Annex I-1 Process Technical and Production Capacity-Rev01

SIDER EL HADJAR
Cold Rolling Plant Revamping Project
Volume Ⅰ
Tandem Rolling Mill Revamping Project
Sinosteel Equipment & Engineering Co. Ltd.
November, 2018
SINOSTEEL MECC SIDER EL HADJAR Cold Rolling Plant Revamping Project
Annex Ⅰ-1
Process Technical and Production

Capacity
Rev 01
CONTENT
1. FEED STOCK AND PRODUCT.....................................................................................1
1.1. FEED STOCK......................................................................................................1
1.2. PRODUCT........................................................................................................2
2. DESCRIPTION OF ROLLING LINE...............................................................................3
2.1. BRIEF DESCRIPTION OF PRODUCTION PROCESS............................................3
2.2. BASIC INFORMATION ABOUT CRANE OF ROLLING LINE................................3
2.3. OPERATION CYCLE CHART OF MAIN EQUIPMENT OF ROLLING LINE (TENTATIVE)
4
2.4. HARDENING CURVE OF MATERIAL PROCESSING...........................................5
3. MAIN TECHNICAL DATA OF THE LINE.......................................................................5
3.1. ROLLING MILL.................................................................................................5
3.2. TENSION AND SPEED CONE CHART OF LINE..................................................7
4. CAPACITY CALCULATION AND ROLLING SCHEDULE.................................................8
4.1. SHOP WORKING SYSTEM AND ANNUAL WORKING HOUR............................8
4.2. CAPACITY CALCULATION..............................................................................10
4.3. ROLLING SCHEDULE......................................................................................12
5. UTILITY CONSUMPTION.........................................................................................21
5.1. UTILITY CONDITIONS....................................................................................21
5.2. UTILITY CONSUMPTION (PRELIMINARY).....................................................22
5.3. MILL ROLL CHANGE CYCLE AND AVG. ROLL CONSUMPTION.......................24
6. ARRANGEMENT OF MAIN ONLINE LARGE DETECTION INSTRUMENT (FOR
REFERENCE)..........................................................................................................................25
7. OPERATION MANNING (FOR REFERENCE).............................................................25
8. SPECIAL TOOLS FOR OPERATION AND MAINTENANCE..........................................26
9. MAJOR TECHNICAL HIGHLIGHTS AFTER MODIFICATION.......................................27
Rev 01
1. FEED STOCK AND PRODUCT
1.1. FEED STOCK
1.1.1. SPECIFICATION OF FEED STOCK
◆ Hot rolled strip, subject to pickling process for rust removal:
Strip thickness 1.6~4.5mm (equipment shall also consider ±10% thickness

tolerance)
Strip width 600~1350mm
Coil ID 762mm
Coil OD 900mm~1880mm (max.)
Coil weight 24t (max.)
Specific coil weight 18kg/mm (max.)
◆ Steel grade
Carbon steel
Tensile strength max. 450MPa
Yield strength max. 275MPa
1.1.2. QUALITY REQUIREMENT OF FEED STOCK
(1) Strip flatness does not exceed 110I.
(2) Max. over-limit length for each section of head end and tail end is 6m.
(3) It is less than 3% of standard thickness.
Note: thickness is to be measured at the center.
Rev 01 1 / 30
(4) Strip width tolerance is 0～+20mm.
(5) The camber at 2000mm length measured will not exceed 5mm, excluding 6m of
head end and tail end.
(6) Telescope: it is less than 50mm in total, and +/- 5 mm (between coil laps).
Excluding inner and outer 3 laps.
(7) A – B ≦ 50μm; arching will be symmetrical.
A B
20 mm
(8) Strip wedge is less than or equal to 35μm.
(9) The coil hardness distribution along the strip width and strip length is identical.
(10) Local high point is less than 12μm.
1.2. PRODUCT
1.2.1. SPECIFICATION OF PRODUCT
Strip thickness 0.18~2.0mm
Strip width 600～1350mm
Coil OD max. 720mm～1880mm
Coil ID Ø508mm/ Ø420mm
Coil weight max. 24t
Rev 01 2 / 30
Strip Typical Width Width Width Total
Thickness Size 600-900 900-1100 1100-1350
/mm /mm
t/a ％ t/a ％ t/a ％ t/a ％
0.18-0.40 0.3 4500 0.5 4500 0.5 22500 2.5 31500 3.5
0.40-0.60 0.5 10170 1.13 40860 4.54 191610 21.29 242640 26.96
0.60-0.80 0.7 10980 1.22 48780 5.42 299700 33.3 359460 39.94
0.80-1.00 0.9 10350 1.15 49680 5.52 98820 10.98 158850 17.65
1.00-1.60 1.3 9000 1 17910 1.99 44730 4.97 71640 7.96
1.60-2.00 1.80 9000 1 9000 1 17910 1.99 35910 3.99
Total 54000 6 170730 18.97 675270 75.03 900000 100
1.2.2. PRODUCT MIX
2. DESCRIPTION OF ROLLING LINE
2.1. BRIEF DESCRIPTION OF PRODUCTION PROCESS
The existing main process flow is not changed.
2.2. BASIC INFORMATION ABOUT CRANE OF ROLLING LINE
Crane of each bay must meet the following requirement.
Hot coil storage:
According to production calculation, the production cycle of the shortest coil is

