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Appropriate Test Conditions Proposed for


Industry Standards of Measuring Transformer Noise
Ramsis S. Girgis, Fellow, IEEE Mats Bernesjö, Member, IEEE
ABB Power Transformers, St. Louis, MO, USA

Abstract: The subject of deciding on the most appropriate of Reference [4]. As a result, the Audible Sound & Vibrations
method and conditions for accurately measuring the noise level (ASV) Subcommittee (SC) of the IEEE Transformers
of a transformer has been discussed through the transformer Standards Committee recently approved implementing the
industry for decades. It is the objective of this Paper to Sound Intensity Method in C57.12.90 [1], again, provided that
contribute to this effort by identifying more appropriate appropriate conditions are specified.
conditions for both the Sound Pressure Method and the Sound Section II of this paper presents results of a comprehensive
Intensity Method. The Paper presents results of comprehensive study performed by the authors of this paper to determine the
indoor measurements made of the frequency spectrum and most appropriate conditions for more accurate measurement of
total noise of a large number of power transformers using the transformer noise using the Sound Intensity Method. These
two measuring methods. First, the paper presents data used to
conditions are proposed to be used by both IEEE and IEC
develop appropriate conditions for more accurate measurement
Standards.
of transformer noise using the Sound Intensity Method. The
Also, the IEC Standards, Ref. [5] and [6] allow using a
paper then presents data used to develop a more accurate and
reliable Sound Wall – Reflection Correction to be used with Sound Wall – Reflections correction to be used along with the
the Sound Pressure Method. Lastly, the Paper presents Sound Pressure method. Recently the ASV SC of the IEEE
appropriate method of measuring Load noise of power Transformers Standards Committee approved correcting for
transformers. Sound measuring conditions developed and Sound Wall – Reflections in C57.12.90 [1].
presented in this paper are being proposed to replace existing Section III of this paper presents a proposal for a correction
conditions in the IEC and IEEE Industry Standards of to be used by IEC and IEEE Standards to use along with the
transformer noise testing. Sound Pressure Method to properly account for Sound wall
Keywords: Power Transformers, Transformer Noise, Sound Power reflections when performing indoor sound measurements of
Measurement, Transformers Industry Standards transformer noise.
I. INTRODUCTION Finally, the IEC standards allow measuring Load noise
under some conditions. The Standards also allow measuring
Indoor measurement of the true noise level of a transformer
Load noise at less than full – load and correcting up for full –
is critical, especially when requirements for low and ultra –
load. In Reference [8] of this paper, the authors demonstrated
low noise levels are to be met. It is even more critical when the
the importance of measuring Load Noise in addition to No –
levels of individual frequency components of transformer
Load noise, as the total noise of the transformer, including
noise are to be guaranteed.
Load noise, can be several dB > No – Load noise, especially in
Presently, the IEEE Standards [1] specify using only the
low no – load noise transformers. Again, the ASV SC of the
Sound Pressure Method and allowing only a correction to be
IEEE Transformers Standards Committee recently approved
made for the ambient noise under specific ambient noise
implementing Load noise measurements in C57.12.90 [1].
conditions. The IEEE Standards do not allow using the Sound
Section IV of this paper discusses the IEC conditions and
Intensity Method and also do not allow a correction for the
corrections of Load noise measurements. It offers a proposal
Sound Wall – Reflections to be used with the Sound Pressure
for improved accuracy to be incorporated in both the IEC and
Method. In addition, the ambient noise conditions, as specified
IEEE Standards.
by both the IEC and IEEE Standards, are often not feasible to
meet when measuring Low & Ultra – Low noise power and II. DEVELOPMENT OF CONDITIONS FOR APPROPRIATE NOISE
distribution transformers. MEASUREMENT USING THE SOUND INTENSITY METHOD
References [2] & [3] have demonstrated that the Sound IEC allows using the Sound Intensity method, provided the
Intensity Method is the more accurate Method of measuring difference between the measured values of the total dB (A)
transformer noise since it measures the true noise radiated by using the Sound Pressure and the Sound Intensity Methods is <
the transformer, avoiding errors caused by ambient noise, near 8 dB. The selection of this condition was based on limited data
– field effects, and Sound Wall – Reflections. This is provided collected and presented in a CIGRE paper, Ref. [7]. However,
that appropriate conditions are met. This is also the conclusion over the years, it was realized that this condition is not
__________________________________________________ accurate enough. As a result, less and less IEC customers now
Dr. Ramsis Girgis is presently the R&D manager at the ABB approve using the Sound Intensity Method. In Reference [3],
Power Transformer plant, Saint Louis, MO. the authors of this paper presented data that demonstrated the
Mr. Mats Bernesjö is a Development Engineer at the ABB inaccuracy of this 8 dB IEC condition. The data showed that
Power Transformer plant, Saint Louis, MO. this limit should be in the 4 – 5 dB range, not 8 dB.
2

