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Roller Conveyor Machines Type RRB
Roller Conveyor Machines Type RRB
Roller Conveyor Machines Type RRB
com
Rösler roller conveyor shot blast systems are used for de-scaling, de-rusting, paint removal, paint
preparation and general cleaning of metal sheets, pipes/tubes, I-beams and weldments. Optimum
blast results are achieved on thin gauge aluminum profiles as well as on heavy steel profiles and steel
slabs. Standard roller conveyor machines can process parts from 600 up to 5,000 mm width with
roller conveyor speeds from 0.5 to 4.0 m/min. High
performance systems allow parts speeds of up to 7.5
m/min. The quantity of blast wheels and their position
ensures optimum blast results. The thrown blast media
is collected with screw conveyors and transported to
the media hopper through an elevator, screen drum or
tilting screen and air wash separator.
For Rösler the word quality has deeper meaning than just fault - free, reliable and dura-
ble products. Quality is an essential part of our work philosophy and is expressed in the
personal sense of duty and quality found in each of our
employees. Certification according to DIN ISO 9001 is
living proof of our commitment to quality.
RÖSLER MACHINES
ALL AND UNITS HAVE THE
geprüfte
Sicherheit GS AND CE MARKS
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Applications
Surface preparation Beams, metal sheets, pipes/tubes, slabs, welding constructions
Hurricane®-blast wheels
An essential feature of the Rösler shot blast systems are the high performance Hurricane® blast
wheels: Their quantity, position and performance along with the geometry and dimensions of
the blast cabinet ensure optimum blast results.
Dust collectors
Separate or integrated systems -- dry or wet systems -- with or without explosion protection!
Rösler offers a wide range of dust collector models which incorporate the latest dust collecting
and separation technologies. Rösler offers dust collector solutions for any shot blast
application.
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Rösler Hurricane ® Blast Wheels
Blasting media is fed through a central feed tube into the high speed rotating blast wheel. The centrifugal force,
of the rotating wheel, throws the media at the components to be blasted at speeds of up to 120 m/s. The
design of the blades, insertion point, and the speed of the blast wheel determine the processing results in
conjunction with the blasting media. In order to achieve an economic utilization of the blasting media, the
amount of blasting media and the transfer to the blast wheel blades can be easily adjusted. The blast media
flow is either fixed or can be adjusted automatically through the PLC/control panel. A clam shell valve controls
the media flow from the media hopper to the blast wheels. The blast
pattern – e.g. position of the hot spot – can easily be adjusted from
outside of the blast wheel. The blast wheel
speed can be adjusted with a frequency
inverter thus allowing gentle or very
aggressive blasting
Area covered by
shot blasting media
Component
Hot-Spot
Shot blasting
pattern
Blasting profile
Blast Wheels
Type/wheel diameter Drive power (kW)
Hurricane 28 ®
5.5
7.5
11.0
Hurricane® 32 5.5
7.5
11.0
15.0
Hurricane® 42 11.0
15.0
18.5
22.0
30.0
Hurricane® 52 22.0
30.0
37.0
45.0
Tool steel, alternative: carbide Date: 11/07
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Blast Wheel Hurricane ®
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Rösler Roller Conveyor Machines RRB
Technical data: 1 RRB 11/5 RRB 16/5 RRB 22/5 RRB 27/6 RRB 34/6 RRB 42/6 RRB 52/6
beams, metal beams, metal beams, metal beams, metal beams, metal beams, metal beams, metal
Parts range sheets, sheets, sheets, sheets, sheets, sheets, sheets,
pipes/tubes pipes/tubes pipes/tubes pipes/tubes pipes/tubes pipes/tubes pipes/tubes
Max. Parts width (mm) 1,000 1,500 2,000 2,500 3,200 4,000 5,000
Max. Parts height (mm) 500 500 500 600 600 600 600
Load limits by weight (kg/m) 600 600 1,000 1,500 2,000 2,000 2,000
6 x 11 10 x 22 12 x 22
Blast wheels and power (kW) 2 4 x 7.5 4 x 11 6 x 11 8 x 15
6 x 15 8 x 22* 10 x 22*
4 x 11 4 x 15 6 x 15 8 x 22
6 x 22 *for sheets only *for sheets only
Machine width (mm) 2,000 2,900 3,800 4,800 5,500 6,200 6,900
Machine height (mm) 5,400 5,600 6,500 8,000 8,000 9,000 9,000
Air volume dust collector (m 3/h) 5,000 7,500 10,000 15,000 20,000 25,000 30,000
Date: 03/08
1
Special designs and higher blast wheel power upon request.
