2730284 2730283

SEE NOTE C
200-G51 BK-16 200-G51 BK-16 2 BK-18 XXX C-C11

205-C77 BK-18

892-C26 BR-18
CONN 28

326-C81 RD-18
1552272 1552273 1552273 OPERATOR

F709-C205 BU-18

F712-C207 GY-18
F711-C206 GN-18
OFF ON BOTH OFF FRONT

103-C196 YL-18

123-C197 WH-18
128-C195 RD-18

J900-C28 WH-18
307-C105 OR-18
C973-C76 GN-18

C968-C65 PK-18

104-C160 YL-18

E798-C15 PK-18
F701-C16 BR-18
F707-C33 WH-18

F708-C60 YL-18
607-C198 PK-16

F729-C29 GN-18
C906-C35 PU-18
A702-C36 PU-18
105-C27 RD-18

143-C30 BR-16
F710-C8 BR-18

308-C32 YL-18

A701-C6 GY-18

893-C25 GN-18

447-C10 PK-18
451-C67 BR-18
450-C79 YL-18
403-C20 GN-18

751-C13 GN-16

200-C38 BK-18
304-MM1 WH-6 200-G59 BK-18 200-G54 BK-18-GXL 1552272

309-C4 GY-18
200-G55 BK-18-GXL
116-5275
200-G60 BK-18 E

124-C64 GN-16
118-C39 GY-16
122-C42 RD-18
E

200-C9 BK-16
BULB KNOB 116-5274

H834-C12 YL-14

E727-C59 BU-16
G-C203

122-C22 RD-18
173-C61 YL-16

776-C57 YL-16
200-PP1 BK-000 200-G56 BK-18-GXL J-C1 AXLE INTLK SOL

200-C2 BK-14
G S 116-5270 X1
200-G57 BK-18-GXL 2886926 1552269 XXX LAMP BLOCK
+

603-C199 PK-16

200-C151 BK-18
308-C101 YL-18
403-C102 GN-18
X2

200-C98 BK-18
608-C40 GN-18
607-C41 PK-16

105-C97 RD-18

893-C53 GN-18
892-C52 BR-18
200-G58 BK-18-GXL 777-G47 PU-16 1 116-6565
FRAME GND RH2 FRAME GND RH MTR BAT 200-G52 BK-16 2
3 4
8T3635 M12 8T3635 M12 776-C193 YL-16
1 2
MOTOR
G-C124 304-MM1 WH-6 NO/NC BLOCK C-C206
G-C200 180-5617 - +
1552269 DRUM INTLK SOL 1552269
FUEL LVL SENDER 1552269 XXX F706-C86 PU-18 1 BK-18 ACTION ALARM

200-C150 BK-16
2234945 447-G10 PK-18

776-C116 YL-16
BK-18 1
STARTER MOTOR 24V 777-G46 PU-16 1 148-C87 WH-18 2 BK-18 3E-6328
200-G60 BK-18

765-C194 OR-16

10

10
BK-18 2
200-G53 BK-16

7
8
1
2
3
4
5
6
9

7
8
1
2
3
4
5
6
9
1683499 2

143-C192 BR-16
C-C21 C-C20

143-C70 BR-16
118-C39 GY-16
124-C64 GN-16
1429117 1429117

200-C103 BK-18

603-C199 PK-16
G-C202

115-C91 PK-16

608-C40 GN-18
116-C51 BR-18

607-C45 PK-16
115-C50 PK-16
607-C46 PK-16
VIB PUMP BOTTOM 122-C42 RD-18 A892-C18 OR-18 VIB AND BACKUP ALARM SWITCHES
1552269 FIXED-LOW VARIABLE-HIGH F701-C16 BR-18 IN PROPEL HANDLE
A892-G18 OR-18 1 105-C97 RD-18 E798-C15 PK-18 C-C207
POWER PANEL 200-GG1 BK-000 200-G50 BK-18 200-C98 BK-18 F712-C207 GY-18 1552272

F712-C207 GY-18
2
200-PP1 BK-000 200-NN1 STRAP-4GA 200-C151 BK-18 F711-C206 GN-18 200-C90 BK-18 A990-C44 BU-18 1 BK-18

F711-C206 GN-18
G-C201

892-C26 BR-18
R810-G35 BR-18 VIB PUMP TOP 308-C101 YL-18 F729-C29 GN-18 321-C5 BR-18 C906-C83 PU-18 2 BK-18

893-C25 GN-18

F709-C205 BU-18
103-C196 YL-18
104-C160 YL-18

123-C197 WH-18
128-C195 RD-18

307-C105 OR-18

607-C198 PK-16

A702-C36 PU-18
C906-C35 PU-18
C968-C65 PK-18
C973-C76 GN-18
E798-C15 PK-18
F701-C16 BR-18
F707-C33 WH-18
F708-C60 YL-18

F729-C29 GN-18

J900-C28 WH-18
1552269

105-C27 RD-18

143-C30 BR-16
200-C38 BK-18
205-C77 BK-18

308-C32 YL-18

403-C20 GN-18
447-C10 PK-18
450-C79 YL-18
451-C67 BR-18

751-C13 GN-16

A701-C6 GY-18

F710-C8 BR-18

326-C81 RD-18
200-J2 BK-00 FIXED-HIGH VARIABLE-LOW 403-C102 GN-18 J900-C28 WH-18 C906-C83 PU-18 321-C5 BR-18

309-C4 GY-18
3 BK-18
G-C148 A784-G19 YL-18 1 603-C199 PK-16 F710-C8 BR-18 A990-C44 BU-18 200-C90 BK-18 4 BK-18
1552269 200-G59 BK-18 200-G49 BK-18 2 607-C41 PK-16 F709-C205 BU-18

E727-C59 BU-16

765-C194 OR-16
173-C61 YL-16
R810-G63 BR-18 R810-G61 BR-18 ENGINE GND 608-C40 GN-18 F708-C60 YL-18

H834-C12 YL-14
BK-18 1

143-C192 BR-16

200-C150 BK-16
603-C199 PK-16

776-C116 YL-16

200-C103 BK-18
115-C50 PK-16
115-C91 PK-16
116-C51 BR-18

143-C70 BR-16

607-C45 PK-16
607-C46 PK-16
608-C40 GN-18

122-C22 RD-18
200-C2 BK-14
BK-18 2 200-G64 BK-18 200-G64 BK-18 M10 G-C1 C-C1 892-C52 BR-18 F707-C33 WH-18
9X0141 CONN 6 CONN 6 9X1343 893-C53 GN-18 F706-C86 PU-18
121-G1 YL-18 121-C1 YL-18 200-C9 BK-16 VIBE SELECT SW
2716414 GLOW PLUGS 1 1
384-G65 GN-6 2268700 200-G53 BK-16 C968-G2 PK-18-GXL 2 2 C968-C65 PK-18
2730283
60A LOW OFF HIGH
200-G51 BK-16 308-G3 YL-18 3 3 308-C3 YL-18 104-C34 YL-18
GLOW PLUG BKR GLOW PLUG RELAY 200-G52 BK-16 A892-G18 OR-18 309-G4 GY-18 4 4 309-C4 GY-18 105-C37 RD-18
1712208 1183534 751-G13 GN-16 321-G5 BR-18 5 5 321-C5 BR-18 105-C97 RD-18
200-G48 BK-18 200-G49 BK-18 A784-G19 YL-18 A701-G6 GY-18-GXL 6 6 A701-C6 GY-18 177-C17 RD-6
200-G50 BK-18 330-G7 YL-18 7 7 330-C7 YL-18 200-C9 BK-16 326-C81 RD-18
GLOW PLUGS
104-G34 YL-18-GXL F710-G8 BR-18-GXL 8 8 F710-C8 BR-18 326-C81 RD-18 200-C151 BK-18 F711-C206 GN-18
ARC SUPP 6C G-C151 777-G46 PU-16 121-G1 YL-18 326-G9 RD-18 9 9 326-C81 RD-18 104-C34 YL-18 200-C98 BK-18 F712-C207 GY-18
D 1729200 1552272 777-G14 PU-16 777-G47 PU-16 177-G41 RD-6 447-G10 PK-18 10 10 447-C10 PK-18 105-C37 RD-18 205-C74 BK-18 308-C32 YL-18 OPT CON1
D
CONN 17
BUS BAR 1

1 R810-G61 BR-18 306-G24 GN-18 450-G11 YL-18 11 11 450-C11 YL-18 177-C17 RD-6 308-C32 YL-18 309-C4 GY-18
2 200-G67 BK-18 777-G14 PU-16 308-G3 YL-18 451-G12 BR-18 12 12 451-C66 BR-18 308-C3 YL-18 308-C101 YL-18 308-C84 YL-18 403-C20 GN-18 C-C215 NAME ID CLR
7V9275

3 200-G59 BK-18 521-G71 YL-16 309-G4 GY-18 751-G13 GN-16 13 13 751-C13 GN-16 309-C4 GY-18 308-C3 YL-18 447-C10 PK-18 1552253
4 306-G66 GN-18 200-G64 BK-18 F729-G43 GN-18 321-G5 BR-18 777-G14 PU-16 14 14 777-C14 PU-16 321-C5 BR-18 321-C5 BR-18 603-C199 PK-16 111-C62 RD-18 1 POWER 111 RD-18
COLOR ABBREVIATIONS

10
522-G72 WH-16 330-G7 YL-18 E798-G15 PK-18-GXL E798-C15 PK-18 330-C7 YL-18 376-C31 GN-18 607-C198 PK-16 200-C99 BK-18

7
8
1
2
3
4
5
6
9
15 15 2 GROUND 200 BK-16
G-C107 C973-G38 GN-18 376-G31 GN-18-GXL F701-G16 BR-18-GXL 16 16 F701-C16 BR-18 376-C31 GN-18 447-C10 PK-18 607-C46 PK-16 C-C10 123-C190 WH-18 3 SW'D POWER 123 WH-18
1552269 C974-G37 PU-18 497-G40 BU-18 17 17 403-C21 GN-18 497-C75 BU-18 607-C45 PK-16
1429117 A990-C44 BU-18 4 VIBE ON A990 BU-18 ABBREV COLOR

T825-C203 YL-18
A784-C213 YL-18

C801-C201 OR-18
A892-C23 OR-18

924-C202 GN-18
C906-C82 PU-18
BK-18 1 306-G68 GN-18 306-G24 GN-18 205-G39 BK-18 403-G20 GN-18 A892-G18 OR-18 18 18 A892-C18 OR-18 447-C10 PK-18 A701-C6 GY-18 608-C40 GN-18 123-C190 WH-18 451-C69 BR-18 5 VIBE FREQ RET 451 BR-18
BK-18 2 200-G69 BK-18 497-G40 BU-18 447-G10 PK-18 A784-G19 YL-18 19 19 A784-C19 YL-18 450-C11 YL-18 A702-C36 PU-18 751-C13 GN-16 321-C5 BR-18 450-C80 YL-18 6 VIBE FREQ 450 YL-18 RD RED
R810-G35 BR-18 521-G71 YL-16 403-G20 GN-18 20 20 403-C21 GN-18 451-C66 BR-18 326-C81 RD-18 A701-C6 GY-18 450-C79 YL-18 450-C80 YL-18 A784-C183 YL-18 7 VIBE SOL TOP A784 YL-18
2716414 F729-G45 GN-18 522-G72 WH-16 A702-G21 PU-18-GXL 21 21 A702-C36 PU-18 751-C13 GN-16 C968-C65 PK-18 A702-C36 PU-18 450-C11 YL-18 C906-C82 PU-18 A892-C182 OR-18 8 VIBE SOL BOTTOM A892 OR-18 WH WHITE
304-MM1 WH-6 F729-G42 GN-18 777-G14 PU-16 F711-G22 GN-18 22 22 F711-C206 GN-18 892-C208 BR-18 R810-C191 BR-18 E798-C15 PK-18 451-C66 BR-18 451-C69 BR-18 A892-C23 OR-18 T825-C203 YL-18 9 FIXED FREQ VIBE T825 YL-18
60A
447-G10 PK-18 892-G26 BR-18-GXL F712-G23 GY-18 23 23 F712-C207 GY-18 893-C209 GN-18 403-C21 GN-18 F701-C16 BR-18 451-C67 BR-18 A784-C213 YL-18 C906-C200 PU-18 10 VIBE ENABLE C906 PU-18 OR ORANGE
MAIN BKR START RELAY 403-G20 GN-18 893-G27 GN-18-GXL 306-G24 GN-18 24 24 306-C24 GN-18 A701-C6 GY-18 403-C20 GN-18 F707-C33 WH-18 C801-C201 OR-18 C801-C201 OR-18 11 VIBE SW HIGH C801 OR-18
1712208 1183534 330-G7 YL-18 R810-G35 BR-18 F708-G25 YL-18-GXL 25 25 F708-C60 YL-18 A702-C36 PU-18 403-C102 GN-18 F708-C60 YL-18 A784-C19 YL-18 924-C202 GN-18 924-C202 GN-18 12 VIBE SW LOW 924 GN-18 YL YELLOW
177-G41 RD-6 177-G41 RD-6 321-G5 BR-18 A701-G6 GY-18-GXL 892-G26 BR-18-GXL 26 26 892-C208 BR-18 A784-C19 YL-18 A784-C19 YL-18 F709-C205 BU-18 T825-C203 YL-18
283-4306 , 280-4394
309-G4 GY-18 A702-G21 PU-18-GXL 893-G27 GN-18-GXL 27 27 893-C209 GN-18 A892-C18 OR-18 603-C199 PK-16 F710-C8 BR-18 REF DIAGRAMS PK PINK

