17 MISCELLANEOUS

Hydraulic Oil Tank EC140B-17-01

Air Breather EC140B-17-02
Fuel Tank EC140B-17-03
Swing Ring Gear EC140B-17-04
Bucket Clearance Adjustment EC140B-17-05
Under Carriage and Track Link(EC140BLC) EC140B-17-06
Under Carriage and Track Link(EC140BLCM) EC140B-17-07
Track Link Pitch Measuring Method EC140B-17-08
Upper Roller EC140B-17-09
Lower Roller EC140B-17-10
Sprocket EC140B-17-11
Idler(EC140BLC) EC140B-17-12
Idler(EC140BLCM) EC140B-17-13
Recoil Spring EC140B-17-14

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Hydraulic Oil Tank

Volvo Construction Equipment EC140B-17-01

Korea Ltd.
Air Breather

Hydraulic oil tank

Volvo Construction Equipment EC140B-17-02

Korea Ltd.
Fuel Tank

Fuel fillter pump

auto-stop S/W

Fuel level sensor

Sight gage

Volvo Construction Equipment EC140B-17-03

Korea Ltd.
Swing Ring Gear

Plug(outer race)

Section A-A

"S" mark(inner race)

Volvo Construction Equipment EC140B-17-04

Korea Ltd.
Bucket Clearance Adjustment

Max. 2.0mm Gap

Shim

Detail B

Section A-A
B
Volvo Construction Equipment EC140B-17-05
Korea Ltd.
Under Carriage and Track Link(EC140BLC)

8 unit: mm (in)

No. Check item Standard size Repair limit Remedy

3

1 Link pitch 171.75 (6.75) 175.75 (6.92) Turn or replace pin

4

2 Outer diameter of bushing 53.75 (2.12) 48.75 (1.92) and bushing

3 Height of grouser (shoe) 25 (0.98) 15 (0.60) Lug welding or replace

5 7
4 Height of link 94.5 (3.72) 88 (3.46) Replace or replace
5 Clearance of link and Standard Tolerance Clearance Replace with larger
bushing size Shaft Hole Standard Repair bushing
2
size
53.75 +0.05 –0.176 –0.126 0.1
(2.12) –0.05 –0.25 ~ –0.3
6 1 S03395B 6 Clearance of link and pin 36.55 +0.05 –0.2 0.15 0.15 Replace with larger pin
(1.44) 0 –0.15 ~ –0.23
7 Clearance of link and 36.35 +0.02 +0.05 +0.02 – –
master pin (1.43) –0.02 0 ~ +0.07
8 Clearance of pin and – – – – 5 Turn or replace pin
bushing and bushing
9 Clearance between links 1.2 (One side) 5 (Both sides)
10 Tightening torque of shoe 42 ± 4 kgf·m (303 ± 29 lbf·ft) Tighten shoe screw
- Apply MoS2 grease on the bushing screw
inner surface before installing pin.

Volvo Construction Equipment EC140B-17-06

Korea Ltd.
Under Carriage and Track Link(EC140BLCM)

1 unit: mm (in)
5
No. Check item Standard size Repair limit Remedy

9
1 Link pitch 190 (7.5) 194 (7.6) Turn or replace pin and
2 Outer diameter of bush- 59 (2.32) 53 (2.09) bushing
2
8 ing
3 Height of grouser (shoe) 26 (1.02) 16 (0.63) Lug welding or replace
4 Height of link 104 (4.09) 96 (3.78) Replace or replace
6 7
5 Clearance of link and Standard Tolerance Clearance Replace with larger bushing
bushing size Shaft Hole Stand- Repair
ard limit
size
4

59 (2.32) +0.25 –0.16 –0.02 0.1

0 –0.23 ~0.16
3

6 Clearance of link and pin 38 +0.15 –0.23 –0.28 0.1 Replace with larger pin
10 S02776C
(1.50) 0 –0.28 ~–
0.08
7 Clearance of link and 38 –0.28 –0.23 –0.04 – –
master pin (1.50) –0.24 –0.28 ~
+0.05
8 Clearance of pin and 38 +0.15 +1.2 0.55 5 Turn or replace pin and
bushing (1.50) 0 +0.7 ~ 1.2 bushing
- Apply MoS2 grease on the bushing 9 Clearance between links 1.4 (One side) 10 (Both sides)
inner surface before installing pin. 10 Tightening torque of 53 ~ 63 kgf·m (383 ~ 455 lbf·ft) Tighten
shoe screw