For the sake of this study, extensive indoor noise level 4


measurements were made on 36 power transformers of 12 – 3
2
336 MVA power ratings, using both the Sound Pressure and 1
Sound Intensity Measuring Methods. 0
-1
Now, in order to arrive at the most appropriate conditions for -2
-3
accurate noise level measurements using the Sound Intensity -4
Method, differences between measured Sound Intensity levels -5

(Im - Ic)
-6
[Im] and the corresponding theoretical estimates of the -7
accurate Sound Intensity levels [Ic] have been plotted versus -8
-9
the corresponding differences between measured Sound -10
Pressure [Pm] and Sound Intensity levels [Im]. The quantity -11
[Im - Ic] represents the measuring error in the Sound Intensity -12
-13
Measurement. The estimated Sound Intensity levels [Ic] have -14
been calculated using the measured sound pressure levels [Pm] -15
-16
corrected for the actual ambient noise level at the 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
corresponding frequency component, the IEC Sound Wall – (Pm - Im)
Reflection (Environmental) factor K, Ref. [5], and the Near –
Field effect. A value of 0.2 was used for the average acoustic (b) Total dB (A)
absorption coefficient “ ” in the calculation of the
Environmental factor K in the factory test environment. No Figure 1 – Error in Intensity Measurement of Load noise
sound wall reflection correction was made for measurements vs. [Pm - Im], measurements made at factory environment
in sound rooms. Finally, an average value of 1.5 dB was used 4
for correcting for Near – Field effects as previously concluded 3
2
by the data presented in References [2] & [3]. 1
0
Figure 1 below presents such plots for Load Noise measured in -1
-2
a typical factory test area. Figure 2 presents the same but -3
measured in a sound – room with very low ambient noise level -4
(Im - Ic)

-5
as well as walls covered with highly sound absorbing material. -6
The figures show a clear correlation between the quantity [Pm -7
-8
- Im] and the quantity [Im - Ic]. These results show an error in -9
the Intensity measurement of < 1 dB for [Pm - Im] < 4 dB. The -10
-11
error is 1 – 2 dB for [Pm - Im] between 4 & 5 dB, 2 – 3 dB for -12
[Pm - Im] between 5 & 6 dB, etc. -13
-14
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
4
(Pm - Im)
3
2
1
Figure 2 – Error in Intensity Measurement of Load noise
0 vs. [Pm - Im], measurements made at a large sound–room
-1
-2 The plots also demonstrate that a [Pm - Im] value of 8 dB, as
-3 allowed in the IEC Standards, represents an error of about 4 –
-4
-5 5 dB; the noise level measured using the Sound Intensity
(Im - Ic )

-6 Method being underestimated by this amount.


