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Desalination 354 (2014) 30–38

Contents lists available at ScienceDirect

Desalination
journal homepage: www.elsevier.com/locate/desal

A short review on reverse osmosis pretreatment technologies


S. Jamaly 1, N.N. Darwish 1, I. Ahmed 1, S.W. Hasan ⁎
Institute Center for Water and Environment (iWATER), Department of Chemical and Environmental Engineering, Masdar Institute of Science and Technology, P.O. Box 54224,
Abu Dhabi, United Arab Emirates

H I G H L I G H T S

• Reverse osmosis (RO) water desalination has been getting very popular worldwide.
• Conventional pretreatment operational cost is lower than non-conventional systems.
• Non-conventional (membrane) pretreatment systems produce better water quality.
• Membrane pretreatment capital cost increased by 20–40% upon feed water quality.
• NF is a better pretreatment method when compared to conventional and UF.

a r t i c l e i n f o a b s t r a c t

Article history: Recent research reports have underlined reverse osmosis (RO) as the most optimized technology for water desa-
Received 10 April 2014 lination related applications. However, implementing this technology to seawater desalination is facing
Received in revised form 10 September 2014 challenges of membrane fouling. This includes membrane biofouling, organic and inorganic fouling which
Accepted 11 September 2014
adversely affect the process performance and overall treatment cost. To overcome these issues, pretreatment
Available online 4 October 2014
units ahead of the RO system are necessary to reduce RO membrane fouling and enhance its operational efficien-
Keywords:
cy. This article aimed at reviewing the literature and summarizing relevant methods, mechanisms and novel
Reverse osmosis developments which improve the performance of the RO systems when coupled with either conventional or
Pretreatment non-conventional pretreatment units. Several studies suggested that the non-conventional pretreatment units
Desalination were more efficient than the conventional systems for producing better water quality and minimizing the overall
Fouling treatment cost. Ultrafiltration appeared to be a cost effective and efficient method of removing suspended solids
Cost (SS) and bacteria. The advent of nanostructured membranes nanofiltration has the potential of becoming pre-
ferred non-conventional desalination pretreatment over a wide range of salinity, total dissolved solids (TDS),
inorganics, viruses, etc.
© 2014 Elsevier B.V. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2. Coupling RO with conventional technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.1. Chlorination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.2. Clarification/dissolved air floatation (DAF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.3. Ozonation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.4. Coagulation–flocculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.5. Scale inhibitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3. Reverse osmosis with non-conventional pretreatment technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1. Ultrafiltration (UF) and microfiltration (MF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2. Nanofiltration (NF) and nanostructured membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2. Potential use of MBRs as RO pretreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

⁎ Corresponding author. Tel.: +971 2 810 9237; fax: +971 2 810 9901.
E-mail address: swajih@masdar.ac.ae (S.W. Hasan).
1
Tel.: +971 2 810 9237; fax: +971 2 810 9901.

http://dx.doi.org/10.1016/j.desal.2014.09.017
0011-9164/© 2014 Elsevier B.V. All rights reserved.
S. Jamaly et al. / Desalination 354 (2014) 30–38 31