about 4.5min, therefore the crane must be capable of lifting one coil at the entry
walking beam of the combined pickling – rolling line every 4.5min.
Continuous rolling mill area:
The lifting capacity of crane of continuous rolling mill must meet the following
requirement of weight:
1 backup roll with chock and bearing
1 lifting tackle of backup roll
Rev 01 3 / 30
Note:
The buyer shall arrange the lifting capacity of crane according to the actual data
required by the seller as above mentioned.
According to production calculation, the production cycle of the shortest coil is

about 4.5min, therefore the crane must be capable of lifting one coil at the exit
walking beam every 4.5min.
Roll shop area:
The lifting capacity of crane of roll shop area must meet the following requirement
of weight:
1 backup roll with chock and bearing
1 lifting tackle of backup roll
Note:
The buyer shall arrange the lifting capacity of crane according to the actual data
required by the seller as above mentioned.
2.3. OPERATION CYCLE CHART OF MAIN EQUIPMENT OF ROLLING LINE (TENTATIVE)
Pre-rolling preparation time
No. Operations Times Accumulateds

Entry Time from coil charging to threading completion 156.0
From waiting position of coil charging to mandrel
1 35.0 35.0
position
2 Coil height adjustment 5.5 40.5
3 Payoff reel moving into coil 5.0 45.5
5 Mandrel expansion 2.0 47.5
4 Car lowering 5.5 53.0
6 Threading (including strip head opening) 83.4 136.4
Tension establishing and stop (calculated with 3
7 9.6 146.0
laps coiling)
8 Moving in of thickness gauge of line 10.0 156.0
9 Wrapper exiting 10.0 156.0
Rev 01 4 / 30
Tail-out auxiliary time after rolling
No. Operations Times Accumulateds

Exit Tail-out completion time (calculated as per 3 laps remaining)
1 Tail-out start 63.0 63.0
2 Removal of coil out of tension reel / /
2.4. HARDENING CURVE OF MATERIAL PROCESSING
The following indicates the hardening curve of material processing, which gives the
hardening curve of CQ, DQ and HSS (change curve of yield strength along with total
reduction). For calculation of rolling specification, the following curve will be used.
3. MAIN TECHNICAL DATA OF THE LINE
3.1. ROLLING MILL
3.1.1. ROLLING DIRECTION: FROM LEFT TO RIGHT (VIEWED FROM OPERATION SIDE)
3.1.2. MAX. ROLLING PRESSURE: MAX. 20000KN
3.1.3. ROLLING SPEED
Uncoiling speed at mill entry side max. 650m/min
Max. speed of S5 stand max. 1800m/min
Coiling speed max. 1800m/min
Rev 01 5 / 30
Strip uncoiling tension max. 55KN, at 650m/min
Strip coiling tension max. 66KN, at 1800m/min
Acceleration / deceleration max. 150m/min/s
3.1.4. ROLLING TORQUE
Max. rolling torque 224.55kN*m
3.1.5. STAND
Section size 620*860mm
3.1.6. WORK ROLL SIZE510／580×1500MM
3.1.7. BACKUP ROLL SIZE 1270／1420×1500MM
3.1.8. ROLL BENDING AND BALANCING SYSTEM
Positive / negative bending force of work roll: +600 (each chock) / -600kN (bottom
roll with negative bending only, each chock)
Backup roll balancing force as per existing equipment
3.1.9. TENSION ROLL MANDREL DIAMETER: 508 (EXPANDED) MM
3.1.10. SCREWDOWN CYLINDER:740/680×225MM
3.1.11. PRESSURE OF COMMON HYDRAULIC ACTUATION SYSTEM: 14MPA
3.1.12. PRESSURE OF BALANCING AND BENDING SYSTEM: 28MPA
3.1.13. PRESSURE OF SCREWDOWN SYSTEM: 28MPA
3.1.14. TOTAL FLOW OF MILL EMULSION:32000L/MIN@0.9MPA
3.1.15. PRESSURE OF MILL EMULSION SYSTEM: 0.9MPA
Rev 01 6 / 30
3.2. TENSION AND SPEED CONE CHART OF LINE
Speed cone
Tension
S1 S2 S3 S4 S5 Reel
Motor power, kW 3400 5000 5000 5000 5000 2000
Motor power (115%), kW 3910 5750 5750 5750 5750
250/75 350/91 350/91 350/91 350/91
Motor speed, rpm 0 0 0 0 0 125/560
Drive ratio 1.729 1.602 1.279 1.041 0.929 0.410
510/58 510/58 510/58 510/58 510/58
Work roll diameter, mm 5 5 5 5 5 420
Rolling base speed of smallest roll,
m/min 231.67 350.00 438.46 538.46 603.85 402.00
Rolling base speed of biggest roll,
m/min 265.74 401.47 502.94 617.65 692.65 402.00
Max. rolling speed of smallest roll,
m/min 695.00 910.00 1140.00 1400.00 1570.00 1800.00
Max. rolling speed of biggest roll,
m/min 797.21 1043.82 1307.65 1605.88 1800.88 1800.00
Min. rolling torque, KNm 74.85 84.07 67.11 54.64 48.73 1.40
Max. rolling torque, KNm 224.55 218.57 174.47 142.07 126.69 6.26
Rev 01 7 / 30
Tension Diagram of Rolling Mill Section
4. CAPACITY CALCULATION AND ROLLING SCHEDULE
4.1. SHOP WORKING SYSTEM AND ANNUAL WORKING HOUR
(1) Calendar working time: 365d*24h/d=8760h/a
(2) Non-production time:
Annual maintenance time: 15d*24h/d*1 times/a=360h/a
Periodic maintenance time: 25 times/a*16h/each time=400h/a (once every 2 weeks

