KTA50G12 & G14 Engine Parts Catalogue

REVISION HISTORY

Rev.
Rev. Date Details of Changes Prepared By Reviewed By Approved By
No.

D 05/10/2015 Exhaust and TOC R. Davies A. Wormald A. Methven

October 2015 M04300017 - D Page 1 of 161

 Contents

Accessory Drive CoverAccessory Drive Cover ........................................................................................... 72

Accessory Drive Pulley ............................................................................................................................... 74
Actuator, Electronic Fuel Control .............................................................................................................. 148
Actuator, Electronic Fuel Control .............................................................................................................. 149
Aftercooler ................................................................................................................................................ 122
Aftercooler ................................................................................................................................................ 123
Aftercooler Plumbing ................................................................................................................................ 124
Aftercooler Plumbing ................................................................................................................................ 125
Alternator .................................................................................................................................................... 80
Alternator Adjusting Link ............................................................................................................................. 78
Alternator Mounting .................................................................................................................................... 76
Auxiliary Cooling Inlet ............................................................................................................................... 128
Breather & Cover Hand HoleBreather & Cover Hand Hole ....................................................................... 104
Breather Housing...................................................................................................................................... 108
Cam Follower & Cover Cam Follower & Cover ......................................................................................... 102
Camshaft & Gear ........................................................................................................................................ 62
Centrifuge Filter & Hose ........................................................................................................................... 106
Connecting Rod & Piston............................................................................................................................ 14
Cover CamshaftCover Camshaft ................................................................................................................ 64
Cover Water Header ................................................................................................................................... 34
Crankshaft .................................................................................................................................................. 10
Cylinder ...................................................................................................................................................... 16
Cylinder Block .............................................................................................................................................. 6
Cylinder Block .............................................................................................................................................. 8
Cylinder Head Mounting ............................................................................................................................. 18
Engine Barring Drive .................................................................................................................................. 52
Engine Support Front & Rear ..................................................................................................................... 84
Exhaust Connection Outlet Exhaust Connection Outlet .............................................................................. 96
Exhaust Manifold ........................................................................................................................................ 86
Flywheel ..................................................................................................................................................... 54
Front Camshaft Cover ................................................................................................................................ 70
Front Gear Cover........................................................................................................................................ 68
Fuel Block................................................................................................................................................. 144
Fuel Filter Head ........................................................................................................................................ 150
Fuel Manifold ............................................................................................................................................ 134
Fuel Manifold ............................................................................................................................................ 136
Fuel Pump Drive ....................................................................................................................................... 138
Fuel Pump Mounting ................................................................................................................................ 152

Page 2 of 161
Gauge Oil Level .......................................................................................................................................... 44
Gauge Oil Level ........................................................................................................................................ 110
HFO Fuel Pump & Control System ........................................................................................................... 146
Housing Flywheel ....................................................................................................................................... 50
Housing Gear Cover ................................................................................................................................... 60
Idler Gears.................................................................................................................................................. 66
Injector ....................................................................................................................................................... 24
Injector Mounting ........................................................................................................................................ 28
Injector Tappet ........................................................................................................................................... 26
Intake Manifold ........................................................................................................................................... 98
Intake Manifold ......................................................................................................................................... 100
Intake Manifold ......................................................................................................................................... 101
LTA Thermostat Housing .......................................................................................................................... 114
LTA Thermostat Housing .......................................................................................................................... 115
LTA Thermostat Housing .......................................................................................................................... 116
LTA Thermostat Housing .......................................................................................................................... 117
LTA Thermostat Housing .......................................................................................................................... 118
Lubricating Oil Cooler ................................................................................................................................. 32
Lubricating Oil Filter Head .......................................................................................................................... 46
Lubricating Oil Filter Head .......................................................................................................................... 47
Lubricating Oil Pump .................................................................................................................................. 36
Lubricating Oil Pump .................................................................................................................................. 38
Lubricating Oil Pump Tubing....................................................................................................................... 40
Magnetic PickupMagnetic Pickup ............................................................................................................. 160
Motor Starting ............................................................................................................................................. 56
Mounting Starting Motor ............................................................................................................................. 58
Oil Control Valve....................................................................................................................................... 140
Oil Control ValveOil Control Valve ............................................................................................................ 142
Oil Pan ....................................................................................................................................................... 42
Oil Transfer Connection .............................................................................................................................. 48
Oil Transfer ConnectionOil Transfer Connection....................................................................................... 154
Rocker Lever & Cover Rocker Lever & Cover ............................................................................................. 30
Rocker Lever Housing ................................................................................................................................ 20
Set, Main Bearing ....................................................................................................................................... 12
STC Oil ConnectionSTC Oil Connection ................................................................................................... 156
STC Oil ManifoldSTC Oil Manifold ............................................................................................................ 158
Thermostat Housing ................................................................................................................................. 112
Thermostat Housing Plumbing.................................................................................................................. 120
Turbocharger for 50 / 60 Hz (G12 Dual Speed) .......................................................................................... 92

Page 3 of 161
Turbocharger for 50 / 60 Hz (G12 DualSpeed) ........................................................................................... 93
Turbocharger for 50 Hz (G14 only) ............................................................................................................. 88
Turbocharger for 50 Hz (G14 only) ............................................................................................................. 90
Turbocharger Oil Supply Hose.................................................................................................................... 94
Vibration Damper........................................................................................................................................ 82
Water Filter .............................................................................................................................................. 132
Water Filter ............................................................................................................................................... 133
Water Inlet Connection ............................................................................................................................. 130
Water Pump ............................................................................................................................................. 126
Water Pump ............................................................................................................................................. 127
Water Transfer Tube .................................................................................................................................. 22
Water Transfer Tube .................................................................................................................................. 23

Page 4 of 161
Blank Page

Page 5 of 161
Cylinder Block

Page 6 of 161
 Cylinder Block

Ref No Part Number Part Name Required Remarks

4955242 Kit, Cylinder Block 1 BP6132-02

1 3178910 Block, Cylinder 1

2 139990 Washer, Plain 18 3/4 Inch.

3 3176857 Dowel, Ring 9

4 3025485 Washer, Plain 18

5 205230 Bushing 34

6 3628452 Screw, Hexagon Head Cap 18

7 205584 Screw, Twelve Point Cap 18 3/4 - 10 X 2 1/4 Inch.

8 20-0016496 Cap, Main Bearing 7 Aggreko Part Number

9 206588 Cap, Main Bearing 2

10 3640775 Seal, Tamper Proof 14

11 4016364 Dowel, Pin 32

12 3629168 Plug, Expansion 8

13 3638583 Drain Cock 3

14 4017621 Plug, Expansion 17

15 206742 Plug, Expansion 16

16 3628605 Plug, Pipe 5 1/4 -18

17 3002993 Dowel, Ring 32

18 S 610 Washer, Lock 10 7/16 in.

19 3628608 Plug, Pipe 4

20 3628607 Plug, Pipe 1 3/4-14

21 70662 Dowel, Pin 2

22 106069 Screw, Hexagon Head Cap 6 7/16 - 14 X 2 Inch.

23 148582 Dowel, Pin 2

24 3000138 Support, Bearing 1

25 3175281 Support, Bearing 1

26 S 955 Bushing, Reducing Pipe 1

27 3177443 Screw, Hex Flange Head Cap 1 5/8 - 18 X 4 1/2 Inch.

28 205059 Washer, Plain 96 3/4 Inch.

29 205199 Screw, Twelve Point Cap 2 3/8 - 16 X 3 1/2 Inch.

Page 7 of 161
Cylinder Block

Page 8 of 161
 Cylinder Block

Ref No Part Number Part Name Required Remarks

30 3178450 Shaft, Idler 1

31 3178457 Washer, Plain 3 5/8 Inch.

32 3033853 Shaft, Idler 2

33 3177945 Screw, Hex Flange Head Cap 2 5/8 - 18 X 3 3/4 Inch.

34 3032633 Screw, Twelve Point Cap 96 3/4 - 16 X 8 Inch.

35 S 112 Screw, Hexagon Head Cap 12 3/8 - 16 X 1 Inch.

36 S 604 Washer, Lock 12 3/8 in.

37 3631471 Adapter, O Ring 6

38 3632840 Seal, O Ring 6

39 S 186 Screw, Hexagon Head Cap 16 5/16 - 24 X 1 Inch.

40 14-0021594 Liner, Cylinder 16

41 3014668 Seal, D Ring 1

42 3011076 Seal, D Ring 1

43 3081489 Seal, Oil 1

44 3011884 Insert, Liner 1

45 3178947 Screw, Hexagon Head Cap 16 5/16 - 18 X 1 1/4 Inch.

4099041 Valve, Piston Cooling 8

46 3640773 Seal, Tamper Proof 2

47 69204 D Ring, Retaining 1

48 4916821 Body, Piston Cooling Valve 1

49 3058423 Plunger, Oil Control Valve 1

50 3058424 Spring, Compression 1

51 3179000 Dowel, Pin 2

52 11-0021596 CRR 16 Aggreko Part Number

Page 9 of 161
Crankshaft

Page 10 of 161
 Crankshaft

Ref No Part Number Part Name Required Remarks

4098998 Crankshaft, Engine 1 BB6733-01

1 4098997 Crankshaft, Engine 1

2 3176216 Weight, Crankshaft Counter 8

3 219153 Bolt, Connecting Rod 16

4 205126 Washer, Plain 16 5/8 Inch.