4. Economical aspects of RO with pretreatment technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35


5. Conclusions and recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

1. Introduction fluoride and calcium phosphate. Whereas amorphous gels consist


of natural exocellular polysaccharides from microorganisms, hy-
There're almost 26 countries that lack access to pure water resources drated silica, ferric and aluminum hydroxides, colloidal iron and
to sustain agricultural and economic developments, and more or less manganese compounds and pretreatment polymers. Apart from
one billion people have been deprived of pure drinking water. Middle these factors, silt particles, clay and filter mass such as activated
East is among those regions where fresh water scarcity has severely carbon and manganese green sand from filters are damaging the
affected agricultural capability and public life. Not to mention that the membranes [67].
demand for pure water will dramatically increases according to the Scales result from super-saturation of the RO brine relative to the
world statistics forecasting 40–50% population growth over the next low solubility salts. At high total dissolved solids (TDS), natural crystal-
50 years. Thus, conservation and recycling of water for consumption lization rates and in the presence of seed crystals, scales can grow along
can minimize the problem to some extent [76]. More or less, 98% of and move forward from the back-end of the RO system (i.e. high con-
the available water in the world isn't available for direct consumption centration) toward the front (i.e. low concentration). With the advent
due to salinity. As water scarcity in many regions of the world is becom- of effective modern anti-scalants, scaling is a much smaller problem
ing an undeniable fact, efforts have been made to develop technologies than colloidal fouling by coagulation of fine particles [69]. Natural wa-
for alternative water resources. Thermal desalination processes have ters contain suspended particles that are extremely small in size (b 0.1
been a great option, yet require high capital and operating costs due micron, defined as colloidal). At such sizes, surface to mass ratio is so
to installation, maintenance, and energy used. Toward minimizing the much larger than visible particles causing them to agglomerate in indef-
overall desalination cost, reverse osmosis membrane filtration (RO) inite patterns or undergo coagulation. The aggregation of particles and
has been widely used and is recently becoming an important alternative deposition on membrane surfaces results in what we observe in mem-
source of clean water [63]. There're more than 15,000 desalination brane autopsies as amorphous gels. Such foulants are complex mixtures
plants around the world providing fresh water from saline water and are difficult, sometimes impossible to clean.
through which this number will continue to rise as researchers work Larger, visible particles if not removed from the RO feed water will
to improve the process, both in terms of cost effectiveness and energy naturally plug the feed flow channels in the membrane elements. To
efficiency. prevent such fouling, RO feed water needs to have turbidities of less
Desalination can be traced in history as back as in 1558. Giovani than 1 NTU, and Silt Density Index (SDI), a flow rate over time through
Batista Della Porta (1535–1615) mentions three desalination systems a 0.45 micron filter, of less than 4.0. Turbidity and SDI don't detect col-
in his books, Magiae Naturalis subsequently translated into French, Ital- loidal fouling potentials. To control scaling, anti-scalants are used to
ian and German languages. During 1589, in the second edition, he de- bind to nascent seed crystals preventing them from growing into scales
scribed seven methods of desalination, including a solar distillation and safely discharged with the reject water. For this reason, it is com-
apparatus that converted brackish water into fresh water. He also ex- monly called threshold inhibition mechanism. Antifoulants for control-
plained a method to obtain fresh water from the air by dehumidification ling colloidal fouling work on the principle of keeping the colloidal
later reported by Delyannis [27]. The phenomenon of osmotic pressure particles from coagulating once formed on the membrane [67]. Colloidal
was first observed by the French Cleric, Abb6 Nollet in 1748 [70], while iron and manganese compounds, due to their positively charged charac-
the first semi-permeable membrane was prepared by traube in 1867. teristics, are particularly sticky on the negatively charged membranes
This gelatinous film of copper ferrocyanide supported on a porous clay [67]. Special measures are required particularly on the mechanism of
frit displayed remarkable selectivity to dilute solutions of electrolytes fouling by colloidal silica and silicates due to the spontaneous polymer-
had in fact pioneered the ultrafiltration as a technology. Many of the ization of monomeric silicic acid in all natural waters [69]. Silicic acid
RO and nanofiltration (NF) membranes used these days are primarily [Si(OH)4] is the reactive silica species that can be detected by the molyb-
condensation polymers whose origin began with the first synthesis of date colorimetric assay. It is spontaneously polymerized by elimination
nylon. of water during RO concentration, generating in the RO concentrate a
Hassler [47] marked the beginning of membrane research at the uni- reaction mixture of oligomeric silica and silicates. The silica in the ulti-
versity level. In his report, entitled “The Sea as the Sea as a Source of Fresh mate dehydrated state is found as SiO2 (e.g. sand, quartz). When hy-
Water”, Hassler mentioned the possibility of vapor transfer through droxides of iron, aluminum, magnesium and calcium are involved in
sheets of cellophane. In a subsequent report, he described “salt repelling copolymerization with silicic acid, complex silicate oligomers are
osmotic membranes” and “permselective films”. It is believed that this formed in the RO concentrate, some of which depending on their size
historic unpublished document, dated August, 1950, introduced the may be deposited on the membrane surface [68].
first concept of membrane desalination. By the mid-1960s, two major Several studies [6,57,58,66] reported that biofouling has been one of
chemical companies, Dow Chemical and DuPont, acknowledged the the severe forms of membrane fouling affecting the performance of the
scope of large-scale membrane desalination. Both firms initiated R&D RO membranes. It is caused due to the bacterial growth on the inner sur-
efforts which resulted in the development of hollow fiber desalination faces of the membrane pores forming a thick layer of biofilm clogging
modules. The Dow concept involved cellulose acetate fibers as reported the membrane surface. Asif et al. [8] suggested that the biofilm behaves
by Bray [16], while DuPont focused on polyamides. Due to the core as a second membrane, thus promoting high concentration polarization,
problems faced during the operational performance of desalination sys- high salt passage, and low permeate flux. However, the scientific reason
tems; it was important to understand the membrane fouling—phenom- behind the rapid growth and accumulation of microbial communities
enon, causes and mechanism. on the RO membrane surface is still not well defined. Many research
Ning et al. [67] divided commonly occurring fouling scales into two studies focused on improving the RO membrane desalination technolo-
major classes, a) hard scales and b) soft amorphous complexes. gy in conjunction with reducing membrane fouling. For instance,
Among these typically brackish waters, scale foulants are calcium car- Flemming and Wingender [36], and Flemming [37] investigated the
bonate, calcium sulfate, strontium sulfate, barium sulfate, calcium chemical composition of biofilm layers in the RO membranes. Xavier
32 S. Jamaly et al. / Desalination 354 (2014) 30–38

