Production Department :-

PARTICULARS GODREJ PARLE AGRO AMUL

Raw Materials Used Fatty Alcohols, Raw materials The following

include Mango material form part
Fatty Acids, Pulp (involves of various feed
Surfactants, processing through manufactured by
9 processors), the plant: Cotton
Glycerine Sugar and Apple seed extraction,
Juice Concentrate. Groundnut
And
Packaging extraction,
Specialty materials include Sunflower
Products. Tetrapak laminate extraction,
and Aluminium Rapeseed
Can. Profile also extraction, Maize
have exposure to gluten, Maize oil
handle inward cake, Goar bhardo,
logistics of Mango Cotton seed oil
Pulp and Tetrapak cake, Mango seed
laminate. extraction, Palm
kernel extraction,
De-oiled rice bran,
Rice polish fire.

Turnover The turnover of The company, Gujarat Co-

Godrej Consumer which clocked a operative Milk
Products turnover of ₹6,500 Marketing
amounted to crore in 2019, had Federation Ltd
nearly 55 billion recently introduced (GCMMF) had
Indian rupees at its new offering B- posted a 17 per
the end of Fizz, a malt- cent jump in
financial year flavoured fruit juice revenue during the
2020. based drink in the financial year
market 2019-20 to Rs
38,550 crore.

Plant Location Mumbai , India Mumbai , India Anand, Gujarat,

India
Layouts Used Resources are Drink Processing Volume , Weight
specialized , Technology of items to be
produced
Facilities are Quality Standards
capital intensive , Applicable for the Nature of the
Drink Processing service to be
Processing rates provided
are faster , Storage Conditions
The fragility of the
Material handling product or the
costs are lower component

Products Produced Appliances , Beaverages , Amul Milk.

Electronics , Water , Butter.

Hair care , Food Snacks, Bread Spreads.

Hand Wash , Cheese Sauce.

Air care , Dahi.

Household care , Beverage Range.

Agrovet Ice Cream.

products .
Milk Powders.

Chocolates

Machines Used Lifting Tackles , Brewery Pasteurizers

equipment.
Dummy Bogies , Milk Tanks or
Filtration tankers
Soap Wrapping equipment.
Machines, Process Pumps
Carbonation
Hair crimping equipment. Various Electricals
Machine ,
Sugar dissolvers Digital Energy
Stamping & and blenders & Meter
packaging mixers.
machines Homogenizers
Heat exchangers. Batch Freezers,
 Mosquito coil
manufacturing
plants

Process Used :- (GODREJ GROUP)

Saponification :-

A mixture of tallow (animal fat) and coconut oil is mixed with sodium hydroxide and heated.
The soap produced is the salt of a long chain carboxylic acid.

Glycerine removal :-

Glycerine is more valuable than soap, so most of it is removed. Some is left in the soap to help
make it soft and smooth. Soap is not very soluble in salt water, whereas glycerine is, so salt is
added to the wet soap causing it to separate out into soap and glycerine in salt water.

Soap purification :-

Any remaining sodium hydroxide is neutralised with a weak acid such as citric acid and two
thirds of the remaining water removed.

Finishing Additives :-

such as preservatives, colour and perfume are added and mixed in with the soap and it is shaped
into bars for sale

Process Used :- (PARLE AGRO)

Clarification and Prefiltration Processing Steps :-

Bioburden and unwanted particles can affect your downstream product quality and plug your
membrane filter, reducing its effectiveness and service life.
Final Filtration Processing :-

Applying membrane filtration to your beverage manufacturing process helps ensure the
complete removal of particles and microorganisms. Final membrane filters are used to
effectively eliminate 99 to 100% of undesirable microbial content, and are ideal as a microbial
barrier in a multi-barrier process

Process Monitoring :-

It’s essential to ensure that your product is safe from microbes and other contaminants every
step of your process. Our easy-to-use microbiological testing solutions enable you to quickly
and accurately identify the presence of airborne and liquid microbial contaminants in your raw
materials, in-process samples, and final product samples as well as within your environment.

Tank Venting Processing :-

Air is one of the most significant sources of potential contamination in your production
environment. If the air used during your process is contaminated, it will be a threat to the quality
of your product and potentially reduce its shelf life.

Gas Filtration Processing :-

The gas is dry and oil-free so that the filtration system is sized according to flow rate. The
maximum allowable differential pressure is used to size a final filtration system. Gas face
velocity in the pipe should be between 15 - 30 m/s for acceptable noise level.

Integrity Testing :-

It is a fundamental requirement of critical process filtration applications in the beverage

industry. By testing the membrane integrity, you guarantee the functionality of your membrane
filter assemblies, and the consistent quality of your product.

Pressure Hold Testing :-

In beverage applications, pressure hold testing is the method used by most automated integrity
test systems. The pressure hold test, also known as pressure decay or pressure drop test, is a
variation of the diffusion test.

Process used :- (AMUL)

Collection of Raw Material :-

Raw Material is collected from differents co-operatives of Gujarat. About 12,22,000 litres of
Raw milk is collected per day. Before this milk is sent to the laboratary for testing . Cows are
milked using vacuum cups which are attached to the cow's teats. The milk is sent through
stainless steel pipes to large refrigerated vats, then stored at 5°C or less. Within 48 hours, milk is
taken in tankers to a milk factory where it's pasteurised and homogenised.

Pasteurisation:-

This technique heats milk to 72°C for no less than 15 seconds, then cooled immediately to
destroy any harmful bacteria and micro-organisms. This also extends the shelf life.

Homogenisation :-

Milk is put under pressure through fine nozzles, which evenly disperses fat globules. This stops
the cream separating and rising to the top, allowing a more consistent texture and taste. Some
manufacturers produce unhomogenised milk for people who prefer the cream to separate and
rise to the top of the bottle.

Centrifugal separation:-

This removes some or all of the cream to make reduced-fat, low-fat or skim milk. Skim milk
solids can be added back to improve the test and texture, and increase nutrients like protein and
calcium.

Ultrafiltration:-

This moves milk across a membrane under moderate pressure, which holds back protein, fat
globules, and a large amount of calcium complexes.Water and lactose (the sugar in milk) pass
through, leaving behind a very protein and calcium-rich product. The fat content can be adjusted
to suit consumer preference.

Spray drying:-

This removes water from milk in order to make powdered milk products. Milk’s nutritional
value remains the same.

Permeate:-

In order to standardise milk year-round, some manufacturers use a process called ultrafiltration
where a membrane filter separates certain elements from milk (just like in the descriptions
above). Milk is passed through a very fine filter, and the lactose (milk sugar), vitamins and
minerals that filter through are referred to as "permeate".

Quality Maintenance Godrej Group They focus on From the

focus on High providing good strength of Total
Quality products, quality products Quality
by value adding ,which means Management
method uses value initiative Amul
pricing method went on to
 implement
Quality
Management
System of
International
Standard. Amul
has been the first
dairy in India to
get accredited
with certification
of ISO
2200:2005 &
ISO 9001 for its
operations and
plants.

Specific Operation Policy Identification of Planning Competition

the current Analysis
situation of the Implementation
equipment. Goal Setting
Monitoring &
Research on how Evaluation Strategy
defects are Formulation
Documentation
generated. & Implementation
Study the Communication
corrective actions
to eliminate
abnormalities

Services provided Electronics , Snacks in Food, Beaverages ,

Hair care , Beaverages , Chocolates ,

Hand Wash , Sponsorships , Milk,

Air care , Dairy products ,

Household care Awards ,

Memberships.