E727-C59 BU-16

173-C61 YL-16
200-C103 BK-18
103-C196 YL-18
104-C160 YL-18

123-C197 WH-18

143-C192 BR-16

200-C150 BK-16

307-C105 OR-18
776-C116 YL-16
C906-C35 PU-18
128-C195 RD-18
450-C79 YL-18

105-C27 RD-18
115-C91 PK-16
115-C50 PK-16
116-C51 BR-18

143-C30 BR-16

143-C70 BR-16
200-C38 BK-18
304-MM1 WH-6 308-G3 YL-18 C968-G2 PK-18-GXL J900-G28 WH-18-GXL 28 28 J900-C28 WH-18 C968-C65 PK-18 J900-C28 WH-18 A784-C183 YL-18

H834-C12 YL-14

765-C194 OR-16

C973-C76 GN-18
122-C22 RD-18

451-C67 BR-18

205-C77 BK-18
200-C2 BK-14
306-G24 GN-18 E798-G15 PK-18-GXL F729-G29 GN-18 29 29 F729-C29 GN-18 E798-C15 PK-18 450-C11 YL-18 F729-C29 GN-18 A784-C213 YL-18 T825-C203 YL-18 BK BLACK
200-G62 BK-18 F701-G16 BR-18-GXL 30 30 105-C37 RD-18 F701-C16 BR-18 451-C66 BR-18 892-C26 BR-18 924-C202 GN-18
BUS BAR 2

177-G41 RD-6 F706-G32 PU-18-GXL 376-G31 GN-18-GXL 31 31 376-C31 GN-18 F706-C86 PU-18 607-C198 PK-16 893-C25 GN-18 C801-C201 OR-18
121-G1 YL-18 F707-G33 WH-18-GXL F706-G32 PU-18-GXL 32 32 F706-C86 PU-18 F707-C33 WH-18 607-C45 PK-16 C968-C65 PK-18 A892-C18 OR-18 A892-C182 OR-18 A990-C44 BU-18 OPT SPD SNSR CON
GY GRAY
7V9275

CONN 18
F716-G76 WH-18-GXL F708-G25 YL-18-GXL F707-G33 WH-18-GXL 33 33 F707-C33 WH-18 F708-C60 YL-18 607-C41 PK-16 607-C46 PK-16 104-C34 YL-18 A892-C23 OR-18 123-C190 WH-18
200-G57 BK-18-GXL F709-G36 BU-18-GXL 104-G34 YL-18-GXL 34 34 104-C34 YL-18 F709-C205 BU-18 105-C37 RD-18 A892-C182 OR-18 C-C126 NAME ID CLR PU PURPLE
309-G4 GY-18 200-G54 BK-18-GXL C974-G37 PU-18 R810-G35 BR-18 R810-C191 BR-18 F710-C8 BR-18 105-C97 RD-18 450-C80 YL-18 3E3376
101-EE2 RD-000-SGX

35 35
101-EE1 RD-4

BR BROWN
200-CC1 BK-000-SGX

200-G56 BK-18-GXL C973-G38 GN-18 F709-G36 BU-18-GXL 36 36 F709-C205 BU-18 F711-C206 GN-18 608-C40 GN-18 C973-C73 GN-18 111-C62 RD-18 A784-C183 YL-18 497-C75 BU-18 1 SENSOR POWER 497 BU
GY-18

403-G20 GN-18 200-G55 BK-18-GXL 205-G39 BK-18 C974-G37 PU-18 37 37 C974-C72 PU-18 F712-C207 GY-18 751-C13 GN-16 200-C98 BK-18 148-C87 WH-18 200-C99 BK-18 205-C78 BK-18 2 SENSOR GND 205 BK
200-G58 BK-18-GXL F711-G22 GN-18 C973-G38 GN-18 38 38 C973-C73 GN-18 F729-C29 GN-18 200-C151 BK-18 F706-C86 PU-18 111-C62 RD-18 C973-C43 GN-18 3 SPEED SIGNAL C973 GN GN GREEN
ALTERNATOR A710-G73 GY-18-GXL F712-G23 GY-18 205-G39 BK-18 39 39 205-C74 BK-18 J900-C28 WH-18 C974-C72 PU-18 C974-C72 PU-18 C974-C72 PU-18 4 INV SPEED SIGNAL C974 PU
309-G4

2253147 465-G74 OR-18-GXL F729-G42 GN-18 497-G40 BU-18 40 40 497-C75 BU-18 R810-C191 BR-18 308-C84 YL-18 C906-C83 PU-18 451-C69 BR-18
280-4394
BU BLUE
W
F715-G75 PU-18-GXL F729-G43 GN-18 F729-G29 GN-18 892-C52 BR-18 892-C26 BR-18 321-C5 BR-18 C906-C35 PU-18 C906-C82 PU-18 C906-C200 PU-18 REF DIAGRAMS
109-LL1 RD-4 D+ B+ 109-LL1 RD-4 150-G77 RD-18-GXL F729-G44 GN-18-GXL 892-C208 BR-18 330-C7 YL-18 C906-C200 PU-18 C973-C43 GN-18
80A
B- 150-G78 RD-18-GXL F729-G45 GN-18 G-C102 CONN 7 CONN 7 C-C202 C974-C72 PU-18 330-C7 YL-18 R810-C191 BR-18 497-C75 BU-18 C974-C72 PU-18
C ALT BKR 150-G79 RD-18-GXL F710-G8 BR-18-GXL 1275483 1275484 C973-C73 GN-18 309-C4 GY-18 376-C31 GN-18 C973-C73 GN-18 205-C78 BK-18 C
101-KK1 RD-10

1712210 150-G80 RD-18-GXL J900-G28 WH-18-GXL 177-G41 RD-6 1 1 177-C17 RD-6 205-C74 BK-18 450-C11 YL-18 C973-C76 GN-18 C973-C43 GN-18
497-C75 BU-18 893-C53 GN-18 893-C25 GN-18 451-C66 BR-18 497-C75 BU-18
150-G70 RD-12 326-G9 RD-18 A784-C19 YL-18 205-C77 BK-18 205-C78 BK-18
450-G11 YL-18 893-C209 GN-18 A892-C18 OR-18 205-C74 BK-18
ENGINE ECM G-C3 200-G62 BK-18 451-G12 BR-18 205-C74 BK-18
150-G70 RD-12 150-G70 RD-12 2451042 C974-C72 PU-18 F706-C86 PU-18
30A
G-C122 1 BATTERY (-) 1 200-G56 BK-18-GXL C973-C73 GN-18 497-C75 BU-18 200-C90 BK-18
200-G55 BK-18-GXL
200-G62 BK-18

ECM BREAKER 1552269 177-C17 RD-6

326-G9 RD-18

2 BATTERY (-) 2
6N9349 BACKUP ALARM BK-18 1 121-G1 YL-18 3 BATTERY (-) 3 200-G58 BK-18-GXL 150-G77 RD-18-GXL 200-C9 BK-16 200-C99 BK-18
2200229 BK-18 2 321-G5 BR-18 4 4 150-G78 RD-18-GXL 118-C39 GY-16 C-C100 122-C22 RD-18
5 5 200-G57 BK-18-GXL 122-C42 RD-18 1249636 111-C62 RD-18
6 6 200-G56 BK-18-GXL G-C99 124-C64 GN-16
7 BATTERY (+) 7 150-G77 RD-18-GXL 200-G58 BK-18-GXL 1552269 122-C42 RD-18 105-C100 RD-18
CAB AC COMP CON 8 BATTERY (+) 8 150-G78 RD-18-GXL 200-G55 BK-18-GXL D1 128-C195 RD-18 205-C74 BK-18
CONN 4 D2 D3 D4 D5 D6 D7 D8 D9
CONN 2 200-G57 BK-18-GXL A710-G73 GY-18-GXL 177-C17 RD-6
1
2

9 BATTERY (-) 9 7.5 7.5 7.5 7.5

200-G54 BK-18-GXL 465-G74 OR-18-GXL K-C2 200-C2 BK-14
NAME ID CLR G-C104 10 BATTERY (-) 10 DOME LT OPT CON KEY SW HORN
200-G54 BK-18-GXL 3E3364 121-C1 YL-18 103-C196 YL-18 200-C103 BK-18
1552269
326-K3 RD-18
200-K1 BK-18

POS NEG 11 11 1412760 1412759 1412759 1412759

101-EE2 RD-000-SGX

COMP ON 521 YL-16 1 521-G71 YL-16 12 12 150-G79 RD-18-GXL 306-C24 GN-18 200-C9 BK-16
101-AA1 RD-000

COMP RTN 522 WH-16 2 522-G72 WH-16 13 13 150-G80 RD-18-GXL 777-C14 PU-16 177-C48 RD-10 116-C51 BR-18 200-C38 BK-18 200-C103 BK-18
12V BATTERY LH 14 14 F716-G76 WH-18-GXL 148-C104 WH-18 122-C22 RD-18 200-C98 BK-18 200-C38 BK-18 WIRE GROUP COLOR DESCRIPTIONS
280-4392
3T5760 REF DIAGRAMS 15 BATTERY (+) 15 150-G79 RD-18-GXL F715-G75 PU-18-GXL 121-C1 YL-18 115-C92 PK-16 128-C195 RD-18 200-C150 BK-16 200-C90 BK-18
16 BATTERY (+) 16 150-G80 RD-18-GXL 123-C168 WH-18 H834-C12 YL-14 200-C151 BK-18 200-C90 BK-18 200-C93 BK-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
C1
F706-G32 PU-18-GXL C2 C3 C4 C5 C6 C7 C8 C9 112-C204 PU-10 173-C61 YL-16 C974-C72 PU-18 200-C94 BK-16
17 ACTION ALARM 17 7.5 7.5 10 7.5
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
CAB AC ATCH 18
19
LOW HYD OIL PRES
HIGH HYD OIL TEMP
18
19
A702-G21 PU-18-GXL
A701-G6 GY-18-GXL
START AID RLY REV ALARM
1412759
FR WORK LTS GAUGES/OPT CON
1412759 112-C204 PU-10
308-C84 YL-18
321-C5 BR-18
112-C204 PU-10
177-C17 RD-6
200-C95 BK-18
200-C96 BK-16 STARTING CIRCUIT.
1412759 1138490
20 CAN (+) 20 F711-G81 GN-18-GXL 177-C48 RD-10 450-C79 YL-18 177-C48 RD-10 200-C98 BK-18
21 CAN (-) 21 F712-G83 GY-18-GXL 112-C54 PU-10 111-C62 RD-18 450-C11 YL-18 200-C2 BK-14 200-C99 BK-18 GROUND CIRCUIT.

R810-C191 BR-18
104-C160 YL-18

123-C197 WH-18
143-C192 BR-16

307-C105 OR-18

776-C116 YL-16
765-C194 OR-16

E727-C59 BU-16
105-C37 RD-18
105-C27 RD-18
105-C97 RD-18

104-C34 YL-18
115-C91 PK-16
115-C50 PK-16

143-C70 BR-16
143-C30 BR-16

376-C31 GN-18
330-C7 YL-18
22 CAN A SHIELD 22 FUEL PRIMING PUMP 112-C211 PU-10 103-C196 YL-18 451-C66 BR-18 200-C9 BK-16 200-C150 BK-16 STARTING AID CIRCUIT.
23 CDL (+) 23 893-G27 GN-18-GXL 104-G34 YL-18-GXL AND FILTER GP K-C1 116-C51 BR-18 451-C67 BR-18 200-C38 BK-18 200-C151 BK-18
POS NEG 24 CDL (-) 24 892-G26 BR-18-GXL 376-G31 GN-18-GXL 1552269 B1 143-C88 BR-16 A784-C19 YL-18 200-C93 BK-18 200-C2 BK-14 CAT DATA LINK.

200-C98 BK-18
893-G27 GN-18-GXL FUEL PRIME PUMP 326-K3 RD-18 B2 B3 B4 B5 B6 B7 B8 B9 A892-C18 OR-18 200-C94 BK-16 200-C9 BK-16

200-C212 BK-18
200-C38 BK-18

200-C96 BK-16

200-C95 BK-18

200-C94 BK-16
200-C93 BK-18
25 25 1

200-C90 BK-18

200-C99 BK-18

200-C150 BK-16
10 7.5 7.5 10
ENGINE CONTROL CIRCUIT (MASTER ).