et al. [88] concluded that the use of a fixed film aerobic biofilter could with organics in the water and produces carcinogenic substances
reduce the natural organic matters (NOMs) in the bulk solution, there- known as trihalomethanes. As a result of concerns over trihalometh-
fore, enhancing the membrane performance. Furthermore, Choi et al. anes, pre-chlorination has become much less common in the United
[22] and Belfer et al. [11] worked on surface modifications of RO mem- States. Currently, pre-chlorination is only used in plants where trihalo-
brane, while Murugan et al. [65] and Ebrahim et al. [34] focused on con- methane formation is not a problem. When added at the beginning of
ventional pretreatment techniques. the treatment process, pre-chlorination enhances disinfection of heavily
One of the limitations of the RO membrane desalination is to treat contaminated water [39]. Ferric chloride was tested as a coagulant;
effluents with a very low concentration of suspended solids to minimize dosed at 50 mg/L through which the UF flux decline rate has reduced
the problems associated with membrane fouling [38]. As a result, the by 43%, mainly due to a 38% decrease of the organic load. After coagula-
efficiency of the desalination process is reduced as increasing the tion, larger particles with narrower size distribution were observed in
osmotic pressure may increase the overall energy consumption. There- the feed (average size ~0.5 μm) [39]. In pre-chlorination, sodium hypo-
fore, the need for an appropriate pretreatment method becomes inevi- chlorite or chlorine dioxide is also used to control the growth of sea
table to ensure the feasibility and efficiency of RO systems. Several organisms/microorganisms (algae, mussels, etc) growing inside the
research investigations revealed that pretreatment technologies ahead pipes' and tanks' walls in the intake system. It is found that shock chlo-
of the RO membrane desalination could have positive effects on the rination is better than continuous chlorination which promotes destabi-
overall operational performance such as minimizing membrane fouling, lization and more coagulation of the natural colloidal polymers as well
increasing the removal of suspended solids and dissolved organic mat- as irritates sea organisms in the intake system allowing their division
ters from sea waters. These pretreatment technologies may be conven- to add foulants [53].
tional such as coagulation, flocculation and scale inhibition or non-
conventional such as ultrafiltration (UF), microfiltration (MF) and 2.2. Clarification/dissolved air floatation (DAF)
nanofiltration (NF).
The selection of the pretreatment technology is of a great impor- During DAF processing, coagulants supported on sand or other
tance while treating various types of saline waters by using diverse pre- media filters are used to remove suspended particles from sea water.
treatment strategies. In this article, an overview of the performance of Dispersion of air bubbles is introduced extending contact time with co-
different RO membrane desalination systems coupled with various pre- agulants that enhance the removal of algae and NOMs sometimes called
treatment technologies is summarized in the subsequent sections. transparent exopolymeric particles (TEP), or extracellular polymeric
substances (EPS) [23]. Researchers have used DAF as UF pretreatment
2. Coupling RO with conventional technologies for algal laden surface water. They found that the UF flux could be in-
creased 70% following DAF pretreatment, reducing capital costs ([14,
Comprehensive understanding of the raw water quality and charac- 15]). These are sticky gels consisting of primarily complex polysaccha-
teristics, and type of water resource (e.g. surface water, brackish water, rides [13]. Recently, DAF has been extensively piloted in seawater appli-
sea water and industrial saline water) is essential to select the appropri- cations. Extensive piloting conducted in El Coloso, Chile indicated that
ate pretreatment technology ahead of the RO system. For instance, sur- 3-stage flocculation, DAF and 2-stage filtration was able to produce RO
face waters have high turbidities, SDI, and NOMs as compared to water feed water with SDI less than 4 (typically less than 3) over a wide-
from the well source due to adsorption and filtration effect on under- range of operating parameters when treating seawater possessing
ground water reserves. Similarly, well waters contain high silica content high-concentrations of algae and zoo-plankton with maximum turbi-
than surface waters. The initially large particles, which may be pumped dity of 2 NTU [75].
from the well, are removed from the feed water using mesh strainers or
traveling screens. Traveling screens are more useful for surface water 2.3. Ozonation
sources, which typically have large concentrations of biological debris.
The conventional pretreatment process may consist of all or some of Studies showed that the RO desalination technology serves as the
the following treatment steps: most used technique for potable water production from seawater [18].
A major challenge to seawater reverse osmosis (SWRO) desalination is
• Large particle removal by coarse strainer membrane productivity decline due to fouling caused by colloidal, par-
• Chlorination ticulate, dissolved organic and inorganic cake formation matters in feed
• Clarification with floatation or flocculation water, as well as biological growth in the RO process. Research studies
• Hardness removal by lime treatment have been carried out to investigate the formation of cake-causing mat-
• Filtration ter by ozonation of seawater which could be attributed to the improve-
• Alkalinity reduction by pH control ment in calcium complexation by ozone leading to the conversion of
• Scale inhibitor dissolved organic matter into colloidal particles. The raw seawater
• Removal of free chlorine by sodium bisulfite or activated carbon was pre-filtered through 100 kDa, 0.45 μm and 1 μm membranes to pre-
• UV radiation pare the particle-free seawater. The raw pre-filtered seawater was then
• Suspended particles removal by cartridge filtration ozonated with an ozone diffuser at an ozone dose rate of 1.2 mg/L min.
The residual ozone was measured with the Indigo method whereas
2.1. Chlorination the total residual oxidant (TRO) was measured with the DPD method;
(N,N-diethyl-p-phenylenediamine) used to measure the chlorine re-
Pre-chlorination is the process of adding chlorine to the raw water sidual in water by titrating or comparing a color with standards color
after screening and before flash mixing. The residual chlorine is useful [50,71].
in several stages of the treatment process—aiding in coagulation, con- Excessive ozonation causes foam fractionators and several studies
trolling algae problems in basins, reducing odor problems, and control- have been conducted to evaluate their effect on solids removal
ling mud ball formation. In addition, chlorine has a much longer contact (suspended solids (SS), volatile suspended solids (VSS), dissolved
time when added at the beginning of the treatment process, so pre- organic carbon (DOC)). For example, three separate but identical
chlorination increases safety in disinfecting heavily contaminated recirculating systems (4.5 m3 system volume) with foam fractionators
water. Until the middle of the 1970s, water treatment plants typically (300 mm in diameter, 3 m in height) were used during a 44 day exper-
used both pre-chlorination and post-chlorination. However, the longer imental period [71]. One system (control: CS) without ozone, while the
contact time provided by pre-chlorination allows chlorine to react other two systems were ozonated at a rate of either 20 g ozone/d (T 20)
S. Jamaly et al. / Desalination 354 (2014) 30–38 33

