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Nimrod AEW.

3
By GRAHAM WARWICK Cutaway by TIM HALL I

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•- • •
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• patrol heights are greater, requlflng


four·engine power. Secondly, the mas·
sive avionics suite requires electrical
power from all four engine·driven
even better handling and stability generators. The power supply is split
than the maritime aircraft. During into two completely isolated systems,
approach and landing, the nose the .outer generators feeding the
radome is surprisingly unobtrusive radar and the inner units driving the
much of Nimrod AEW is based on despite its size, say the pilots. remaining avionics. The pulse·
available equipment. The air frames BAe·built pods for Loral electronic Doppler radar demands power in im·
URVACEOUS in the air, bulbous Nimrod AEW can trace its history tern. This was killed off in 1970 be· themselves are modified Nimrod support measures (ESM) equipment mense bursts which distort the supply
C on the ground, the Nimrod
AEW.3 is a key element in Britain's
to the discontinuation of Royal Navy
attack carriers and the subsequent
cause of the high technical risk and
cost but the requirement remained
MR.ls--alihough seven of them have
never seen operational maritime ser·
are mounted on the wingtips. Each
pod has fore and aft aerials covering
waveform and make it unsuitable for
use with sensitive electronics, for
revitalised air-defence triad. Unlike assumption of fleet·protection duties unfulfilled and the desi.gn was kept vice-and some of the airframe sys· uninterrupted quadrants. To minimise which a separate, high·quality supply
the other components--the Tornado by the RAF. British experience with on ice, being reworked periodically to terns are derived from the improved the lift increase at the tips because is therefore required.
F.2 interceptor and Ukadge command AE W began in the mid·1950s when capitalise on advances in semiconduc· MR.2. The mission avionics suite uses of these, the aerodynamicists have BAe is responsible for "air vehicle"
and control network-the Nimrod Elliot Brothers (now Marconi tor technology. new but readily available computers faired the pods under the wing sec· avionics, including navigation and
airborne early warning (AEW) air· Avionics) was called in to vet the US Before Britain became involved in and other hardware. But there is tion with no resulting increase in autopilot systems. The navigator is
craft is a largely national project, APS·20 radar, licence·manufacture of the interminable Nato deliberations much that is new in Nimrod AEW wingspan. The fintip fairing, which the primary link between the flight
and as such represents a massive which was planned to equip RN . on the E·3, British Aerospace (then and, although the major development gives a useful increase in fin effective· crew and the mission crew and his
investment-of money and confidence Gannets. Eventually the equipment Hawker Siddeley) and Marconi responsibility is the Marconi Avionics ness through its endplate effect, is re· console is in the main cabin between
-in British technology. was bought direct from America, but Avionics drew up a number of options mission system avionics, providing a tained and eventually will house flightdeck and tactical operator posi·
Nimrod AEW owes its existence to Marconi Avionics was nominated UK based on 748 and Nimrod airframes, suitable platform has proved a chal· "special" equipment. tions. The AEW navigation system is
Nato's collective inability to meet a support company, anglicising and . using new and existing radars. At the lenging project for BAe. Maritime Nimrod's characteristic based on MR.2 equipment, doubled
deadline and to backroom research navalising the radar. Later, when BAe time one promising solution appeared Externally, Nimrod differs from the two·engine low· level patrol-the best up and reconfigured where necessary.
which survived repeated project can· was asked to transpla.nt APS·20 into to be a Nimrod, which had enough maritime aircraft in having radar way to make a four·j.e t airliner into Two Ferranti FINI012 inertial navi·
cellations to provide a timely alter· RAF Shackletons, Marconi Avionics capacity for displays and avionics, ' aerials, each· scanning 180°, mounted an efficient long·range patrol aircraft gation platforms are fitted to provide
native. Nato did eventually decide, introduced various improvements with the APS·125 rotodome radar on the extreme nose and tail. The -will disappear with AEW. First, extremely accurate heading, position
and Nimrod AEW will enter service which have kept the radar in service from the Grumman E·2C Hawkeye. forward radome is shaped and posi·
within months of the first Alliance -if not up to date-until now. This was option 2; option 4 was a tioned by the constraints of aerial
size, aerodynamics, pilot visibility and Heading The ,first British Aerospace Nimrod AEW.3 airborne early warning aircraft displays