200-C151 BK-18
FOR ENGINE HARNESS WIRING SEE ENGINE SCHEMATIC 254-7336

MOTOR C-C8
26 26 892-G26 BR-18-GXL 2178339 2 A893-K2 OR-18 124-C64 GN-16 FAN VIBE RR WORK LTS PARK BRAKE 104-C132 YL-18 C906-C35 PU-18 200-C95 BK-18 200-C212 BK-18

200-C9 BK-16
12V BATTERY RH 27 27 A701-G6 GY-18-GXL 1412759 1138490 105-C100 RD-18 F706-C86 PU-18 200-C96 BK-16 3E3364 HEATER AND AIR CONDITIONER CIRCUIT.
1138490 1412760

200-C2 BK-14
3T5760 28 28 A702-G21 PU-18-GXL 115-C92 PK-16 C973-C73 GN-18 200-C98 BK-18 308-C84 YL-18 1 BK-18 B

200-C103 BK-18
B 101-EE1 RD-4 29 29 E798-G15 PK-18-GXL PRIME SWITCH 123-C168 WH-18 205-C77 BK-18 200-C150 BK-16 308-C84 YL-18 200-C212 BK-18 2 BK-18 CAN DATA LINK A.
30 30 F701-G16 BR-18-GXL 9D3721 118-C39 GY-16 143-C88 BR-16 C973-C76 GN-18 200-C151 BK-18
NEUTRAL START SW 31 31 112-C211 PU-10 173-C61 YL-16 148-C104 WH-18 497-C75 BU-18 200-C103 BK-18 RS232 DATA LINK.
OPTIONAL SPEED SENSOR ON PROPEL PUMP G-C118
1552269
32
33
32
33
F706-G32 PU-18-GXL
F707-G33 WH-18-GXL
A893-K2 OR-18
200-K1 BK-18
A1
A2 15 A3 A4 10 A5 A6 10 A7 A8 7.5 A9
104-C132 YL-18 112-C204 PU-10
177-C48 RD-10
308-C84 YL-18 112-C204 PU-10
GAUGES.
BK-18 1 308-G3 YL-18 34 34 F708-G25 YL-18-GXL AUX CON OPT LIGHTS WIPERS ENGINE 111-C62 RD-18 MAIN RELAY
330-G7 YL-18 F729-G44 GN-18-GXL F709-G36 BU-18-GXL 148-C87 WH-18 1670138
VEH HARN SPD CON BK-18 2 35 THROTTLE SWITCH RETURN 35 1138491 1138490 1138490 1412759
36 36 C968-G2 PK-18-GXL 200-C93 BK-18 177-C48 RD-10
NAME ID CLR G-C152 37 37 J900-G28 WH-18-GXL 200-C94 BK-16 177-C17 RD-6
1552272 HARNESS ASSEMBLY
38 38 F729-G44 GN-18-GXL 200-C95 BK-18
SENSOR POWER 497 BU 1 497-G40 BU-18 39 39 F710-G8 BR-18-GXL TO MACHINE HARNESS H834-C12 YL-14 200-C96 BK-16 IDENT PART NO. GROUP NAME
SENSOR GND 205 BK 2 205-G39 BK-18 40 IGNITION SWITCH INPUT 40 104-G34 YL-18-GXL WATER IN FUEL POWER WITH KEY 123-C190 WH-18 PLATFORM GND 2 A 267-1460 WIRING GP-VEHICLE (6 CYL)
SWITCH OFF ONLY
SPEED SIGNAL C973 GN 3 C973-G38 GN-18 41 +5V SENSOR SUPPLY 41 PROBE C-C103 776-C116 YL-16 8T3635 M12 G 304-4632 WIRING GP-VEHICLE (6 CYL)
INV SPEED SIGNAL C974 PU 4 C974-G37 PU-18 42 +5V SENSOR SUPPLY 42 F711-G81 GN-18-GXL F711-G22 GN-18 1782334 1129609 776-C58 YL-16 SYMBOL DESCRIPTION
C 302-1424 PANEL GP-INSTR - (D)
CONN 1 43 +8V THROTTLE SUPPLY 43 F711-G82 GN-18 200-C94 BK-16 330-C85 YL-18 330-C85 YL-18
280-4394 E 311-8354 PANEL GP - INSTR - (A)
REF DIAGRAMS 44 HIGH HYD OIL TEMP SW 44 A710-G73 GY-18-GXL F712-G83 GY-18-GXL F712-G23 GY-18 200-C96 BK-16 330-C63 YL-18 330-C63 YL-18 330-C7 YL-18 104-C132 YL-18 CIRCUIT CONNECTED
G-C108 45 LOW HYD OIL PRES SW 45 465-G74 OR-18-GXL F712-G84 GY-18 330-C85 YL-18 104-C34 YL-18 J 288-6926 JUMP START CONNECTOR HARNESS

R810-C191 BR-18

776-C116 YL-16
1552267

143-C192 BR-16
376-C31 GN-18
148-C104 WH-18

143-C70 BR-16
330-C7 YL-18
200-C95 BK-18 104-C133 YL-18

123-C197 WH-18
148-C87 WH-18

123-C168 WH-18

143-C30 BR-16
123-C190 WH-18
104-C160 YL-18
200-C93 BK-18

143-C88 BR-16
307-C105 OR-18
BK-16 46 46

200-C94 BK-16

105-C100 RD-18
K 310-1522 FUEL PUMP STUB HARNESS

200-C95 BK-18

765-C194 OR-16
200-C96 BK-16

104-C132 YL-18

115-C92 PK-16
104-C34 YL-18

115-C91 PK-16
115-C50 PK-16
105-C97 RD-18
105-C37 RD-18
105-C27 RD-18
CIRCUIT NOT CONNECTED
HYD OIL TEMP SW RD-16 C F729-G45 GN-18 47 47 F1 F2 776-C68 YL-16 E1 E2 D1 D2 104-C160 YL-18

E727-C59 BU-16
F 258-6911 WIRING GP-VEHICLE (4 CYL)
1100514 A 48 48 E727-C59 BU-16 E727-C59 BU-16
WH-16 B A710-G73 GY-18-GXL 49 GROUND LEVEL SHUTDOWN SW (N.O.) 49 F715-G75 PU-18-GXL 86
+ 85 86
+ 85 86
+ 85 105-C27 RD-18
ELECTRICAL CONNECTION TO H 304-4634 COMP GP A/C
F5 F3 E5 E3 D5 D3 MACHINE STRUCTURE
50 GROUND LEVEL SHUTDOWN SW (N.C.) 50 F716-G76 WH-18-GXL 307-C105 OR-18 143-C71 BR-16 143-C71 BR-16 105-C100 RD-18 M 312-7984 WIRING GP-VEHICLE (4 CYL)
G-C105 F4 87 30 E4 87 30 D4 87 30
T 51 LOW THROTTLE SWITCH 51 C968-G2 PK-18-GXL 777-C14 PU-16 200-C93 BK-18 200-C93 BK-18 105-C37 RD-18 INTERNAL ELECTRICAL CONNECTION
1552267 87a 87a 87a
52 HIGH THROTTLE SWITCH 52 J900-G28 WH-18-GXL 105-C97 RD-18 TO SURFACE OF COMPONENT
BRAKE RELAY P1 BRAKE RELAY P2 NEUTRAL START P3
BK-16 A F729-G42 GN-18 53 53 1585089 1585089 1585089 200-C94 BK-16 200-C94 BK-16
DRUM CHARGE PRESS. SW RD-16 B 465-G74 OR-18-GXL 54 54 306-C24 GN-18 200-C96 BK-16 200-C96 BK-16 CONNECTOR
1652521 BU-16 C 55 55 765-C194 OR-16 200-C95 BK-18 200-C95 BK-18 115-C91 PK-16
56 56 115-C50 PK-16 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
57 START AID CONTROL 57 376-G31 GN-18-GXL 115-C92 PK-16 H# CIRCUIT GROUPING DESIGNATION OPERABLE MACHINE WITH THE KEY AND ENGINE
SHUT DOWN SWITCH 58 HIGH ENGINE TEMP LAMP 58 E798-G15 PK-18-GXL 307-C105 OR-18 307-C105 OR-18 OFF AND PROPEL CONTROL IN NEUTRAL.
1392116 G-C150 F707-G33 WH-18-GXL 776-C116 YL-16 776-C116 YL-16
PU-16

59 CHECK ENGINE LAMP 59

STOP . RUN 1552267 ATCH WIRE, CABLE, COMPONENT
60 ACTION LAMP 60 F709-G36 BU-18-GXL E727-C59 BU-16 123-C190 WH-18
BK-18 A F715-G75 PU-18-GXL 61 61 123-C197 WH-18 NOTE A: THIS SCHEMATIC APPLIES TO SALES MODEL: CS56, CP56,
720-C47

RD-18 B F729-G43 GN-18 62 LOW ENGINE OIL PRESS LAMP 62 F701-G16 BR-18-GXL 330-C63 YL-18 765-C194 OR-16 765-C194 OR-16 123-C168 WH-18 CS64, CP64, SC74, CP74
CIRCUIT CONNECTED A
A WH-18 C F716-G76 WH-18-GXL 63 WAIT TO START LAMP 63 F708-G25 YL-18-GXL 200-C93 BK-18 NOTE B: THIS SCHEMATIC APPLIES TO ENGINEERING MODEL:
64 HIGH INTAKE AIR TEMP 64 F710-G8 BR-18-GXL C1 C2 BLADE, SPADE, RING OR SCREW PE295, PE296, PE297, PE298, PE299,PE300,
64 VIBE SENSOR CON 143-C30 BR-16
86
+ 85 R810-C191 BR-18 R810-C191 BR-18 143-C192 BR-16 143-C49 BR-16
TERMINAL NOTE C: MOVE C-906 WIRE FROM PIN 9 TO PIN 11 FOR
C5 C3 PROPEL/VIBE INTERLOCK
G-C103 G-C123 NAME ID CLR 143-C71 BR-16 376-C31 GN-18 376-C31 GN-18
3E3370 C4 87 30
1552269 148-C104 WH-18 148-C104 WH-18 SPLICE
87a
A F711-G82 GN-18 450-G11 YL-18 1 "VIBE TACH +" 450 YL-18 START AID RELAY C-C60 104-C133 YL-18 104-C133 YL-18 143-C71 BR-16
NEUTRAL START P4
B F712-G84 GY-18 451-G12 BR-18 2 "VIBE TACH -" 451 BR-18 1585089 3E6477 1116795 148-C87 WH-18 148-C87 WH-18 148-C87 WH-18 143-C71 BR-16 143-C70 BR-16
C 148-C104 WH-18 104-C133 YL-18 143-C88 BR-16
280-4394 30 104-C133 YL-18
CAN TERM1 REF DIAGRAMS
86
30
1743016 86 104-C55 YL-18
85 376-C56 GN-18 C-C212 SUPPRESSOR ARC 2 DIAGRAM-WIRING SYSTEM (MAIN)
ENGINE/VEHICLE 6 CYLINDER ATCH VIBE TACH SENSOR 87
85 87 376-C31 GN-18 1552269 1893158
CHG
Volume 1 of 2
R810-C191 BR-18 376-C56 GN-18 104-C55 YL-18

262-0886
87A 1
87a
104-C55 YL-18 376-C56 GN-18 2
SIDE CONSOLE 02
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 Related Electrical Service Manuals KENR5939
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Title Form Number
October 2007
AI AI Troubleshooting: C4.4 and C6.6 Compactor Engiines KENR5389 Harness And Wire Electrical Schematic Symbols
AH AH Symbols
Wire Description
AG AG Wire Wire
Wire Color Description Wire Color Description Resistor and Sender Specifications
Number Number
AF AF Power Circuits Accessory Circuits
Part No. Component Description Resistance (Ohms)¹
T
Empty 155-160
001 BR CMV 500 BR Wiper - Front (Park) 2234945 Sender: Fuel level Pressure Temperature Level Flow Circuit Breaker
AE AE Full 0-4
002 RD PROCESSOR POWER 501 GN Wiper - Front (Low) 3E1906 Compressor: HVAC 17.6 ± .6 Symbol Symbol Symbol Symbol Symbol
AD AD 003 RD-BU Tachograph Speed Signal 502 OR Wiper - Front (Hi) 1743016 Resistor: Can Term 4, Can Term 1 120 ± 10%
004 YL Vibrator Pump 503 BR Wiper - Rear (Park) 255 ± 7.7 K (In Air) Symbols and Definitions
AC AC 005 GN Frequency 504 YL Wiper - Rear (Low) 1782334 Probe: Water In Fuel Water In Fuel Threshold 50 K Or Less/
60 K Reset Fuse - A component in an electrical circuit that will open the circuit if too much current flows
006 BU RMV 505 BU Wiper - Rear (Hi) through it.
AB AB 2284982 Resistor: Alternator 150 ± 5%

(Dimensions: 48 inches x 35 inches)

007 GY Signal Ground 506 PU Washer - Front
2708384 Control: Vibe Frequency (2708383 - Linear Potentiometer) 1 K ± 20% Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The

KENR5939 VOL 2
101 RD Battery (+) 507 WH Washer - Rear
AA AA 1286916 Control: Temperature (1106824 - Linear Potentiometer) 1K 2 Watts circle indicates that the component has screw terminals and a wire can be disconnected from it.
103 YL Vibrator Power 508 PU Radio Speaker - Left
1371761 Resistor: X-R1 130 ± 5% 2 Watts
Z Z 104 YL Engine Power 509 WH Radio Speaker - Left (Common)
¹ At room temperature unless otherwise noted.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
105 RD Key Switch 511 BR Radio Speaker - Right No circle indicates that the wire cannot be disconnected from the component.
Y Y 109 RD Alternator Output (+) Terminal 512 GN Radio Speaker - Right (Common)
110 GN Regulated Power 513 OR A/C Compressor Pressure Switch Ground (Wired): This indicates that the component is connected to a grounded wire. The
X X Off Machine Switch Specification grounded wire is fastened to the machine.
111 RD Battery Power 515 OR Blower Motor (Hi)
Part No. Function Actuate Deactuate Contact Position
112 PU Main Power Relay Output 516 BU Blower Motor (Medium)
W W AC Pressure Switch 4C
Low - 275 kPa ± MAX Low - 170 kPa ± 55
Ground (Case): This indicates that the component does not have a wire connected to ground.
115 PK Front Work Lights 517 GN Blower Motor (Low) Low - 40 PSI ± MAX Low - 25 kPa ± 8
1145333 AC Pressure Switch Note 1 It is grounded by being fastened to the machine.
116 BR Flood Light Switch 521 YL A/C Low Pressure Switch High - 2800 kPa ± 140 High - 1750 kPa ± 200
V V AC Pressure Switch 1
118 GY Wiper Power 522 WH A/C Thermostat Switch High - 406 PSI ± 20 High - 254 PSI ± 29
Contact (A-B) NO Below Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
U U 121 YL Back Alarm Power 537 GN Flasher

CP/CS54, CP/CS56, CP/CS64,

Hydraulic Oil Temperature Switch 4C 92 ± 1.5° C 85° C Min Actuation Temperature contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
122 RD Dome Lamp Power 539 BU Turn Signal Indicator Basic / Right 1100514
Hydraulic Oil Temperature Switch 197.6 ± 2.7 F 185° F Min Contact (B-C) NC Below
T T 123 WH Gauges / Options Power 540 WH Turn Signal Indicator Left Actuation Temperature
Contact (A-C) NC Below Sender: A component that is used with a temperature or pressure gauge. The sender

CP/CS74 and CP/CS76

124 GN A/C 567 WH A/c Switch
measures the temperature or pressure. Its resistance changes to give an indication to
S S 125 OR Battery Power 592 BU DC / DC Converter Power Output 1652521
Drum Charge Pressure Switch 4C 1400 kPa MAX 1100 ± 75 kPa Deactuation Pressure T

Drum Charge Pressure Switch 203 PSI MAX 160 ± 11 PSI

the gauge of the temperature or pressure.
Contact (A-B) NO Below
128 RD Forward Horn 597 PU A/C Hi Pressure Cutout Switch
R R Deactuation Pressure

Vibratory Compactor
143 BR Speed Select Switch A513 PK DC / DC Converter Memory Output 103.4 ± 13.8 kPa 34.5 ± 7 kPa Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
1496371 Low Pressure Cutout NO
15 ± 2 PSI 5 ± 1 PSI It has a coil that makes an electromagnet when current flows through it. The
Q Q 148 WH Start Aid Relay A523 PU Temperature Potentiometer Position 1
electromagnet can open or close the switch part of the relay.