-7
-8 The following two examples are given to help understanding
-9
-10
the above results and Figures:
-11
-12
Example 1: Low difference between Pm and Im
-13
-14 Measured Sound Pressure level, Pm: 62.2 dB
-15 Measured Sound Intensity level, Im: 58.4 dB
-16 (Pm - Im) = 62.2 - 58.4 => 3.8 dB
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Measured ambient level: 49.5 dB
(Pm - Im)
IEC wall – Reflection correction “K”: 1.3 dB
Near – field effect: 1.5 dB
(a) 125 Hz Component
Ic = [62.2 - 49.5] - 1.5 - 1.3 => 59.2 dB
3

[Im - Ic]= 58.4 - 59.2 => - 0.8 dB 4


3
So, in this example, the measured Sound Intensity level is only 2
1
0.8 dB lower than the theoretical value. 0
-1
Example 2: High difference between Pm and Im -2
-3
Measured Sound Pressure level, Pm: 72.1 dB -4

(Im - Ic)
-5
Measured Sound Intensity level, Im: 63.7 dB -6
[Pm - Im] = 72.1 - 63.7 => 8.4 dB -7
-8
Measured ambient level: 65.5 dB -9
IEC wall correction factor K: 1.8 dB -10
-11
Near – field effect: 1.5 dB -12
Ic = [72.1 - 65.5] - 1.5 - 1.8 => 67.7 dB -13
-14
(Im - Ic) = 63.7 - 67.7 => - 4.0 dB 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
The measured Sound Intensity level in this case is 4 dB lower (Pm - Im)
than the theoretical value. (c) – 400 Hz component
Figure 3 presents data, of frequency components and total 4
Core noise of the same 36 power transformers, presented in the 3
2
same manner as that of Figure 1 for Load Noise. Again, these 1
transformers were tested in a factory environment. 0
-1
4 -2
3 -3
-4
(Im - Ic)

2
-5
1
-6
0
-7
-1
-8
-2
-9
-3
-10
-4
(Im - Ic)

-11
-5
-12
-6
-13
-7
-14
-8
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
-9
-10 (Pm - Im)
-11
-12 (d) – Total dB (A)
-13
-14 Figure 3 – Error in Intensity Measurement of Core noise
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 vs. [Pm - Im], measurements made at factory environment
(Pm - Im)

(a) – 125 Hz component The figures show that, except for the data points in
yellow, the same correlation exists between the error
4 quantity [Im - Ic] of core noise and the quantity [Pm - Im]
3
2 as observed in Figures 1 & 2 for Load noise. Again the
1 figures show an Intensity measurement error of < +1 dB
0
-1 for [Pm - Im] < 4 dB. The error is 1 – 2 dB for [Pm - Im]
-2
-3
between 4 & 5 dB, 2 – 3 dB for [Pm - Im] between 5 & 6
-4 dB, etc.
(Im - Ic)

-5
-6 The data points in yellow in Figures 3 (b) and 3 (d)
-7
-8 correspond to Ultra – Low core noise transformers, where
-9 the 250 Hz component and the total Core noise are in the
-10
-11 range of, or below, the ambient noise. In such cases, the Ic
-12 calculation is not valid and, hence, the quantity [Im - Ic] is
-13
-14 not valid. However, in the majority of these cases, the
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 quantity [Pm - Im] is > 6 dB.
(Pm - Im)

(b) – 250 Hz Component


4

Figure 4, below, presents core noise data measured at a large 4


semi – anechoic test facility. Again, the same relationship K = 10 ⋅ log10 1 + , A = αS v
exists between the quantity [Im - Ic] and the quantity (Pm – A/ S
Im). In such a facility, the difference between Pm & Im is Where:
always low and hence the error [Im - Ic] is very low.
4 = Average Acoustic Absorption coefficient, Table – I below
3
2
1
Sv = Total Area of the Surface of the Test Room
0
-1 S = Transformer Measurement Surface Area
-2
-3 The maximum value allowed for this Environmental factor
-4
correction is 7 dB, otherwise measurements would be
(Im - Ic)

-5
-6 considered invalid.
-7
-8 Table I – Values of Acoustic absorption coefficient per IEC
-9
-10
-11 Average
-12 acoustic
-13
-14 Description of room absorption
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 coefficient,
(Pm - Im)