5 3642450 Dowel, Ring 16

6 3175255 Gear, Crankshaft 1

7 3628798 Gear, Crankshaft 1

8 206904 Key, Plain Woodruff 1

Page 11 of 161
Set, Main Bearing

Page 12 of 161
 Set, Main Bearing

Ref No Part Number Part Name Required Remarks

BP6129-02
3018210 Set, Main Bearing 1
Standard Size

1 206580 Bearing, Main 7

2 206590 Bearing, Main 7

3 206600 Bearing, Main 2

4 206610 Bearing, Main 2

5 3000139 Bearing, Thrust 2

Page 13 of 161
Connecting Rod & Piston

Page 14 of 161
 Connecting Rod & Piston

Ref No Part Number Part Name Required Remarks

3632225 Rod, Engine Connecting 16 Recon Equiv. 3632225 NX/RX

1 3632169 Rod, Engine Connecting 16

2 3013266 Screw, Connecting Rod Cap 32

3 3043909 Bushing 16

4 69558 Dowel, Pin 4

5 205126 Washer, Plain 2 5/8 in

6 3047390 Bearing, Connecting Rod 2 Standard

3631241 Kit, Piston Engine 1

AR70576 PDC Kit 1

7 4095009 Pin, Piston 1

8 3096685 Piston, Engine 1 Serviced as 3631241

9 205269 Ring, Retaining 2

15-0022041 Set, Piston Ring 1 Aggreko Part Number

10 3090460 Ring, Compression Piston 1

11 4081176 Ring, Compression Piston 1

12 3090450 Ring, Oil Piston 1

Page 15 of 161
Cylinder Head

Page 16 of 161
 Cylinder Head

Ref No Part Number Part Name Required Remarks

3646323 Head, Cylinder 16 Recon Equivalent 3646323 NX

1 205091 Collet, Valve 8

2 205094 Retainer, Valve Spring 4

3 4986317 Valve, Intake 2

4 3088389 Valve, Exhaust 2

3643725
5 Spring, Valve 4

6 03-0021598 Rotator, Valve 4 Aggreko Part Number

7 3635250 Pin, Groove 2

8 3086192 Insert, Valve 2

10 205401 Plug, Expansion 8

11 206224 Plug, Expansion 2

12 67622 Plug, Pipe 1 3/8 NPT.

13 S915A Plug, Pipe 1 1/2 NPT.

14 3081064 Head, Cylinder 1

15 203933 Plug, Expansion 1

16 3086193 Insert, Valve 2

17 3202210 Guide, Valve Stem 4

2881836 Valve, Intake 1

1 205091 Collet, Valve 2

3 4986317 Valve, Intake 1

3803528 Valve, Exhaust 1

1 205091 Collet, Valve 2

4 3088389 Valve, Exhaust 2

Page 17 of 161
Cylinder Head Mounting

Page 18 of 161
 Cylinder Head Mounting

Ref No Part Number Part Name Required Remarks

PP2227 Cylinder Head Mounting PP43621

1 3086362 Crosshead, Valve 32

2 3629962 Washer, Plain 96

3 3032633 Screw, Twelve Point Cap 96 3/4 - 16 X 8 Inch.

4 3634664 Gasket, Cylinder Head 16

Page 19 of 161
Rocker Lever Housing

Page 20 of 161
 Rocker Lever Housing

Ref No Part Number Part Name Required Remarks

1 205129 Dowel, Ring 16 PP2227-04

2 3629538 Housing, Rocker Lever 1

3 3628607 Plug, Pipe 2 3/4-14

4 3202199 Housing, Rocker Lever 1

5 3177713 Housing, Rocker Lever 14

Page 21 of 161
Water Transfer Tube

Page 22 of 161
 Water Transfer Tube

Ref No Part Number Part Name Required Remarks

1 205976 Ring, Retaining 1

2 206709 Tube, Water Transfer 12

3 3002956 Tube, Water Transfer 1

4 3028291 Seal, O Ring 32

5 3630575 Tube, Water Transfer 2

6 3642036 Tube, Water Transfer 1

Page 23 of 161
 Injector

Page 24 of 161
 Injector

Ref No Part Number Part Name Required Remarks

3095773 Injector 16 G3/G12

15-0022227 Injector 16 G14

1 167157 Ball, Check 1

2 173086 Gasket, Injector 1

3 174299 Retainer, Screen 1

4 3042430 Retainer, Injector Cup 1

5 193736 Seal, O Ring 3 G3/G12

5 15-0021597 Seal, O Ring 3 G14

6 203426 Pin, Roll 2

7 3054999 Screen, Filter 1

9 3042428 Spring, Injector 1

10 3279720 Cup, Injector 1 G3/G12

10 3279810 Cup, Injector 1 G14

11 3042425 Adapter, Injector 1

12 3279821 Screw, Injector Stop 1

13 3052218 Retainer, Injector Spring 1

14 3042427 Spring, Injector 1

15 3045047 Plug, Injector Orifice 1

3076126 Barrel & Plunger 1

16 3053504 Barrel, Injector 1

17 3076124 Plunger, Injector 1

18 3075381 Tappet, Hyd Var Timing 1 Recon equivalent 3075381 RX

19 3068859 Cap, Tappet Top Stop 1

20 3279850 Nut, Tappet Top Stop Lock 1

22 3627894 Link, Injector Plunger 1

25 3411695 Clamp, Injector 1

Page 25 of 161
Injector Tappet

Page 26 of 161
 Injector Tappet

Ref No Part Number Part Name Required Remarks

3075381 Tappet, Hyd Var Timing 16 Recon equivalent 3075381 RX

1 3027988 Ring, Retaining 1

2 3076033 Guide, Ball 1

3 3027994 Spring, Compression 1

4 3054852 Spring, Compression 1

5 3027996 Ball, Check 1

6 3085345 Socket, Tappet 1

7 3085344 Guide, Ball 1

8 4077027 Spring, Injector 1

9 3062119 Ball, Check 1

10 3052231 Retainer, Injector Link 1

11 3053772 Plunger, Tappet 1

12 3075386 Sleeve, Tappet 1

13 3052233 Link, Injector Plunger 1

3804700 Kit, STC Tappet Repair 1

1 3027988 Ring, Retaining 1

2 3076033 Guide, Ball 1

3 3027994 Spring, Compression 1

4 3054852 Spring, Compression 1

5 3027996 Ball, Check 1

6 3085345 Socket, Tappet 1

7 3085344 Guide, Ball 1

8 4077027 Spring, Injector 1

Page 27 of 161
Injector Mounting

Page 28 of 161
 Injector Mounting

Ref No Part Number Part Name Required Remarks

1 131026 Seal, O Ring 16 BP6089

2 207244 Seal, Injector 16

3 3070962 Screw, Hexagon Head Cap 32

4 3023095 Washer, Sealing 32

5 3627044 Connection, Oil Transfer 16

6 3179021 Screw, Banjo Connector 16

7 3052233 Link, Injector Plunger 16

Page 29 of 161
Rocker Lever & Cover

Page 30 of 161
 Rocker Lever & Cover
Ref No Part Number Part Name Required Remarks

1 3053478 Lever, Rocker 16 BP6148

2 207226 Bushing 1

3 194037 Socket, Rocker Lever 1

3049437 Lever, Rocker 1

4 3053476 Lever, Rocker 16

5 207344 Bushing 1

208084 Rivet 1

3049438 Lever, Rocker 1

6 3053479 Lever, Rocker 16

7 207344 Bushing 1

3049432 Lever, Rocker 1

24 3176772 Shaft, Rocker Lever 16

8 203933 Plug, Expansion 1

9 205393 Screw, Twelve Point Cap 16 1/2 - 13 X 2 Inch.

10 205394 Screw, Twelve Point Cap 16 1/2 - 13 X 4 1/2 Inch.

11 108602 Screw, Hexagon Head Cap 80 1/2 - 13 X 3 3/4 Inch.

12 3630839 Gasket, Rkr Lever Housing 16

13 S 212 Nut, Regular Hexagon 48 1/2 - 20 UNF.

14 168306 Screw, Slotted Set 48

15 205128 Washer, Plain 128 1/2 Inch.

16 S 125 Screw, Hexagon Head Cap 16 1/2 - 13 X 2 Inch.

17 3038938 Cover, Rocker Lever 1

18 3628196 Screw, Hexagon Head Cap 16 3/8 - 16 x 2 Inch.

19 3628194 Screw, Hexagon Head Cap 32 3/8 - 16 x 4 1/2 Inch.

20 4920076 Gasket, Rocker Lever Cover 16

21 S 604 Washer, Lock 48 3/8 in.

22 S 602 Washer, Plain 48 3/8 Inch.

23 3628604 Plug, Pipe 1 1/8 - 27 x 0.3 in.

