Professional Documents
Culture Documents
Edgar TOURNON1,2,3, Pascal VENET2, Bertrand BARBEDETTE1, Adrien LELIEVRE3, Judicaël AUBRY4, Ali SARI2
1
ESTACA’LAB Dpt. of On-board Energy and Systems for Transportation (S2ET), rue Georges Charpak 53061 Laval, France
2
Univ Lyon, Université Claude Bernard Lyon 1, Ecole Centrale de Lyon, INSA Lyon, CNRS, Ampère, F-69007 Lyon, France
3
STEE, 181 rue de Picardie, 45160 Olivet, France
4
IUT de Rennes, Université Rennes 1, 35704 Rennes, France
e-mail: edgar.tournon@univ-lyon1.fr
Abstract— Series Hybrid Bike (SHB) offers a complete savings considering the amount of time lost in traffic jam, less
decoupling between the bike motion and the power given to the functioning costs and a healthy way to travel (see table 1).
system by the cyclist thanks to an Energy Storage System (ESS).
The main advantage for the cyclist is to pedal with a minimum Mean of transport Travel cost ($/(p.km))
of torque and power variations to optimize its own physiological
energy. On the other hand, one major drawback of the SHB is bicycle 1.11
the systems’ efficiency. This paper focuses on determining the
minimum overall efficiency the system shall have in order to car 2.3
compete with Conventional Chain Bike (CCB) on a regular city
bus 1.5
ride.
Keywords— Electric bike, Series Hybrid Bike, Efficiency Table 1: travel cost comparison for the user : cost per person and
kilometer ($/(p.km)) [2]
Variables-
Despite those advantages, bicycles do have some
ࢂ Bike’s speed (݉Ȁ)ݏ
drawbacks that limit its expansion. Some surveys have tried
ࡼࢎ࢛ࢇ Rider power (ܹ)
to analyze the brakes off buying bicycles [3], [4]. This has
ࢃ ESS’ energy ()ܬ
shown that fatigue, transpiration and distance are part of the
ࢃ࢘ࢇ࢚ࢋࢊ ESS’ total energy ()ܬ major obstacles that prevent people to buy bicycles. One
ࡾ࢝ࢎࢋࢋ Wheel’s radius (݉) solution to solve those issues could be to build a Series
࣋ Air mass (݇݃Ǥ ݉ିଷ ሻ Hybrid Bike.
ࢍ Gravitational force (݉Ǥ ି ݏଶ ሻ
SOE State of energy (no unit)
E Global kinetic energy (J)
ࡼࡱࡿࡿ ESS power (W)
ઢ࢚ Time between two states ()ݏ
ܜ Time elapsed since start ()ݏ
ઢࢄ Distance between states (݉)
ࢄ Distance since start (݉)
۱ܚ Rolling resistance (no unit)
ࢀ࢚ Torque at the rear wheel (ܰ݉)
ܜܗܜۻ Rider and bike’s mass (݇݃)
CCB gear ratio (no unit)
ࢀࢎ࢛ࢇ Cyclist’s torque (ܰ݉)
ࢀࢇ࢞ Maximum cyclist’s torque (ܰ݉)
ࡹ Braking mode (no unit)
Figure 1: Series Hybrid Bike architecture, associated efficiencies
ࣁࡿࡴ ǡ ࣁ ǡ ࣁࢍࢋ ǡ ࣁ࢚ ǡ ࣁࢉ࢜ ǡ ࣁࡰࡰ ǡ ࣁࡱࡿࡿ System’s
and possible power flows (see section V.B)
efficiencies (respectively the entire SHB, the CCB, the
generator, the machine, converters, the DCDC converter, the Series Hybrid Bikes (SHBs) are chainless bicycles. The
ESS) (no unit) mechanical energy from the user is first converted into
I. INTRODUCTION electrical energy thanks to an electrical generator located
around the crankshaft. Moreover, the motion is created by a
Bicycle economy is a growing market with new trends motor located in the wheel which is using the energy produced
and needs coming out. Indeed, bicycles are very efficient by the user and/or the one stored in the Energy Storage System
vehicles as they consume very little energy per kilometer (ESS) [5], [6]. The powertrain architecture of SHB is
compared to other mean of transport such as car, bus… [1]. described in the figure 1. Electrical machines (motor and
Moreover, they are attractive for the daily use as they promise
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the program minimizes the cost function for a part of the Running both bikes on the same driving cycle and varying
problem. Then, it calculates the solution step by step by some input variables allow to compare both structures.