Figure 4 – Error in Intensity Measurement of Core noise vs. Nearly empty room with smooth hard walls
0.05
[Pm - Im], measurements made at a large Sound Room made of concrete, brick, plaster or tile.
Partly empty room, room with smooth walls. 0.10
Based on above data, the authors propose using the following
corrections when measuring transformer noise using the Sound Room with furniture, rectangular machinery
0.15
Intensity Method: room, rectangular industrial room.
No correction for (Pm - Im) 4 dB Irregularly shaped room with furniture,
0.20
Add 1 dB to measured value of Im for 4 < [Pm - Im] 5dB irregularly shaped machinery or industrial room

Add 2 dB to measured value of Im for 5 < (Pm - Im) 6dB Room with upholstered furniture, machinery or
industrial room with a small amount of acoustic
If (Pm - Im) > 6 dB, measurements using the Intensity Method 0.25
material (for example, partially absorptive
should not be allowed. Instead, the Sound Pressure method ceiling) on ceiling or walls
would have to be used; correcting for Sound Wall –
Reflections and ambient noise. Obviously, this is provided that Room with acoustic materials on both ceilings
0.35
conditions of ambient noise, as specified in the IEC and IEEE and walls
Standards, are met. Room with large amounts of acoustic materials
0.50
on ceilings and walls
III. THE SOUND WALL – REFLECTION CORRECTION
[ENVIRONMENTAL FACTOR] Typical Values of Sound Walls – Reflection Correction
Correction per present IEC Standards
In order to have an appreciation for typical magnitudes of
When a transformer is tested indoors for noise level, sound this correction and the impact of the different parameters on
reflections from walls, and other large objects, adds to the the magnitude of this correction, this factor was calculated for
measured noise level when using the Sound Pressure Method. a transformer with a measuring surface area of 100 m2. The
Transformer noise contains discrete tones that are affected by calculations were made for values of the Wall Sound –
room acoustics, room geometry, and reflecting objects. In Absorption Coefficient of 0.10, 0.15, 0.20, and 0.35 which
order to account for the effect of these sound reflections, the corresponds to a large variety of test room types. Also, the
IEC Standards, Ref. [5], provides the following calculation calculations were made for three different test room sizes from
formula for what is termed as the “Environmental factor K”. 2000 m2 to 8000 m2. Table II below presents the calculated
The calculated value is to be subtracted from the measured values of the wall sound reflection correction using the IEC
value of the noise level: formula.
5

Table II – Example values of sound reflection correction measure Load noise of a transformer if the transformer is to be
loaded to any significant levels during operation.
Wall Sound – Absorption
Transformer Area Coefficient -
100

100 m2 90

0.10 0.15 0.20 0.35 80

Sound Power level, dB (A)


70
2000 4.8 3.7 3.0 2.0
60
Area of
5000 2.6 1.9 1.5 1.2
Room, m2 50

40
8000 1.8 1.2 1.0 0.6
30

Reiplinger's Equation
Proposed changes to IEC Sound – Reflection Correction 20
Measured
10
First, and for most, the table above shows that typical values of 0
this correction for a reasonable ratio of Area of Room / Area 30 60 90 120 150 180 210 240 270 300 330 360
Rated Power, MVA
of Transformer are in the 1 – 3 dB range. In fact, a wall
reflection of 3 dB means that the wall reflections are of a Figure 5 – Measured values of Load noise versus calculated
magnitude equal to the total noise of the transformer. using Reiplinger’s equation of Ref. [4]
Therefore, it is proposed that a limit of 3 dB is applied to this
correction (Environmental factor “K”). Measuring load noise at reduced load current

Secondly, Table – II shows that it would be sufficient to use According to the IEC Standards, if the measurements can only
values of 0.10, 0.20, and 0.35 for the coefficient “ ” to be performed at a reduced current (Current lower than the
account for three different types of rooms. The error involved rated full – load current of the transformer), the sound power
in using these 3 values, versus the original 7 values in the IEC level at the rated current shall be calculated by the following
Table – I, is within a fraction of a dB. It is, therefore, proposed equation:

LwRated = LwRe duced + 40 Log [I Rated I Re duced ]


to use the IEC formula as is, but select one of the 3 values
proposed above for coefficient “ ” that represents the type of
the room used in the noise testing of the transformer. The equation is valid for a reduced current of 70 % of the
rated current.
IV. PROPER CONDITIONS FOR MEASURING LOAD NOISE As shown in Figure 6 below, the measured levels of load noise
Condition of Magnitude of Load Noise are compared to the levels calculated using the theoretical
relationship above. It is evident that this relationship is
Presently, the IEC Standards recommends to, first, perform a
accurate within 1 dB for a reasonable range of load [3].
calculation of the Load Sound Power level of the transformer
100
according to the following formula, Ref. [4]:

LW = 39 + 18 log(MVA) , dB (A)
95

90

According to IEC, “If Lw is found to be 8 dB or more below


Sound level, dB

85
the guaranteed no – load Sound Power level of the
transformer, load current sound measurements are not 80

appropriate.” 75
The above formula presents magnitudes of load noise as a
70
function of the transformer MVA rating regardless of the
Measured
design of the transformer or the physics of the electromagnetic 65
40 Log (I)
forces which produce this noise. It is, therefore, expected to
60
not provide accurate values of load noise. This is demonstrated 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3
in Figure 5 below where measured load noise levels are I, P.U.
compared with those calculated using the above equation for Figure 6 – Measured Load noise levels at different loads
power transformers of a wide range of power ratings. It is
evident that the formula mostly provides an average value of Note that measuring Load noise at lower currents can be
Load noise level but at the same time, for some designs, it can difficult as load noise levels at such currents can be in the
be as much as 5 – 10 dB in error, Ref. [8]. Hence, the above range of, or even lower than, ambient noise.
equation can not be used to judge whether Load noise is high
enough to warrant measuring it. It is, therefore, proposed to
6