or 40 g ozone/d (T 40) per kg of feed applied, respectively. A total of 2.5. Scale inhibitors
107 kg of black sea bream Acanthopagrus schlegeli (Bleeker) with an
average weight of 0.34 kg was stocked into each system. Daily feed- Scale inhibitors are useful conventional pretreatment methods that
ing rate was 1% of total body weight. The overall mean particle diam- can be used to control scaling, thus, improve the performance of RO
eter of solids in the foam decreased as ozonation increased. As the membrane. Various types of antiscalants exist such as polyacrylates,
number of the bacteria in the inlet decreased, the bacteria in the organophosphonates, and sodium hexametaphosphate (SHMP).
foam and the removal rate greatly decreased with increasing ozona- There're certain merits as well as demerits for using phosphate based
tion [71]. anti-scalants. Sweity et al. [80] showed despite the fact that the scale
formation in the RO desalination systems can be reduced using the
antiscalants, they can enhance the formation of biofilm on the surface
2.4. Coagulation–flocculation of the RO membranes. It has been demonstrated that the use of
polyacrylate-based anti-scalant enhanced the formation of biofilm by
The conventional technologies (coagulation–flocculation, disinfec- changing the physico-chemical properties of the RO membranes includ-
tion, pH adjustment, scale inhibition, and filtration with granular ing the hydrophobicity as well as the surface charge that stimulated the
media) can be applied as pretreatment technologies to RO membrane deposition and attachment of the bacterial cells. Sweity et al. [80] fur-
systems. Coagulation has been shown to be a successful method for ther emphasized that the polyphosphate-based anti-scalants enhance
improving the water quality not only in conventional pretreatment the membrane biofouling by acting as a phosphorous source of nutri-
technologies, but also in low pressure membrane pretreatment technol- ents. Thus, anti-scalants should be screened for their biofouling impact
ogies [40]. A study conducted by Duan et al. [32] deduced that the use of and the associated enhancing steps. One study showed that although
powdered activated carbon (PAC) offers better efficiency for the humic the SHMP is cheap, it wasn't suitable when compared to the polymeric
acid adsorption in saline water compared to fresh water as well as low organic antiscalants [31]. Slight amounts were adsorbed on the surface
conductivity water. It was found that the removal of humic acids of the micro crystals, inhibiting additional growth of the crystals. Hydro-
depends mainly on the coagulant dose, pH, and the order of the PAC lysis of SHMP should be avoided in the dosing feed tank given that it
and metal salt coagulant addition when either aluminum sulfate or won't only reduce the efficiency of the scale inhibition, but also will gen-
ferric chloride was added. Their results showed that the addition of erate the calcium phosphate scaling risk. On the other hand, organo-
PAC before the coagulant gives better humic removal. Gabelich et al. phosphates act as anti-foulants for insoluble aluminum and iron
[40] discussed the negative effects of the coagulant residuals that result which make them more stable and effective when compared to SHMP.
from the pretreatment process on the performance of the RO In spite of the fact that coagulation can be used for reducing fouling
membrane such as aluminum sulfate, ferric chloride coagulants, and to UF and MF membranes as well as enhancing their operational stabil-
chloramines. The experimental dose of 6–8 mg/L as alum was used ity, many issues should be considered such as proper selection of coag-
with 1.0–l.5 mg/L polydimethyl diallylammonium chloride (poly- ulant for certain water quality, optimal dosage, and overall treatment
DADMAC) cationic polymer (Agefloc WT-20; CPS Chemical Co., Old cost. In other studies, for instance, Ma et al. [62] reported that some ma-
Bridge, NJ). Ferric chloride dosed in the range of 4–5 mg/L (as FeCl3) terials such as microbial contamination, silica, and iron can be reduced
with 1.5–2.0 mg/L cationic polymer. A free-chlorine residual of in the feed water through the use of enhanced coagulation with Fe
2.5–3.5 mg/L was maintained at the filter effluent while direct- (VI) and UF membrane treatment process considering the fact that
filtration modules have been used from filtration plant. Their results bio-mineralization is caused by the microorganisms' metabolization at
showed that the use of aluminum sulfate with multiple RO elements re- iron and silica. Results showed that the turbidity is lower than 0.5
sulted in a rapid decline in specific flux that reached up to 60% over NTU, while iron and silica concentrations were 0.2 and 0.1 mg/L, respec-
around 100 h of operation, as well as a clear decrease in salt rejection, tively. The rate of algae and microbial removal was more than 98% by
whereas an increase in the specific flux was noticed using ferric chloride enhanced bio-mineralization with 5 quantitative unit doses.
and chloramines over time. However, the salt rejection reduced signifi-
cantly during the experiment. 3. Reverse osmosis with non-conventional
On the other hand, coagulation can be used efficiently for arsenic pretreatment technologies
removal. Iron based coagulants found to be better compared with the
aluminum based coagulants. The iron coagulants are hydrolyzed once Membranes with pore sizes of 5 mm or greater are particulate
they are added to water in order to form ferric hydroxide with a positive filters. Microfiltration membranes have pore sizes in the range of
charge. However, the net positive charge is a strong function of pH; thus 100–5000 nm and are capable of removing suspended particles like
as the pH decreases, the net number of the positively charged sited on blood cells and latex emulsions. Ultrafiltration membranes have
the surface of the ferric hydroxide elements increases. Thus, the arsenic pore sizes in the range of 10–100 nm and can remove large
removal is usually enhanced at pH values that are less than 7. Moreover, molecules like albumin or pepsin within this range [17,52,74].
for the aluminum coagulants the best results were attained at a pH Nanofiltration membranes can separate small molecules like dis-
value of 5.5, and the arsenic removal was in the range of 59–99% at solved salts, dissociated acids and sugar, and have pore sizes in the
dosages of 0.8 to 1.9 mg/L as aluminum, respectively. Whereas, in ferric range of 1–2 nm. RO membranes separate ions like sodium and chlo-
coagulants, the study showed that best results were obtained at a pH ride on the molecular level and have pore sizes in the range of few
value of 5.5, and the arsenic removal was in the range of 70 to 99.6% angstroms. Non-porous membranes are used for gas separation,
at dosages of 1.7 to 3.8 mg/L as iron, respectively [86]. Den and Wang vapor permeation, and evaporation.
[28] investigated the feasibility of electrocoagulation, as a pretreatment,
to remove silica. They found that the bipolar configuration offered 3.1. Ultrafiltration (UF) and microfiltration (MF)
better silica removal than monopolar configuration of electrochemical
coagulation setup. Moreover, membrane fouling of the pretreated Several studies investigated the efficiency of applying UF and MF
seawater, and modified fouling index (MFI) with ultrafiltration (UF) pretreatments in RO membrane technology [5,43]. Conventional pre-
was investigated in terms of molecular weight distribution (MWD) treatment technologies require higher chemical additive doses, larger
and membrane characterization. MFI values after pretreatments of footprint, less quality of the produced effluent, larger manpower, and
FeCl3 flocculation and PAC adsorption significantly decreased to higher chemical and operating costs [10,33]. SDI, turbidity, and MFI
6900 and 6700, and to 2300 and 2500 s/L2 for 30 and 100 kDa UF, are used to assess the quality of the feed water to the RO membranes.
respectively. Some investigations were done using UF pretreatment to RO in the
34 S. Jamaly et al. / Desalination 354 (2014) 30–38