in average)
Rev 01 8 / 30
(3) Annual working time (Tw): 8000h/a
Effective availability of line (η1) =0.8
Annual net working time (Tn):Tn=Tw*η1=6400h/a
Note:
1) Effective availability of the line: the theoretical effective availability is 100%. The
effective availability of rolling mill is reduced to 80%, which is due to two main
factors: production operation factor and equipment factor. The two factors are
based on different preconditions; moreover, while designing and calculating
production capacity of the mill, only estimation can be made based on experiences,
which means that, the estimated factor may be improved through optimization of
production line and production plan after accumulation of production experiences
so that the actual production capacity of the mill is higher than the calculated one.
2) Production operation factor considers the impact of operation, production plan

and input stock as well as size change. The impact factors include:
●Response time of operator and personal operation practice;
●Problem handling;
●Strip breakage due to improper operation;
●Lack of feed stock;
●Work roll change time;
●Size change.
3) Equipment factor considers different impact of equipment. mill shutdown or

repair due to the fault of the following equipment:
●Mechanical equipment;
Rev 01 9 / 30
●Electrical equipment;
●Hydraulic and fluid equipment;
●Strip breakage due to system failure and strip weld breakage due to equipment
fault.
4.2. CAPACITY CALCULATION
1) Production capacity calculation is based on product mix, which is the basis of mill
design. In case of change of feed coil size and weight, re-calculation of design is
required. The production capacity calculation is based on the annual output of the
mill. The allocation of steel grade and size of coil in the annual output also leads to
different mill speed. the speed coefficient is 0.85.
2) The production capacity calculation is based on the tentative coil charging /

discharging time and coil weight coefficient 18kg/mm.
3) Production capacity calculation is based on our rolling schedule.
4) The rolling schedule is calculated according to “Common Theory” (Bland, Ford

and Ellis based). The theoretical calculation result has certain gap to actual one, and
the data in the table are for reference only.
5) The power of motor will be lower than the max. allowable value, and it considers
the gap between theoretical calculation and actual operation condition.
Rev 01 10 / 30
No GRAD TH_I TH_OU WIDT REDUC PRO/H

. E N T H E PASS PRO PERCENT r TIME
mm mm ton ton/h hour
1 CQ 2 0.3 750 85.0% 5 4500 0.50% 88.5 50.9
2 CQ 2 0.3 900 85.0% 5 4500 0.50% 96.6 46.6
3 CQ 2 0.3 1200 85.0% 5 22500 2.50% 118.8 189.4
4 CQ 2.5 0.5 750 80.0% 5 10170 1.13% 101.6 100.1
5 CQ 2.5 0.5 900 80.0% 5 40860 4.54% 113.7 359.2
21.29 1421.
6 CQ 2.5 0.5 1200 5 191610
80.0% % 134.8 6
7 CQ 2.75 0.7 750 74.5% 5 10980 1.22% 102.6 107.0
8 CQ 2.75 0.7 900 74.5% 5 48780 5.42% 123.1 396.2
33.30 2025.
9 CQ 2.75 0.7 1200 5 299700 100.0%
74.5% % 148.0 7
10 CQ 3 0.9 750 70.0% 5 10350 1.15% 114.4 90.5
11 CQ 3 0.9 900 70.0% 5 49680 5.52% 137.3 361.9
10.98
12 CQ 3 0.9 1200 5 98820
70.0% % 167.4 590.4
13 CQ 3.2 1.3 750 59.4% 5 9000 1.00% 130.2 69.1
14 CQ 3.2 1.3 900 59.4% 5 17910 1.99% 156.2 114.7
15 CQ 3.2 1.3 1200 59.4% 5 44730 4.97% 198.2 225.6
16 CQ 4 1.8 750 55.0% 5 9000 1.00% 143.0 62.9
17 CQ 4 1.8 900 55.0% 5 9000 1.00% 171.6 52.4
18 CQ 4 1.8 1200 55.0% 5 17910 1.99% 217.0 82.5
TOTA 900000. 100.00 6346.
L 0 % 8
Rev 01 11 / 30
4.3. ROLLING SCHEDULE
4.3.1. ROLLING SCHEDULE FOR SIZE OF CAPACITY CALCULATION
1 TH_IN TH_OUT WIDTH GRADE

2.00 0.30 750 CQ
DIAM_W ROT_MOTO ROT_ROL OUTSPD_STRI TORQUE_
Stand THICK REDUCE RED spTEN TENSION FORCE PWR_MOTOR
R R L P R
mm mm mm % rpm rpm m/min kg/mm2 ton ton (t.m) Kw
pass0 2.00 270.00 3.67 5.50
pass1 585 1.12 0.88 43.8 443.54 256.53 480.21 11.00 9.28 808.3 9.31 2836.8
pass2 585 0.72 0.41 36.4 633.23 395.23 755.13 12.50 6.70 663.4 6.69 3200.8
pass3 585 0.48 0.24 33.3 749.45 585.98 1131.28 13.50 4.83 615.2 4.44 3184.1
pass4 585 0.33 0.14 30.1 869.54 834.94 1618.26 12.50 3.13 592.3 3.13 3231.8
pass5 585 0.30 0.03 10.1 890.97 959.40 1800.00 4.50 1.01 478.3 1.37 1737.0