V. CONCLUSIONS VI. REFERENCES


The extensive data and discussions presented in this paper [1] IEEE Std C57.12.90-2006 “IEEE Standard Test Code for
suggest that the IEC and IEEE Transformers Standards Liquid Immersed Distribution, Power and Regulating
incorporate the following changes / additions: Transformers”.
[2] Ramsis Girgis, K. Garner, M. Bernesjö, J. Anger, and D.
A. Appropriate conditions for measuring Transformer noise
Chu, “Measuring No – Load and Load Noise of Power
using the Sound Intensity Method
Transformers using the Sound Pressure and Sound
No correction for (Pm - Im) 4 dB Intensity Methods”, Part – I: Outdoors Measurements,
Add 1 dB to measured value of Im for 4 < [Pm - Im] 5dB IEEE PES Conference Proceedings, July 23, 2008, Paper
# 08GM0992, 8 pages.
Add 2 dB to measured value of Im for 5 < (Pm - Im) 6dB [3] Ramsis Girgis, K. Garner, M. Bernesjö, J. Anger, and D.
If (Pm - Im) > 6 dB, measurements using the Intensity Method Chu, “Measuring No – Load and Load Noise of Power
should not be allowed. Instead, the Sound Pressure method Transformers using the Sound Pressure and Sound
would have to be used; correcting for Sound Wall – Intensity Methods”, Part – II: Indoor Measurements, IEEE
Reflections and ambient noise. Obviously, this is provided that PES Conference Proceedings, July 23, 2008, Paper #
conditions of ambient noise, as specified in the IEC and IEEE 08GM1388, 8 pages.
Standards, are met. The presently used limit for the quantity [4] “Study of Noise Emitted by Power Transformers based on
(Pm - Im) in the IEC Standard is 8 dB. The data presented in Today’s Viewpoint”. E. Reiplinger, CIGRE Session 1988,
this paper has demonstrated that such a value represents a Paper # 12 -08, 8 pages.
negative error of 5 dB in the measured noise level. [5] IEC 60076-10:2001, “Power transformers – Part 10:
Determination of sound levels”.
B. Wall Sound – Reflection Correction [6] IEC 60076-10-1: 2005, “Power transformers – Part 10-1:
The present IEC Formula for this correction should be used. Determination of transformer and reactor sound levels –
However, a limit of 3 dB is to be allowed for this correction User guide”.
instead of the presently used limit of 7 dB. [7] “Transformer Noise: Determination of Sound Power
Also, the value for the reflection coefficient “ ” should be Level using the Sound Intensity Measurement Method”
selected from one of the following values: 0.10 / 0.20 / 0.35, Report by Cigre Working Group 12 of Study Committee
such that the value selected should represent, as close as 12. Electra No 144 October 1992.
possible, the type of the room used in the noise testing of the [8] Ramsis Girgis, M. Bernesjö, J. Anger, “Comprehensive
transformer. These 3 values replace the original 7 values Analysis of Load Noise of Power Transformers”, IEEE
presently used in the IEC Standards. PES Conference Proceedings, July 29, 2009, Paper #
09GM0439, 7 pages.
C. Measuring Load Noise
Presently, the IEC Standards recommends to, first, perform a
VII. BIOGRAPHIES
calculation of the Load Sound Power level of the transformer
“Lw” according to an old very approximate formula. Load
noise is to be measured only if Lw was found to be of a Dr. Ramsis S. Girgis (F' 93) is presently
magnitude within 8 dB of the guaranteed No – Load Sound the R&D manger at the Power
Power level of the transformer. Transformer Division of ABB located in
St. Louis, Missouri. He is also the leader
Data presented in this paper demonstrates that for some of the global ABB R&D activities in the
designs, the formula can be as much as 5 – 10 dB in error. area of “Transformer Core Performance”.
Hence, it is proposed to measure Load noise of a transformer if He is also the Co – Leader of the R&D
the transformer is to be loaded to any significant levels during activities in the “Transformer Noise”
operation. area. Ramsis received his Ph.D. degree
According to the IEC Standards, if the measurements can only from the University of Saskatchewan,
be performed at a reduced current, the sound power level at Canada, in Electrical Engineering in 1978. Dr. Girgis has 40
the rated current shall be calculated using the “40 Log” years of R&D experience in the area of power, distribution,
relationship between Load current and Load Sound Level. and high frequency transformers, rotating machines, and pulse
Results presented in this paper confirmed that this relationship power components. He has published and presented over 70
is accurate within 1 dB for a reasonable range of load. scientific papers in IEEE, IEE, CIGRE, and other international
journals. Until recently, he has been the chairman of the IEEE
Transformers Standards “Performance Characteristics” S.C.
Dr. Girgis is presently the Chairman of the Audible Sound &
Vibrations WG to revise IEEE Standards of Transformer noise
7

Measurement, C57.12.90, Section 13. He co-authored chapters


in two electrical engineering handbooks on transformer design
and transformer noise. He is the past Technical Advisor
representing the US National Committee in the IEC Technical
Committee (14). In the past 5 years, Dr. Girgis has been the
leader of the team that developed the ABB Low and Ultra –
Low Power Transformer Technology.

Mr. Mats S. Bernesjö was born in


Säffle, Sweden. He received his B.Sc.
from Mid – Sweden University, Sweden
in 1998 and his M.Sc. degree from
Narvik University College, Norway, in
2000, all in electrical engineering. Mats
has worked in the power transformer
industry for almost 7 years and is
presently a development engineer at the
ABB Power Transformer plant in St
Louis, Missouri, USA. His past experience includes
positions at ABB Power Transformers division in Ludvika,
Sweden, as an electrical designer. In the past 5 years, Mats
has been one of the main contributing members of the team
that developed the ABB Low and Ultra – Low Power
Transformer Technology.

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