Red Sea in Saudi Arabia [72]. The inlet feed turbidity to UF was found to Dey et al. [29] described the operational process at the pilot scale on
be in average of 4.5 NTU, and the SDI is 2.2 in the UF permeate water. the Arabian coastal sea water using tubular ceramic membrane (aver-
The addition of FeCl3 coagulant in phase 1 by ferric dosing of 2 ppm age pore diameter of 0.1 μm) of 19-channel configuration as pretreat-
and 0.7 ppm at pH 6–7 and a minimum contact time of 20 min main- ment for RO system. Their results showed an increase in the permeate
tained stable membrane permeability, consistent permeate water, and flux between 350 and 370 LMH, a decrease in turbidity and SDI to 1.0
SDI less than 3 [43,72]. and b3, respectively while operating at fixed TMP of 1.2 bar with 40 h
The dual system UF–RO was used in seawater treatment using Wang continuous run, using filtrate water of pressure sand filter (PSF) as
Tan Power Plant; the permeate water quality results after UF pretreat- feed. Corral et al. [25] carried out a comparative study between MF
ment were: NTU N 1, SDI b 3, and 95% recovery [17]. Also, the RO mem- and slow sand filtration (SSF) as pretreatments prior to RO system.
brane cleaning frequency was reduced as the water flux was between They concluded that MF steadily provided filtrate with SDI b 3 while im-
9.5 and 16.5 LMH. The average pressure drop maintained 1.7 bar proving the long-term RO performance. Despite the economic costs of
while 180 ppm of effluent TDS was reported. Van Hoof et al. [83] intro- MF and SSF pretreatments are similar; MF is preferred based on the
duced UF–RO system for wastewater reuse related applications. Their quality of treated water and stability of downstream RO operation.
results showed that SDI of UF membrane was 1.8; yet operated at The potential benefits offered by membrane pretreatment compared
22–25 LMH water flux while recovering 70% of produced water. to conventional pretreatments can be summarized below:
UF pretreatment technology can be improved by adding coagu-
lants and adsorbents. Whereas a backwashing strategy has been • Lower suspended solids and less biological content, resulting in im-
employed to control different types of membrane fouling arising proved RO operation
from these coagulants, such as chemical enhanced backwashing • RO membrane cleaning cost savings in cleaning chemicals
(CEB) with acid or NaOCl used to control ferric membrane fouling • Lower RO pressure drops from fouling, resulting in lower energy costs
and caustic CEB to control fouling due to algae. Air enhanced • Longer RO membrane life
backwashing can help reduce the particulate accumulation in • Increased flux rates in the RO system
fiber lumen based membranes, if frequency increased from once a • Shorter plant footprint size resulting in reduced capital investment
week to once a day [72]. YoungHong et al. [90] tested the impact • Lower chemical and sludge handling costs
of chemical coagulation on UF membrane. Kaolinite and humic
acid (HA) were used to simulate the particles and NOM present in 3.2. Nanofiltration (NF) and nanostructured membranes
source water. The results revealed that the particles and NOM com-
pounds present in source water may have different fouling behav- Several studies have shown the evolving sequence of nanofiltration
ior, and may mitigate the irreversible fouling caused by humic acid. (NF) as a pretreatment stage in desalination industry; moving from
The addition of coagulant can lead to a higher rate of removal of pilot to commercial/industrial scale offering an appropriate operational
large-sized hydrophobic compounds. Dong et al. [30] investigated technology. An earlier study carried by Al-Sofi et al. [7] explored the
the impact and mechanism of preventing membrane fouling, by co- brackish water softening NF technique as a permeation pretreatment
agulation pretreatment, in terms of fractional component and mo- of feed to seawater reverse osmosis (SWRO) and multi stage flash
lecular weight of NOM. They concluded that the coagulated flocs (MSF). They concluded that total hardness was reduced by 86.5%
could absorb neutral hydrophilic compounds resulting in an while chloride (CI−) ion falls down from 22,780 ppm in feed seawater