Electrical System
150 OR Battery (+) A571 PU Transmit Note 1: Normally Open Below Low Setting Deactuation. Closed From Low Setting Actuation To High Setting Deactuation. Open Above High Setting Actuation.
P P 173 YL Optional Lights A572 PK Receive
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
177 OR Main Breaker Lighting Circuits coil that makes an electromagnet when current flows through it. The electromagnet
O O Ground Circuits 603 PK Rotary Beacon can open or close a valve or move a piece of metal that can do work.
200 BK Main Chassis 604 OR Stop Lamp
N N
205 BK Instrument Ground 605 YL Turn Lamp - Left MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is CP/CS54: CP/CS56: CP/CS64: CP/CS74:
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
M M Basic Machine Circuits 606 GY Turn Lamp - Right
that make electromagnet when current flows through them. It also has an internal switch that places
C5R1-UP C5P1-UP C7F1-UP C8F1-UP
304 WH Starter Relay 607 PK Flood Lamp - Front
L L 306 GN Starter Relay 608 GN Flood Lamp - Rear
the latch coil circuit open at the time the coil latches.
C5W1-UP FCP1-UP P7F1-UP P8F1-UP

36 Page,
307 OR Key Switch 614 PU Park / Tail / Dash / Lamp Harness and Wire Symbols C5Y1-UP C5S1-UP C6P1-UP C8P1-UP
K K 308 YL Main Power Relay 619 GN Head Lamp Low Event Codes
309 GY Alternator Regulator Terminal Control Circuits Engine ECM 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
FCS1-UP C6S1-UP C8S1-UP
J J 321 BR Backup Alarm 709 OR Sensor Power Supply of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
Event Code Condition 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
322 GY Warning Horn (Forward) 720 PU Brake Relay P2
I I E194 High Exhaust Temperature
Harness Identification Letter(s):
326 RD Key Switch "C" Terminal 751 GN Transmission Shift Solenoid E232 High Fuel/Water Separator Water Level Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
H H 330 YL Neutral Start Relay 765 OR Park Brake Switch
E283 Low Hydraulic Charge Pressure
Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands CP/CS76:
376 GN Start Aid Switch 776 YL Park Brake Switch for "Connector" and the number indicates which

G G 384 BU Relay To Glow Plugs 777 PU Brake Relay P1

E360 Low Oil Pressure
C-C4 AG-C3
Part Number for
AG-C4 L-C12
connector in the harness. (C1, C2, C3, .....)
Part Number For
JCP1-UP
E361 High Engine Coolant Temperature Connector Plug

F F
396 PK Alternator Resistor
Monitoring Circuits
892
893
BR
GN
CAT DATA LINK
CAT DATA LINK E362 Engine Overspeed
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
C7L1-UP
325-AG135 PK-14 1 5A
E E
403 GN Alternator (R) Terminal 916 BU Vibration Frequency Command E396 High Fuel Rail Pressure
Pin Socket Fuse
JCS1-UP
439 YL Over Voltage Lamp 924 GN Vibration Low Switch Receptacle
E398 Low Fuel Rail Pressure
Single Wire Pin or Socket
9X-1123
(5 Amps)
CYX1-UP
D D 447 PK Fuel Level Gage 944 OR Cat Data Link E539 High Intake Manifold Air Temperature Connector Number
Component
450 YL Tachometer Sender (+) 945 BR Cat Data Link Part Number
E600 High Hydraulic Oil Temperature Plug
C C 451 BR Tachometer Sender (-) A001 BR A Power Harness identification code: 2 200-L32 BK-14
E1044 High Intake Manifold Pressure This example indicates wire
465 OR Low Hydraulic Oil Pressure Switch A003 BK A Signal
135 in harness "AG".
B B 497 BU Sensor Power A004 BU A Ground
E1045 Low Intake Manifold Pressure Ground Circuit Identification Wire Gauge

C483 BU Tachograph Speed Signal

Connection Number Wire Color Volume 2 of 2: Optional Configurations
A A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
© 2007 Caterpillar, All Rights Reserved Printed in U.S.A.

Component Location Main Schematic Vol 1

Main Schematic Vibration Options Connector Location
Schematic Machine Schematic Machine Machine
Component Component Connector Number Schematic Location Component Identifiers (CID¹)
Location Location Location Location Location
Alarm - Action E-3 K-17, Z-17 CONN 4 C-12 K-7, Z-7
Module Identifier (MID²)
Controller B-1 L-17, Y-17
Alarm - Backup C-14, G14 I-3, AB-3 Relay A-2 L-17, Y-17 CONN 5 I-11 J-17, AD-17 Engine ECM
Alternator C-14, H14 K-5, AC-5 Resistor A-1 L-17, Y-17 CONN 6 H-11, D-11 K-15, AA-15 (MID No. 036)
Battery - 12V B-15, C-15, G-15 H-2, AC-2 Vibration Frequency Control A-2 M-17, Y-17 CONN 7 G-11, C-11 K-15, AA-15 0001 Cylinder #1 Injector Solenoid
CONN 8 E-8 L-16, Y-16 0002 Cylinder #2 Injector Solenoid
Block - Fuse B-8 L-17, Y-17 Cab Options
Breaker - Alternator C-15, H-15 J-4, AC-4 CONN 9 E-8 L-16, Y-16 0003 Cylinder #3 Injector Solenoid
Schematic Machine
Component 0004 Cylinder #4 Injector Solenoid
Breaker - ECM C-15, G-15 J-4, AC-4 Location Location CONN 10 E-8 K-16, AC-16
Breaker - Glow Plug D-15, I-15 J-4, AC-4 Control - Standard HVAC C-5 K-17, AB-17 CONN 11 E-7 M-17, Y-17 0005 Cylinder #5 Injector Solenoid
Breaker - Main E-15, H15 J-4, AC-4 Control - Temperature B-5 NOT USED CONN 12 E-5 K-16, AC-16 0006 Cylinder #6 Injector Solenoid
Display - LED G-3 O-20, AA-20 Control - Water Valve A-5 NOT USED CONN 13 E-5 K-18, X-18 0041 8 Volt DC Supply Voltage
ECM - Engine B-13, G-13 K-11, Z-11 Lamp - Dome E-2 S-18, AA-18 CONN 14 E-4 K-18, X-18 0091 Throttle Position Sensor
Gage - Fuel G-3 O-20, AA-20 Motor - Blower A-4 K-17, Z-17 CONN 15 G-4 N-20, AA-20 0100 Engine Oil Pressure Sensor
Glow Plug D-14, I-14 7-10,AB-10 Motor - Wiper Front E-2 M-21, AA-21 CONN 16 F-4 N-19, Z-19 0110 Engine Coolant Temperature
Horn - Forward H-3 M-20, AA-20 Motor - Wiper Rear E-3 N-14, AA-14 CONN 17 D-3 L-17, Y-17 0168 Electrical System Voltage
Meter - Hour H-3 N-19, AB-19 Pump Assembly - Front C-1 J-17, X-17 CONN 18 C-3 L-17, Y-17 0172 Intake Manifold Air Temperature Sensor
Motor - Starter E-13, I-12 J-8, AC-8 Pump Assembly - Rear C-1 J-17, X-17 CONN 28 E-13 H-14, Z-14 0190 Engine Speed Sensor
Probe - Water In Fuel B-12 NOT USED Resistor - Blower A-4 K-17, Z-17 CONN 29 B-14 I-9, AC-9 0247 SAE J1939 Data Link
Pump - Fuel Prime B-12, F-12 Y-7,Z-7 Solenoid - Compressor GP B-2 J-14, AC-14 CONN 30 F-16, B-14 K-18, X-18 0253 Personality Module
Pump - Vibration H Top D-12, I-12 I-16, AB-16 Solenoid - Compressor GP 1 A-2 J-14, AC-14 Datalink Schematic Vol 1 0261 Engine Timing Offset Fault
Pump - Vibration L Bot E-12, I-12 I-16, AB-16 0262 5 Volt Sensor DC Power Supply
Suppressor - Arc / AC B-2 J-14, AC-14 Connector Location
Relay - Brake P1 A-9 L-17, Y-17 Suppressor - Arc 3 A-2 J-14, AC-14 0267 Remote Shutdown Switch
Machine
Relay - Brake P2 A-8 L-17, Y-17 Switch - AC E-1 M-17, Y-17 Connector Number Schematic Location 0268 Programmed Parameter Fault
Location
Relay - Glow Plugs D-14, I-15 J-4, AC-4 Switch - AC Pressure B-2 J-8, AC-8 0342 Secondary Engine Speed Sensor
CONN 1 B-1 K-16, Y-16
Relay - Main B-3 J-17, X-17 Switch - AC Pressure 1 A-2 J-8, AC-8 0526 Turbo Wastegate Drive
CONN 2 B-1 K-16, Y-16
Relay - Neutral Start P3 A-8 L-17, Y-17 Switch - Blower E-1 M-17, Y-17 1639 Machine Security System Module
CONN 3 A-1 K-16, Y-16
Relay - Neutral Start P4 A-8 L-17, Y-17 Switch - Low Pressure A-2 J-14, AC-14 1779 Fuel Rail #1 Pressure Valve Solenoid
CONN 10 A-1 K-16, Y-16
Relay - Start D-14, H-15 J-4,AC-4 Switch - Low Pressure Cutout A-2 J-8, AC-8 1785 Intake Manifold Pressure Sensor
Radio Ready Option Schematic Vol 2
Relay - Start Aid A-7 K-17, Y-17 Switch - Wiper Front D-4 M-17, Y-17 1797 Fuel Rail Pressure Sensor
Connector Location 1834 Ignition Key Switch
Resistor - Alternator F-3 N-20, AA-20 Switch - Wper Rear D-4 M-17, Y-17
Machine 2246 Glow Plug Start Aid Relay
Resistor - Can A-13, F-13 J-13,Z-13 Thermostat A-4 Connector Number Schematic Location
Location ¹ The CID is a diagnostic code that indicates which circuit
Sender - Fuel Level E-14, I-14 K-8, AB-8 Display Options CONN 11 A-2 M-17, Y-17 has faulted.
Solenoid - Axle Interlock E-12, I-12 I-16, AB-16 Schematic Machine ² The MID is a diagnostic code that indicates which
Component CONN 19 B-2 K-17, Y-17
Solenoid - Compressor G-15 J-14, AC-14 Location Location electronic control module
Vibe Options Schematic Vol 2 diagnosed the fault.
Solenoid - Drum Interlock E-12, I-12 I-16, AB-16 Accelerometer C-2 H-27, W-27
Solenoid - Valve Shift E-12, I-11 I-15,AD-15 Gauge - CMV C-3 M-19, Z-19
Connector Location
Suppressor - Arc / AC Compressor G-15 K-9, AC-9 Gauge - Speed / Vibration E-5 O-20, AA-20 Machine
Connector Number Schematic Location
Suppressor - Arc / Start Aid A-6 H-4, AA-4 Gauge - VPM F-5 O-20, AB-20
Location
Suppressor - Arc / Start Relay D-14, I-15 H-4, AA-4 Gauge - VPM 1 E-4 O-20, AB-20
CONN 17 B-2 L-17, Y-17 Failure Mode Identifiers (FMI)¹
Suppressor - E Arc F-3 N-20, AA-20 Indicator - RMV C-4 M-18, Y-18
CONN 31 A-2 L-16, Y-16 FMI No. Failure Description
Switch - AC Pressure G-15 K-9, AC-9 Lamp - Overvoltage A-2, A-3 M-18, Y-18 Cab Options Schematic Vol 2 0 Data valid but above normal operational range.

