Calculation Cover Sheet

Calc no   09-103601-P-2-001   File

Elec file location 'file:///conversion/tmp/scratch/408454956.xls'!"alc#lation "over %heet

Project title &%% &thane Pipeline (oa) "rossin* Proj no   09103601

Client +atsons Pt, t) Phase/CTR
Calculation title Pipeline %tresses for i*ha, oa)s on Pipeline Page 1 of  1
Calculation objective

(1) #o $ei%y that sele&ted "all thi&'ness %o the ()2*0 +thane pipeline is adequate ,in a&&odan&e "ith API RP 1102 to
"ithstand e.tenal tans$ese loads at !igh"ays and Road Cossings/ Pipeline details ae as %ollo"s:
 ()2*0 +thane
+thane Pipeline
utside (iamete: (  23/1 mm
 Pipeline Pessue:
Pessue: P  400 'Pa
5all #hi&'ness: t  6/3* mm
Coosion Allo"an&e: CA0 mm
 7ateial: API
API *8 ade *2
*2 Seamless

Calculation method
Use the methodology and equations outlined in API RP1102 - 1993: Steel Pipelines Cossing Railoads and !igh"ays

Assumptions
1 ;uial depth o% ()2*0 Pipeline is 1200 mm/
2 <o !igh"ay and Road Cossings= pa$ement type is >%le.i?le> ,ie/ ?itumen oad/
3 Re&ommended +@ $alue ,3/ 7Pa and &oesponding +   $alue ,3 7Pa %o so%t to medium &lays and silt
used/
 Constu&tion type %o !igh"ay and Road Cossings ae >Stu&tues
>Stu&tues &onstu&ted o$e e.isting pipelines - ;d(/
* !igh"ay ><a&tos> %om <igues *= 1* and 1 ha$e ?een linealy intepolated as equied/
6 peating #empeatue is assumed to ?e 0 degees C 

References
1 API RP 1102 - 1993: Steel Pipelines Cossing Railoads and !igh"ays
2 +mails %om 5atsons Pty 8td  +SS

Attachments
 Results and Cal&ulations
Cal&ulations %o PipelineBRoad
PipelineBRoad Cossing 
Cossing 

Conclusions
1 #he ()2*0 "ith a nominal "all thi&'ness o% 6/3* mm pipeline satis%ies the equiements o% API ,RP 1102 "hen su?e&t to
e.tenal loadings %om Constu&tion +quipment and high"ay loads %o pipeline empty &ondition and opeational &ondition/
 Calculation Sheet

Calc no   09-103601-P-2-001 File

Elec file location 'file:///conversion/tmp/scratch/408454956.xls '!"alc#lation "over %heet

Project title &%% &thane Pipeline (oa) "rossin* Proj no   09103601

Client +atsons Pt, t) Phase/CTR 0
Calculation title Pipeline %tresses for i*ha, oa)s on Pipeline Page 2 of  2
REVII!" #ATE $% C&EC'E# APPR!VE# REVII!" #ATE $% C&EC'E# APPR!VE#

 09/02/09   &  

( I"TR!#)CTI!"

his calculation has #een er%ored to:

17 Con%ir that selected ( 250 ieline is adeuate to rovide sa%e oeration at &oad Crossin in
accordance 'ith P$ &P 1102.

* C!#E + TA"#AR#

he desin o% uncased steel ielines crossin ih'as an d &oads is in accordance 'ith P$ &P 1102
and Proect Seci%ications.

, -ET&!#!.!%

he calculation ethodolo as used in P$ &P 1102 is sho'n in the %lo' diara #elo' "iure 2
extracted %ro P$ &P 11027:
 Attachments

Calc no   09-103601-P-2-001 File

Elec file location 'file:///conversion/tmp/scratch/408454956.xls'!"alc#lation "over %heet

Project title &%% &thane Pipeline (oa) "rossin* Proj no   09103601

Client +atsons Pt, t) Phase/CTR
Calculation title Pipeline %tresses for i*ha, oa)s on Pipeline Page "& 
REVII!" #ATE $% C&EC'E# APPR!VE# REVII!" #ATE $% C&EC'E# APPR!VE#

 09/02/09   &  

ATTAC&-E"T A

RESU!S "N# C"CU"!$%NS &%R

'$('W"YS "N# R%"# CR%SS$N(S
 Appendi? 0 *
 Road Crossing Calculation sheet for
Casing pipe for 1heel .oad

$ored Road Crossing Caculation 0(5@

Client 3 $ARA& A C!-PA"% ubject3
#F  56B #epth of Cover  (6* m

Project 3 $ARA& ". !$. FEE# PR!4ECT Revision3 5(R

Proj6 "o6 3 15(( Crossing T7pe Cased Crossing

9.: Circum+erential (tress due to &nternal load 

Circum. (tress &nt. %ress. (6i -,23 %a &e%. ?3@B 4..3G e 7

9.7 Calculate %rincipal (tresses 

+arth -oad Stress Se =)-+> EPa

Cclic Circu. Stress D(6h =)-+> EPa
Cclic -on. Stress D(6# =)-+> EPa
Circu. Stress $nt. Press. Si 1423 EPa

Princial Stress 1 S1 =)-+> EPa &e%. ?3@B 4.8.1.2G e. 97

Princial Stress 2 S2 =)-+> EPa &e%. ?3@B 4.8.1.2G e. 107
Princial Stress 3 S3 !100 EPa &e%. ?3@B 4.8.1.2G e. 117

9.9 Calculate total ComAined (tress 

Total ++ecti;e (tress (e++  =>A#? %a /e+. B3< ,.9.-.3 e8. -2

9.! ;aluate ComAined (tress 

Total ++ecti;e (tress (e++  =>A#? )%a

()*(   2-:.! )%a /e+. B3< ,.9.-.3 e8. -3
(e++  £ ()*(   =>A#?
E o+ ()*(   =>A#? E

9.-0 ;aluate "irth Weld ati$ue 

ati$ue ndurance #imit (" 92737 %a /e+. B3< ,.9.2.- Tale 3
Desi$n actor  0.:
D(#h £ ("  F =>A#?

9.-0 ;aluate #on$itudinal Weld ati$ue 

"atiue +ndurance -iit S"- 14490 EPa &e%. ?3@B 4.8.2.1G a#le 3
esin "actor " 0.6
D(6h £ (#  F =>A#?