increase in the operating flux. In addition, the application of ad- to 16,692 ppm in NF permeate. Also, 26.7% reduction of Na+ and K+
sorption technology has shown significant improvements on the ions was reported. Moreover, researchers [45,46] have demonstrated
operation of RO systems. Several studies proved its importance by that NF can be successfully incorporated prior to SWRO resulting in an
reducing humic acids, fulvic acids, low molecular weights matters improved desalination efficiency, reduced fouling, less frequent
(LMW), and other organic matters. cleaning of RO membrane. 6 NF spiral wound membrane elements of
Chatkaew et al. [21] determined that coupling PAC with UF mem- size 8″ × 40″ in series connected by a SWRO unit of 3 HFF SWRO
brane is a relevant pretreatment to the RO system because it removed elements 8″ × 40″ or 9″ × 40″ all in series were used. This configuration
70% of organic matters and reduced the flux decline. Other research has doubled the SWRO product water output and recovery ratio, while
study reported that backwashing and the combined PAC/UF system producing high purity permeate (TDS b 200 ppm) during a single
were very effective in reducing a flux decline and producing a good stage SWRO. Their results revealed that NF can be integrated not only
quality effluent when the dosage of PAC was below 20 mg/L [81]. at a pilot level, but also at industrial scale operations. A group of scien-
Comparing UF with conventional pretreatment techniques, less space tists [4] studied a new configuration of a NF as a pretreatment to
can bring 30% cost saving as well as the need for RO disinfection/cleaning SWRO system at industrial unit, where in single SWRO desalination
to avoid considerable production loss [72]. MF pretreatment offers more plant was converted to a dual NF–SWRO desalination process by in-
significant improvements on the performance of the RO desalination sys- troducing NF membrane pretreatment ahead of the SWRO desalination.
tems. For example, Herzberg et al. [49] analyzed the effect of MF pretreat- Their results showed that the permeate flow has increased significantly
ment on biofouling of RO membrane by treating secondary wastewater from 91.8 to 130 m3/h in a dual NF–SWRO process. Recent studies [91]
effluent. They found that the salt rejection increased to 98.2–98.8% com- provided many operational improvements using NF–SWRO system.
paring it to RO without pretreatment (94.3–97%). Moreover, with MF These included 65% water recovery at pH = 6 with a low feed
pretreatment, the permeate flux decline and particulate and colloidal pressure of b 25 bar, and 42% increase in production rate. In an effort
matter were reduced in RO while the oxygen uptake rate has increased. to avoid cleaning, NF unit was operated in Gulf seawater at flux of 12
Chakravorty and Layson [20] concluded that the use of polypropylene gfd along with occasional flushing using pretreated seawater on month-
membrane having 0.2 μm pore diameter in continuous mode under a ly intervals without chemical cleaning up to two years.
pressure gradient of 1 bar resulted in 40% increase in water flux over tra- Furthermore, modern technology has enabled exceptional control
ditional pretreatment methods. The study carried by Cardona et al. [19] over the fabrication of nanostructured materials, particularly, the capa-
deduced that the energy saving in the order of 13–15% has been reported. bility to create well-defined, size-selective, nanostructured filtration
Ahmad and Mariadas [2] investigated the impact of using tubular single membranes. By enabling the manipulation of matter and control of
channel ceramic membranes with a nominal pore size of 0.2 μm. They transport at nanometer length scales, the emergence of nanotechnology
found that the insertion of helical baffle increased the permeate flux offers new opportunities to advance water desalination technologies.
(520.8 LMH) up to 104.9% as compared to a system without baffle Size-selective membrane with pore sizes in the sub-nanometer range
using feed of 1.0 g/L TiO2 at 1.4 bar TMP. are expected to allow water molecules to pass through, while ceasing
S. Jamaly et al. / Desalination 354 (2014) 30–38 35