25 3010247 Cover, Valve 15

Page 31 of 161
Lubricating Oil Cooler

Page 32 of 161
 Lubricating Oil Cooler

Ref No Part Number Part Name Required Remarks

1 3635074 Core, Cooler 4 BP6089

2 212161 Seal, O Ring 16

3 3637730 Gasket, Lub Oil Clr Cover 8

4 3649029 Nut, Lock 8

Page 33 of 161
Cover Water Header

Page 34 of 161
 Cover Water Header

Ref No Part Number Part Name Required Remarks

1 3637731 Gasket, Water Header Cover 1 WH6716-02

2 3637727 Gasket, Water Header Cover 4

3 3011715 Screw, Captive Washer Cap 68 3/8 - 16 X 1 3/16"

4 3648242 Cover, Water Header 1

5 3648239 Cover, Water Header 4

Page 35 of 161
Lubricating Oil Pump

Page 36 of 161
 Lubricating Oil Pump

Ref No Part Number Part Name Required Remarks

BP6126-01
3634643 Pump, Lubricating Oil 1
Recon equivalent 3634643 RX

1 S 103 D Screw, Hexagon Head Cap 4 3/8 - 16 X 1 1/4 Inch.

2 S 117 Screw, Hexagon Head Cap 5 3/8 - 16 X 3/4 Inch.

3 69519 Dowel, Pin 3

4 107948 Dowel, Diamond 3

5 109319 Lockplate 9

6 205546 Cover, Lub Oil Pump 1

7 206756 Gear, Lubricating Oil Pump 1

8 3008921 Gasket, Prs Rlf Valve Body 1

9 3634642 Body, Lubricating Oil Pump 1

3025294 Cover, Lub Oil Pump 1

10 205548 Bushing 3

11 3025294 Cover, Lub Oil Pump 1

12 3026677 Screw, Hex Flange Head Cap 2 7/16 - 14 X 6 Inch.

Page 37 of 161
Lubricating Oil Pump

Page 38 of 161
 Lubricating Oil Pump

Ref No Part Number Part Name Required Remarks

13 3026678 Screw, Hex Flange Head Cap 4 7/16 - 14 X 4 Inch.

3175985 Cover, Lub Oil Pump 1

3029415 Cover, Lub Oil Pump 1

14 3175984 Cover, Lub Oil Pump 1

15 3628608 Plug, Pipe 1

16 3177110 Cover, Lub Oil Pump 1

3178224 Gear & Shaft 1

17 205544 Shaft, Lub Oil Pump 1

18 3178223 Gear, Lubricating Oil Pump 1

3178225 Gear & Shaft 2

19 3000624 Shaft, Lub Oil Pump 1

18 3178223 Gear, Lubricating Oil Pump 1

20 S 113 Screw, Hexagon Head Cap 4 1/2 - 13 X 1 1/2 Inch.

21 149134 Lockplate 4

22 3026312 Shim 2

23 3026313 Shim 2

Page 39 of 161
Lubricating Oil Pump Tubing

Page 40 of 161
 Lubricating Oil Pump Tubing

Ref No Part Number Part Name Required Remarks

1 3025292 Tube, Lub Oil Supply 1

2 3026391 Seal, Rectangular Ring 1

3 3026392 Seal, Rectangular Ring 2

4 S 103 D Screw, Hexagon Head Cap 2 3/8 - 16 X 1 1/4 Inch.

5 S 112 Screw, Hexagon Head Cap 2 3/8 - 16 X 1 Inch.

6 3628902 Washer, Plain 4

7 S 604 Washer, Lock 2 3/8 in.

8 3026676 Screw, Hex Flange Head Cap 8 7/16 - 14 X 7 1/2 Inch.

9 3175239 Nut, Lock 2 3/8 - 16 Inch.

10 3175584 Clamp, Tube 1

11 3175585 Bracket, Oil Tube 1

12 S 112 Screw, Hexagon Head Cap 2 3/8 - 16 X 1 Inch.

13 S 121 B Screw, Hexagon Head Cap 2 7/16 - 14 x 2 1/2 in.

14 68908 Lockplate 2

15 151355 Lockplate 2

16 3000632 Gasket, Connection 1

3031385 Valve, Pressure Relief 1

18 107695 Pin, Roll 2

19 127316 Washer, Plain 1 5/8 Inch.

20 3001719 Pin, Retaining 1

21 3026925 Connection, Oil Transfer 1

22 3026926 Spring, Compression 1

23 3026927 Plunger, Prs Regulator 1

24 3177089 Tube, Lub Oil Suction 1

Page 41 of 161
 Oil Pan

Page 42 of 161
 Oil Pan

Ref No Part Number Part Name Required Remarks

1 106069 Screw, Hexagon Head Cap 90 7/16 - 14 X 2 Inch.

2 108767 Screw, Hexagon Head Cap 28 7/16 - 14 X 3 1/2 Inch.

3 3000082 Washer, Plain 118 15/32 Inch.

4 3641727 Gasket, Oil Pan 1 Edge Molded Steel Gasket

5 S 140 Screw, Hexagon Head Cap 44 7/16 - 14 X 1 3/4 Inch.

6 3043211 Gasket, Oil Pan 2

7 S 181 C Screw, Hexagon Head Cap 4 1/2 - 20 X 3/4 Inch.

8 3000204 Washer, Lock 4

9 3055069 Plug, Threaded 5 1 - 18 UNS.

10 67946 Washer, Plain 1 1 1/32 Inch.

12 3628606 Plug, Pipe 3 1/2-14

13 3628608 Plug, Pipe 4

14 3037537 Seal, O Ring 1

15 3040813 Plug, Threaded 1 9/16-18 UNF

3088854 Pan, Oil 1

11 3032629 Plug, Threaded 1 1 5/16 - 12 UNF.

3087563 Pan, Oil 1

16 200845 Insert, Threaded 2

17 3629988 Pan, Oil 1

18 206099 Cover, Oil Pan 1

16 200845 Insert, Threaded 1

3630510 Adapter, Oil Pan 1

19 3628609 Plug, Pipe 1 3/8-18

20 3635805 Adapter, Oil Pan 1

Page 43 of 161
Gauge Oil Level

Page 44 of 161
 Gauge Oil Level

Ref No Part Number Part Name Required Remarks

1 3008837 Gauge, Sight 1

2 T203N Drain Valve Oil 1

3 4954905 Temp Sensor 1

Page 45 of 161
Lubricating Oil Filter Head

Page 46 of 161
 Lubricating Oil Filter Head

Ref No Part Number Part Name Required Remarks

1 127362 Washer, Plain 12 3/8 Inch.

2 191772 Screw, Twelve Point Cap 12 3/8 - 16 X 1 1/4 Inch.

3 3629387 Gasket, Filter Head 1

4 3177108 Gasket, Filter Head 1

5 205659 Spring, Compression 2

6 3021618 Plunger, Prs Regulator 1

7 3028552 Body, Bypass Valve 1

8 S 103 D Screw, Hexagon Head Cap 6 3/8 - 16 X 1 1/4 Inch.

9 S 604 Washer, Lock 6 3/8 in.

10 S 910 B Plug, Pipe 1 1/4 NPT

11 3628604 Plug, Pipe 1 1/8 - 27 x 0.3 in.

12 3628605 Plug, Pipe 8 1/4 -18

13 3629141 Gasket, Lub Oil Fil Cover 1

14 3177433 Plate, Cover 1

15 3629541 Head, Lub Oil Filter 1

16 3627309 Adapter, Filter Head 5

17 3627927 Plunger, Prs Regulator 1

3040818 Plug, Threaded 1 1 3/16 - 12 un.

18 3040819 Plug, Threaded 1

19 3035228 Seal, O Ring 1

20 B96SS Element, Lub Oil Filter 5 Aggreko Part Number

21 20-0016492 Scheduled Oil Sampling 1

22 20-0016484 Valve Caterpillar 1

23 20-0016503 Adapter SV 50 G3 1

24 4088734 Sensor, Oil Pressure 1

Page 47 of 161
Oil Transfer Connection

Page 48 of 161
 Oil Transfer Connection

Ref No Part Number Part Name Required Remarks

LF6704-03
1 S 604 Washer, Lock 12
3/8 in.

2 191772 Screw, Twelve Point Cap 12 3/8 - 16 X 1 1/4 Inch.

3046202 Plug, Threaded 4 3/4 - 16 UNF

3 3040810 Plug, Threaded 1

4 3046201 Seal, O Ring 1

5 3642342 Gasket, Cover Plate 2

6 3642473 Connection, Oil Transfer 2

Page 49 of 161
Housing Flywheel

Page 50 of 161
 Housing Flywheel

Ref No Part Number Part Name Required Remarks

1 S 150 A Screw, Hexagon Head Cap 10 FH6099

2 S 167 A Screw, Hexagon Head Cap 2 1/4 - 20 X 7/8 Inch.

3 S 600 Washer, Lock 2 1/4 Inch.

4 S 610 Washer, Lock 2 7/16 in.

5 S 611 Washer, Lock 12 3/4 in.

6 70662 Dowel, Pin 1

7 205565 Screw, Twelve Point Cap 2 3/4 - 10 X 7 Inch.

8 3010410 Cover, Access Hole 2

9 3642365 Seal, Oil 1

10 3176465 Screw, Hexagon Head Cap 2 7/16 - 14 X 5 1/2 Inch.