2.00 0.30 900 CQ
R R L P R
pass0 2.00 225.00 3.06 5.50
pass1 585 1.12 0.88 43.8 368.57 213.17 400.17 11.00 11.13 984.2 11.04 2784.4
pass2 585 0.72 0.41 36.4 527.70 329.35 629.27 12.50 8.04 796.1 8.03 3177.6
pass3 585 0.48 0.24 33.3 624.54 488.32 942.73 13.50 5.80 738.3 5.33 3156.7
pass4 585 0.33 0.14 30.1 724.62 695.79 1348.55 12.50 3.75 710.7 3.76 3199.9
pass5 585 0.30 0.03 10.1 742.47 799.50 1500.00 4.50 1.22 574.0 1.64 1704.4

2.00 0.30 1200 CQ
Stand DIAM_W THICK REDUCE RED ROT_MOTO ROT_ROL OUTSPD_STRI spTEN TENSION FORCE TORQUE_ PWR_MOTOR
Rev 01 12 / 30
R R L P R
pass0 2.00 195.00 2.29 5.50
pass1 585 1.12 0.88 43.8 318.22 184.05 346.82 11.00 14.84 1336.1 14.51 3141.8
pass2 585 0.72 0.41 36.4 457.34 285.44 545.37 12.50 10.73 1061.4 10.71 3638.4
pass3 585 0.48 0.24 33.3 541.27 423.21 817.03 13.50 7.73 984.4 7.11 3608.0
pass4 585 0.33 0.14 30.1 628.00 603.01 1168.74 12.50 5.01 947.6 5.01 3651.7
pass5 585 0.30 0.03 10.1 643.48 692.90 1300.00 4.50 1.62 765.3 2.19 1922.4

2.50 0.50 750 CQ
R R L P R
pass0 2.50 280.00 2.93 5.50
pass1 585 1.48 1.02 40.9 439.16 253.99 474.17 11.00 12.18 867.8 10.29 3095.2
pass2 585 1.02 0.45 30.7 578.85 361.28 684.00 12.50 9.59 673.4 7.20 3136.2
pass3 585 0.73 0.29 28.6 642.88 502.66 958.27 13.00 7.12 628.1 5.31 3229.5
pass4 585 0.54 0.19 25.5 700.69 672.81 1286.96 12.50 5.10 597.0 3.82 3134.4
pass5 585 0.50 0.04 8.1 697.38 750.95 1400.00 4.50 1.69 448.0 1.91 1824.8
2.50 0.50 900 CQ
R R L P R
pass0 2.50 240.00 2.44 5.50
pass1 585 1.48 1.02 40.9 375.52 217.19 406.43 11.00 14.61 1053.4 12.21 3127.8
pass2 585 1.02 0.45 30.7 496.16 309.67 586.29 12.50 11.51 808.0 8.64 3204.0
pass3 585 0.73 0.29 28.6 551.04 430.85 821.38 13.00 8.55 753.7 6.37 3297.5
pass4 585 0.54 0.19 25.5 600.59 576.69 1103.10 12.50 6.12 716.4 4.59 3197.5
pass5 585 0.50 0.04 8.1 597.76 643.67 1200.00 4.50 2.03 537.6 2.29 1850.7
Rev 01 13 / 30

2.50 0.50 1200 CQ
R R L P R
pass0 2.50 190.00 1.83 5.50
pass1 585 1.48 1.02 40.9 296.33 171.39 321.76 11.00 19.49 1424.8 16.04 3227.6
pass2 585 1.02 0.45 30.7 392.79 245.16 464.14 12.50 15.35 1077.4 11.52 3353.2
pass3 585 0.73 0.29 28.6 436.24 341.09 650.26 13.00 11.40 1005.0 8.50 3448.8
pass4 585 0.54 0.19 25.5 475.47 456.55 873.29 12.50 8.16 955.2 6.12 3340.4
pass5 585 0.50 0.04 8.1 473.22 509.57 950.00 4.50 2.70 716.9 3.06 1918.8

2.75 0.70 750 CQ
R R L P R
pass0 2.75 254.55 2.67 5.50
pass1 585 1.75 1.00 36.5 370.99 214.57 400.87 11.00 14.41 854.9 9.39 2393.1
pass2 585 1.28 0.46 26.4 464.12 289.67 544.91 11.50 11.08 660.3 7.40 2578.7
pass3 585 0.98 0.30 23.4 480.41 375.63 711.48 13.00 9.59 618.3 5.07 2311.6
pass4 585 0.76 0.22 22.4 503.68 483.64 916.92 12.00 6.87 587.7 4.40 2569.8
pass5 585 0.70 0.06 8.3 498.90 537.22 1000.00 4.50 2.36 457.2 2.56 1704.5