Switch - Backup Alarm D-3 M-17, Y-17 Connector Location 1 Data valid but below normal operational range.
Module - Recording B1, B-2 L-18, Y-18
2 Data erratic, intermittent, or incorrect.
Switch - Beacon E-6 M-17, Y-17 Module - Vibration Frequency B-1, B-3 L-18, Y-18 Machine
Connector Number Schematic Location 3 Voltage above normal or shorted high.
Switch - Disconnect E-15, I-115 I-7, Y-7 Processor C-1 L-18, Y-18 Location
Switch - Drum Charge Pressure A-14, E-14 H-17, AD-17 CONN 2 A-2 I-9, AC-9 4 Voltage below normal or shorted low.
Regulator B-2, B-3 L-18, Y-18
Switch - Flood Light E-6 M-17, Y-17 CONN 5 B-1 J-17, AD-17 5 Current below normal or open circuit.
Resistor - X-R1 D-5 K-17, Y-17
Switch - Hydrualic Oil Temperature B-14, F-15 H-14, Z-14 CONN 8 B-1 L-16, Y-16 6 Current above normal or grounded circuit.
Sensor - Speed C-7 G-12,AA-12
Switch - Key F-3 N-19, Z-19 CONN 9 B-1 L-16, Y-16 7 Mechanical system not responding properly.
Sensor - Speed 1 C-6 G-12,AA-12
Switch - Neutral Start B-15, G-14 J-14, Z-14 CONN 20 D-5 K-17, AD-17 8 Abnormal frequency, pulse width, or period.
Sensor - Vibration Tachometer D-6 G-26, W-26
Switch - Operator Park Brake E-7 M-17, Y-17 CONN 21 B-4, C-4 K-17, AD-17 9 Abnormal update.
Speedometer E-4 N-20, AB-20
Switch - Prime B-12, F12 K-8, Z-8 CONN 22 B-4 NOT USED 10 Abnormal rate of change.
Sensor - Compaction F-5 G-27, W27
Switch - Shutdown A-15, F-14 I-18, AD-18 CONN 27 F-5 K-15, X-15 11 Failure mode not identifiable.
Gauge - Compaction F-4 O-20, AA-20 12 Bad device or component.
Switch - Speed Selector I-4 N-19, AB-19 Display Options Schematic Vol 2
Switch - Steering Wheel Horn H-3 O-19, AA-20 13 Out of calibration.
Tachometer - Vibration E-5 O-20, AB-20 Connector Location
14 Parameter failures.
Switch - Throttle I-3 N-19, AA-19 Lighting Options Machine
Switch - Vibration E-3 M-17, Y-17 Connector Number Schematic Location 15 Parameter failures.
Schematic Machine Location
Component 16 Parameter not available.
Switch - Vibration Select D-3 M-17, Y-17 Location Location CONN 1 C-6 H-14, Z-14
17 Module not responding.
Datalink Diode - Brake C-4 N-20, AA-20 CONN 15 E-5 N-20, AB-20
18 Sensor supply fault.
Schematic Machine Diode - Neutral C-4 N-20, AA-20 CONN 17 D-5, C-5, B-5, A-1 L-17, Y-17
Component 19 Condition not met.
Location Location Flasher D-2 N-20, AA-20 CONN 18 A-5, B-5, C-5, D-5 L-17, Y-17
Ecm - Product Link C-3 K-16, AA-16 20 Parameter failures.
Switch - HD & Pos Lamp D-4 O-20, AA-20 CONN 23 D-1 N-20, AB-20
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Radio - Product Link C-2 K-15, AA-15 Switch - Turn Signal & Hazard D-2 O-20, AA-20 Lighting Options Schematic Vol 2
Radio Ready Options Machine locations are repeated for components located close together.
Connector Location
Schematic Machine
Component Machine
Location Location Connector Number Schematic Location
Location
Converter B-1 K-17, Y-17
CONN 24 C-5 H-18, Y18
Power Point A-1 M-16, Y-16
CONN 25 D-3 L-18, Y18
Radio C-1 R-17, X-17
CONN 26 C-2 H-18, Y18
CONN 27 A-2, A-4, A-6 K-15, X-15
The connectors shown in this chart are for harness to harness connectors. Connectors
that join a harness to a component are generally located at or near the component. See
the Component Location Chart.
 6 5 4 3 2 1
2 1 2 1
LIGHTING OPTIONS
RADIO READY OPTION VIBE OPTIONS HD+POS LMP SW TURN SIG/HAZARD
2730285 SWITCH
OFF POS HEAD+POS 1733064
OPT CON1
508-RR1 PU-18 +
-
NAME ID CLR LH TURN IND
509-RR2 WH-18 3
BASE 2N2371 J-T7
540-J14 WH-18 540-J15 WH-18 J-T6

2
POWER 111 RD-18
SPEAKER LH LENS 2V-7086 J-T2
200-J13 BK-18 539-J16 BU-18 J-T4

GROUND 200 BK-16

1688772 BULB 7N-5876
SW'D POWER 123 WH-18
VIBE ON A990 BU-18 6
VIBE FREQ RET 451 BR-18
POS IND 605-J5 YL-18 J-T8

5
RR-C2 VIBE FREQ 450 YL-18
BASE 2N2371 J-T10
614-J4 PU-16 606-J6 GY-18 J-T9

1552264 12V RADIO WITH JUMPER HARNESS LENS 2V-7087 J-T3

200-J12 BK-16 HD-LMP/POS
VIBE SOL TOP A784 YL-18 D D
(Dimensions: 48 inches x 35 inches)

508-RR1 PU-18 509-RR2 WH-18 1 WH/BK,GN/BK LH SPK (-) VIBE SOL BOTTOM A892 OR-18
BULB 7N-5876 TURN SIG-LH

10
C C 1054849

7
8
1
2
3
4
5
6
9
C 509-RR2 WH-18 508-RR1 PU-18 2 WH,GN LH SPK (+) C FIXED FREQ VIBE T825 YL-18 4 1
KENR5939 VOL 2 of 2

200-RR6 BK-14 3 BK GROUND VIBE ENABLE C906 PU-18 RH TURN IND J-T11

200-RR6 BK-14 4
A-C4 BASE 2N2371 539-J11 BU-18
VIBE SW HIGH C801 OR-18 STOP/POS/SIGNAL LH

619-A22 GN-16
1429117 CONN 25
LENS 2V-7086 200-J10 BK-18

173-A23 YL-16
1271560

614-A24 PU-16
A513-RR5 PK-16 A513-RR5 PK-16 5 YL +12V MEM VIBE SW LOW 924 GN-18

173-A25 YL-16
592-RR7 BU-16 592-RR7 BU-16 6 RD +12 VOLT A-C6 J-C1 BULB 7N-5876
512-RR4 GN-18 7 GY/BK,PU/BK RH SPK (-)
AMBER 1552264 3E3388
REF DIAGRAMS TURN E-T1
605-E1 YL-18
C-C3
539-A21 BU-18 1 539-J1 BU-18

GN-18
511-RR3 BR-18 511-RR3 BR-18 8 GY,PU RH SPK (+) 081-3402 1552273
512-RR4 GN-18 ANTENNA 200-A20 BK-16 2 200-J2 BK-16
STOP E-T7
604-E12 OR-16
540-A19 WH-18 3 540-J3 WH-18 540-C5 WH-18 1 YL-18
081-3379 E-T3
200-E14 BK-16
614-A18 PU-16 4 614-J4 PU-16 200-C10 BK-16 2 BK-18

537-J9
TAIL/POS E-T6
614-E13 PU-16
ANTENNA 081-3402 605-A17 YL-18 605-A17 YL-18 5 605-J5 YL-18 FLASHER 614-C11 PU-16 3 WH-18
XX-C1 606-A33 GY-18 606-A33 GY-18 6 606-J6 GY-18 1080358 4 BU-18
8E-1118 RED
1907612 614-A18 PU-16 122-A15 RD-18 7 122-J7 RD-18 J-T13 J-T12
5
1 619-C12 GN-16 6 RD-18

200-E14 BK-16
OR-16

PU-16
200-A20 BK-16 8

605-E1 YL-18
2 122-A15 RD-18

PU-16
3
CONN 17

604-E12

614-E13

173-A25 YL-16
4 540-A19 WH-18
5

173-A23 YL-16

614-A24
539-A21 BU-18
6

PU-16
WH-18
ANTENNA CABLE 7 CONN 24

GN-16
BK-16
540-A19 WH-18
1172932 8 E-C1 A-C3 539-A21 BU-18

614-C11
A513-RR5 PK-16
3E3382 1552273

540-C5
200-RR6 BK-14
9 A990-XX1 BU-18
LICENSE LIGHT

592-RR7 BU-16

619-C12
200-C10
511-RR3 BR-18
10
2590134 E-C2 605-E1 YL-18 1 605-A17 YL-18 619-A22 GN-16 CONN 26
+
512-RR4 GN-18 -
11 1552269 200-E8 BK-16 200-E2 BK-16 200-E2 BK-16 2 200-A26 BK-16 200-A26 BK-16 200-A31 BK-16 A-C2 C-C1
12
BK-18 1 614-E7 PU-16 606-E3 GY-18 3 606-A33 GY-18 1552273 3E3382
SPEAKER RH BK-18 2 614-E7 PU-16 614-E4 PU-16 614-E4 PU-16 4 614-A27 PU-16 614-A27 PU-16 614-A32 PU-16 539-A21 BU-18 1 539-C1 BU-18
1688772 604-E5 OR-16 604-E5 OR-16 5 604-A28 OR-16 200-A31 BK-16 2 200-C2 BK-16 200-C2 BK-16
RR-C1 6 614-A32 PU-16 3 614-C3 PU-16 614-C3 PU-16
CONN 19 3E3370 HD-LMP/POS
FIXED FREQUENCY VIBE
606-E3 GY-18 619-A22 GN-16 4 619-C4 GN-16 619-C4 GN-16
TURN SIG-RH

BK-16
PU-16
540-A19 WH-18 5 540-C5 WH-18 539-C1 BU-18

OR-16
6 1054850
A
B
C

200-A16 BK-14

GN-16
LICENSE

200-C7 BK-16
VV-C3 924-N2 GN-18

614-C8 PU-16
N-C1

200-E11
A784-N7 YL-18

614-E10
1552267

604-E9
N-C6 2053141 173-A14 YL-16
A892-N26 OR-18
OPTION

619-C9
A513-VV4 PK-16

592-VV10 BU-16

1907612 C 776-A12 YL-16 C

200-VV3 BK-14

B C801-N1 PU-18 123-N5 WH-18 A1 BAT+ B E727-A13 BU-16

BK-14
RD-18
YL-16
BU-16
YL-16
1 123-N17 WH-18 123-N4 WH-18 709-N10 OR-18 A2 SENSOR+
B B 2 200-N16 BK-18 123-N5 WH-18 200-N15 BK-18 A3 BAT- STOP/POS/SIGNAL RH
1271559 C-C2
3 123-N17 WH-18 709-N10 OR-18 A892-N26 OR-18 B1 VALVE 0 FWD

200-A16
122-A15
1552273

173-A14
E727-A13
776-A12
4 A990-N27 BU-18 709-N21 OR-18 A784-N7 YL-18 B2 VALVE 1 REV RED
AUX CON CONN 11
5 B3 . TAIL/POS E-T5
614-E10 PU-16 539-C1 BU-18 1 YL-18
6 200-N16 BK-18 A571-N6 PU-18 C1 TXD 081-3402 A-C8 BRAKE DIODE NAME ID CLR A-C1 A-C5 200-C7 BK-16 2 BK-18
7 A784-N7 YL-18 200-N25 BK-18 A572-N12 PK-18 C2 RXD STOP E-T8
604-E9 OR-16 1552269 1893158 3E3382 1552273 614-C8 PU-16 3 WH-18
VV-C2 8 A892-N26 OR-18 200-N15 BK-18 C3 . 081-3379 E-T4
200-E11 BK-16 604-A29 OR-16 1 "SW'D POWER (F1)" H834 YL-14 1 H834-A1 YL-14 1 4 BU-18
1552273 9 916-N23 BU-18 D1 AN IN 0 TURN E-T2
606-E3 GY-18 2 GROUND 200 BK-14 2 200-A2 BK-14 200-A7 BK-14 2 5
36 Page, Color 2,

122-VV1 RD-16 1 +24 V BATTERY IN CONN 17 10 916-N24 BU-18 D2 AN IN 1 081-3402 "BATTERY (F13)" 122 RD-18 3 122-A3 RD-18 122-A8 RD-18 3 619-C9 GN-16 6 RD-18
A513-VV4 PK-16 H834-VV2 YL-14 2 +24 V SWITCHED IN 11 C801-N1 PU-18 916-N22 BU-18 E825-N11 BU-18 D3 AN IN 2 AMBER "SW'D POWER (F2)" 173 YL-16 4 173-A4 YL-16 173-A9 YL-16 4
200-VV3 BK-14 200-VV3 BK-14 3 GROUND 12 924-N2 GN-18 916-N23 BU-18 E1 . A-C7 NEUTRAL DIODE NEUTRAL E727 BU-16 5 E727-A5 BU-16 E727-A10 BU-16 5
122-VV1 RD-16 A513-VV4 PK-16 4 +12 V UNSWITCHED 916-N24 BU-18 E2 . 1552269 1893158 "BRAKE ON" 776 YL-16 6 776-A6 YL-16 776-A11 YL-16 6
H834-VV2 YL-14 592-VV5 BU-16 5 +12 V SWITCHED RELAY N-C4 A990-N27 BU-18 E3 . 604-A28 OR-16 604-A30 OR-16 1
592-VV5 BU-16 200-VV6 BK-14 6 GROUND 3E6477 1116795 C801-N1 PU-18 F1 D IN 0 FWD 2
200-VV6 BK-14 12V CONVERTER
2054285
30 30 709-N9 OR-18
709-N9 OR-18 924-N2 GN-18
123-N4 WH-18
F2
F3
D IN 1 REV
D IN 2
VEHICLE SIDE CONSOLE
86
86 200-N13 BK-18 200-N14 BK-18 CONTOLLER
3136383
PANEL GROUP A -
ITALLIAN HOMOLOGATION LIGHTS
85 A990-N27 BU-18 200-N13 BK-18
85 87 E825-N11 BU-18
1 2

592-VV9 BU-16 87
592-VV10 BU-16 87A E825-N11 BU-18 N-C2
87a 1552273
A571-N6 PU-18
N-C5 A572-N12 PK-18 709-N21 OR-18 1

200-VV7 BK-14 1 2

200-VV8 BK-14
VV-C4
1237615
CONN 31
DIAGNOSTIC A
1552267
A571-N6 PU-18
C934-N19 BU-18
T825-N20 YL-18
2
3
130
LIGHTING (CAB) LIGHTING (ROPS/FOPS) LIGHTING (OPEN PLATFORM)
PORT B A572-N12 PK-18 C925-N18 GN-18 4
592-VV9 BU-16 1 POWER POINT
1172311 C 200-N14 BK-18 C934-N19 BU-18 916-N22 BU-18 5 130
200-VV8 BK-14 2
C925-N18 GN-18 200-N25 BK-18 6
N-C3 T825-N20 YL-18 RESISTOR HH-C5 HH-C4
1552267 2405204 1552269 1552269 F-C5 F-C4
H834-VV2 YL-14