11 3176637 Housing, Flywheel 1

12 3630874 Gasket, Flywheel Housing 1

13 3634269 Dowel, Diamond 1

Page 51 of 161
Engine Barring Drive

Page 52 of 161
 Engine Barring Drive

Ref No Part Number Part Name Required Remarks

3201740 Drive, Engine Barring 1 BP6089

1 S 306 Key, Plain Woodruff 1

2 3913994 Seal, O Ring 1

3 169834 Clip 1

4 206090 Ring, Retaining 1

5 206091 Gear, Engine Barring 1

6 206092 Spring, Compression 1

7 206093 Housing, Engine Barring 1

8 3201739 Shaft, Barring 1

9 S 116 Screw, Hexagon Head Cap 3 5/8 - 11 X 1 1/2 Inch.

10 S 603 Washer, Lock 3 5/8 Inch

Page 53 of 161
Flywheel

Page 54 of 161
 Flywheel

Ref No Part Number Part Name Required Remarks

1 131584 Pin, Roll 1

2 205059 Washer, Plain 12 3/4 Inch.

3 3023536 Screw, Hexagon Head Cap 12 3/4 - 16 X 3 3/4 Inch.

3012603 Flywheel 1

4 3006189 Flywheel 1

5 124507 Gear, Flywheel Ring 1

Page 55 of 161
Motor Starting

Page 56 of 161
 Motor Starting

Ref No Part Number Part Name Required Remarks

1 3603868 Motor, Starting 2 Recon 3603868RX

2 3018924 Wire, Ground 2

3 S 603 Washer, Lock 6 5/8 Inch.

Page 57 of 161
Mounting Starting Motor

Page 58 of 161
 Mounting Starting Motor

Ref No Part Number Part Name Required Remarks

SM6715
1 S 181 Screw, Hexagon Head Cap 9
5/8 - 11 X 1 1/4 Inch.

2 S 603 Washer, Lock 9 5/8 Inch.

3 3628411 Cover, Starter Flange 3

Page 59 of 161
Housing Gear Cover

Page 60 of 161
 Housing Gear Cover

Ref No Part Number Part Name Required Remarks

1 S 610 Washer, Lock 15 7/16 in.

2 103009 Screw, Hexagon Head Cap 15 7/16 - 14 X 1 1/4 Inch.

3 138912 Dowel, Pin 1

4 3176618 Dowel, Diamond 1

5 3178076 Gasket, Gear Housing 1

6 3176918 Housing, Gear 1

Page 61 of 161
Camshaft & Gear

Page 62 of 161
 Camshaft & Gear

Ref No Part Number Part Name Required Remarks

1 3074304 Camshaft 1 PP2227-01

2 S 302 Key, Offset Woodruff 1

3 206747 Gear, Camshaft 1

4 3007971 Bearing, Camshaft Thrust 1

5 S 112 Screw, Hexagon Head Cap 2 3/8 - 16 X 1 Inch.

6 68908 Lockplate 2

Camshaft & Gear LB

7 3074305 Camshaft 1

8 S 302 Key, Offset Woodruff 1

9 207248 Gear, Camshaft 1

10 3007971 Bearing, Camshaft Thrust 1

11 S 112 Screw, Hexagon Head Cap 2 3/8 - 16 X 1 Inch.

12 68908 Lockplate 2

Page 63 of 161
Cover Camshaft

Page 64 of 161
 Cover Camshaft

Ref No Part Number Part Name Required Remarks

1 207373 Cover, Camshaft 2 PP43621

2 3010595 Screw, Captive Washer Cap 6 3/8 - 16 X 1 Inch.

3 3040722 Gasket, Camshaft Cover 2

4 3628902 Washer, Plain 6

Page 65 of 161
Idler Gears

Page 66 of 161
 Idler Gears

Ref No Part Number Part Name Required Remarks

3628822 Gear, Idler 1 BB6779

1 3004686 Bushing 1

2 3632363 Gear, Idler 1

3 130083 Bearing, Thrust 2

3004683 Gear, Idler 1

1 3004686 Bushing 1

4 3004594 Gear, Idler 1

3 130083 Bearing, Thrust 2

3628823 Gear, Idler 1

1 3004686 Bushing 1

5 3628799 Gear, Idler 1

3 130083 Bearing, Thrust 2

Page 67 of 161
Front Gear Cover

Page 68 of 161
 Front Gear Cover

Ref No Part Number Part Name Required Remarks

1 S 122 B Screw, Hexagon Head Cap 3 GG6782

2 S 127 Screw, Hexagon Head Cap 2 7/16 - 14 X 3 3/4 Inch.

3 S 610 Washer, Lock 18 7/16 in.

4 102020 Screw, Hexagon Head Cap 1 7/16 - 14 X 2 1/4 Inch.

5 110266 Screw, Hexagon Head Cap 6 7/16 - 14 X 4 Inch.

6 185804 Screw, Hexagon Head Cap 4 7/16 - 14 X 1 3/8 Inch.

7 3007401 Cover, Camshaft 1

8 3007402 Gasket, Camshaft Cover 1

9 3011274 Pointer, Timing 1

10 3016792 Seal, Oil 1

11 3069026 Screw, Socket Head Cap 2 7/16 - 14 X 3 1/2 Inch.

12 3177160 Gasket, Gear Cover 1

13 3332255 Plug, Gear Cover 1

3638995 Cover, Gear 1

14 3628605 Plug, Pipe 1 1/4 -18

15 3628609 Plug, Pipe 1 3/8-18

3638994 Cover, Gear 1

16 205683 Bushing 1

17 3177509 Bushing 1

18 3177510 Bushing 1

3638993 Cover, Gear 1

19 3638992 Cover, Gear 1

20 3640775 Seal, Tamper Proof 5

Page 69 of 161
Front Camshaft Cover

Page 70 of 161
 Front Camshaft Cover

Ref No Part Number Part Name Required Remarks

3 S 610 Washer, Lock 22 7/16 in.

4 137890 Screw, Hexagon Head Cap 6 7/16 - 14 X 4 1/2 Inch.

5 185804 Screw, Hexagon Head Cap 4 7/16 - 14 X 1 3/8 Inch.

6 3007401 Cover, Camshaft 1

7 3007402 Gasket, Camshaft Cover 1

8 108767 Screw, Hexagon Head Cap 2 7/16 - 14 X 3 1/2 Inch.

9 3007403 Cover, Camshaft 1

10 3007404 Gasket, Camshaft Cover 1

11 3011274 Pointer, Timing 1

12 3016792 Seal, Oil 1

Page 71 of 161
Accessory Drive Cover

Page 72 of 161
 Accessory Drive Cover
Ref No Part Number Part Name Required Remarks

1 206406 Flange 1 DF6709

2 S 145 Screw, Hexagon Head Cap 4 1/2 - 13 x 1 1/4 in.

3 206407 Gasket, Hand Hole 1

4 111445 Lockwasher 4

5 127571 Washer, Plain 4 1/2 Inch.

6 206158 Cover, Hyd Pump Flange

7 S 162 A Screw, Hexagon Head Cap 2 7/16 - 14 x 2 3/4 in.

8 103023 Screw, Hexagon Head Cap 1 7/16 - 14 X 1 Inch.

9 135783 Washer, Lock 3 7/16 Inch.

10 145600 Seal, O Ring 1

11 3818885 Seal, O Ring 1

12 3175027 Washer, Plain 3

13 3332255 Plug, Gear Cover 1

Page 73 of 161
Accessory Drive Pulley

Page 74 of 161
 Accessory Drive Pulley

Ref No Part Number Part Name Required Remarks

1 3628895 Seal, Oil 1 PU6003

3179944 Pulley, Accessory Drive 1

2 3076346 Sleeve, Wear 1

3 3628939 Pulley, Accessory Drive 1

4 3200287 Seal, Keyway 1

5 3628894 Seal, Dust 1

3803852 Kit, Kv Pose Seal 1

190397 Sleeve, Wear 1

3200287 Seal, Keyway 1

3628894 Seal, Dust 1

3628895 Seal, Oil 1

Page 75 of 161
Alternator Mounting

Page 76 of 161
 Alternator Mounting

Ref
Part Number Part Name Required Remarks
No

EH6020-01
1 S 145 Screw, Hexagon Head Cap 1
1/2 - 13 x 1 1/4 in.

2 S 167 B Screw, Hexagon Head Cap 2 7/16 - 14 X 5 1/2 Inch.

3 70897 Nut, Lock 1 1/2 - 20 UNF.

4 104857 Spacer, Fan 2

5 158829 Screw, Hexagon Head Cap 1 1/2 - 20 X 6 1/2 Inch.

6 203760 Washer, Plain 2 7/16 Inch.

7 207509 Sleeve 2

8 3067344 Washer, Plain 3 1/2 Inch.

3627999 Support, Alternator 1

9 3627588 Sleeve 2

10 3627589 Support, Alternator 1

Page 77 of 161
Alternator Adjusting Link

Page 78 of 161
 Alternator Adjusting Link

Ref No Part Number Part Name Required Remarks

1 3626801 Link, Adjusting 1 EE6702

2 203760 Washer, Plain 1 7/16 Inch.

3 206326 Screw, Twelve Point Cap 1 7/16- 14 X 1 1/4 Inch.