Volvo Construction Equipment EC140B-17-07

Korea Ltd.
Measuring method of Track Link Pitch(Service Bulletin KORK112)
Calculation of track link wear
• Track link wear = (Pitch of four track links / 4) -Initial track link pitch.
• % of wear = [Track link wear / (Repair limit -Initial track link pitch)] x 100.
• Remaining life (%) = 100 - Rate of wear (%)

S01902C
< Initial track link pitch & Repair limit> (Unit : mm)
Track link pitch SE130LC-3 SE130LCM-3 SE210-3 SE240-3 SE280-3 SE350-3 SE450-3

Initial 171.75 190.3 203.5 216.2

Repair limit 175.75 194.3 207.5 220.2

TRACK PIN
Track link pitch EC140LC EC140LCM EC150 EC210 EC240 EC290 EC360 EC460

Initial 171.75 190.3 203.5 216.2

Repair limit 175.75 194.3 207.5 220.2

Track link pitch EC140BLC EC140BLCM EC150B EC210B EC240B

TRACK PIN Initial 171.75 190.3

Repair limit 175.75 194.3

Track link pitch EC290B EC330B EC360B EC460B

Pitch of four link
Initial 203.5 216.2
Repair limit 207.5 220.2

TRACK PIN

Volvo Construction Equipment EC140B-17-08

Korea Ltd.
Upper Roller
3

Wear limit (EC140BLC), unit: mm (in)

No. Check item Standard size Repair limit Remedy

1 Outer diameter of flange 165 (6.5) – Reinforcement
2 Outer diameter of tread 140 (5.5) 130 (5.1) welding or
4 replace
5
3 Width of flange 71.5 (2.8) –
1

4 Clearance between Standard Tolerance Clearance Replace bushing

shaft and bearing size Shaft Hole Standard size Repair limit
40 –0.030 +0.35 0.33 –
S02779A
(1.57) –0.090 +0.30 ~0.44
5 Clearance between 46 +0.150 +0.030 0.09 – Replace bushing
roller and bushing (1.81) +0.120 0 ~0.15
6 Mounting screw torque 52 ± 5 kgf·m (375 ± 36 lbf·ft)

Wear limit (EC140BLCM), unit: mm (in)

No. Check item Standard size Repair limit Remedy

1 Outer diameter of 170 (6.7) – Reinforcement
flange welding or
2 Outer diameter of tread 140 (5.5) 130 (5.1) replace

3 Width of flange 83 (3.3) 71 (2.8)

4 Clearance between Standard Tolerance Clearance Replace bushing
shaft and bearing size Shaft Hole Standard size Repair limit
55 –0.030 +0.35 0.33 1.5
(5.17) –0.090 +0.30 ~ 0.44
5 Clearance between 63 +0.150 +0.030 0.09 0 Replace bushing
roller and bushing (2.48) +0.120 0 ~ 0.15
6 Mounting screw torque 52 ± 5 kgf·m (375 ± 36 lbf·ft)

- After disassembly and assembly, fill SAE10W-30 engine oil 50cc(LC), 65cc(LCM).

Volvo Construction Equipment EC140B-17-09

Korea Ltd.
Lower Roller
Table 16. Wear limit (EC140BLC), unit: mm (in)
3
No. Check item Standard size Repair limit Remedy
1 Outer diameter of flange 185 (7.5) – Reinforcement
2 Outer diameter of tread 150 (5.9) 140 (5.5) welding or
replace
3 Width of flange 24 (0.9) 13.5 (0.5)
4 Clearance between Standard Tolerance Clearance Replace bushing
5