Boeing E·3A Sentry. "Going it alone" Thoughts of a new RN AEW system Nimrod with Marconi Avionics radar Its pneumatIc lInes. first hinted at below when the Comet radar trials aircraft was unveiled
is not thought to have cost Britain surfaced in the mid·1960s when and fore and aft scanners. by ground clearance (the underside
more than its projected share of Nato pa·r allel work on British low·level Justly doubting Nato's ability to of the radome must clear the noseleg
AEW, however, and the expertise attack aircraft such as the TSR.2 and pull off the timely multinational pur· towbar). The rear radome is mounted
generated far outweighs the offset P .1l54 made it apparent that APS·20 chase of Boeing E·3 Sentries, the RAF high on the tail to give sufficient take·
benefits UK contractors would have could not cope with low·flying in· authorised continued work on a back· off ground clearance. BAe had hoped
received. truders. Plans for a Gannet replace. up programme. It was politically, to use the same profile fore and aft,
The 11 Royal Air Force Nimrod ment, labelled NAST 6166, were economically and technically desir· but the pointed shape of the forward
AEW.3s will work with Nato E·3As, drawn up. A four·month study in able that a British project be sup· radome-evolved to meet aero-
probably under a unified command, early 1964 sketched 9ut a carrier· ported as an alternative to the all· dynamic, birdstrike and rain·erosion
so the Alliance has not lost anything. based AEW aircraft with fore and aft American Awacs. In March 1977, requirements-led to unsteady flow
Apart from commonality, that is, and antennas, but the decision to phase when it appeared that the other Nato breakaway over a similarly shaped aft
there are three sides to that argu· out the carriers was made before members would never settle their radome. As a result, a separate , more
ment: the RAF, for its part, will re· work could progress. differences and pay their shares, the rounded profile was developed.
ceive an aircraft optimised for the air At this stage it began to look as decision to develop Nimrod AEW was By mounting the existing fin above
defence of Britain and with much in though the previously insoluble announced. Today, two systems air· the contours of the new rear fuselage
common with maritime Nimrods; problem of producing a radar with craft, an aerodynamic trials airframe the directional stability of Nimrod
Nato will benefit from the tactical genuine overland performance cap· and a fully·equipped development air· AEW is improved beyond that of the
permutations possible with two air· able of being carried in a land·based craft have flown and the deadline for maritime aircraft, particularly since
craft of differing capabilities; and the aircraft 'was now within reach. A joint delivery of the first service aircraft is the destabilising bomb·doors·open
Warsaw Pact will have two indepen. RAF /RN study led to project defini· mid·1982. condition no longer occurs. Test pilots
dent systems to contend with. tion in 1968 of a suitable AEW sys· It benefits the short timescale that report that the Nimrod AEW.3 has
and attitude information. uses the same multi-function key- through the equipment then dumped and to transfer AEW data to other transmitter mounted inside the Nim- latter confers good resistance to elec-
Accurate knowledge of aircraft board concept as the mission system overboard. users. Together with the data hand- r od-no mean achievement-feeds tronic countermeasures as the radar
heading and position is essential to avionics and provides for operator Nimrod AEW is a flying radar ling, data presentation and communi- the two scanners in sequence, giving can be interrupted only on the bear-
the tracking and reporting of targets, decision-making at all levels. station. There are three main methods cations equipment these make up full 3600 coverage. Lightweight Mar- ing of the jamming source and not
and the central navigation system sup- In addition to the cooling system of target detection and classification; the AEW mission system avionics coni Avionics-developed wide·band, through the sidelobes. Dual horns
plies this information to the central detailed below for the mission radar, identification friend or foe developed by Marconi Avionics. twisted-cassegrain antennas are used produce twin pencil beams by which
computer. In return, the mission avionics, there is a separate system (IFF) interrogation and electronic The pulse-Doppler radar can isolate to give improved resolution. The target height can be measured.
avionics supply data on targets of in- for those avionics essential to the air- support measures. There is also a moving targets from spurious, non- antenna shape produces a narrow The radar has two modes of opera-
terest to the flight crew, such as craft, such as communications and datalink to give Nimrod access to moving, ground reflections at ranges beamwidth, and therefore good target tion; high pulse-repetition frequency
relief aircraft. The navigation system navigation, cooled by cabin air sucked target information from other sources out to the radar horizon. A single resolution, and low sidelobes. The (PRF) for tracking of fast-moving,