G-C5 G-C4
200-VV7 BK-14
122-VV1 RD-16

1552269 1552269
VARIABLE FREQUENCY CONTROL
1K OR-16 A T825-N20 YL-18
RR FLOOD LH 1 608-HH13 GN-16 607-HH9 PK-16 1 1552269 1552269
CW YL-16 B C925-N18 GN-18 2196487 2 200-HH6 BK-16 200-HH11 BK-16 2 1 608-F5 GN-16 607-F9 PK-16 1
GN-16 C C934-N19 BU-18 1 608-G13 GN-16 607-G8 PK-16 1
2 200-F11 BK-16 200-F10 BK-16 2
2 200-G11 BK-16 200-G6 BK-16 2
CONN 11 A VIBE FREQ CONTROL A B FR FLOOD LH B
2708384 2196487 REAR FLOOD LH 608-F5 GN-16 200-F12 BK-16 200-F10 BK-16 FRONT FLOOD LH REAR FLOOD LH 1 FRONT FLOOD LH 1
VV-C1 2196487 608-G13 GN-16 200-G5 BK-16 200-G6 BK-16
A 3E3382
A 2196487 608-F1 GN-16 608-F4 GN-16 200-F6 BK-14 200-F7 BK-16 2196487 2196487
12 V ADAPTER OPTION
608-G12 GN-16 608-G3 GN-16 200-G2 BK-14 200-G7 BK-16
1
2
3
4
5
6

HARNESS ASSEMBLY HH-C6 HH-C3 603-F3 PK-18

HARNESS ASSEMBLY IDENT SH/LOC PART NO. ATCH GROUP NAME 1552269 1552269 608-F4 GN-16
608-G3 GN-16
IDENT SH/LOC PART NO. ATCH GROUP NAME XX E-5 285-8406 FIXED FREQ VIBE RR FLOOD RH 1 608-HH14 GN-16 607-HH10 PK-16 1 200-F11 BK-16 607-F9 PK-16
INTERFACE CON

SW'D POWER (F1)

SW'D POWER (F2)

F-C6 F-C3 200-G11 BK-16 607-G8 PK-16

BATTERY (F13)

VV C-4 286-2434 HARNESS AS (12 VOLT CONV) N 2/D-5 313-6384 VARIABLE FREQ VIBE 2196487 2 200-HH8 BK-16 200-HH12 BK-16 2 200-F2 BK-16 200-F12 BK-16 607-F8 PK-16 607-F14 PK-16 G-C6 G-C3
BRAKE ON

200-G10 BK-16 200-G5 BK-16 607-G4 PK-16 607-G9 PK-16

NEUTRAL

1552269 1552269
GROUND

RR D-4 285-0056 HARNESS AS (RADIO)

1552269 1552269
NOTE A: THIS OPTION SCHEMATIC APPLIES TO VARIOUS SALES MODELS. SEE EDS FOR APPLICATIONS

NOTE B: THIS OPTION SCHEMATIC APPLIES TO VARIOUS ENGINEERING MODELS SEE EDS FOR APPLICATIONS. DIAGRAM-WIRING SYSTEM (VIBE OPTIONS)
BEACON BEACON CAB FR FLOOD RH
2196487
1
2
608-F1
200-F2
GN-16
BK-16
607-F14 PK-16
200-F7 BK-16
1
2
1 608-G12 GN-16 607-G9 PK-16 1
2 200-G10 BK-16 200-G7 BK-16 2
COMPONENTS ARE SHOWN INSTALLED ON A FULLY 1081029
DIAGRAM-WIRING SYSTEM (12V / RADIO OPTIONS) OPERABLE MACHINE WITH THE KEY AND ENGINE
CHG
HH-C2 REAR FLOOD RH FRONT FLOOD RH REAR FLOOD RH 1

283-4306
NOTE A: THIS OPTION SCHEMATIC APPLIES TO VARIOUS SALES MODELS. SEE EDS FOR APPLICATIONS OFF AND PROPEL CONTROL IN NEUTRAL. 1237615 FRONT FLOOD RH 1
2196478 2196487 2196478 2196487
NOTE B: THIS OPTION SCHEMATIC APPLIES TO VARIOUS ENGINEERING MODELS SEE EDS FOR APPLICATIONS.
CHG 1 1 603-HH1 PK-18
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE
OFF AND PROPEL CONTROL IN NEUTRAL.
2804393 00 2 1
01 2
BEACON SOCKET
9X7941
2 200-HH7 BK-18

COLOR ABBREVIATIONS
BEACON
2 1
ABBREV COLOR
OPTION 608-HH14
608-HH13
GN-16
GN-16
BEACON ROPS
1081029
608-HH3 GN-16 F-C2
RD RED 603-HH1 PK-18 1237615
200-HH6 BK-16 1 1 603-F3 PK-18
WH WHITE 200-HH7 BK-18 2 2 200-F13 BK-18
OR ORANGE 200-HH8 BK-16 BECON SOCKET CAB
200-HH12 BK-16 9R7941
YL YELLOW
OPTION

PK-18
BK-14
GN-16
PK-16
200-HH11 BK-16
7 6 5 4 200-HH5 BK-16
PK PINK

PK-18
BK-14
GN-16
PK-16

BK-14
GN-16
PK-16
200-HH2 BK-14

603-HH1
200-HH2
608-HH3
607-HH4
P-C1 123-P1 WH-18
BK BLACK 607-HH10 PK-16

603-F3
200-F6
608-F4
607-F8

200-G2
608-G3
607-G4
3E3382 200-P2 BK-18 GY GRAY 607-HH9 PK-16
F-C1 G-C1
1 HH-C1 607-HH4 PK-16
P-C3 PU PURPLE 3E3376 3E3376
2 A 3E3376 A
P-C2 XXX CONN 27 CONN 27
DISPLAY OPTIONS COMPACTION SENSOR CONN 27
3
BR BROWN

1
2
3
4

1
2
3
4

1
2
3
4
4 COMPACTION SENSOR 1552273 A .
5 +BATTERY BK 1 123-P3 WH-18 123-P4 WH-18 B BATTERY GN GREEN

ID CLR

ID CLR

ID CLR
PK
BK
GN
PK

PK
BK
GN
PK

PK
BK
GN
PK
6 GROUND YL/GN 2 200-P5 BK-18 200-P6 BK-18 C GND COMPACTION GAUGE
BU BLUE

MACHINE LIGHTING CON c1

CAN + BK 3 Y787-P9 WH-18 D CAN + COMPACTION GAUGE

MACHINE LIGHTING CON

603
200
608
607

603
200
608
607

603
200
608
607
CAN - BK 4 Y788-P10 GY-18 E CAN -

CAB LIGHTS CON

5
6 200-P7 BK-18 HARNESS ASSEMBLY
IDENT SH/LOC PART NO. ATCH GROUP NAME

FRONT FLOODS

FRONT FLOODS

FRONT FLOODS
3RD PARTY COMPACTION INDICATOR ATCH

REAR FLOODS

REAR FLOODS

REAR FLOODS
A HARNESS AS (PLATFORM LIGHTS)

BEACON
GROUND

BEACON
GROUND

BEACON
GROUND
NAME

NAME

NAME
NOTE A: THIS OPTION SCHEMATIC APPLIES TO VARIOUS SALES MODELS. SEE EDS FOR APPLICATIONS
SYMBOL DESCRIPTION C HARNESS AS (CAB LIGHTS) DIAGRAM- WIRING, LIGHTING OPTIONS
F F NOTE B: THIS OPTION SCHEMATIC APPLIES TO VARIOUS ENGINEERING MODELS SEE EDS FOR APPLICATIONS. E
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
CIRCUIT CONNECTED F 281-0028 HARNES AS (PLATFORM LIGHTS)
CHG
2809635
OPERABLE MACHINE WITH THE KEY AND ENGINE
VPM GAUGE OFF AND PROPEL CONTROL IN NEUTRAL.
G HARNESS AS (CAB LIGHTS)
C-C1 2831233 CIRCUIT NOT CONNECTED HH 280-9184 HARNESS AS (CAB LIGHTS)
3E3382
ELECTRICAL CONNECTION TO
J 00
1 123-C1 WH-18
MACHINE STRUCTURE
2 200-C2 BK-18
GND INTERNAL ELECTRICAL CONNECTION
6 5 4 3 2 1
VIBE TACH OPT CON 3 450-C3 YL-18
SEN IGN TO SURFACE OF COMPONENT
4 451-C4 BR-18 123-C5 WH-18
NAME ID CLR 5 CONNECTOR 5 4 3 2 1
6
"+24 V" 123 WH-18 H# CIRCUIT GROUPING DESIGNATION
CAB OPTIONS
GND
"VIBE +"
200
450
BK-18
YL-18
VIBE TACH ATCH (LEGACY) ATCH WIRE, CABLE, COMPONENT WIRING GP-CAB
"VIBE -"
"SPEED +"
451
C973
BR-18
GN-18
VIBE TACH ATCH CIRCUIT CONNECTED
F
CAB LIGHTS CONN
200-M2 BK-18
603-M1 PK-18
F
+24 V CONN 27
"SPEED -" 205 BK-18 122-M15 RD-18
GND VIBE TACH OPT BLADE, SPADE, RING OR SCREW NAME ID CLR M-C3 200-M2 BK-18 607-M4 PK-18
XXXXXXX TERMINAL 1552272
VIBE + 200-M16 BK-18 608-M3 GN-18
VIBE - BEACON 603 PK-18 1 603-M1 PK-18 603-M1 PK-18
SPLICE
SPEED + GROUND 200 BK-18 2 200-M2 BK-18 607-M4 PK-18
SPEED - "REAR FLOOD LIGHTS" 608 GN-18 3 608-M3 GN-18 608-M3 GN-18 DOME LAMP
"FRONT FLOOD LIGHTS" 607 PK-18 4 607-M4 PK-18 1076032
280-9635
REF DIAGRAMS 118-M14 GY-18 122-M15 RD-18
XX-C2 SPEEDOMETER 200-M10 BK-18 200-M16 BK-18
C973-XX5 GN-18 1552272 2147861 500-M11 BR-18
CONN 15

118-M14 GY-18

200-M16 BK-18
200-M10 BK-18
200-XX9 BK-18 123-XX8 WH-18 1 501-M12 GN-18

118-M9 GY-18

200-M5 BK-18
XX-C1 123-XX8 WH-18 200-XX9 BK-18 2 IGN 502-M13 OR-18
3E3382 C973-XX5 GN-18 3
SEND
1 123-XX1 WH-18 4

500-M11 BR-18
501-M12 GN-18
502-M13 OR-18

122-M15 RD-18
VPM GAUGE1

503-M6 BR-18
504-M7 YL-18
505-M8 BU-18
2 200-XX2 BK-18

603-M1 PK-18
607-M4 PK-18
608-M3 GN-18
200-M2 BK-18
GRD
3 450-XX3 YL-18 2831233 M-C4 L
M-C5 L
4 451-XX4 BR-18 200-XX10 BK-18
1552273 1552273
GND GND
WIRE GROUP COLOR DESCRIPTIONS 1 MOTOR H 1 MOTOR H
E 5 C973-XX5 GN-18 12 V LIGHT E

2
NOT USED 118-M9 GY-18 200-M5 BK-18 2 BK-16 200-M10 BK-18 2 BK-16
6 205-XX6 BK-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.

1
GND 200-M5 BK-18 503-M6 BR-18 3 BR-16 T 500-M11 BR-18 3 BR-16 T

GY-18

BK-18
SEN IGN WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. E 503-M6 BR-18 504-M7 YL-18 4 GN-16 501-M12 GN-18 4 GN-16 E
450-XX3 YL-18 123-XX7 WH-18 OPTION REQUIRES USE OF POWER ADAPTER HARNESS FROM B+ P B+ P
VIBE TACH/ SPEEDOMETER OPTION REGULATED POWER CIRCUIT. 504-M7 YL-18 505-M8 BU-18 5 OR-16 502-M13 OR-18 5 OR-16

118-M18

200-M17
505-M8 BU-18 118-M9 GY-18 6 GY-16 118-M14 GY-18 6 GY-16
VOLTAGE CONVERTER OUTPUT CIRCUIT.
VIBE TACH WITH SPEEDOMETER ATCH (LEGACY) GROUND CIRCUIT.
REAR WIPER MOTOR FRONT WIPER MOTOR
HEATER AND AIR CONDITIONER CIRCUIT. 1477970 1477969
TURN SIGNAL/WIPER/WASHER CIRCUIT.
+24 V CAN 1. WIRING GP-CAB
GND SPEED/VIBE GAUGE
2903397 GAUGES.
VEH HARN VIBE CON VIBE +
VIBE -
BLOWER SWITCH
INSTRUMENT PANEL-CAB
L-C1 NAME ID CLR SPEED + 1107890
3E3364 SPEED -
450-L1 YL-16 1 VIBE TACH SIGNAL 450 YL-16 OPT CON c2 AC SWITCH
3 2 1 OFF
451-L2 BR-16 2 vIBE TACH GND 451 BR-16 G-C1 2730283
LOW
X-C1 X-C3 NAME ID CLR MED 1552273 A B C

