PRODUCTION CHAD ING Perens AUXILIARY STRUCTURES FOR OPERATION AND MAINTENANCE. Page 1 of 10 SPECIFICATION Rev.2 | Aug. 1097 Changes shown by => Prepared By Reviewed By Approved By Rev. Date isepine Engineering Project No. Engineer anager Engineer! Manager 7 aoee Reed Weenies Fg 7_[B05eP TF _| Zan W Weg | WW ZAIOno Raa AUXILIARY STRUCTURES FOR OPERATION AND MAINTENANCE Page 2 of 10 SPECIFICATION Rev 2 | Aug 1987 ‘Changes shown by => ‘TABLE OF CONTENTS SCOPE. 3 SUMMARY OF ADDITIONAL REQUIREMENTS. .....c 3 PLATFORMS 4 ‘STAIRWAYS AND LADDERS. 7 PERMANENT HANDLING FACILITIES. 8 PROJECT ADDENDUM nnn 10 LIST OF TABLES 3 4 TABLE 5 1271995 Revision 1, Original Issue ant997 Revision 2 Par 2.2 OSHA 29CFR 1910 was added to Table 1, Par 3.5 (c) added pumps to lst of equipment requiring grating. Par 4.4 OSHA 29CFR 1910 was specified. Par 4.4 () weep holes were added. Par 4.4 (k) ladder rung live load was specified, Par 6.6 (new) hinges or davits were specified for manhole covers,E550 EXPLORATIONS PRODUCTION CHAD IN. Foner AUXILIARY STRUCTURES FOR OPERATION AND MAINTENANCE Page 3 of 10 SPECIFICATION Rev. 2 | Aug 1997 Changes shown by = SCOPE 4.1. This specification covers the design, layout and use of auxiliary structures and facies provided for access and maintenance of plant equipment. 1.2 An asterisk (*) indicates that additional information is provided by ESSO in an addendum to this Specification. 1.3. A pound sign (#) indicates that ESSO review/approval is required before design is finalized or equipment is purchased. SUMMARY OF ADDITIONAL REQUIREMENTS 24 Table 1 lists the standards which shall be used with this specification. 2.2 The equipment and materials used shall conform to the latest editions, revisions and addenda of the codes, standards and regulations listed in Table 1. TABLE 1 ECS Specification ECS41-3 Design Loads for Structures ECS 191-1 Paint and Protective Coatings ‘ANSI Standards Ata Safety Requirements for Fixed Ladders 1264.1 Safety Requirements for Workplace Floor and Wall Openings, Stairs, and Railings Systems OSHA Regulations => [29 CFR 1910, Subpart D 2.3. The design and layout of platforms and stairway, or ladder access serving equipment or facilities not specifically covered by other ECS specifications shall meet the requirements given herein. 24 Ail structural steel members referenced in this specification shall be coated or hot dipped galvanized per ECS 19-1-1. Hot dipped galvanizing is preferred, PLATFORMS: 3.1 Platforms shall be provided to the extent indicated in Table 2 unless the equipment or facilities described are accessible from grade or from other permanent platforms.TONE x PRODUCTION GHAD NE. ahead AUXILIARY STRUCTURES FOR OPERATION AND MAINTENANCE Page 4 of 10 SPECIFICATION Rev.2 | Aug 1997 Changes shown by = Access to these platforms shail be by permanently installed ladders or stairs unless otherwise specified. TABLE 2 Equipment or Facility Specific Requirements including associated manifolds and take-off connections ‘a. Service and inspection ‘All which are located with the bottom of ‘openings the opening more than 3 m (10 ft.) above grade b. Instrumentation and controls, | 1. __ All which require operator attention or which are otherwise observed, adjusted or serviced during plant operation, 2. Access to instrument take-off valves by permanent ladder is (electric, pneumatic, or acceptable, c. Control valves, pressure relief | All which are not located at grade devices, motor actuated valves | elevation. hydraulic operated), lubricated valves @ Emergency isolation valves 1. Allwhich are not located at grade (EY) elevation. 2 Permanent ladders shall be provided, as required, for direct access from grade. Other operating vaives, sample | Individual or grouped (for convenience of outlet valves operation) and which are not provided with chain operators or extensions. = Machinery 7. Alliachinery mounted on elevated foundations or not otherwise accessible for operation and maintenance from grade or floor level. 2. Floor grating shall be provided between adjacent cylinders of multi cylinder compressors. Rivenstezenontmacestt2 deeESSO EXPLORATIONS = PRODUCTION CHAD ING. ECS 4-2-4 OPERATION AND MAINTENANCE Page 5 of 10 AUXILIARY STRUCTURES FOR SPECIFICATION Rev. 2] Aug. 1997 ‘Changes shown by => Equipment or Facility ‘Specific Requirements Vertical shell and tube For maintenance access to covers, exchangers, channels or bonnets, where the flanges of such components are more than 3.7 m (12 ft) above grade. i. Separators, basins or tanks | For operation of sluice gates, plugs or similar control components. | 3.2 Platform size shall be govemed by the following: a Minimum clear platform width shall be 750 mm (2 ft 6 in.) except for the services listed in Table 3 TABLE 3 ‘Service Minimum Clear Width mm’ ft. Gin) In front of equipment for servicing trays ‘At each end of shell and tube units for