2
1
shaft and bushing size Shaft Hole Standard Repair limit
60 0 +0.31 +0.26 1.5
(2.4) –0.019 +0.26 ~+0.329
S03349B 5 Clearance between 68 +0.110 +0.030 0.045 – Replace bushing
roller and bushing (2.7) +0.075 0 ~0.110
6 Mounting screw torque 27 ± 3 kgf·m (195 ± 22 lbf·ft)

Table 17. Wear limit (EC140BLCM), unit: mm (in)

No. Check item Standard size Repair limit Remedy

1 Outer diameter of flange 195 (7.7) – Reinforcement
2 Outer diameter of tread 160 (6.3) 148 (5.8) welding or
replace
3 Width of flange 20.5 (0.8) 13.5 (0.5)
4 Clearance between Standard Tolerance Clearance Replace bushing
shaft and bushing size Shaft Hole Standard size Repair limit
70 0 +0.30 +0.25 1.5
(2.76) –0.03 +0.25 ~0.33
5 Clearance between 78 +0.132 +0.046 0.056 0 Replace bushing
roller and bushing (3.07) +0.102 0 ~0.132
6 Mounting screw torque 27± 3 kgf·m (195 ± 22 lbf·ft)

- After disassembly and assembly, fill SAE10W-30 engine oil 300cc(LC), 250cc(LCM).

Volvo Construction Equipment EC140B-17-10

Korea Ltd.
Sprocket B

14516699
EC140B

Measuring datums

unit: mm (in)
A Symbol Item EC140BLC EC140BLCM Remedy
A Wear limit of sprocket tooth profile 6 (0.24) 6 (0.24) Replace
B Width of Standard value 58 ± 2 (2.28 ± 0.08) 68 ± 1.5 (2.68 ± 0.06)
sprocket tooth
Allowable value 50 (1.97) 60 (2.36)
C Number of teeth 21 EA 21 EA –

Volvo Construction Equipment EC140B-17-11

Korea Ltd.
Idler(EC140BLC)

4
3 5

S00827A

Limit of wear (EC140BLC), unit: mm (in)

No. Check item Standard size Repair limit Remedy
6

1 Outer diameter of 540 (21.3) – Reinforcement

flange welding or replace
2 Outer diameter of 495 (19.5) 483 (19.0)
tread
3 Width of flange 68 (2.7) 60 (2.4)
4 Total width of tread 140 (5.5) –
5 Width of tread 36 (1.4) 40 (1.6)
6 Clearance Standard size Tolerance Clearance Replace bushing
between shaft and Shaft Hole Standard Repair limit
bushing
S03394B
60 0 +0.35 0.3 1.5
–0.03 +0.30 ~0.38
7 Clearance 68 +0.132 +0.064 0.038 – Replace bushing
between idler and +0.102 0 ~0.132
bushing

Volvo Construction Equipment EC140B-17-12

Korea Ltd.
Idler(EC140BLCM)
4

3 5

1
S02738B

Limit of wear, unit: mm (in)

No. Check item Standard size Repair limit Remedy
1 Outer diameter of 540 (21.3) – Reinforcement
flange welding or replace
2 Outer diameter of 500 (19.7) 488 (19.2)
tread
3 Width of flange 83 (3.3) 75 (3.0)
S02777B 4 Total width of tread 170 (6.7) –
5 Width of tread 43.5 (1.7) 50 (2.0)
6 Clearance between Standard Tolerance Clearance Replace bushing
shaft and bushing size Shaft Hole Standard Repair
size limit
70 –0.03 +0.35 0.33 1.5
–0.09 +0.30 ~0.44
7 Clearance between 78 +0.15 +0.03 0.09 – Replace bushing
shaft and support +0.12 0 ~0.15

Volvo Construction Equipment EC140B-17-13

Korea Ltd.
Recoil Spring

o
90 A

Item Distance (A)

Normal soil 250 ~ 260 (9.8 ~ 10.2)
Rocky ground 240 ~ 250 (9.4 ~ 9.8)
Soft ground (swamp, clay, sandy soil) 260 ~ 280 (10.2 ~ 11.0)

40cm

Volvo Construction Equipment EC140B-17-14

Korea Ltd.