changer does not allow fuel to enter


Disposing of unwanted heat tl;le avionics cooling loops and so the Software philosophy-distributed processing
HEAT generated by the mission ever, only heat transfer systems, and pressure cabin; and the two halves PAST development programmes in-
avionics presents a significant prob- the unwanted energy still has to be of each heat exchanger are kept v<flving extensive software (computer
lem fO'r Nimrod engineers. Electronics dissipated. External radiators would separate to avoid fuel transfer from programming) tasks have often run
generate large amounts of unwanted be prohibitively large and would one side to the other. into problems for two main reasons:
heat and, when densely packed, can generate undue drag. The biggest To prevent a coolant leak contami- tQo much dependence on large
prove difficult to cool. Nimrod AEW potential low-drag radiator is the wing nating the fuel-very unlikely con- central computers; and continually
systems generate ten times the cabin itself, and the AJ!.W cooling system sidering the vast difference in capaci- changing software specifications. The
heat load (}f the maritime versions, takes heat from the fluorocarbon and ties--and to prevent an avionics first leads to cost escalation, as
so the traditional cooling method of water-glycol and transfers it to the malfunction through inadequate cool- development cost has a square-law
drawing cabin air over the electrO'nics wing fuel from whence the heat is ing, a sensitive contents loss-monitor- relationship with computer size. The
then dumpin-g it overbO'ard is imprac- dissipated to the air. The fluid/fuel ing system is fitted. Because the second, which comes from a belief
ticable. A fluid with greater heat- heat transfer takes place in two de- liquids expand considerably with tem- that software can be modified easily,
transport capacity than air is required. ceptively small heat exohangers perature a simple visual check is not can result in a, virtually unmaintain-
CoO'ling can be further improved by mounted in the pannier bay. sufficient. Instead, probes measure able system. Marconi Avionics' AEW
i,mmersing electronic components in Fluorocarbon and water-glycol are the liquid temperature and the appro- software philosophy is based on dis-
a liquid which, if it has a high supplied to separate sections of each priate volume is calculated for each tributed processing using micro-
dielectric strength, allO'ws high- heat exchanger through two pumping cooling loop and automatically com- processors, and structured develop-
voltage c(}mponents to be closely systems. About 30 per cent O'f the pared with the actual volume. A level ment using prototype stages.
packed together. A fluorocarbon has total heat is transPO'rted by tIle fluoro- error of two pints triggers a warning The central computer's main task
been selected for this purpose and is carbon and the remaining 70 per cent on the flight-engineer's panel. The is the automatic initiation and main-
used to cool the radar transmitter, by water-glycol. Fuel from bO'th wings engineer can attempt to locate the tainance of target tracks. Returns are
where PO'tential differences of tens of is supplied equally to both heat ex- leak by isO'lating any of the cooling monitored over a number of scans tion, building up to a double-pointed d.evelopment work by Marconi
kilovolts occur between adjacent changers and each wing dissipates systems and can · reset the coO'lant then automatically recognised as new rectangle when radar, IFF, ESM and Avionics.
stages of the output travelling-wave half the heat load. If a failure occurs, l~vel by transferring additional fluid targets and displayed to the operator datalink information is a:vailable. A To avoid continual modification of
tubes (TWTs). This fluid is, however, one exchanger can transfer the total from to'P-UP tanks. or rejected as false alarms. If neces- rolling ball cursor is used to desig- the software specification as experi-
too heavy and expensive, about £270 heat load equally to bO'th wings 0'1' Standard Nimrod fuel scheduling sary, a new track is initiated auto- nate targets for rem(}val or in-depth ence is gained, MarcO'ni Avionics,
a gallon, for extensive use and is alsO' both exchangers can transfer the ensures that the outboard wing tanks matically. This relieves the operator examination. with the approval of the Ministry of
a very searching leak seeker. For total heat load to' one wing, depend- are the last to empty-a feature in- of the tedious task of graphically Below the tabular display are six Defence, has drawn up a rigid pro-
general use where heat densities are ing (}n the defect. corpO'rated to prO'vide the maximum plotting raw returns and drawing up blank "hierarchy" keys, the functions gramme O'f prO'totype stages, each