servicing bonnet, channel and tube bundle Connecting walkways between platforms(except 900 900 600 aft 3ft 2tt around elevated machinery) a Saiela ‘Around safety valves for maintenance a 3ttein. Clear lengths and widths of platforms dedicated to special operation and maintenance tasks will be specified by ESSO. (Such facilities include instrument maintenance, blanking of tower nozzle connections, removal and testing of pressure relief devices, servicing corrosion probes or retractable water sprays.) ‘The space on platforms used for permanent or temporary storage of containers of catalyst, chemicals and similar materials will be specified by ESSO. Platforms around compressors, electrical gensets and other large machinery shall provide space for placement of rotors, turbo chargers and similar components. If welding terminal boxes are located on platforms in process unit structures,ESSO EXPLORATIONS : PRODUCTION CHAD INC. ECS 4-24 OPERATION AND MAINTENANCE Page 6 of 10 SPECIFICATION Rev.2 | Aug. 1997 AUXILIARY STRUCTURES FOR 33 34 35 3.6 a7 38 3.9 3.10 3.41 44 42 ‘Changes shown by => space shall be available on the platform (served by the welding box) to accommodate one welding machine. Platforms servicing equipment manholes shall be not more than 1050 mm (3 ft. 6 in.) below the manhole centerfine. The minimum headroom over platforms and walkways shall be 2050 mm (6 ft. 9 in.) Headroom shall be measured to the lowest point of overhead structural framing {including fireproofing), piping (including insulation) or similar components. Platform flooring for structures shall be as follows: a. Steel structures and equipment platforms: floorplate b. Concrete structures: concrete or floorplate c. _Alllcompressor, pumps, and gen-set platforms: grating Drainage shall be provided by one hole, 13 mm (1/2 in.) diameter, for approximately every 1.5 m” (15 ft) of steel floor plate. Holes shall be located at low spots and shall be drilled after erection. Where practicable, drainage holes shall not be located directly above ladders and plate stair treads, nor shall they be located over water-sensitive ‘equipment Platform floorplate shall have a raised pattern and 6 mm (1/4 in.) nominal thickness. The use of a rolling stairs/platforms in lieu of permanent structures for access to equipment near grade shall be submitted to ESSO for approval. The provision of operating and service platforms interconnecting two or more equipment items (such as elevated towers) or facilities shall be submitted to ESSO for ‘approval. Such platforms shall be designed for differential movement of the two or more equipment items. ‘The final number and arrangement of platforms, including access and exit locations, shall be reviewed by ESSO. Platforms attached to vessels or similar equipment shall be designed to accommodate thermal expansion. STAIRWAYS AND LADDERS ‘A means of escape in addition to the usual access shall be provided from platforms where the distance to an access exceeds 15 m (50 ft). Stair landings shall be not less than 750 mm (2 ft 6 in.) in the direction of the stairway. ovetbozexonsninrdt2 doeESSO EXPLORATION © = PRODUCTION CHAD ING, ECS 4-2-1 OPERATION AND MAINTENANCE Page 7 of 10 SPECIFICATION Rev.2 ‘Aug. 1997 AUXILIARY STRUCTURES FOR ‘Changes shown by = 4.3 Stairways shall have the following: t Maximum angle with a horizontal line shall be 45 degrees and the minimum. angle shall be 30 degrees. Minimum effective tread width for stairs with open risers shall be 200 mm (8 in.) For stairs with closed risers, the minimum tread width shall be 240 mm (9.5 in.) Maximum riser height shall be 240 mm (2.5 in.) Minimum effective width of stairways shall be 750 mm (2 ft. 6 in.) except where connecting to 600 mm (2 ft) wide walkways, in which case the effective width shall be 600 mm (2 ft). Maximum vertical continuous flight shall be 6.1 m (20 ft.), unless otherwise approved by ESSO. Vertical clearance above any stair tread to an overhead obstruction shall be at least 1.8 m (7 ft.) measured from the leading edge of the tread. Riser height and tread depth shall be uniform throughout. 4.4 Ladders, guard railings, toe plates, safety cages and similar items shall be constructed of steel per ANSI A1264.1, ANS] A14.3, OSHA 29 CFR 1910, whichever is stricter, and, ‘except as modified below: Safety cages or special guards shall be provided for ladders having a single length of climb greater than 6.1 m (20 ft) above ground level or platform floor. Safety cages shall also be provided on all ladders whose top is a distance greater than 6.1 m (20 ft) above ground level i the platform width at the bottom of the ladder is either less than 1.2 m (4 ft) on the climbing side or 0.6 m (2 ft) to either side of centerline of the ladder. Safety gates shall be provided across ladder openings at each platform landing and shall be designed to withstand a single concentrated