Page 79 of 161
 Alternator

Page 80 of 161
 Alternator

Ref
Part Number Part Name Required Remarks
No

1 3675126 Alternator 1 Recon 3675126RX

2 3039376 Charging Alternator belt 1

Page 81 of 161
Vibration Damper

Page 82 of 161
 Vibration Damper

Ref No Part Number Part Name Required Remarks

3 3033628 Adapter, Crankshaft 1 DA6084-03

4 S 169 Screw, Hexagon Head Cap 3 1/2 - 13 X 1 Inch.

5 S 608 Washer, Lock 3 1/2 Inch.

6 3036115 Cover, Protective 1

7 131584 Pin, Roll 1

8 3033627 Washer, Plain 8 1/2 Inch.

9 3033630 Screw, Hex Flange Head Cap 8 9/16 - 18 X 4 7/16 Inch.

10 3069776 Adapter, Crankshaft 1

11 3033629 Pin, Roll 1

12 3069779 Screw, Twelve Point Cap 8 3/4 - 16 X 4 Inch.

13 3069781 Spacer, Crankshaft 1

14 3628649 Damper, Vibration 1 Yellow new improved 12 pad

15 3628650 Damper, Vibration 1 Blue new improved 12 pad

Page 83 of 161
Engine Support Front & Rear

Page 84 of 161
 Engine Support Front & Rear

Ref No Part Number Part Name Required Remarks

1 04-018233 Front Support 1 Aggreko Part Number

2 04-0015670 L.B Rear Support 1 Aggreko Part Number

3 04-0015673 R.B Rear Support 1 Aggreko Part Number

Page 85 of 161
Exhaust Manifold

Page 86 of 161
 Exhaust Manifold

Ref Part
Part Name Required Remarks
No Number

1 205129 Dowel, Ring 8

2 3046287 Spacer, Mounting 64

3 3089321 Spacer, Mounting 12

4 3089765 Clamp, V Band 16

5 3628969 Lockplate 32

Screw, Hex Flange Head

6 3631163 64
Cap

7 3631230 Gasket, Adapter 2

8 3632210 Connection, Exh Transfer 2

9 3632211 Adapter, Exhaust Outlet 2

10 3632305 Nut, Hexagon Flange 12

Screw, Hexagon Head

11 3632306 12
Cap

12 3632207 Manifold, Exhaust 2

13 3632209 Manifold, Exhaust 2

14 3630952 Manifold, Exhaust 2

15 3638159 Manifold, Exhaust 1

16 3638160 Manifold, Exhaust 1

17 3966349 Gasket, Exhaust Manifold 16

18 4080141 Bellows 8

2 Required when replacing an exhaust

- 205129 Dowel, Exhaust Manifold 12
manifold

Page 87 of 161
Turbocharger for 50 Hz (G14 only)

Page 88 of 161
 Turbocharger for 50 Hz (G14 only)

Ref No Part Number Part Name Required Remarks

2881870 Kit, Turbocharger 1 PP4810 (G14 Only (36mm))

2839021 Turbocharger 1 Serviced as 2881870

1 3502449 Seal, Rectangular Ring 1

2 3590445 Spacer, Mounting 1

3 3519163 Screw, Drive 2

4 3519535 Nut, Lock 1 M11 X 1.00

5 3591522 Collar, Thrust 1

6 3598528 Bearing, Turbocharger 2

7 3519641 Ring, Retaining 4

8 3595589 Shaft 1

9 3521225 Screw, Hexagon Head Set 8 M8 X 1.25 X 16.

10 3521442 Seal, Split Ring 1

11 3522904 Lockplate 4

12 3523412 Seal, Split Ring 1

13 4036307 Slinger, Oil 1

14 3524418 Shim 1

15 3524419 Baffle, Oil 1

16 3590377 Screw, Socket Head Cap 4

17 3591532 Bearing, Tur Thrust 1

18 3539756 Baffle, Turbocharger Noise 1

19 2838966 Diffuser, Turbocharger 1

20 3590386 Clamp, V Band 1

21 3522597 Pin, Roll 2

22 3520933 Housing, Tur Bearing 1

23 3590444 Nut, Lock 1

24 3593400 Housing, Compressor 1

25 4048021 Impeller, Tur Compressor 1

Page 89 of 161
Turbocharger for 50 Hz (G14 only)

Page 90 of 161
 Turbocharger for 50 Hz (G14 only)

Ref No Part Number Part Name Required Remarks

26 4036569 Housing, Turbine 1 G14 Only (36mm)

27 3527619 Dataplate 1

28 3519783 Shield, Turbocharger Heat 1

29 3537301 Ring, Retaining 1

30 3590435 Screw, Socket Head Cap 1

Service Parts

3804574 Kit, Turbo Repair Hx82 A/R

Page 91 of 161
Turbocharger for 50 / 60 Hz (G12 Dual Speed)

Page 92 of 161
 Turbocharger for 50 / 60 Hz (G12 DualSpeed)
Ref Part
Part Name Required Remarks
No Number

G12 (50 & 60 Hz) & G14 60Hz

(41mm)
4955302 Kit, Turbocharger 2
PP6864-04 Model
HX82-b151

1 3089955 Gasket, Connection 1

2 3331924 Gasket, Turbocharger 1

3 3627695 Seal, O Ring 2

4 3678786 Seal, O Ring 4

5 3679139 Seal, O Ring 1

Serviced as 4955302
6 4044551 Turbocharger 1 Recon equivalent
4955302RX

3626804 Nut, Lock 8 3/8-24 UNF

Screw, Hex Flange Head

3627095 8
Cap

Page 93 of 161
Turbocharger Oil Supply Hose

Page 94 of 161
 Turbocharger Oil Supply Hose

Ref No Part Number Part Name Required Remarks

TP6761-01
1 S 109 Screw, Hexagon Head Cap 6
3/8 – 16 x 7/8 in.

2 S 172 B Screw, Hexagon Head Cap 4 3/8 – 16 X 1 1/8 Inch.

3 S 604 Washer, Lock 8 3/8 in.

4 216187 Seal, O Ring 2

5 3175058 Clip 5

6 3349807 Screw, Captive Washer Cap 3

7 3628902 Washer, Plain 7

8 3629451 Clip 4

9 3629762 Spacer, Mounting 3

10 3630742 Gasket, Connection 2

3634685 Union, Male 2

11 3037537 Seal, O Ring 1

12 07-0015813 Adaptor Turbo 2

13 3922794 Seal, O Ring 1

3634690 Union, Male 2

14 3634692 Union, Male 1

13 3922794 Seal, O Ring 1

15 3635032 Hose, Flexible 1 RIGHT BANK

16 3635033 Hose, Flexible 1 LEFT BANK

17 3637767 Hose, Flexible 1 RIGHT BANK

18 3637770 Hose, Flexible 1 LEFT BANK

19 08-0015887 Fire Hose Protector 3Mts For Both Hose

20 08-0023233 Turbo Wash Hose Kit 1 G14 only

Page 95 of 161
Exhaust Connection Outlet

Page 96 of 161
 Exhaust Connection Outlet
Ref No Part Number Part Name Required Remarks

1 3016306 Clamp, V Band 2 XS6060-01

2 08-0022659 Adaptor, Sensor 2

3 4326918 Sensor, Exhaust Temperature 2

Page 97 of 161
Intake Manifold

Page 98 of 161
 Intake Manifold

Ref No Part Number Part Name Required Remarks

1 3633805 Clamp, V Band 2

2 3646721 Connection, Air Crossover 1

3 3063809 Clamp, T Bolt 4 3.69-3.94 Inch

4 4001044 Hose, Plain 2

5 3065723 Screw, Captive Washer Cap 16 3/8 - 16 X 1 3/4 Inch.

6 3628605 Plug, Pipe 2 1/4 -18

7 3036460 Washer, Spring 96

8 3047665 Gasket 4

9 3063810 Clamp, T Bolt 8 4 3/4 Inch

10 3634116 Hose, Hump 2

3072040 Connection, Air Crossover 2

11 67184 B Insert, Threaded 4

12 3629545 Connection, Air Crossover 2

13 3630249 Connection, Air Transfer 2

14 S 106 C Screw, Hexagon Head Cap 40 3/8 - 16 X 4 3/4 Inch.

15 S 166 B Capscrew 8 3/8 - 16 X 5 3/4 Inch.

Page 99 of 161
Intake Manifold

Page 100 of 161

 Intake Manifold

Ref No Part Number Part Name Required Remarks

16 S 170 A Capscrew 2 3/8 - 16 X 6 Inch.

17 3049565 Hose, Plain 2

18 3058814 Connection Air Intake 4

19 3179028 Gasket 4

20 3626479 Bracket, Connection 2

21 62279 Spacer, Mounting 8

22 69028 Capscrew 32

23 206277 Gasket 16

24 3014304 Seal, Rectangular Ring 32

25 3627393 Manifold, Air Intake 2

RB Front & LB Rear

26 3627392 Manifold, Air Intake 2

LB Front And RB Rear

27 3646722 Connection, Air Crossover 1

28 2872254 Sensor Air Pressure 2

29 08-0024791 Adaptor, Sensor Kit 2 1/4 NPT X 14 mm

Page 101 of 161

Cam Follower & Cover

Page 102 of 161

 Cam Follower & Cover
Ref No Part Number Part Name Required Remarks

1 205439 Ring, Retaining 32

2 3039163 Lever, Cam Follower 16

3 205438 Lockwire, Cam Roller Pin 1

4 205068 Pin, Cam Follower Roller 1

5 3016825 Roller, Cam Follower 1

6 213559 Socket, Cam Follower 1

7 3039164 Lever, Cam Follower 32

3 205438 Lockwire, Cam Roller Pin 1

6 213559 Socket, Cam Follower 1

8 205071 Pin, Cam Follower Roller 1

9 3016826 Roller, Cam Follower 1

10 AR10626 Shaft, Cam Follower 16

11 205227 Plug, Expansion 32

12 3628755 Cover, Camshaft 15

13 3177760 Screw, Hexagon Head Cap 32 3/8 - 16 X 2 1/2 Inch.