high, water-glycol with additives is Fuel is drawn frO'm the nacelle effective wing bending relief for as a track. It also means that AEW can (}f which are displayed alO'ng the successive model having a later
used, to COO'l the TWT body and the tanks, passed through the contraflow long intO' the missiO'n as PO'ssible-so provide target plots and tracks auto- lower edge of the screen. The func- design freezing date. There are four
dummy load fQr example. heat exchangers and pumped back the "radiators" remain effective to matically to ground stations. The tions ohange with every key Qpera- main stages: running the initial
Some components are immersed in along the wing through existing top- the end O'f the ftig,ht. If, hO'wever, the AEW can handle "hundreds" of plots tion. In this way the operat(}r is able sO'ftware on commercial computers;
water-glycol while others are cooled hat stringers. When the fuel reaches aircraft is parked and expO'sed to and, as a safeguard against overload- t() delve deeper and deeper int(} the running prototype programmes (}n
indirectly by cold plates (metal-to- the wingtips it is dumped into the direct sunlight for any length of time, ing the operator, the ability to select database in search (}f target infQrma- the actual cO'mputers to' be used;
liquid heat exchangers). Many com- outboard tank where it is cooled by the wing acts as a solar panel and minimum/ maximum altitude, speed tion. For example, target speed, running the c(}mplete system with
ponents have quite low heat densities convective heat transfer to the wing the fuel heats up. If the mission or sector display criteria is supplied. height, directiQn, ran.g e/bearing (Qr inputs frO'm the outside world; and
and would be uneconQmical to' cool skins. Fuel to top up the nacelle avionics are switched on for grO'und- There are three microprocessors in latitude/longitude), ESM classifica- the service model. MarcQni ran the
by liquid, SO' air is used. Two closed- tanks is drawn from the inboaro, running or preflight ohecks, cooling each of the operator consoles, two in tiQn, datalink classification, return first prototype in 1974, even before
loop cabin systems draw air thrQugh coolest end O'f the outboard tank. A is provided by fuel from the pannier t!Jle range/azimuth plan position indi- strength, !FF response, codes and the Nimrod AEW was O'fficially
the equipment then force it thrQugh number of safeguards are prO'vided: and wing centre-section tanks which cator (PPI) and one in the tabular announced. This system developed
classification can be called up on a the criteria for tracking a single
water-glycQI-cooled heat exchangers the transfer fluids are maintained at are shielded frO'm the sun by the display alongside. The processors
a higher pressure than the fuel so upper fuselage. This fuel acts O'nly as single page. There are six operator target and, using this building brick,
before returning it in a cool loop. act on a database dumped in the
The fluid cooling systems are, how- that a rupture within the heat ex- a heat sink O'f limited capacity. For consoles, one with additi(}nal facilities prO'duced software capable of track-
console memory by the central com-
prO'longed ground running a cooling puter. Only the tabular display pro- for ESIM control and Qne also tasked ing multiple targets.
trolley can be attached. Once air- cessor can act directly on the central- with handling the communicatiQns The two-year definition O'f the
Left Water -f' yeo' second protQtype, completed in 1976,
avionics cooling borne the wing fuel is recirculated computer database. Plots and tracks system. There are more than 450 pos-
Below Fluid/fu el to lower its temperature before being are displayed on the PP!. Symbols sible operator functions and the inte!; looked like producing an overlarge
heat transfer pumped thrO'ugh the heat exchangers. indicate the source of target inform a- face is the result of two years system until Marconi Avionics and
the RAF agreed on a more practical
interpretatiO'n of the requirement
Above The mlS5fOn which allQwed the volume to' be
system avionics rig reduced. This was run on a grQund
at Marconi Avionics' model of the actual hardware. By the
Radlett plant is com- time it came to defining the service
plete with fore and sO'ftware, MarcO'ni Avionics had a
aft scanners. The for-
ward aerial Is raised specification thick enough to deter
relative to its position unnecessary changes. The Royal Air
in the aircraft. Left FQrce has never before bad an air-
AEW operators at craft of Nimrod AEW's capabilities
Transmitter
shuloff valves
their positions in the and plans to get the aircraft into
rig service as sO'on as possible. From
Return-fuel selector valve O'perational feedback a final sO'ftware
Heat-exchanger pack - . . - L _ _ __ _:.--J version incorpO'rating service ex-
perience will be developed.
BRITISH AEROSPACE
NIMROD COMMUNICATION CONTROL OFFICER/
AEW OPERATORS POSITION