the ions that have a larger effective diameter due to their hydration ratios of food to microorganisms (F/M): 0.5 and 0.17 g/g.d. Their results
shells [44]. For example, the pore could act as a molecular sieve if the showed that RO membrane fouling rate was 4 times higher in the MBR
pore diameter is smaller than that of a solvated ion (diameter of a pretreatment that was fed with 0.5 g/g.d. Sludge retention time (SRT)
hydrated sodium ion is ∼ 7.6 A), yet larger than a water molecule. As and hydraulic retention time (HRT) would also affect the performance
considerably high energy barrier is to strip the ion of its solvation shell of the RO membranes. Grelier et al. [42] and Van den Broecka et al.
(∼ 1709 kJ/mol for Na+) [78]; the applied pressure should be greater [82] concluded that RO membranes were susceptible to fouling at SRT
than the osmotic pressure on the feed water to force the water mole- of 8 days. Ahmed et al. [3] investigated the effect of SRT on membrane
cules through these pores while ceasing the passage of ions. In addition biofouling and microbial community in MBRs. Four sequential anoxic/
to steric exclusion, electrostatic and van der Waals interactions may be anaerobic membrane bioreactors at SRT of 20, 40, 60, 80, and 100 days
used to achieve the desired selectivity. were operated. Their results indicated that the bound extra polymeric
Nanostructured materials that are promising for desalination substances (bound EPSs) values increased at short SRT (20 d) compared
include zeolites [60,61]. They're aluminosilicate minerals with a micro- to long SRT (60–100 d); thus, the increased biofouling in MBR subse-
structure composed of 3–8 °A pores. Li et al. [60] used hydrothermal quently affects the higher RO fouling rates. Furthermore, the filtration
synthesis to develop 0.5–3 μm thick membranes consisting of hy- mechanism within an MBR would contribute to the quality of water
drophobic MFI (mordenite framework inverted) type zeolites with an produced by the RO membrane systems. The submerged hollow fiber
average pore diameter of 5.6 °A on a porous α-alumina support. Their membrane systems (SMBR) using MF or UF membranes inside the bio-
results showed that those membranes have rejected 76% of Na+ ions reactor have demonstrated great potential in producing good quality of
while permitting a water flux of 0.112 kg/m2 h. Carbon nanotubes [51] permeate water product [35,89]. A research study conducted by Ye et al.
and graphene [9,56,77] can be synthesized to have non-twisting pores [89] showed that the SMBR using UF membrane was able to remove 60%
of the order of 1 nm or less and can be fabricated into macroscopic ar- of biopolymers while low removal efficiency of low molecular organics
rays. In addition to its electronic properties, graphene exhibits a high and humics was reported.
breaking strength and impermeability to molecules as small as helium Other researchers considered the impact of adsorption and coagula-
in its pristine state [52]. These properties suggest that graphene has a tion processes in conjunction with membrane filtration in SMBRs used
great potential to create ultrathin high flux membranes with size- as pretreatment to RO membrane systems. Jeong et al. [55] compared
tunable pores that can act as molecular sieves. the performance of two SMBRs: 1) adding 1.5 g/L of PAC adsorbents,
The NF membrane was able to completely remove nitrate ions; thus, and 2) adding 1.5 g/L of PAC adsorbents and 0.5–1.0 mg/L of FeCl3 as a
being coupled with RO would increase the production rate at high qual- coagulation agent (0.5 to 1 mg/l of Fe3+) in the removal of microorgan-
ity [12]. The advantages of NF membrane pretreatment, and to the over- isms and organic foulants while treating raw seawater. Their results
all system design fall into two broad categories, including overall revealed that SMBR with PAC adsorption has removed 76.6% of dis-
treatment cost reduction while maintaining the integrity of water sup- solved organic carbon (DOC), 92.3% of biopolymer, 70% of humics,
plies. The benefits can be summarized as follows [73,74]: 89.5% of building blocks, and 88.9% of neutrals, whereas the SMBR
with the addition of PAC and 0.5 mg/L of FeCl3 has removed 83.9% of
• Higher RO design flux and recovery may be possible
DOC, 100% of biopolymer, 89% of humics, 92.5% of building blocks, and
• RO membrane replacement reduced significantly
87.8% of neutrals. Biopolymers were the major foulants detected on
• Treatment of surface water, with poor and/or variable quality
the RO membrane surface. Nevertheless, 16.7 and 14.8 μg/cm2 were
• Reduced requirement for RO disinfection and cleaning
reported on the RO membrane surface after the pretreatment with
The capital cost of the membrane pre-treatment normally exceeds PAC and PAC/FeCl3, respectively when compared to initial 23.5 μg/cm2
that of conventional pre-treatment by a significant amount. The mem- before pretreatment.
branes racks or assemblies are normally about twice as expensive as
the dual media filters, and the overall membrane system can exceed 4. Economical aspects of RO with pretreatment technologies
the conventional system by 20–50% depending on flow rate, feed qual-
ity, and local factors. If two stages of media filtration are needed, the cost Extensive attempts were made to evaluate the costs of construction
can come closer, though lower membrane fluxes may be used in this and maintenance of RO desalination plants. These methods ranged from
case. Although membranes provided a barrier to particles, colloids, the use of empirical estimation according to the experience and opinion
and most microorganisms, dissolved organics can still pass through of the experts, to sophisticated predictions through process simulations
the membrane. Organics may be a problem to the RO/NF, since they based on material balances. Moreover, the economics of desalinating
can cause fouling due to surface adsorption, or they may become a water using RO has been constantly improving, due to the enhance-
food source to microorganisms. ments of the RO membrane technology. In spite of the fact that the
prices of seawater and brackish water membrane elements are slightly
3.2. Potential use of MBRs as RO pretreatment different, the desalting cost of seawater RO is significantly higher than
the cost of brackish water RO. However, the production of drinking
The experimental results showed that the MBR pretreatment result- water from seawater is considered an affordable alternative when
ed in less RO membrane fouling when compared with conventional there is no reliable fresh water sources are available. The RO factor
activated sludge with tertiary membrane filtration pretreatment (CAS- that has the main impact on both investment and operating cost is the
TMF) [79]. Dukes and von Gottberg [33] and Lerner et al. [59] evaluated recovery rate of permeate. The RO feed flow is inversely related to the
the performance of MBR in the removal of chemical oxygen demand recovery rate of the design. Consequently, the recovery rate directly im-
(COD) and biological oxygen demand (BOD) so as to minimize the im- pacts the size as well as the cost of all the equipment and power con-
pact of membrane biofouling on RO membranes. According to Dukes sumption. Yet, in RO systems, the recovery rate cannot exceed certain
and von Gottberg [33], low concentration of phosphate (0.1 ppm) was limit, due to the fact that higher recovery rates will lead to higher feed
obtained via MBR pretreatment, and therefore, limiting calcium phos- salinity that will result in higher osmotic pressure and consequently in-
phate scaling in RO systems. crease the permeate salinity [87]. In California, many water agencies
Although the application of the MBR as a pretreatment method have embarked on exploring seawater desalination because of the
could be efficient in reducing RO membrane fouling; yet the operating diminishing capacities of fresh surface and ground water. Most of the
conditions of the MBR would have significant impacts on the fouling water utilities in Southern California currently purchase imported
mechanism and cleaning frequency in RO systems. For instance, Grelier water from the Bay Delta and Colorado River at a rate of US $2.30 to
et al. [42] analyzed two parallel MBR pretreatments with two different $2.45/1,000 gallons ($750 to $800/AF), and the cost of these water
36 S. Jamaly et al. / Desalination 354 (2014) 30–38