14 S 103 D Screw, Hexagon Head Cap 32 3/8 - 16 X 1 1/4 Inch.

15 S 126 Screw, Hexagon Head Cap 32 3/8 - 16 X 2 1/2 Inch.

16 3002993 Dowel, Ring 32

17 3040721 Gasket, Cam Fol Housing 16

18 S 604 Washer, Lock 58 3/8 in.

19 127362 Washer, Plain 58 3/8 Inch.

23 127362 Washer, Plain 32 3/8 Inch.

22 3628756 Cover, Camshaft 1

20 3017961 Rod, Push Injector 16

21 3057139 Rod, Push Valve 32

Page 103 of 161

Breather & Cover Hand Hole

Page 104 of 161

 Breather & Cover Hand Hole
Ref No Part Number Part Name Required Remarks

1 3175856 Gasket, Hand Hole 8

2 3628229 Cover, Hand Hole 5

3 S 109 Screw, Hexagon Head Cap 10 3/8 - 16 x 7/8 in.

4 S 112 Screw, Hexagon Head Cap 70 3/8 - 16 X 1 Inch.

5 3628902 Washer, Plain 68

6 3178785 Cover, Hand Hole 1

7 3629112 Cap, Filler 1

8 3178838 Elbow, Plain Stree Pipe 1

9 3630986 Coupling, Plain Hose 1

10 3631579 Cover, Hand Hole 1

11 210753 Clamp, Hose 2 9/16 - 1 1/4 in.

12 3632078 Hose, Plain 1

13 3631539 Breather, Crankcase 1

14 3631578 Hose, Plain 1

15 3631572 Hose, Molded 1

16 43828 C Clamp, Hose 4 1 9/16 - 2 1/2 in.

Page 105 of 161

Centrifuge Filter & Hose

3a

Page 106 of 161

 Centrifuge Filter & Hose

Ref
Part Number Part Name Required Remarks
No

1 FM200-21 Oil Cleaning Centrifuge 1

2 04-00182654 Centrifuge Support Bracket 1

Centrifuge Hose Kit- Complete Includes all hoses and the

06-0019246 1
(Current Design) Pressure Relief Valve
3
Centrifuge Hose & Adapter Kit Includes all hoses without the
06-0018710 1
Complete (Early Design) Pressure Relief Valve

Centrifuge Oil Supply Hose

06-0019246-02 1 Blue Hose Only (1050mm)
(Cylinder block to PRV only)
3a
Centrifuge Oil Supply Hose
06-0018710-01 1 Blue Hose Only (940mm)
(Early Design)

4 04-0018272 Cover Plate Centrifuge 1

6899078701 O Ring Kit, Centrifuge 1

6890322001 Insert, Paper 1 Mann Hummel

Page 107 of 161

Breather Housing

Page 108 of 161

 Breather Housing

Ref No Part Number Part Name Required Remarks

OB6722-01
1 S 105 Screw, Hexagon Head Cap 4
3/8 - 16 x 3 1/2 in.

2 64709 Spacer, Mounting 2

3 3628902 Washer, Plain 4

4 3629762 Spacer, Mounting 2

5 S 604 Washer, Lock 4 3/8 in.

Page 109 of 161

Gauge Oil Level

Page 110 of 161

 Gauge Oil Level

Ref No Part Number Part Name Required Remarks

LG6051-01
1 S181C Screw, Hexagon Head Cap 4
1/2 - 20 X 3/4 Inch.

2 3000204 Washer, Copper 4

3 131026 Seal, O Ring 1

4 3030207 Retainer, Dipstick 1

5 3178857 Dipstick 1

Page 111 of 161

Thermostat Housing

Page 112 of 161

 Thermostat Housing

Ref No Part Number Part Name Required Remarks

1 S 103 D Screw, Hexagon Head Cap 6 TH6728-02

2 S 112 Screw, Hexagon Head Cap 2 3/8 - 16 X 1 Inch.

3 S 604 Washer, Lock 10 3/8 in.

4 3642486 Clamp, T Bolt 2

5 163654 Seal, O Ring 1

6 3642463 Seal, O Ring 1

7 3036460 Washer, Spring 6

8 3050944 Gasket, Flange 1

9 3628604 Plug, Pipe 2 1/8 - 27 x 0.3 in.

10 3635512 Tube, Water Bypass 1

11 3635513 Tube, Water Bypass 1

12 3646728 Cover, Thermostat Housing 1

12A 206224 Plug, Expansion 2

13 S 141 Screw, Hexagon Head Cap 4 3/8 - 16 X 2 3/4 Inch.

14 S 163 Screw, Hexagon Head Cap 4 3/8 - 16 X 3 1/4 Inch.

15 206443 Gasket, Thermostat Housing 2

16 3035844 Housing, Thermostat 2

17 3627808 Support, Thm Housing 1

18 3627961 Seal, Thermostat 4

19 3628605 Plug, Pipe 4 1/4 -18

20 3628606 Plug, Pipe 9 1/2-14

21A 4954905 Sensor, HT Coolant temperature 1

21B 08-0024790 Adaptor, Sensor 1 1/2 NPT x 14 mm

22 3629205 Thermostat 4

23 4007416 Hose, Plain 1

24 207535 Gasket 2

Page 113 of 161

LTA Thermostat Housing

Page 114 of 161

 LTA Thermostat Housing

Ref No Part Number Part Name Required Remarks

1 S 103 D Screw, Hexagon Head Cap 15 3/8 - 16 X 1 1/4 Inch.

2 S 107 Screw, Hexagon Head Cap 4 5/16 - 18 x 3/4 in.

3 S 109 Screw, Hexagon Head Cap 18 3/8 - 16 x 7/8 in.

4 S 163 Screw, Twelve Point Cap 2 3/8 - 16 X 3 1/4 Inch.

5 S 199 B Screw, Hexagon Head Cap 4 3/8 - 16 3 3/4 Inch.

6 S 602 Washer, Plain 16 3/8 Inch.

7 S 604 Washer, Lock 18 3/8 in.

8 S 605 Washer, Lock 4 5/16 Inch.

9 S 907 A Plug, Pipe 1 1 1/4 NPT.

10 69047 A Screw, Hexagon Head Cap 2

11 103023 Screw, Hexagon Head Cap 6 7/16 - 14 X 1 Inch.

12 172640 Screw, Twelve Point Cap 1 3/8 - 16 X 2 Inch.

13 205354 Screw, Twelve Point Cap 1 3/8 - 16 X 1 Inch.

14 207535 Gasket, Wtr Trf Connection 1

15 3042329 Washer, Plain 23 3/8 Inch.

16 3042330 Washer, Plain 6 7/16 in.

17 3175239 Nut, Lock 16

18 3250934 Clamp, U Bolt 8

19 3627961 Seal, Thermostat 2

20 3628604 Plug, Pipe 3 1/8 - 27 x 0.3 in.

21 3628605 Plug, Pipe 1 1/4 -18

22 3630248 Connection, Water Outlet 1

23 3635158 Gasket, Thm Housing Cover 1

24 3635160 Cover, Thermostat Housing 1

25 3635395 Gasket, Wtr Trf Connection 2

26 3635396 Tube, Water Bypass 1

27 3635398 Tube, Water Transfer 1

28 3635399 Tube, Water Transfer 1

31 3635519 Coupling, Flexible 1

33 3635581 Bracket, Water Tube 4

34 3636628 Pad, Wear 8

Page 115 of 161

LTA Thermostat Housing

Page 116 of 161

 LTA Thermostat Housing

Ref No Part Number Part Name Required Remarks

37 3637346 Housing, Thermostat 1

38 3637398 Clamp, Retaining 8

39 4007416 Hose, Plain 2

40 4065566 Thermostat 2

41 3647994 Seal, O Ring 8

42 3637402 Sleeve, Wear 16

43 4101150 Gasket, Connection 3

44 4101150 Connection, Water Outlet 1

45 3638279 Bracket, Water Tube 6

46 3638582 Draincock 2

47 3642028 Clamp, Retaining 4

48 3642463 Connection, Water Transfer 1

49 3642464 Seal, O Ring 1

50 3642486 Clamp. T Bolt 4

51 3643648 Tube, Water Bypass 1

3647993 Seal, O Ring 1

Page 117 of 161

LTA Thermostat Housing

Page 118 of 161

 LTA Thermostat Housing

Ref No Part Number Part Name Required Remarks

52 3648000 Tube, Water Transfer 1

53 3646716 Tube, Water Transfer 1

54 3646719 Tube, Water Transfer 1

55 3643717 Tube, Water Transfer 1

56 3648001 Tube, Water Transfer 1

57 3646720 Tube, Water Transfer 1

58 3646509 Tube, Water Transfer 1

59 3646724 Clamp, Retaining 1

60 3646723 Clamp, Retaining 1

61 3646725 Bracket, Water Tube 1

62 3646731 Clamp, Tube 1

63 3637402 Sleeve, Wear 1

64 3646729 Clamp, Retaining 1

65 3646732 Sleeve, Wear 1

66 3643726 Bracket, Water Tube 1

67 3646728 Bracket, Water Tube 1

68 3637398 Clamp 2

69 3646727 Bracket, Water Tube 1

Page 119 of 161

Thermostat Housing Plumbing

Page 120 of 161

 Thermostat Housing Plumbing

Ref No Part Number Part Name Required Remarks

TH6777
1 S 199 B Screw, Hexagon Head Cap 4
3/8 - 16 3 3/4"