AEW.3 POSITION

I Nose scan ner assembly


1 Overh ead escape hatch
1 Cockpit with pilot, copilot and engineer
positions
4 Picot head (port and starboard) 93 Engine mounting
5 Crew entry door 94 Conditioned air to cabin
6 Cooling pack 9S Cold air unit
7 Navigator's positi on 96 Heat exchanger
8 Chart table 97 Ram air to heat exchanger
9 Main instrument panel 98 Land ing / tax i lights (port and starboard)
10 Navigation system power distribution panels 99 Leading edge w ith corrugated inner skin
I1 Air data instruments 100 Main undercarriage breaker strut
12 Automatic navigation position display 101 Main undercarriage jack
projector 102 Main undercarriage oleo leg
13 Navigation radio controllers 103 Fuel diaphragm
14 Central navigation syste m control and display 104 Flap control cable
IS Slew control for automatic na viga tion position 105 Split flap
dIsplay projector 38 Main power cabinets 106 Plain flap servodyne
16 Foot switches 39 Supplementary power cabinets 107 Door se rvodyne accumulator
17 Avionics cabinet 40 Emergency escape h3tch (port and starboard) 108 Door servodyne
18 Flight spares 41 Radar transmitcer control cabinet 109 Reluel va lve
19 Avionics cabinet 42 Radar transmitter assembly 110 Booster pumps
20 Glideslope aerial (port and starboard) 43 HF aerial tuning unit I11 Refuel dump line
21 Communication control officer's /AEW 44 Mission comms cabinet 112 Fuel ve nt
operator's pesitio n 45 Scanner control and ESM cabinet 113 Fuel dump pipes
22 Keyboard 46 IFF signal processor cabinet 114 Plain flap interconnect link
23 Communic ations control panel 47 Integrated data processor cabinet 115 Airbrake actuator
24 Tactical displ ay 48 Radar signal processor cabinet 116 Fuel contents unit
25 Tabular display 49 Radar signal processor cabinet 117 Fuel cooling galleries
26 Communication s system master control panel SO Radar signal processor cabinet 118 Skin butt joint
27 Access doo r SI Mission comms cabinet 119 Flow spoiler
28 Radio teletypes 52 Liquid cooling system header/ top-up 120 Fuel tank b.ffle
29 Tape punch / reader assembly 121 Fule tank access panels
30 Foot switches 53 Cooling pack 121 Top-hat section r eduxed wi ng stringers
31 AEW operator's positions S4 HF aerial tuning unit 123 Fixed slot
32 Multifunction display and control consoles SS Folding di v iding door 114 Transfer/dump fuel pumps
33 Bubble window (starboard only) 56 Carpeted Iloor covering; GRP/ honeycomb 125 Cable lairing
34 Mission recorder casette storage floor panels 126 Weather radar
35 Mission comms cabinet 57 Galley 127 Aileron cable
36 Mission comms cabinet 58 Crew rest area 118 Aileron trim tab
37 Mission comms cabinet 59 Comms control panel 129 Aileron operating linkage
-130 Jetpipe cooling air
131 Zone 2 venting air
112 Zone I venting air
13l Airbrake (top and bottom)
134 Integral wing tanks
135 Electronic support measures (ESM)