supplies is very likely to increase by 15% or more through 2015 due to Table 1
additional expenditures needed to comply with more stringent drinking Comparison of water cost of UF and conventional pretreatment for the 90,000 m3/d RO
desalination plants [41].
water quality regulatory requirements promulgated by the US EPA
(Fig. 1). Filtration method Conventional UF
Studies were carried out to evaluate the total cost of UF as pretreat- $/m3 $/m3
ment to RO technology. Some of them found that an UF–RO system is
Capital cost 0.22 0.23
economically unfeasible [24,26,64] while others weren't in line [48]. Fixed O&M cost 0.07 0.09
The operating cost of RO can be increased due to the frequent replace- Energy cost 0.16 0.16
ment rate of its membranes. However, pretreatment by low-pressure Chemical cost 0.05 0.03
membrane filtration was proven to improve the cost of the RO in the Total variable operational cost 0.22 0.20
Total cost 0.51 0.52
long-term as it increases the lifespan of the RO membrane by 20–30%.
Voutchkov [84] showed that the use of UF and MF membrane pretreat-
ment for RO systems significantly lowered the SDI values of the feed
significantly, hence less RO membranes biofouling potential. Both the water quality, and minimizing chemical cleaning frequency. The
RO and the low pressure membranes need occasional chemical non-conventional pretreatment is going to improve the operational
cleaning. Pearce [74] examined the effect of UF/MF pretreatment on cost because of low chemical additives to saline feed water and low
the chemical cleaning cost of a RO plant. It was concluded that, by the operational maintenance of the system.
use of UF/MF pretreatment, the basic cleaning frequency would be • To produce a good quality of product water over a wide range of salin-
reduced to two or one cleaning per year. Nevertheless, conventional ity (N35,000 ppm), membrane pretreatments (UF/NF) can be more
pretreatment systems might be very attractive in terms of low energy efficient with RO systems than the conventional one. It can effectively
cost than non-conventional pretreatment systems [54]. Gleuckstern reduce organic/biofouling and unit water cost as low as (0.05 $/m3).
and Priel [41] compared the treatment cost of the 90,000 m3/d RO sea • MF is a known pretreatment technique to be coupled with RO sys-
water desalination plant via using: 1) conventional and 2) UF as pre- tems; however, the pore size ranging between 0.1 and 10 μm mini-
treatment technologies. Table 1 demonstrates the comparative cost mizes its efficiency in overcoming biofouling (microbes) and TDS
with respect to capital, operational and maintenance, energy, chemical, removal.
and the total variable operational costs. • Nanostructured (NF) membranes may also be used as pretreatment
The conventional pretreatment systems have lower total cost, labor which offers unique pore size and chemical selectivity features.
cost, and unit cost. However, the performance of RO in producing a good • MBR technology, although considered as main stream treatment pro-
quality of effluent with conventional pretreatment is still limited. To cess, has the potential to be used as RO pretreatment. It can efficiently
summarize, Table 2 demonstrates the capital and effluent costs of the reduce biofouling in RO system in low saline waters; however, it can
pretreatment systems based on salinity ranges. be also applied in high saline water in conjunction with other conven-
tional or non-conventional pretreatment technologies.
5. Conclusions and recommendations • Conventional pretreatment operational cost is lower than non-
conventional systems for less saline feed water. The quality of the pro-
This article summarized the performance of RO coupled to various duced water by treating seawater in RO membrane with conventional
pretreatment technologies to develop efficient RO technologies. The pretreatment is lower than membrane pretreatment systems.
lower investment and lower unit water cost will favor the conventional • The different pretreatment systems cost is relevant with the type and
pretreatment option but for sites with limited in space and high salinity quality of feed water. In general, treating high saline water is more ex-
seawater will pull the choice bar down to membrane technologies (UF/ pensive than low saline water using any pretreatment systems. The
NF).The performance of RO is summarized according to every pretreat- major part of a SWRO plant cost is expended in infrastructure as
ment as follows: well as energy.
• The applied pretreatments can help in extending the lifetime of RO • Although organics may cause fouling in NF due to surface adsorption
membranes, increasing its performance, producing better product as nutrients, molecular sieves of sub nanometer size, non-twisting

Fig. 1. SWRO plant construction cost breakdown [85].


S. Jamaly et al. / Desalination 354 (2014) 30–38 37

Table 2
Comparison of capital cost, produced water cost, energy consumption, and the salinity range of the pretreatment systems.

Pretreatment Salinity range Capital cost Energy consumption Produced water cost Reference
(ppm)

MF and UF 1500– The higher fixed cost, 1.92 Cent/m3, is The O&M unit costs of MF are lower than UF, probably Around $40/m2, with an [1,41,74]
35,000 associated with the lower energy and because of lower membrane replacement costs and lower overall area requirement of
chemical costs (−0.02 Cent/m3 and energy consumption. The approximate OSM unit costs for 24,000 m2, and a 7 year
−2.12 Cent/m3). MF and UF processes in plants with a capacity of 1 MGD are membrane life
about $0.20/1000 gal and $0.43/1000 gal, respectively.
Conventional 1500– 22.13 (Cent/m3) 16.06 (Cent/m3) [22]
systems 35,000

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