Professional Documents
Culture Documents
Lecture Outcomes
Screw Threads
Gear Manufacturing
Introduction: Threads
- screws
Thread Applications
- To hold parts together (primary job)
- To move part(s) relative to others (secondary job).
Dr. M.A.H. Mithu, IPE, SUST 03
IPE 317
Application of Threads
Classification of Threads
According to form
Vee thread (600 or 550 angle) – most common
ACME thread (290)
Square thread (generally in power screws)
Buttress thread (45o)
Worm thread (290 ~ 400)
Semicircular (groove section) thread being used in
recirculating type bolts, screws.
Internal
Internal A thread cut on the inside of
thread
(female) thread
a cylindrical body.
Minor dia.
Major dia.
Major The largest diameter on
diameter an internal or external thread.
Major dia.
Minor dia.
diameter an internal or external thread.
External Thread
Crest The bottom of the thread cut into Thread
a cylindrical body. angle
pitch
Example :
Knuckle thread form
Pitch diameter
Other Specifications
Diameter of imaginary cylinder
that passes through thread at point
where groove and thread widths
are equal.
TPI
The number of threads per inch.
Thread Types
ISO Metric
American National Standard Thread
British Standard Whitworth Thread
Four main series:
Unified Thread
American National Acme Thread
National Coarse (NC)
National Fine (NF) Square Thread
National Special (NS) Brown & Sharpe Worm Thread
National Pipe (NPT) International Metric thread
Dr. M.A.H. Mithu, IPE, SUST 12
IPE 317
External
Pitch, P
thread
CL
Nom. dia (mm) Pitch (mm) Nom. dia (mm) Pitch Nom. dia (mm) Pitch
1.6 0.35 3.5 0.6 24 3.0
2 0.4 4 0.7 30 3.5
2.5 0.45 5 0.8 36 4.0
3 0.5 20 2.5 42 4.5
Dr. M.A.H. Mithu, IPE, SUST 13
IPE 317
Pitch 60o
Schematic
representation
Pitch Root (thick line)
Crest (thin line)
Thread runout
Simplified
Pitch/2
representation
Root
Dr. M.A.H. Mithu, IPE, SUST 14
IPE 317
→ Sand casting
→ Flat dies
→ Die casting
→ Circular dies
→ Permanent mold
Cutting Grinding
→ Plastic molding
→ Traverse
→ Shell molding Single-point tool Multipoint tool
grinding
→ Lost wax → Turning on a → Die heads
lathe → Chasing → Plunge
→ Tapping → Milling grinding
Dr. M.A.H. Mithu, IPE, SUST
→ Broaching 15
IPE 317
Fabrication of Threads
Tap
Die stock
Tap wrench
Fabrication of Threads
Fabrication of Threads
Tapping
Taper :
Tapered from end six threads
TaperUsed to start tapping
• Tapered
Used forfrom
tapping
endthrough holes
six threads
andtoblind
• Used starthole
tapping
Plug
• Used for tapping through holes and
blind holefor three threads
Tapered
Plug For Tapping through holes
Bottoming tap
• Tapered for three threads
NotTapping
• For tapered but chamfered
through holesat end
Used fortap
Bottoming threading to bottom of
blind hole
• Not tapered but chamfered at end 1
Hole•must
Usedbe fordrilled to correct
threading size.of
to bottom Tap drill size: TDS D -
blind N
hole
Standard, TDS = major diameter (mm) – pitch (mm)
Leaves proper amount of material for tap to cut thread
Dr. M.A.H. Mithu, IPE, SUST 21
IPE 317
Internal Threads
External Threads
ETs are produced in center lathe by various methods:
Single point cutting tool of desired angle, and
Multipoint chasing.
Single point cutting process is slow but can provide high quality.
Multipoint chasing gives more productivity but at the cost of
quality to some extent.
Thread Milling
This process gives quite fast production by using suitable
thread milling cutters in center lathes (milling machine).
Milling attachment is mounted on the saddle of the lathe.
Thread milling is of two types:
1. Long thread milling: Long and large
diameter screws e.g., lead screws are
accurately made by using a large disc
type form milling cutter.
2. Short thread milling: Shorter length
and fine pitch are machined at high
production rate. Each job requires
only around 1.25 rev of the blank and
very short axial (1.25 pitch) and
Fig. Long and short thread milling
radial (1.5p) travel of rotating tool.
Dr. M.A.H. Mithu, IPE, SUST 25
IPE 317
Manufacturing Processes II
GEAR
MANUFACTURING
Where used?
Classification of Gears
(a) (b)
Fig. Gear configuration: (a) External gears (b) Internal gears
Fig. (a) Straight toothed (b)Helical and (c) Double helical gears
Dr. M.A.H. Mithu, IPE, SUST
IPE 317
o Straight toothed
o Helical toothed
⎯ Spiral bevel gear
⎯ Hypoid gear
Helical toothed bevel gears are used for smoother and larger
torque transmission.
Gears transmitting motion and power between two non-
parallel non-intersecting shafts
o Worm and worm wheel
o Spiral gears
o Skewed or hypoid bevel gears
gears
Dr. M.A.H. Mithu, IPE, SUST
IPE 317
Manufacture of Gears
Manufacture of Gears
Several techniques are applied for gear blank forming, such as:
Casting
Gear blanks and even gears along with teeth requiring
substantial to little machining or finishing are produced by
various casting processes. The casting techniques are:
o Sand casting Other methods includes:
Milling:
In gear milling, to mill one tooth space at a
time, after which the blank is indexed to
the next cutting position. Fig show teeth in
a spur gear cut by peripheral (horizontal)
milling with a disk cutter.
Similarly, end milling can also be used for
cutting teeth in spur or helical gears and is (a) Milling with disk cutter
often used for cutting coarse-pitch teeth in
herringbone gears.
Gear milling is usually confined to:
One-of-a-kind replacement gears
Small-lot production
Roughing and finishing of gears
Finishing gears with special tooth forms (b) Milling with end
Dr. M.A.H. Mithu, IPE, SUST milling cutter
IPE 317