CONN 17 1
1907612
111-X3 RD-18
1552252
1 POWER 111 RD-18
ALFA 30 CDS CABLE HIGH GN-14
BR-14
1
2
124-G1 GN-16
567-G2 WH-16
2 200-X2 BK-18 200-X15 BK-18 2 GROUND 200 BK-16 Y-C2 THIS IS A PURCHASED CABLE AS. BU-14 3 517-G22 BU-16 118-G3 GY-16
VIB TACH SENSOR 3 123-X1 WH-18 123-X16 WH-18 3 SW'D POWER 123 WH-18 IC CONNECTOR FISCHER SHOWN HERE FOR DOCUMENTATION GN-14 4 516-G21 GN-16 118-G4 GY-16
PURPOSES ONLY
7R3145 4 A990-X4 BU-18 4 VIBE ON A990 BU-18 1 001-Y1 BR-18 GY-14 5 515-G20 GY-16 118-G10 GY-16
5 451-X5 BR-18 5 VIBE FREQ RET 451 BR-18 A-C10 NAME ID CLR 2 002-Y2 RD-18 6 124-G1 GN-16
VIBE TACH ATCH 6
7
450-X6 YL-18
A784-X7 YL-18
6
7
VIBE FREQ
VIBE SOL TOP
450
A784
YL-18
YL-18 E481-A14 PU-18
1552272
1 CMV L465 BN-18
CONNECTS TO 3
4
003-Y3 RD-BU-18
004-Y4 YL-18
200-G5
506-G9
BK-16
PU-16
8
9
A892-X8 OR-18
T825-X9 YL-18
8
9
VIBE SOL BOTTOM
FIXED FREQ VIBE
A892
T825
OR-18
YL-18
E480-A15 PK-18
E482-A16 BR-18
2
3
RMV
FREQ
L466
X982
BU-18
PU-18
COMPACTION 5
6
005-Y5 GN-18
006-Y6 BU-18
507-G16
567-G2
WH-16
WH-16
10 C935-X10 PU-18 10 VAR FREQ VIBE C935 PU-18 M400-A20 GN-18-GXL 4 AMPLITUDE ID 4 C4 DATA SYSTEM 7

10
7
8
1
2
3
4
5
6
9
11 C801-X11 OR-18 11 VIBE SW HIGH C801 OR-18 8 007-Y7 GY-18 WIPER SWITCH FR
G-C10
12 924-X12 GN-18 12 VIBE SW LOW 924 GN-18 9 1126174
1429117
10 200-Y8 BK-18
CONN 20 G-C2 500-G8 BR-16
X-R1 11
1552264
X-C2 1371761 M-C1 G-C4 501-G7 GN-16
B B
D 1552272 D 3E5179 1552252
H
502-G6 OR-16 567-G25 WH-16
501-M12 GN-18 1 501-G7 GN-16 RD-16 1 118-G3 GY-16 503-G15 BR-16 521-G26 YL-16
1 497-X13 BU-18 123-X18 WH-18 D D
118-M18 GY-18 2 118-G17 GY-16 RD-16 2 118-G4 GY-16 504-G14 YL-16 567-G24 WH-16
2
130
OPT CON c1
500-M11 BR-18 3 500-G8 BR-16 3 200-G5 BK-16 567-G25 WH-16
3 CONN 23
A-C3 502-M13 OR-18 4 502-G6 OR-16 WH-16 4 502-G6 OR-16 515-G20 GY-16 567-G2 WH-16 567-G24 WH-16
NAME ID CLR L
1 2

4 200-X14 BK-18
CONN 18 1552253 A-C8 Y-C1 504-M7 YL-18 5 504-G14 YL-16 W P YL-16 5 501-G7 GN-16 516-G21 GN-16 567-G11 WH-16

VIBE TACH / SPEEDOMETER ATTACHMENT 200-A26 BK-16

1
2
POWER
GROUND
111
200
RD-18
BK-16
123-A19 WH-18
A784-A24 YL-18 E481-A31 PU-18
3073612
1
MATE-N-LOCK 001-Y1 BR-18
002-Y2 RD-18
503-M6 BR-18
505-M8 BU-18
6
7
503-G15 BR-16 BU-16
BR-16
6
7
500-G8
506-G9
BR-16
PU-16
517-G22 BU-16

200-M17 BK-18 8 200-G18 BK-16 8

123-A25 WH-18 3 SW'D POWER 123 WH-18 200-A22 BK-18 123-A51 WH-18-GXL 2 002-Y9 BK-18
122-M15 RD-18 9 122-G28 RD-18
4 VIBE ON A990 BU-18 C483-A53 BU-18-GXL 3 003-Y3 RD-BU-18
10 WIPER SWTCH RR
5 VIBE FREQ RET 451 BR-18 A784-A24 YL-18 4 004-Y4 YL-18
11 1327084
6 VIBE FREQ 450 YL-18 E482-A12 BR-18 5 005-Y5 GN-18
12 521-G26 YL-16
A784-A27 YL-18 7 VIBE SOL TOP A784 YL-18 E480-A36 PK-18 6 006-Y6 BU-18
A-C1 8 VIBE SOL BOTTOM A892 OR-18 E480-A36 PK-18 200-A52 BK-18 7 007-Y7 GY-18
1907612 9 FIXED FREQ VIBE T825 YL-18 E480-A15 PK-18 200-A22 BK-18 8 200-Y10 BK-18 BW L B
118-G17 GY-16
SPEED SENSOR SIMMILAR TO 235-6980 CONN 17 1 111-A3 RD-18 10 VAR FREQ VIBE C935 PU-18 E480-A17 PK-18 123-A19 WH-18 9 ON G-C3 118-G10 GY-16
2032330 M-C5 WITH DIFFERENT WIRE CODES M-C3 2 200-A2 BK-16 11 VIBE SW HIGH C801 OR-18 E480-A55 PK-18-GXL 200-Y8 BK-18 P 1552273 118-G4 GY-16
2356982 3E3376 CONN 1 B1
3 123-A1 WH-18 12 VIBE SW LOW 924 GN-18 E481-A31 PU-18 RD 1 118-G10 GY-16 118-G3 GY-16 1 2

+ POWER 1 497-M1 BU-18 1 4 A990-A4 BU-18 E481-A14 PU-18 YL 2 118-G27 GY-16

N/C 2 2 5 451-A5 BR-18 E481-A28 PU-18 P1
BU 3 503-G15 BR-16
OFF W L1
GROUND 3 205-M2 BK-18 3 6 450-A6 YL-18 E481-A50 PU-18-GXL BU 4 122-G28 RD-18
GN-18-GXL

SIGNAL 4 C973-M3 GN-18 4 7 A784-A7 YL-18 E482-A16 BR-18 YL 5 504-G14 YL-16 124-G1 GN-16
8 A892-A8 OR-18 E482-A12 BR-18 BN 6 507-G16 WH-16 506-G9 PU-16 G-C100
9 T825-A9 YL-18 E482-A54 BR-18-GXL 507-G16 WH-16 1237615

ALFA 30 SPEED SENSOR ATCH 10 C935-A10 PU-18 123-A51 WH-18-GXL

PROCESSOR
2032328
522-G23 WH-16 506-G9 PU-16 1
MOTOR
M400-A20

11 C801-A11 OR-18 C483-A53 BU-18-GXL 200-G29 BK-16 2

12 924-A13 GN-18 A-C6
E480-AA2 PK-18 E480-A17 PK-18 3073611 POWER/OUTPUT 200-G18 BK-16 200-G31 BK-14 PUMP AS FRONT
SPEED SENSOR 1 200-A57 BK-18-GXL 200-A52 BK-18 E481-A50 PU-18-GXL 1 CMV 200-G5 BK-16 200-G29 BK-16 7T8890
2827939 RMV INDICATOR
YL-18

SPEED SENSOR PICKUP CON 2 500-G8 BR-16 200-G19 BK-16 200-G30 BK-16
WH-18
WH-18

BK-16
BK-18

200-A56 BK-18-GXL 123-A51 WH-18-GXL + POWER

2852099
E-C1 200-AA3 GN-YL-18-GXL C483-A53 BU-18-GXL 3 IS 501-G7 GN-16
NAME ID CLR 1552272 CMV GAUGE M400-A20 GN-18-GXL 4 AMPLITUDE HEATER GP 1 502-G6 OR-16
A784-A24
123-A18
123-A19

200-A23
200-A22

1 497-E1 BU-18
RED 2504195 E482-A54 BR-18-GXL 5 FREQ. 1566820 BK 2 503-G15 BR-16 CAB GND
POWER 497 BU-18 2 205-E2 BK-18 POWER 1 (BK) 123-AA1 BK-18 123-AA1 BK-18 E480-A55 PK-18-GXL 6 RMV CONDITIONER GY 3 504-G14 YL-16 8T3635 M12 G-C101
C GROUND 205 BK-18 3 C973-E3 GN-18 2 (BK) E480-AA2 PK-18 LIGHT 200-A56 BK-18-GXL 7 SIG GROUND C 1566821 GN 4 HVAC MOD CON 1237615
C C
RMV SIGNAL

USES MOTOR BU 5 CONN 21 515-G20 GY-16 507-G16 WH-16 1

SPEED SIGNAL C973 GN-18 4 GROUND GN/YL 200-AA3 GN-YL-18-GXL 200-A57 BK-18-GXL 8 GROUND MOTOR
CONN 18 1741486 WH 6 NAME ID CLR G-C5 516-G21 GN-16 200-G30 BK-16 2
INV SPEED SIGNAL C974 PU-18 + -
1552273
WH-18

200-A21 BK-16 ACCELEROMETER THIS IS A PURCHASED CABLE AS. CC-C5 517-G22 BU-16

+ - IN/
OUT
THIS IS A PURCHASED CABLE AS.
SHOWN HERE FOR DOCUMENTATION
PURPOSES ONLY
SIGNAL 2480342
SHOWN HERE FOR DOCUMENTATION
PURPOSES ONLY
C091 A SENSOR STD HVAC CONTROL A/C ON
GND
567
200
WH-16
BK-16
1
2
567-G11
200-G19
WH-16
BK-16 118-G17 GY-16
PUMP AS REAR
7T8890
123-A18

+BATTERY BR A001-CC1 BR-18 A001-CC1 BR-18 1 + POWER

RMV INDICATOR + CABLE

T-C10 BLOWER HIGH 515 GY-16 3 515-G20 GY-16 122-G28 RD-18 124-G1 GN-16
- X 2
1
2
3
4

T-C12 -
3E3376 BLOWER MED 516 GN-16 4 516-G21 GN-16 200-G18 BK-16 118-G27 GY-16
2826448 E481-A28 PU-18 SIGNAL BK A003-CC3 BK-18 A003-CC3 BK-18 3 AS
BLOWER LOW 517 BU-16 5 517-G22 BU-16 200-G19 BK-16 122-G28 RD-18
497-T1 BU-18 1 REWORKED "I" SENSOR CABLE GROUND BU A004-CC4 BU-18 A004-CC4 BU-18 4 GROUND
A/C CLUTCH 522 WH-16 6 522-G23 WH-16 522-G23 WH-16 200-G31 BK-14
205-T2 BK-18 2 200-A23 BK-16
567-G11 WH-16 522-G23 WH-16
C973-T3 GN-18 3 A784-A24 YL-18 E-C2
ACCELEROMETER + CABLE
521-G26 YL-16
C974-T4 PU-18 4 CONN 1 200-A22 BK-18 3087779 I SENSOR
123-A19 WH-18 497-E1 BU-18 1 + POWER
RECORDING MODULE/ 205-E2 BK-18 2 GROUND

PK-18
BK-18
GN-18
PK-18
C973-E3 GN-18 3 SPEED SIGNAL
SPEEDOMETER

YL-16
WH-16
ALPHA 30 OPT HARNES

118-G27 GY-16
122-G28 RD-18
200-G31 BK-14
124-G1 GN-16

603-M1
200-M2
608-M3
607-M4
OPT CON
SPEED PICKUP ATCH ALPHA 30 SPEED CABLE

521-G26
522-G23
CONN 5 CONN 9
CONN 8
NAME ID CLR G-C6 M-C2
POWER 111 RD-18
INSTRUMENT PANEL-CAB 1552269
G-C7
3E3376
3E3376

ALPHA 30 ATTACHMENT

1
2

1
2
3
4

1
2
3
4
GROUND 200 BK-16
SW'D POWER 123 WH-18
VIBE ON A990 BU-18 OPT CON c0 VIBE FREQ MOD AC-C1
TT-C1 RECORDING MODULE

YL-16
WH-16

GN-16
GY-16
RD-18
BK-18

PK-16
BK-16
GN-18
PK-16
CLR

CLR

CLR
VIBE FREQ RET 451 BR-18 REGULATOR 2201100 3E3382
VIBE FREQ 450 YL-18 TT-C10 TT-C9 NAME ID CLR 0814135 5E7763 A
2829829
VIBE SOL TOP A784 YL-18 1907612 1552253 567-AC1 WH-16 1 AC PRESSURE SW
111-TT1 RD-16 1 UNSWITCHED POWER
U-C1 RECORDING MODULE c0 200-AC2 BK-16 2 1145333
VIBE SOL BOTTOM A892 OR-18 CONN 17 1 111-TT30 RD-18 111-TT42 RD-18 1 POWER 111 RD-18 110-TT2 GN-16 2 REGULATED POWER VIBE FREQ MOD c0
DEVIDED OUT

2829829 AC-C3 515-AC3 GY-16 3

262-0886

262-0886

262-0886
INV SIG IN
SIGNAL OUT

5E7763

CAB OPTION CON

2201100

521
522

124
118
122
200

603
200
608
607
REGULATOR

ID

ID

ID
FIXED FREQ VIBE T825 YL-18 2 200-TT31 BK-18 200-TT43 BK-18 2 GROUND 200 BK-16 110-TT3 GN-16 3 REGULATED POWER A 1552267