2.75 0.70 900 CQ
R R L P R
pass0 2.75 254.55 2.22 5.50
pass1 585 1.75 1.00 36.5 370.10 214.05 400.87 11.00 17.29 1037.0 11.11 2813.2
Rev 01 14 / 30
pass2 585 1.28 0.46 26.4 464.12 289.67 544.91 11.50 13.30 792.4 8.88 3074.1
pass3 585 0.98 0.30 23.4 480.41 375.63 711.48 13.00 11.51 742.0 6.09 2752.9
pass4 585 0.76 0.22 22.4 503.68 483.64 916.92 12.00 8.24 705.2 5.28 3061.6
pass5 585 0.70 0.06 8.3 498.90 537.22 1000.00 4.50 2.84 548.6 3.08 2023.4

2.75 0.70 1200 CQ
R R L P R
pass0 2.75 203.64 1.67 5.50
pass1 585 1.75 1.00 36.5 295.12 170.69 320.70 11.00 23.05 1401.2 14.55 2922.5
pass2 585 1.28 0.46 26.4 371.29 231.74 435.93 11.50 17.73 1056.5 11.83 3251.8
pass3 585 0.98 0.30 23.4 384.33 300.50 569.19 13.00 15.35 989.3 8.12 2908.2
pass4 585 0.76 0.22 22.4 402.94 386.91 733.54 12.00 10.99 940.2 7.04 3236.2
pass5 585 0.70 0.06 8.3 399.12 429.78 800.00 4.50 3.78 731.5 4.10 2129.1

3.00 0.90 750 CQ
R R L P R
pass0 3.00 300.00 2.44 5.50
pass1 585 1.98 1.02 34.0 420.38 243.13 454.36 11.00 16.34 855.6 8.98 2597.1
pass2 585 1.51 0.47 23.9 510.18 318.42 597.12 11.50 13.00 652.9 7.45 2855.1
pass3 585 1.19 0.31 20.9 512.44 400.67 754.78 12.00 10.73 614.5 5.43 2628.2
pass4 585 0.96 0.24 19.9 519.52 498.85 942.09 12.00 8.60 594.0 4.47 2688.1
pass5 585 0.90 0.06 5.8 501.30 539.80 1000.00 4.50 3.04 415.1 2.70 1795.5

3.00 0.90 900 CQ
R R L P R
Rev 01 15 / 30

pass0 3.00 300.00 2.04 5.50
pass1 585 1.98 1.02 34.0 419.38 242.56 454.36 11.00 19.61 1037.1 10.60 3047.9
pass2 585 1.51 0.47 23.9 510.18 318.42 597.12 11.50 15.60 783.5 8.94 3403.7
pass3 585 1.19 0.31 20.9 512.44 400.67 754.78 12.00 12.88 737.4 6.52 3131.3
pass4 585 0.96 0.24 19.9 519.52 498.85 942.09 12.00 10.32 712.8 5.36 3202.9
pass5 585 0.90 0.06 5.8 501.30 539.80 1000.00 4.50 3.65 498.2 3.24 2132.6

3.00 0.90 1200.00 CQ
R R L P R
pass0 3.00 240.00 1.53 5.50
pass1 585 1.98 1.02 34.0 334.45 193.43 363.49 11.00 26.15 1399.9 13.86 3159.4
pass2 585 1.51 0.47 23.9 408.14 254.74 477.70 11.50 20.80 1044.6 11.93 3600.7
pass3 585 1.19 0.31 20.9 409.95 320.53 603.83 12.00 17.17 983.2 8.69 3310.1
pass4 585 0.96 0.24 19.9 415.62 399.08 753.67 12.00 13.76 950.5 7.14 3386.0
pass5 585 0.90 0.06 5.8 401.04 431.84 800.00 4.50 4.86 664.2 4.32 2245.4
3.20 1.30 750.00 CQ
R R L P R
pass0 3.20 406.25 2.29 5.50
pass1 585 2.29 0.91 28.3 523.08 302.53 566.89 11.00 18.92 787.4 6.65 2426.2
pass2 585 1.88 0.42 18.2 594.23 370.88 692.81 11.50 16.18 586.7 6.27 2822.6
pass3 585 1.59 0.28 15.1 557.71 436.07 816.28 12.00 14.33 550.4 4.63 2460.5
pass4 585 1.37 0.22 14.1 529.07 508.02 950.37 11.00 11.29 537.0 4.33 2658.6
pass5 585 1.30 0.07 5.0 502.50 541.10 1000.00 4.50 4.39 403.2 3.26 2146.0
Rev 01 16 / 30
3.20 1.30 900 CQ

R R L P R
pass0 3.20 406.25 1.91 5.50
pass1 585 2.29 0.91 28.3 521.74 301.76 566.89 11.00 22.70 954.2 7.79 2819.9
pass2 585 1.88 0.42 18.2 594.23 370.88 692.81 11.50 19.42 704.1 7.53 3360.9
pass3 585 1.59 0.28 15.1 557.71 436.07 816.28 12.00 17.20 660.5 5.56 2928.1
pass4 585 1.37 0.22 14.1 529.07 508.02 950.37 11.00 13.54 644.4 5.20 3167.1
pass5 585 1.30 0.07 5.0 502.50 541.10 1000.00 4.50 5.27 483.9 3.92 2553.2
3.20 1.30 1200.00 CQ
R R L P R
pass0 3.20 345.31 1.43 5.50
pass1 585 2.29 0.91 28.3 442.09 255.69 481.86 10.90 30.00 1288.7 10.15 3092.6
pass2 585 1.88 0.42 18.2 505.01 315.19 588.89 11.50 25.89 941.2 9.98 3750.9
pass3 585 1.59 0.28 15.1 474.05 370.66 693.84 12.00 22.93 880.6 7.41 3283.8
pass4 585 1.37 0.22 14.1 449.71 431.82 807.82 11.00 18.06 859.2 6.94 3556.4
pass5 585 1.30 0.07 5.0 427.19 460.00 850.00 4.23 6.60 646.5 5.35 2928.9