2
Sled for removal of blast wheels available as an option.
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Technical details of the RRB
Rösler RRB machines combine innovative design with proven
machine components. This ensures high reliability for the most
difficult applications. Feed rates up to 7,5 m/min with our
high performance special machines.
Blast chamber
Seamless lining of the blast chamber with manganese steel 3
3
4
7
Roller conveyor system
Robust roller conveyors are driven over their complete length 1
Roller conveyors with heat treated (hardened) rollers in the blast zone
Roller load capacity is variable in line with the parts loads
Automatic parts recognition on the side of the roller conveyor 4
4
2
Blast System
Hurricane®-Blast Wheel 5
6
of blast wheel
Easy, fast replacement of blades 6
liners 7
Wheel cover safety switch 8
* optional
9
10
8
Media transport and media cleaning
Media collecting funnel with auger below roller conveyor 1
2
1
4
3
Bucket elevator
· Wear resistant elevator buckets bolted onto elevator belt 5
(= efficient media cleaning through even media flow to air wash separator)
· Wear resistant connectors for endless elevator belt
· Rotation monitor (control) at lower pulley
· Crowned pulley ensures belt tracking 5
9
2
1
4
by pneumatic cylinder 8
· Air flow at all air take-off points can be adjusted separately 9
10
Part loading/unloading
1
Rösler roller conveyor machines can be equipped with modular transport
systems (optional with spill hopper and media return auger).
Removal of media from the parts surface and return to media recycling 2
system
Automatically controlled blow-off 1 and brush-off 2 system
Rösler dust collectors incorporate the latest dust extraction and collecting
technologies. Rösler offers a dust collector for every conceivable blast application.
All Rösler dust collectors are in full compliance with governmental safety regulations.
As required, they can be upgraded to handling combustible dusts (explosion-proof
systems).
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Automation
RRB 16/5
For blast cleaning (de-scaling, de-rusting) of metal
sheets and beams
RRB 11/8
Special version with larger pass height. Special covers
prevent media spillage.
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RRB 27/6
Roller conveyor blast machine with double tilted
blast wheels (3 upper and 3 lower wheels) for
blast cleaning of metal sheets
Preservation lines
Rösler roller conveyor blast machines can be upgraded to complete preservation lines (Pre-heater, blast machine, paint
booth, dryer). These lines are complemented by customer-specific parts transport systems.
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Test Centres and Service
Finding a better way…a commitment to our customers
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Towards perfect
interaction
The name RÖSLER stands for
technological leadership in the
world of mechanical surface
treatment. We offer our cus-
tomers innovative products and
services, a complete range of
process engineering know-how,
and the skills to link systems into
perfect combinations. Right from
the start, our strength has been
user-related solutions. Solutions
which ensure our customers
receive the ultimate in quality
and economy of service – and
that means giving them that
decisive edge over the competi-
tion. Whether surface finishing
or shot blasting technology –
during elaborate practical tests
we will always find the optimum
solution. In more than 60 coun-
tries we support our customers
with a close-knit network of
subsidiaries and international
agencies, giving them a
complete range of machines
to cover the key sectors in
surface treatment technology,
grinding, finishing and shot
blasting, all from one source.
You tell us what you need; we
find the most economical and
technically rational solution.
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Office 11N, Tower A, Beijing Fu Hua Mansion · No. 8, Chaoyangmen North Avenue
Dong Cheng District · Beijing 100027 P.R. China
Tel.: +86 /10 /6554 73 86 · +86 /10 /6554 73 89 · Fax: +86 /10 /6554 73 87 · info@rosler.com.cn