LIGHTING CON
BK-16

AC OPT CON
567-AC1 WH-16 516-AC4 GN-16 4 3
2X SIG OUT

VAR FREQ VIBE C935 PU-18 3 123-TT32 WH-18 123-TT44 WH-18 3 SW'D POWER 123 WH-18 ELECTRONIC 4 0814135 111-U1 RD-16 1 UNSWITCHED POWER 2
SIGNAL IN

0 OR-16 A 567-AC10 WH-16 567-AC10 WH-16 567-AC9 WH-16 517-AC5 BU-16 5 CONN 21 BK-16

GY-16
GN-16
BU-16
WH-16
CIRCUIT
1 2

VIBE SW HIGH C801 OR-18 4 A990-TT33 BU-18 4 VIBE ON A990 BU-18 200-TT4 BK-16 5 GROUND 110-U2 GN-16 2 REGULATED POWER 1
CW BK-16 B 200-AC8 BK-16 522-AC6 WH-16 6
+VBAT

GND

VIBE SW LOW 924 GN-18 5 451-TT34 BR-18 451-TT46 BR-18 5 VIBE FREQ RET 451 BR-18 200-TT5 BK-16 6 GROUND 110-U3 GN-16 3 REGULATED POWER
DEVIDED OUT

WH-16 C A523-AC13 PU-16 200-AC2 BK-16

INV SIG IN
SIGNAL OUT

"DOME LAMP POWER"

SWITCH CLOSED WITH

"AC COMP CLUTCH"

6 450-TT35 YL-18 450-TT47 YL-18 6 VIBE FREQ 450 YL-18 30 85 86 87 87a 7 4

515-AC3
516-AC4
517-AC5
522-AC6

"WIPERS POWER"
"AC COMP RET"
200-AC8 BK-16 200-AC7 BK-16

"HVAC POWER"
NOT USED

SYSTEM CHARGED
1 2
2X SIG OUT

7 A784-TT36 YL-18 A784-TT48 YL-18 7 VIBE SOL TOP A784 YL-18 8 ELECTRONIC TEMP CONTROL

REF DIAGRAMS

REF DIAGRAMS

REF DIAGRAMS
200-U4 BK-16 5 GROUND
SIGNAL IN

GROUND

BEACON
GROUND
NAME

NAME

NAME

FRONT
REAR
1286916
CIRCUIT B B
1
2
3
4
5
6
7
8

8 A892-TT37 OR-18 A892-TT49 OR-18 8 VIBE SOL BOTTOM A892 OR-18

B TT-C5
200-U5 BK-16 6 GROUND B A523-AC13 PU-16
+VBAT

TT-C2
GND

9 T825-TT38 YL-18 9 FIXED FREQ VIBE T825 YL-18 7 ARC SUPPRESSOR

3T2587 5E7764
WH-18

YL-18
GN-18

BR-18
BK-18

10 C935-TT39 PU-18 10 VAR FREQ VIBE C935 PU-18 B 30 85 86 87 87a 8 1893158

110-TT12 GN-16
450-TT11 YL-16
C850-TT6 BR-16

200-U22 BK-18

11 11 VIBE SW HIGH C801 OR-18 1

200-TT9 BK-16

C801-TT40 OR-18 497-TT15 BU-16 SENSOR PWR HARNESS ASSEMBLY

COMPRESSOR GP
451-U10 BR-18

U-C2

PU-16
1
2
3
4
5
6
7
8

12 924-TT41 GN-18 12 VIBE SW LOW 924 GN-18 205-TT18 BK-16 2 SENSOR PWR RETURN IDENT SH/LOC PART NO. ATCH GROUP NAME

GY-16
BU-16
WH-16

BK-16
GN-16
WH-16
OPT SPD SNSR CON 3E1906
123-TT16

439-TT19
110-TT21

451-TT10
200-TT22

U-C5 5E7764
WH-18

C973-TT17 GN-16 3 SENSOR SIGNAL B G C7 278-0665 HEATER

3T2587
YL-18
GN-18

M C7 152-9802 CAB
110-U12 GN-16
450-U11 YL-16
C850-U6 BR-16

A892-TT7 OR-16 C974-TT13 PU-16 4 INV SENSOR SIGNAL 497-U15 BU-16 1 SENSOR PWR BK-18
200-U9 BK-16

A523-AC13
NAME ID CLR

515-AC3
517-AC5
522-AC6

200-AC7
516-AC4
567-AC9
A784-TT8 YL-16 5 205-U18 BK-16 2 SENSOR PWR RETURN AC B7 ??????? ELECTRONIC HVAC BK-18
123-U16

450-TT11 YL-16 6 HV B7 ??????? ELECTRONIC HVAC

439-U19
110-U21

C973-U17 GN-16 3 SENSOR SIGNAL

ATCH - CAB AC
SENSOR POWER 497 BU CONN 22
451-TT10 BR-18 7 GAGE OUTPUT C974-U13 PU-16 4 INV SENSOR SIGNAL 309-5246
H A/C COMP
NOTE A: THIS OPTION SCHEMATIC APPLIES TO VARIOUS SALES MODELS. SEE EDS FOR APPLICATIONS
SENSOR GND 205 BK
123-TT16 WH-18 8
AC-C2 304-4634
5
SPEED SIGNAL C973 GN
TT-C80 200-TT14 BK-18 6 CONTROL 3E3388
LEGACY
NOTE B: THIS OPTION SCHEMATIC APPLIES TO VARIOUS ENGINEERING MODELS SEE EDS FOR APPLICATIONS. INV SPEED SIGNAL C974 PU 1552272 TT-C3 UNIT
YL-18

1
2
3
4
5
6
7
8
111-TT1 RD-16 C850-TT6 BR-16 7 GAGE OUTPUT
5E7765 HV-C2
NOTE C: VARIABLE FREQVENCY OPTION NOT COMPATIBLE WITH THIS VERSION ON ARO. 1 497-TT15 BU-16 123-TT16 WH-18 C 8
1552264

BK-14
2 205-TT18 BK-16 450-TT11 YL-16 110-TT21 GN-18 110-TT2 GN-16 1 LOW PRES CUTOUT

PU-16
439-TT19

OR-14
GN-14
WH-16

BU-14
BR-16
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
3 2 U-C3 1496371 H-C1 CAB AC COMP CON
YL-18

OPERABLE MACHINE WITH THE KEY AND ENGINE C973-TT17 GN-16 451-TT10 BR-18 110-TT12 GN-16 110-TT3 GN-16 123-U16 WH-18 C850-U6 BR-16
OFF AND PROPEL CONTROL IN NEUTRAL. CONN 18 4 C974-TT13 PU-16 C850-TT6 BR-16 3 VIB SENSOR SIGNAL 450-U11 YL-16 5E7765 C 1552269

200-HV5
H-C3

A523-HV4
NAME ID CLR

515-HV1
517-HV2
522-HV3

516-HV6
567-HV7
200-TT22 BK-18 200-TT4 BK-16 4 451-U10 BR-18 1 BK-18 1 521-H2 YL-16
3E3364
439-U19

200-TT9 BK-16 200-TT5 BK-16 5 2 BK-18 2

200-TT14 BK-18 6 110-U21 GN-18 110-U2 GN-16 C850-U6 BR-16 3 VIB SENSOR SIGNAL AC PRESSURE SW 1 1 COMP ON 521 YL-16
OPT CON c3 200-TT20 BK-18 7 110-U12 GN-16 110-U3 GN-16 4 1145333 H-C2 2 COMP RTN 522 WH-16
8 200-U22 BK-18 5 THERMOSTAT 1552269 CONN 2 262-0886
U-C10 U-C9 NAME ID CLR 522-HV3 WH-16 3E5464 3 BK-16 1 597-H8 PU-16 REF DIAGRAMS

WH-16
111-TT1 RD-16 200-U9 BK-16 200-U4 BK-16 6 2
1907612 1552253 205-TT18 BK-16 TT-C4 200-U14 BK-18 200-U5 BK-16 7
515-HV1 OR-14 BK-16 2 513-H1 OR-16
1
1 111-U30 RD-18 111-U42 RD-18 1 POWER 111 RD-18 497-TT15 BU-16 1671295 D 200-U20 BK-18 8
517-HV2 GN-14 522-HV3 WH-16

522-H3
516-HV6 BU-14 H-C4
MAIN VEHICLE SCHEMATIC
CONN 17 2 200-U31 BK-18 200-U43 BK-18 2 GROUND 200 BK-16 A784-TT8 YL-16 A784-TT8 YL-16 1 LOW VIB T
SWITCH CLOSED WITH
3 123-U32 WH-18 123-U44 WH-18 3 SW'D POWER 123 WH-18 A892-TT7 OR-16 A892-TT7 OR-16 2 HIGH VIB U-C4 SYSTEM CHARGED
1552269
1671295 200-HV10 BK-16 1 513-H6 OR-16 1 2

4 A990-U33 BU-18 4 VIBE ON A990 BU-18 C973-TT17 GN-16 3 111-U1 RD-16 D

2 522-H5 WH-16

OR-14
1 2

5 451-U34 BR-18 451-U46 BR-18 5 VIBE FREQ RET 451 BR-18 C974-TT13 PU-16 4 205-U18 BK-16 A892-U7 OR-16 1 LOW VIB
A523-HV4 PU-16

ARC SUPPRESSOR 3
567-HV7 BR-16

HARNESS ASSEMBLY 516-HV6 BU-14

6 450-U35 YL-18 450-U47 YL-18 6 VIBE FREQ 450 YL-18 5 497-U15 BU-16 A784-U8 YL-16 2 HIGH VIB
IDENT PART NO. GROUP NAME 517-HV2 GN-14
COMPRESSOR GP 1 1893158
7 A784-U36 YL-18 A784-U48 YL-18 7 VIBE SOL TOP A784 YL-18 OVER VOLTAGE LAMP 6 A784-U8 YL-16 3
515-HV11
AA 285-2099 PART OF 285-0029 515-HV11 OR-14
3E1906 H-C5
8 A892-U37 OR-18 A892-U49 OR-18 8 VIBE SOL BOTTOM A892 OR-18 BASE 9D3127 7 A892-U7 OR-16 4
WATER VALVE 515-HV1 OR-14 1552269
A 293-5928 HARNESS - ALFA 30 LENS 9D2867
BK-16

9 T825-U38 YL-18 9 FIXED FREQ VIBE T825 YL-18 8 C973-U17 GN-16 5 HV-C1 BLOWER RESISTOR
BK-14

CC 248-0342 ALFA 30 ACCELEROMETER 279-0850 BK-18 1 513-H7 OR-16

10 C935-U39 PU-18 10 VAR FREQ VIBE C935 PU-18 BULB 7N5876 C974-U13 PU-16 6 A 1552272 2049921 BK-18 2 522-H4 WH-16 A
C 292-5978 HARNESS - VIBE TACH ADAPTER 11 C801-U40 OR-18 11 VIBE SW HIGH C801 OR-18 7 POWER 1 567-HV7 BR-16 BLOWER MOTOR
200-HV10

A A
200-HV5

ATCH - CAB AC
E 293-5927 CABLE - ALFA 30 SPEED SIGNAL 12 924-U41 GN-18 12 VIBE SW LOW 924 GN-18 8 CONTROL SIGNAL 2 A523-HV4 PU-16 HV-C3 2756706
G 294-0798
RECORDING MODULE ATCH (VARIABLE FREQ VIBE) 1779646
BK-14
BK-16

FEEDBACK (UNUSED) 3
L 291-0335 HARNESS - VIBE TACH SENSOR A892-U7 OR-16 GROUND 4 200-HV9 BK-16 515-HV11 OR-14 1 WH/RD-14
M 296-3483 HARNESS - ALFA 30 SPEED PICKUP A784-U8 YL-16 MOTOR
200-HV12 BK-14 2 BK-14
MAIN VEHICLE SCHEMATIC
200-HV12
200-HV9

MM 294-0800 HARNESS-ARO 450-U11 YL-16

P ??? 3RD PARTY COMPACTION METER HARNESS 451-U10 BR-18
R 294-0799 123-U16 WH-18 NOTE A: THIS OPTION SCHEMATIC APPLIES TO VARIOUS SALES MODELS. SEE EDS FOR APPLICATIONS
TT 291-8558 HARNESS - RECORDING MODULE U-C80 200-U14 BK-18
T 289-9933 HARNESS - RECORDING MOD SPEED PICKUP 1552272 NOTE B: THIS OPTION SCHEMATIC APPLIES TO VARIOUS ENGINEERING MODELS SEE EDS FOR APPLICATIONS.
U 317-8764 HARNESS RECORDING MODULE (FIXED FREQ VIBE) 1 497-U15 BU-16
111-U1 RD-16
DIAGRAM-WIRING SYSTEM (DISPLAY OPTIONS) 200-HV9 BK-16 200-HV12 BK-14
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
DIAGRAM-WIRING SYSTEM (CAB OPTIONS)
OPERABLE MACHINE WITH THE KEY AND ENGINE
X 297-6901 HARNESS - SPEEDO/TACH 2 205-U18 BK-16 OVER VOLTAGE LAMP c0 200-HV5 BK-14 200-HV10 BK-16 OFF AND PROPEL CONTROL IN NEUTRAL.
SALES MODEL SEE NOTE A ENGINEERING MODEL SEE NOTE B
1 2

3 C973-U17 GN-16 BASE 9D3127 439-U19 YL-18

CHG
Y
XX
285-2098
297-6900
HARNESS - ALFA 30 CDS CABLE
HARNESS - LEGACY VIBE TACH W/SPEEDO
CONN 18 4 C974-U13 PU-16 LENS 9D2867
BULB 7N5876
200-U20 BK-18
CHG ATCH. ELECTRONIC CONTROLLED HVAC 280-4392
VV 312-3663 HARNESS-CONTROL

RECORDING MODULE ATTACHMENT (FIXED FREQ VIBE) 280-4394 02 5 4 3 2 1

01

7 6 5 4 3 2 1 Volume 2 of 2