4.00 1.80 750.00 CQ
R R L P R
pass0 4.00 450.00 1.83 5.50
pass1 585 2.95 1.05 26.3 563.43 325.87 610.60 11.00 24.32 827.2 6.61 2601.0
pass2 585 2.47 0.47 16.1 626.56 391.06 727.77 11.50 21.33 602.7 6.97 3285.7
pass3 585 2.15 0.32 13.0 574.47 449.17 836.89 11.50 18.55 562.3 5.36 2906.3
pass4 585 1.89 0.26 12.0 531.83 510.67 951.22 10.50 14.90 554.0 4.97 3043.4
pass5 585 1.80 0.09 4.9 503.51 542.19 1000.00 3.30 4.46 434.5 4.71 3048.3
Rev 01 17 / 30

4.00 1.80 900.00 CQ
R R L P R
pass0 4.00 450.00 1.53 5.50
pass1 585 2.95 1.05 26.3 562.12 325.11 610.60 11.00 29.18 1000.5 7.73 3019.9
pass2 585 2.47 0.47 16.1 626.56 391.06 727.77 11.50 25.60 723.2 8.36 3915.2
pass3 585 2.15 0.32 13.0 574.47 449.17 836.89 11.50 22.26 674.8 6.43 3462.4
pass4 585 1.89 0.26 12.0 531.83 510.67 951.22 10.50 17.88 664.8 5.96 3628.7
pass5 585 1.80 0.09 4.9 503.51 542.19 1000.00 3.30 5.35 521.4 5.66 3635.8
4.00 1.80 1200.00 CQ
R R L P R
pass0 4.00 360.00 1.15 5.50
pass1 585 3.05 0.95 23.9 436.42 252.41 472.83 8.21 30.00 1278.0 10.61 3182.9
pass2 585 2.53 0.51 16.8 486.58 303.69 568.17 11.50 34.98 1047.4 9.54 3467.3
pass3 585 2.19 0.35 13.7 452.19 353.56 658.71 11.50 30.17 916.7 9.15 3834.6
pass4 585 1.91 0.28 12.7 421.92 405.14 754.81 10.50 24.04 906.2 8.46 4041.1
pass5 585 1.80 0.11 5.6 402.65 433.58 800.00 3.06 6.60 731.4 8.15 4149.0
Rev 01 18 / 30
4.3.2. ROLLING SCHEDULE OF EXTREME PRODUCT
4.50 2.00 1350.00 CQ
DIAM_W REDUC ROT_MOTO ROT_ROL OUTSPD_STRI TORQUE_ TORQUE_ PWR_ROL

Stand THICK RED spTEN TENSION FORCE PWR_LOSS PWR_MOTOR
R E R L P R M L
mm mm mm % rpm rpm m/min kg/mm2 ton ton (t.m) (t.m) Kw Kw Kw
pass0 4.50 288.89 0.91 5.50
pass1 585 3.52 0.98 21.9 342.66 198.18 369.82 6.32 30.00 1448.2 13.36 7.73 3019.3 107.1 3126.5
pass2 585 2.85 0.66 18.8 389.29 242.97 455.69 11.50 44.29 1357.1 12.24 7.64 3390.5 143.6 3534.1
pass3 585 2.40 0.45 15.8 371.83 290.73 541.20 11.50 37.29 1145.1 13.23 10.34 4385.4 128.5 4513.9
pass4 585 2.12 0.28 11.7 344.00 330.31 613.22 8.74 25.00 1045.3 11.34 10.88 4269.4 115.1 4384.5
pass5 585 2.00 0.12 5.7 327.04 352.16 650.00 2.44 6.60 896.0 9.35 10.07 3754.2 104.1 3858.3
1.60 0.18 1200.00 CQ
DIAM_W REDUC ROT_MOTO ROT_ROL OUTSPD_STRI TORQUE_ TORQUE_ PWR_ROL

Stand THICK RED spTEN TENSION FORCE PWR_LOSS PWR_MOTOR
R E R L P R M L
mm mm mm % rpm rpm m/min kg/mm2 ton ton (t.m) (t.m) Kw Kw Kw
pass0 1.60 202.50 2.86 5.50
pass1 585 0.87 0.73 45.8 340.71 197.05 373.59 12.00 12.49 1230.6 12.31 7.12 2765.3 99.8 2865.1
pass2 585 0.50 0.37 42.3 537.72 335.61 647.56 13.00 7.81 1009.7 9.81 6.12 3753.2 177.8 3931.1
pass3 585 0.31 0.19 38.8 691.05 540.32 1058.42 13.50 4.96 970.0 6.14 4.80 3783.8 225.5 4009.3
pass4 585 0.19 0.11 36.5 878.54 843.58 1666.58 12.50 2.92 988.9 4.15 3.99 3996.7 288.6 4285.2
pass5 585 0.18 0.01 7.4 894.00 962.67 1800.00 4.50 0.97 764.7 1.14 1.23 1255.6 271.6 1527.3
Rev 01 19 / 30
Rev 01 20 / 30
5. UTILITY CONSUMPTION
5.1. UTILITY CONDITIONS
Power supply condition
HV 10 kV, 50Hz±1%
AC 380V，50Hz ±1%; 220 V, 50Hz±1% (single phase)
DC 220 V, 48 V, 24 V
Water Quality Table