load of 0.9 kN (200 Ibs.) Ladder safety devices shall not be used in lieu of cage protection Ladders shall be maximum 9.1 m (30 ft.) unbroken length landing-to-landing. Except where cages are required, ladders shall have a minimum clearance from centerline to rung on the climbing side of 760 mm (30 in.) and a minimum width of 380 mm (15 in.) each way from the centerline of the ladder.ESEO EXPLORATIONS = PRODUCTION CHAD INC. ECS 4-2-4 OPERATION AND MAINTENANCE Page 8 of 10 SPECIFICATION Rev.2 ‘Aug. 1997 AUXILIARY STRUCTURES FOR 54 kK ‘Changes shown by => ‘The distance from centerline of ladder rungs to the nearest permanent object in back of the ladder shall not be less than 180 mm (7 in.) nor more than 300 mm (12 in.). If unavoidable obstructions are encountered, the minimum vertical clearance between the obstruction and the centerline of the rung above and below the object shall be 38 mm (1.5 in.) and 115 mm (4.5 in.), respectively. ‘The distance between ladder rungs shall not exceed 300 mm (12 in.) and they shall be uniform and level throughout the length of the ladder. The top adder rung shall be flush with the top of platform. The minimum clear length of ladder rungs shall be 460 mm (18 in.). The ladder rungs shall be minimum 20 mm (3/4 in.) diameter solid steel bars or have the equivalent strength for square, rectangular or other solid or hollow shapes. Safety cages shall extend a minimum of 1070 mm (42 in.) above the top of landing. Cages shall extent down the ladder to a point not less than 2.15 m (7 ft) nor more than 2.45 m (8 ft) above the base for the ladder. Guard railings shall be constructed of structural steel shapes or pipe. Pipe railings shall be seal welded to prevent internal corrosion. Weep holes shall be provided for galvanizing and drainage. Ladder rung design shall be based on a 1.1KN (250 Ibs) concentrated live load. Ladder access shail be designed as follows: a Where ladders are the only means of access, they shall provide for side-step access to platforms unless through ladder type is approved by ESSO. Where ladders serve as a secondary access to platforms, they may be either the side-step or through ladder type. PERMANENT HANDLING FACILITIES Buittin handling facilities shall be provided for the following equipment if it is not accessible to mobile handling facilities: Davits shall be provided for handling pressure relief valves with inlet flange NPS 4 (100 mm) and larger if no other overhead handling facility is available. Facilities shall be provided for servicing channel and tube bundle of tubular units located on the ground under a structure and for tubular units located at an elevated level in a structure.S50 PLORATION : PRODUCTION CHAD NC Fes 424 AUXILIARY STRUCTURES FOR OPERATION AND MAINTENANCE Page 9 of 10 SPECIFICATION Rev. 2 ‘Aug, 1997 ‘Changes shown by => © As determined by the final layout, lifting facilities such as trolley beams, monorails or cranes shall be provided to service large pumps, motors, turbines, ‘compressors and similar equipment which are housed or otherwise inaccessible. These lifting facilities shall be extended beyond equipment foundations or into drop areas to permit lowering machinery components to mobile handling equipment at grade level. Alternately, removable sections of walls or roofs enclosing such equipment to allow access by mobile lifting equipment may be Substituted for built-in handling facilities, 5.2 Removable sections shall be provided in the flooring of platforms where required for maintenance of auxiliary equipment mounted below the flooring. 5.3 Trolley beams shall be provided for handling the following, if not accessible to mobile equipment Heavy slide valves. Heavy piping, rotation and expansion joints requiring maintenance or repair if sufficient platform framing or working area is not available for temporary rigging. c, Tubes and similar materials for retubing of equipment such as waste heat boifers of fiuid catalytic cracking units that cannot be lowered to the ground for servicing. d. Tubes and fittings of fired heaters. 5.4 A trolley beam or a davit shall be located at the top of a tower for handling tower intemals and pressure relief valves. Orientation of davit and manholes shall be such that: a. __ Intemals removed through manholes are accessible for lifting by davit. b. _Drop-out areas provided at the tower are accessible to mobile equipment. 5.5 The safe working loads of trolley beams and davits (other than those for handling manhole covers) shall be clearly marked on the beams and davits. 5.6 _ Manhole covers shall be hinged or equipped with handling davits.EXETORATIONE PRODUCTION HAD NC ECs 424 AUXILIARY STRUCTURES FOR OPERATION AND MAINTENANCE Page 10 of 10 Rev.2__| Aug. 1987 Changes shown by => PROJECT ADDENDUM *3.2b. Will be defined during detail design. *32¢. Will be defined during detail design. ivenstezeseamucurstt see