60 Aircre w baggage compartment


61 Punkah louvre fan housing
62 Lilo and lifejacket stowage
63 Radio altimeter TX/ RX housing
64 Main entry door
65 Escape chute stowage under floor 78 Elevator trim tab
66 Toilet 79 Tailplane spar pickup points for fuselage
67 Lox bottle 80 Access door APU /air conditioning pack
68 Rear pressure bulkhead 81 HF trailing wire aerial
69 Walkway 82 Pre-cooler NACA intake
70 Wardrobe 83 Dinghy stowage (port and starboard)
71 Auxiliary power unit (APU) (starboard side) 84 Jetpipe support
and air conditioning pack (port Side) 85 Overwing filler
12 HF aerial fixed wire (port side only) 86 Engine start air
73 Dielectric fairing 87 Inward opening plen urn doors
74 VOR aerial 88 Thrust reverser support
7S Tail scanner assembly 89 Firewall
76 Radome lightning protection strips 90 Rolls Royce RB.68-20 Spey Mk. 250 engines
77 Rear radome area access doors (port and 91 Rear engine steady
starboard) 92 Engine bleed air for services
low-flying aircraft and low PRF for
periodic updating of ship positions_
The modes are interleaved-the occa-
sional high-PRF scan is stolen for a
10w,PRF sweep. The radar is also
frequency agile and incorporates
electronic counter - countermeasures
features . IFF interrogation is through
the same aerial as the radar and
responses are automatically associated
with their radar returns before being
passed to the data handling system_
The integrated Loral ESM equipment
detects and classifies radio and radar
transmissions. By referring to a
library of radar characteristics--such
as frequency, pulsewidth, PRF and
scan pattern-the system classifies
the target from its emissions. Identi-
fication can be broad, so the operator
can over-write his own classification
and modify the library when neces-
sary.
The initial AEW datalink will be cations system then selects the best
the Nato Link 11. This system uses available radio I aerial combination
a central station which "polls" mem- and tests it before handing over. The
bers of a network which broadcast full system has been tested in a
the necessary data. All other mem- Nimrod MR .1 trials aircraft with a
bers of the net listen until they are representative aerial distribution.
polled to transmit their own target Nimrod AEW will provide early
information. In this way data on warning information to the air-
targets detected by aircraft, ships defence network The ground radars
and ground stations can be supplied have limited performance against
to all members of the network, giving low-flying targets for purely geo-
each a complete picture of the tac- graphic reasons and AE W will pro-
tical situation. Nimrod AEW will be vide the means to continue the battle
able to communicate with Awacs. if the ground stations have been
Royal Navy ships and the new UK blinded, including guiding interceptors
air defence ground environment to targets. AEW was not designed to
(Ukadge). The eventual datalink will control offensive aircraft, although it
be the spread-spectrum, counter- will have a capability to do so, and water use, just as Awacs was opti-
measures-resistant joint tactical in- it is not intended to uplift the battle mised for overland use, providing
formation distribution system (Jtids) . commanders and aides required to
Nato with a balanced force.
Nimrod has a revolutionary com- direct suoh an operation. The Nimrod There have been a number of
munications system, perhaps the first AEW.3 is predominantly a defensive
ground rigs built to test the avionic
"system" as such to be developed _ aircraft. system. One is at Marconi's Radlett
The microprocessor-controlled tele- RAF Nimrod AEW's will be based plant and one is at BAe Woodford
phone exchange has 11 major stations at Waddington in Lincolnshire from
for integration of the mission system
able to transmit and receive and ten around 1982. All 11 aircraft are to
with the air-vehicle avionics. Of the
minor "listen only" stations. HF, be in service by 1985. Because six development avionics suites, two
UHF and VHF radios are fitted. An Britain's air-defence region includes
will fly in the second and third
operator selects the frequency band, most of the North Sea and a sizeable -development Nimrods, one will be
frequency stud number and power slice of the North Atlantic, the electrically and physically tested and
level he requires and the communi- Nimrod AEW is optimised for over-
one will be used for reliability trials.
-r:op High and low pulse-repetition frequencies are interleaved to detect aircraft and ships . Above
The development programme in-
right The wmgtlp electronIc support measures pod. Below British Aerospace builds the radomes cludes three AEW.3s, all to be re-
furbished eventually to operational
standard as part of the ll-aircraft
total. There is also a trials Comet
equipped with a prototype radar
which has demonstrated that the
equipment performs as expected. The
modified Nimrod MR.1 equipped with
the complete communications system
has also completed a successful trials
programme and is now being modified
to an AEW.3. The first development
aircraft is well ahead on the aero-
dynamics flight trials and first flight
of the second aircraft, the first
scheduled to carry the mission sys-
tem avionics, took place on January
23. This aircraft will be delivered to
Hatfield for installation of the
avionics. The third development air-
craft will be used for service trials,
making sure that the aircraft meets
RAF specifications. C
© IPe TR A NSPORT PRESS 1981 Reprinted from FLIGHT INTERNATIONAL 7th February 1981 Print ed by Buckway Pr int ing Co. Ltd ., Cire nces ter

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