Industrial Circulating Demineralized Domestic
Description Unit Filtered Water
Water Water Water Water
PH 7~8 7~8 8~8.5 6.5~9
Suspension solid mg/L <10 <2 10 -
Total hardness mg/L (as CaCO3) <150 <150 <375 Trace
Ca hardness mg/L (as CaCO3) <100 <100 <250 Trace
M-alkalinity mg/L (as CaCO3) <110 <110 <275 -
Chloride ion mg/L (as Cl-), avg. <60 <60 <150 <1 National
Sulphate ion mg/L (as SO4) <50 <50 <125 -
TFe mg/L (as Fe) 1 1 2.5 Trace drinking
Soluble SiO2 mg/L (SiO2） <6 <6 <15.0 <0.1 water
Evaporation
mg/L <300 <300 <750 standard
residue (dissolved)
Conductivity s/cm <500 <500 <1250 10
Water supply temp. ℃ Max. 31 Max. 31 33.5 Max. 31
Return water temp.
℃ 40.5
of circulating water
Water supply
MPa 0.15~0.35 0.25~0.4 0.5~0.6 0.15~0.35 0.15~0.35
pressure
Note:
The guarantee of indexes of supply water will be above 90%.
Steam data
Pressure ~0.6MPa
Temperature 150~160℃
Rev 01 21 / 30
Compressed air data
Pressure 0.5~0.8MPa
Max. oil content 1mg/m3
Biggest particle diameter 1μm
Max. dust content 1mg/m3
Pressure dew point (with pressure) ≤-40℃
5.2. UTILITY CONSUMPTION (PRELIMINARY)
Consumption data of rolling mill section

Utility Consumption Data of Mechanical Equipment of Continuous Rolling Mill
Consumption (m3/h) Pressure Temp.
Name of Cont. Inter. (MPa) (0C)
No Description Remarks
Equipment Avg
Avg. Max. Max. Entry Exit Entry Exit
.
Circulating
0.40.6 0.3 Max.33.5 40.5
cooling water
Oil
1 lubrication 88 110 0.3 Max. 33.5 Max. 36.5
system
Emulsion
2 1400 1600 0.3 Max. 33.5 Max. 39
system
Hydraulic
3 33 50 0.3 Max. 33.5 Max. 38.5
system
Electrical
4 720 780
instrument
Total 2241 2540
Industrial
0.20.4 431
water
1 Cellar 1 3 - Max. 31 -
Emulsion
2 0.1 0.5 - Max. 31 -
room
Smoke
3 exhaust 2 3 - Max. 31 -
system
4 Sump 0.3 1 Max. 31 Sump
Rev 01 22 / 30
Utility Consumption Data of Mechanical Equipment of Continuous Rolling Mill
Consumption (m3/h) Pressure Temp.
Name of Cont. Inter.
No Description (MPa) (0C) Remarks
Avg
Equipment Avg. Max. Max. Entry Exit Entry Exit
.
pump
Total 3.4 7.5
Demineralize
0.2-0.4 431
d water
Emulsion
1 8 60 - Max. 31 -
system
Electrical
1 4 - 31
instrument
Total 9 60
Filtered water 0.250.4

Mill
1 60 -
cleaning
Total
Compressed
0.50.7
air
Mechanical
1 4000 5000
equipment
Oil
Dew point
2 lubrication 55 70
-40 °C
system
Emulsion
3 50 70
system
Electrical
4 300 400
equipment
Total 4705 5540
Steam 0.50.7 160 - 170

Emulsion
1 250 350 160 - 170
system
Smoke
2 exhaust 3000 160 - 170
system
Total 250 350 3000
5.3. MILL ROLL CHANGE CYCLE AND AVG. ROLL CONSUMPTION
Roll Total Grinding of Grinding Roll Change Use Cycle
Rev 01 23 / 30
Grinding Each Time Cycle
Number
(mm) (mm) (km) (km)
Note:
The data above mentioned are for reference only. In general, the data above
mentioned are related with rolling schedule, roll roughness, roll material, strip
material and surface quality.
6. ARRANGEMENT OF MAIN ONLINE LARGE DETECTION INSTRUMENT (FOR

REFERENCE)
Rolling mill section
(1) Weld detection: none
(2) Tension meter: 6 sets
No. 1 stand entry: 1 set
Exit of No.1~ No.5 stands: 5 sets
(3) CPC: 1 set
Code Location Accuracy Remarks