2 S 604 Washer, Lock 4 3/8 in.

3 3003379 Plate, Cover 2

4 3818885 Seal, O Ring 4

Page 121 of 161

Aftercooler

Page 122 of 161

 Aftercooler
Ref No Part Number Part Name Required Remarks

1 3632840 Core, Aftercooler 4

2 3178289 Gasket, Cover 2

3 3036460 Washer, Spring 56

4 S104 Screw, Hexagon Head Cap 56 3/8-16X2 1/4 Inch

5 3058819 Seal, rectangular Strip 4

6 3626867 Spacer, Mounting 56

Page 123 of 161

 Aftercooler Plumbing

13b 13a

Page 124 of 161

 Aftercooler Plumbing

Ref No Part Number Part Name Required Remarks

1 3633132 Connection, Water Transfer 1

2 3633123 Connection, Water Transfer 1

3 3633121 Connection, Water Transfer 1

4 3633134 Connection, Water Transfer 1

5 3050953 Tube, Water Transfer 4

6 3924052 Hose 2

7 3633133 Connection, Water Transfer 1

8 3633120 Connection, Water Transfer 1

9 3633122 Connection, Water Transfer 1

10 3633135 Connection, Water Transfer 1

11 3058812 Dust, Seal 12

12 3063294 Seal, Grommet 8

13a 68910 “O” Ring 12 Earlier Spec (Thin)

13b 3033915 “O” Ring 12 Latest Spec (Thick)

Page 125 of 161

Water Pump

Page 126 of 161

 Water Pump

Ref No Part Number Part Name Required Remarks

1 S103D Screw, Hexagon Head Cap 2 3/8 - 16 X 1 1/4 in.

2 S162A Screw, Hexagon Head Cap 3 7/16 - 14 X 2 3/4 in.

3 S604 Washer, Lock 6 3/8 in.

4 S610 Washer, Lock 4 7/16 in.

5 S907A Plug, Pipe 1 1 1/4 NPT

6 103009 Screw, Hexagon Head Cap 1 7/16 - 14 X 1 1/4 in.

7 108330 Washer, Plain 4 3/8 in.

8 108707 Screw, Hexagon Head Cap 4 3/8 - 16 X 1 1/2 in.

9 206416 Gasket, Support 1

10 206455 Gasket, Water Pump 1

11 206457 Seal, O Ring 1

12 3010596 Screw, Captive Washer Cap 4 3/8 - 16 X 1 1/4 in.

13 3042329 Washer, Plain 4 3/8 in.

14 3175857 Support, Water Pump 1

15 3252438 Connector, Tube 1

3630493 Connection, Water Inlet 1

16 3050945 Connection, Water Inlet 1

17 3636336 Connection, Adapter 1

18 3644172 Adapter, O Ring 1

4352354NX Pump, Water 1

19 3651201 Pump, Water 1

20 4953334 Gear, Water Pump 1

21 3648346 Tube, Water Drain 1

22 3975774 Seal, O Ring 2

Page 127 of 161

Auxiliary Cooling Inlet

Page 128 of 161

 Auxiliary Cooling Inlet

Ref No Part Number Part Name Required Remarks

TB6051
1 S 103 D Screw, Hexagon Head Cap 4
3/8 - 16 X 1 1/4 Inch.

2 S 604 Washer, Lock 4 3/8 in.

3 4006795 Gasket, Connection 1

4 4927959 Connection, Water Inlet 1

5 4954905 Sensor , LT Coolant Temperature 1

6 08-0024792 Adaptor, Sensor 1 1/2 BSPP X 14mm

Page 129 of 161

Water Inlet Connection

Page 130 of 161

 Water Inlet Connection

Ref No Part Number Part Name Required Remarks

WI6037
1 S 103 D Screw, Hexagon Head Cap 4
3/8 - 16 X 1 1/4 Inch.

2 S 604 Washer, Lock 4 3/8 in.

3 S 907 A Plug, Pipe 1 1 1/4 NPT.

4 207538 Connection, Water Inlet 1

5 3179035 Gasket, Wtr Trf Connection 1

Page 131 of 161

Water Filter

Page 132 of 161

 Water Filter
Ref No Part Number Part Name Required Remarks

1 S 610 Washer, Lock 2 7/16 in.

2 S 946 Nipple, Plain Pipe 1

3 3629494 Elbow, Male Adapter 1

4 S 1040 A Elbow, Male Adapter 1

5 103009 Screw, Hexagon Head Cap 2 7/16 - 14 X 1 1/4 Inch.

6 109660 Nipple, Plain Pipe 1

7 S 103 D Screw, Hexagon Head Cap 4 3/8 - 16 X 1 1/4 Inch.

8 S 604 Washer, Lock 4 3/8 in.

9 3629496 Elbow, Male Adapter 2

10 215617 Head, Corrosion Resistor 1

11 3177591 Bracket, Crn Resistor 1

12 AS 6009 SS Hose, Flexible 1

13 3178838 Elbow, Plain Street Pipe 1

14 3178837 Valve, Shutoff 2

15 B5088 Water Filter 2 Modified by Aggreko

16 AS 6018 SS Hose, Flexible 1

Page 133 of 161

Fuel Manifold

Page 134 of 161

 Fuel Manifold

Ref No Part Number Part Name Required Remarks

BP6084-01
1 S 169 A Screw, Hexagon Head Cap 4
3/8 - 16 X 4 1/2 Inch.

2 195265 Plug, Pipe 2 1/4 NPT.

3 108330 Washer, Plain 4 3/8 Inch.

4 3633046 Seal, Ferrule 12

5 3031404 Connector, Tube 12

6 3176710 Tube, Fuel Supply 2

7 3627693 Union, Male 2

8 3037537 Seal, O Ring 1

9 3883963 Seal, O Ring 1

10 3630358 Connection, Fuel Block 2

11 3628931 Tube, Fuel Supply 4

3629114 Plug, Threaded 4

12 3037236 Seal, O Ring 1 Ref. SPT 97T10

13 3629113 Plug, Threaded 1

14 127018 Washer, Plain 32 1/4 Inch.

15 131026 Seal, O Ring 8

16 3001340 Seal, O Ring 32

17 3001811 Screw, Twelve Point Cap 32 1/4 - 20 X 1 Inch.

3019583 Manifold, Fuel Rh 2

18 3017245 Manifold, Fuel 2

19 3628610 Plug, Pipe 16

3019584 Manifold, Fuel 2

20 3017246 Manifold, Fuel 2

Page 135 of 161

Fuel Manifold

Page 136 of 161

 Fuel Manifold

Ref No Part Number Part Name Required Remarks

21 3175074 Screw, Socket Head Cap 8 1/4 - 20 X 1 1/4 Inch.

22 3627412 Clip 2

23 3628633 Elbow, Male Adapter 4

24 3883963 Seal, O Ring 4

25 3634390 Hose, Flexible 1

26 3634396 Hose, Flexible 1

27 3634395 Hose, Flexible 1

28 3634389 Hose, Flexible 1

29 3023217 Plug, Threaded 4 7/16 - 20 UNF.

30 3628518 Connection, Fuel Block 2

31 3628517 Connection, Fuel Block 2

32 3629516 Clip 6

33 3629453 Clip 2

34 S 107 Screw, Hexagon Head Cap 2 5/16 - 18 x 3/4 in.

35 S 605 Washer, Lock 2 5/16 Inch.

36 S 626 Washer, Plain 2 5/16 Inch.

29 3023217 Plug, Threaded 4 7/16 - 20 UNF.

30 3628518 Connection, Fuel Block 2

31 3628517 Connection, Fuel Block 2

32 3629516 Clip 6

33 3629453 Clip 2

34 S 107 Screw, Hexagon Head Cap 2 5/16 - 18 x 3/4 in.

35 S 605 Washer, Lock 2 5/16 Inch.

36 S 626 Washer, Plain 2 5/16 Inch.

Page 137 of 161

Fuel Pump Drive

Page 138 of 161

 Fuel Pump Drive

Ref No Part Number Part Name Required Remarks

FP6155
1 S 162 A Screw, Hexagon Head Cap 4
7/16 - 14 x 2 3/4 in.

2 S 610 Washer, Lock 6 7/16 in.

3 103023 Screw, Hexagon Head Cap 2 7/16 - 14 X 1 Inch.

4 3046852 Gasket, Acc Drive Support 1

3022725 Support, Fuel Pump 1

5 S 316 Key, Plain Woodruff 2

6 129510 Screw, Hexagon Head Cap 1 3/8 - 16 X 1 Inch.

7 158826 Coupling, Fp Drive Half 1

8 170664 Washer, Plain 1 3/8 Inch.