CPC1 After payoff reel ±1 No. 1 stand entry
(4) X-ray thickness gauge: 3 sets
Entry and exit of No. 1 stand: 2 sets
Rev 01 24 / 30
Exit of No. 5 stand: 1 set
(5) Laser speedometer: 2 sets
Entry and exit of No. 1 stand: 1 set respectively
(6) Flatness gauge: 1 set
No. 5 stand exit: 1 set
(7) Roll gap sensor (SONY magnetic scale)
No. 1 ~ No. 5 stands: 10 sets
7. OPERATION MANNING (FOR REFERENCE)
The personnel in the following table are for one shift (8h).
The personnel in the following table do not include personnel of lab test and
analysis and utility system.
Maintenance personnel will be arranged by the customer according to

his maintenance schedule.
Work Type Category Location Number Remarks

Coil charging, uncoiling, strap removal 1
Local operation 1
Operation Main operation room 1 Also as shift leader
(As per one shift) Patrol inspection 1
Coil stripping of mill exit, coil inspection
2
area, weighing, banding, labeling
Total of mill 6
8. SPECIAL TOOLS FOR OPERATION AND MAINTENANCE
Special tools for operation and maintenance of rolling mill

No. Name of Tool Description Qty. Remarks
1 Lifting tackle of backup roll Manual 2
2 Manually operated electric shear Cutting thickness max. 6.0 mm 6
3 Manual banding tool For manual banding of small 1 set
Rev 01 25 / 30
coil
4 Lifting tackle of work roll 1
Contact / non-contact temp. measuring
5 1
device
6 Sling of work roll 4
7 Roughness meter Hand held 1
Threading, strip guiding, Bearing capacity not less than
8 2
100*8*150000mm 8t
Bearing capacity not less than
9 Threading, strip guiding, 100*8*60000mm 2
8t
Special tools for fluid operation and maintenance

No. Name of Tool Description Qty. Remarks
For manual operation of servo
1 Servo valve detector 2
valve
2 Oil contamination detector 1
3 Hydraulic oil filter unit 5
4 Lubrication oil filter unit 3
5 Tool kit 10
6 Proportional valve detector 1
7 Nitrogen filling car 2
8 Pressure detector HMG 1
9 Cleaning car 1
9. MAJOR TECHNICAL HIGHLIGHTS AFTER MODIFICATION
 Automatic coil center height adjustment and automatic centering of coil charging
car at mill entry side;
 Laser speedometer at entry and exit of S1 stand;
 X-ray thickness gauge at entry and exit of S1 stand and exit of S5 stand;
 Oil-air lubrication for work roll bearing.
Rev 01 26 / 30

Annex I-1 Process Technical and Production Capacity-Rev01

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Annex I-1 Process Technical and Production Capacity-Rev01

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SIDER EL HADJAR

Cold Rolling Plant Revamping Project

Tandem Rolling Mill Revamping Project

Sinosteel Equipment & Engineering Co. Ltd.

Process Technical and Production

1. FEED STOCK AND PRODUCT

1.1. FEED STOCK

1.1.1. SPECIFICATION OF FEED STOCK

◆ Hot rolled strip, subject to pickling process for rust removal:

Strip thickness 1.6~4.5mm (equipment shall also consider ±10% thickness

Strip width 600~1350mm

Coil OD 900mm~1880mm (max.)

Coil weight 24t (max.)

Specific coil weight 18kg/mm (max.)

Tensile strength max. 450MPa

Yield strength max. 275MPa

1.1.2. QUALITY REQUIREMENT OF FEED STOCK

(1) Strip flatness does not exceed 110I.

(3) It is less than 3% of standard thickness.

Note: thickness is to be measured at the center.

Excluding inner and outer 3 laps.

(7) A – B ≦ 50μm; arching will be symmetrical.

(8) Strip wedge is less than or equal to 35μm.

(10) Local high point is less than 12μm.

1.2.1. SPECIFICATION OF PRODUCT

Strip thickness 0.18~2.0mm

Strip width 600～1350mm

Coil OD max. 720mm～1880mm

Coil ID Ø508mm/ Ø420mm

Coil weight max. 24t

1.2.2. PRODUCT MIX

2. DESCRIPTION OF ROLLING LINE

2.1. BRIEF DESCRIPTION OF PRODUCTION PROCESS

The existing main process flow is not changed.

2.2. BASIC INFORMATION ABOUT CRANE OF ROLLING LINE

Crane of each bay must meet the following requirement.

Hot coil storage:

According to production calculation, the production cycle of the shortest coil is

Continuous rolling mill area:

1 backup roll with chock and bearing

1 lifting tackle of backup roll

According to production calculation, the production cycle of the shortest coil is

Roll shop area:

1 backup roll with chock and bearing

1 lifting tackle of backup roll

2.3. OPERATION CYCLE CHART OF MAIN EQUIPMENT OF ROLLING LINE (TENTATIVE)

Pre-rolling preparation time

No. Operations Times Accumulateds

Tail-out auxiliary time after rolling

No. Operations Times Accumulateds

3. MAIN TECHNICAL DATA OF THE LINE

3.1. ROLLING MILL

3.1.2. MAX. ROLLING PRESSURE: MAX. 20000KN

3.1.3. ROLLING SPEED

Uncoiling speed at mill entry side max. 650m/min

Max. speed of S5 stand max. 1800m/min

Coiling speed max. 1800m/min

Strip coiling tension max. 66KN, at 1800m/min

Acceleration / deceleration max. 150m/min/s

3.1.4. ROLLING TORQUE

Max. rolling torque 224.55kN*m

Section size 620*860mm

3.1.6. WORK ROLL SIZE510／580×1500MM

Annual maintenance time: 15d24h/d1 times/a=360h/a