9 206646 Shaft, Fuel Pump Drive 1

10 206664 Spacer, Hourmeter D Gea 1

11 207253 Gear, Accessory Drive 1

12 3014103 Washer, Plain 1 1 1/32 Inch.

3631005 Support, Fuel Pump 1

13 3176552 Seal, Tamper Proof 1

14 3629856 Bushing 1

15 3629857 Bushing 1

16 3629858 Support, Fuel Pump 1

Page 139 of 161

Oil Control Valve

Page 140 of 161

 Oil Control Valve

Ref No Part Number Part Name Required Remarks

3063022 Valve, Oil Control 1 PP2227-02

1 S 2286 Screw, Drive 2

2 S 16240 Ring, Retaining 1

3 105375 Nameplate 1

4 3034408 Seal, O Ring 1

5 3038743 Valve, Check 1

3040814 Plug, Threaded 1 7/16 - 20 UNF

6 3036665 Plug, Threaded 1

7 3036666 Seal, O Ring 1

8 3042542 Seal, O Ring 2

9 3044993 Plug, Injector Orifice 1

10 3045986 Seal, O Ring 1

11 3049041 Retainer, Spring 1

12 3051069 Spring, Compression 1

13 3054411 Spring, Leaf 1

3060605 Barrel & Plunger 1

14 3053667 Plunger, Oil Control Valve 1

15 3060604 Barrel, Oil Control Valve 1

16 3060606 Body, Oil Control Valve 1

17 3066914 Seal, O Ring 1

18 3069015 Nut, Lock 1 1/4 - 28 UNF.

Page 141 of 161

Oil Control Valve

Page 142 of 161

 Oil Control Valve

Ref No Part Number Part Name Required Remarks

19 3069989 Cover, Oil Control Valve 1

20 3070108 Gasket, Control Valve Body 1

21 4009927 Cover, Diaphragm 1

22 3070186 Washer, Plain 1 1/4 Inch.

23 3073998 Disc, Valve 1

3417076 Plug, Threaded 1

24 3034412 Seal, O Ring 1

25 3417103 Plug, Threaded 1

26 3417077 Screw, Socket Head Cap 4

28 3417096 Screw, Socket Set 1

29 3417098 Screw, Socket Head Cap 4

Page 143 of 161

Fuel Block

Page 144 of 161

 Fuel Block

Ref No Part Number Part Name Required Remarks

FS6013-03
1 S 604 Washer, Lock 2
3/8 in.

2 191772 Screw, Twelve Point Cap 2 3/8 - 16 X 1 1/4 Inch.

3 3818885 Seal, O Ring 2

3629408 Connection, Fuel Block 1

4 3631805 Plug, Pipe 2

5 650826 Plunger, Fuel Control 2

6 650829 Spring, Compression 1

7 651045 Seal, Grommet 2 15/32 Inch.

8 3046943 Seal, O Ring 2

9 3277045 Spring, Compression 1

10 3629409 Connection, Fuel Block 1

11 3629410 Retainer, Spring 1

12 3629411 Seat, Prs Regulator Valve 1

Page 145 of 161

HFO Fuel Pump & Control System

Woodward

GAC
Page 146 of 161
 HFO Fuel Pump & Control System

Ref No Part Number Part Name Required Remarks

1 03-0022228 HFO-Fuel Pump 1 G14

1 3075537 Fuel Pump 1 G3/G12 BC86

2 08-0022097 1/2”Npt Male x1/2”JIC Elbow 2 ½”UNF MALE x ½”

3 08-0022095 ½”ID x310mm SS Hose 1 Aggreko Part Number

4 08-0022096 3/8”Npt Male x1/2”JIC Elbow 1 Aggreko Part Number

5 08-0022094 ½”ID x450mm SS Hose 1 Aggreko Part Number

6 165696 Rod, Control 1 Woodward

6 BJM8 Rod, Control 1 GAC

7 3003308 Lever Governor 1

8 03-0021599 Coax Valve (Stop) 1 Aggreko Part Number

9 103000 End Control Rod 1 LEFT THREAD

12 101646 End Control Rod 1 RIGHT THREAD

10 S248 Nut 1 LEFT THREAD

11 68351 Nut 1 RIGHT THREAD

13 8256-021 Electric Servo Actuator 1 Woodward (Small)

13 EPG-1724 Electric Servo Actuator 1 Woodward (Large)

13 ADC225JSL-24 Electric Servo Actuator 1 GAC

14 BF 7764 Fuel Filter 2

15 04-0022069 Bracket, Mounting 1 Woodward

15 Z-E0055 Bracket, Mounting 1 GAC

16 AS401440SS Hose 1

17 08-0022098 1/2”Npt Male x1/2”JIC Adaptor 1 Aggreko Part Number

18 CH1207 Cable Harness, Actuator 1

8256-021 Electronic Speed Controller 1 Woodward

ESD5131 Electronic Speed Controller 1 GAC

Page 147 of 161

Actuator, Electronic Fuel Control

Page 148 of 161

 Actuator, Electronic Fuel Control

Ref No Part Number Part Name Required Remarks

1 3408326 Actuator, Electronic Fuel Control 1 G3/G12

2 3048182 Seal, O Ring 1

3 3042542 Seal, O Ring 1

4 3042542 Seal, O Ring 1

5 3017051 Screw, Captive washer Cap 3 1/4 – 20 X 1 1/8 Inch.

6 70704 Washer, Plain 3 1/4 Inch.

7 311025A GAC (Governor Control) 1 GAC ESD 5520

Page 149 of 161

Fuel Filter Head

Page 150 of 161

 Fuel Filter Head

Ref No Part Number Part Name Required Remarks

1 S 610 Washer, Lock 2 7/16 in.

2 106069 Screw, Hexagon Head Cap 2 7/16 - 14 X 2 Inch.

3032630 Head, Fuel Filter 1

3 145507 Seal, O Ring 2

4 3004272 Lockplate 2

5 3010635 Adapter, Filter Head 2

6 3630741 Head, Fuel Filter 1

7 3201583 Plug, Threaded 2 1 5/16 - 12 un.

8 3201585 Seal, O Ring 1

9 BF7764 Separator, Fuel Water 2 Aggreko Part Number

10 3032627 Union, Male 1

11 3032628 Elbow, Male Union 1

Page 151 of 161

Fuel Pump Mounting

Page 152 of 161

 Fuel Pump Mounting

Ref No Part Number Part Name Required Remarks

1 3003156 Seal, Wire 2

2 3175550 Cover, Protective 1

3 S 610 Washer, Lock 4 7/16 in.

4 206326 Screw, Twelve Point Cap 4 7/16- 14 X 1 1/4 Inch.

5 3046200 Spider, Jaw Coupling 1

6 3069103 Gasket, Fuel Pump 1

7 3175027 Washer, Plain 4

Page 153 of 161

Oil Transfer Connection

Page 154 of 161

 Oil Transfer Connection
Ref No Part Number Part Name Required Remarks

3628100 Connection, Oil Transfer 1 PP6207-01

1 S 118 Screw, Hexagon Head Cap 5 7/16 - 14 X 3/4 Inch.

2 S 610 Washer, Lock 5 7/16 in.

3 S 622 Washer, Plain 5 3/8 Inch.

4 108722 Clip 4

5 3044286 Connection, Oil Supply 4

6 3627412 Clip 18

7 3627703 Tee, Male Union 2

8 3632026 Hose, Flexible 1

9 3632206 Hose, Flexible 4

3628099 Connection, Oil Transfer 1

10 AS 4046 SL Hose, Flexible 1

11 68138 Connector, Male 2

12 3018920 Clamp, Wire Tie 2

13 3037662 Elbow, Male Union 3

3095651 Tee, Male Union 1

15 3046201 Seal, O Ring 1

16 3627695 Seal, O Ring 1

17 3627702 Tee, Male Union 1

18 3175318 Hose, Flexible 1

19 3178520 Clip 5

Page 155 of 161

STC Oil Connection

Page 156 of 161

 STC Oil Connection
Ref No Part Number Part Name Required Remarks

3628522 Union, Male 1

16 3627695 Seal, O Ring 1

20 3627698 Union, Male 1

21 3628889 Hose, Flexible 1

22 178079 Valve, Check 1

23 3063019 Connector, Male 1

24 3632024 Hose, Flexible 1

25 3632314 Hose, Flexible 1

26 4088734 Oil Pressure Sensor 1

Page 157 of 161

STC Oil Manifold

Page 158 of 161

 STC Oil Manifold
Ref No Part Number Part Name Required Remarks

PP2319-03
1 3023217 Plug, Threaded 8
7/16 - 20 UNF.

2 3084623 Manifold, Oil 2

3 127018 Washer, Plain 16 1/4 Inch.

4 3084539 Seal, O Ring 16

5 3001811 Screw, Twelve Point Cap 16 1/4 - 20 X 1 Inch.

6 3084624 Manifold, Oil 2

Page 159 of 161

Magnetic Pickup

Page 160 of 161

 Magnetic Pickup
Ref
Part Number Part Name Required Remarks
No

1 DYNT10200 Pickup, Magnetic 2 Barber Colman

2 07-0011437 Adaptor 1 3/4 Inch M 5/8 Inch F UNF

3 DYNZ4613 Harness, Wiring 2 Barber Colman

)

Page 161 of 161