increasing progressively the size of the problem until it does
reach the fully complete solution.[11]
Moreover, the system is defined by states that varies and
have to stay between boundaries. DP is ever given an initial
state, and a final one. The DP’s definition used is summarized
in table 3. DP finally run a backward and a forward phase in
order to compute the optimal solution verifying all the
conditions [12]. For imposing stops, meaning the speed is zero
(see equation 1), the DP only consider the solution as valid if
the speed condition is met at the required position. It is
possible for the DP not to find any solution. In this case, it is
necessary to change the constrains or the problem’s settings.
The problem exposed in this paper proposes to minimise
the travelling time ( ݐௗ ) along the drive cycle. This is
expressed in table 3 as the cost function (ܬ ). Minimising the
travelling time also means to optimize the energy spent by the
cyclist on the entire ride (ܧ௧ ) as the power produced is kept
constant at all time.
ܧ௧ ൌ ܲ௨ ݐௗ (2)
ሺܬௗ ሻ ՜ ݉݅݊ሺݐௗ ሻ ՜ ൫ܧ௧ ൯ȁೠೌୀ௦௧ (3)
The control of the system is made thanks to only one
variable: the motor torque (ܶ௧ ). This last can be positive
thus moving the bicycle forward or negative, thus braking the
bicycle.
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ܧାଵ ൌ ܧ ܲ ȟݐ (4)
் ೖ
ܲ ൌ െ σ ܨ௫௧ ܸ (5)
ோೢ
Finally, ܪሺܶ௧ ሻȟܺ and ܩሺܵܥ ǡ ܥ ሻȟ are the related
discretized energies expressions spent over a calculation step
ȟܺ. They are detailed in equations 9 and 10. In addition ߛ is
a constant depending on the bike’s parameters and on the
simulation settings. J. Aubry & al [13] wrote that the speed at
step k+1 equal to:
ଶ
Figure 4: Part of the DP result on the chosen drive cycle for a
ܸାଵ ൌ ɀටܸଶ ቀܪሺܶ௧ ሻ െ ܩ൫ܵܥ ǡ ܥ ൯ቁ (7) SHB (ߟௌு ൌ ͲǤͻ) with (red, fill line) and without (blue, dashed
ெ
line) pedaling while stopped
భ
ଵ ି
మ
ߛ ൌ ቀͳ ߩܵܥ ȟܺቁ (8) for travelling this drive cycle with this specific configuration.
ଶெ
The ESS is covering the energy difference between the power
் produced by the cyclist and the one required by the machine.
ܪሺܶ௧ ሻ ൌ (9)
ோೢ In this way, the cyclist never experiences load variations.
ଵ
ܩሺܵܥ ǡ ܥ ሻ ൌ ܯ௧௧ ݃ܥ ߩܵܥ ܸଶ (10) The subfigure 4.b shows that the SHB with pedaling while
ସ
stopped is faster as the time difference increases. Indeed, the
On a CCB, ܶ௧ is directly linked to the torque given by energy stored during the breaks (12 second each time) enables
the rider at the crank through the chain gear ratio (ߚ): the bicycle to drive faster. Moreover, the time evolution is not
ܶ௧ ൌ ߚܶ௨ (11) constant because the DP run a calculation step each ȟܺ which
leads to variations of ȟ ݐdepending on the speed.
On a SHB, ܶ௧ is produced by the motor in the wheel and
have no direct relation with the torque produced by the cyclist. B. Classic Forward output for a CCB
The time spent between two steps is then expressed as: The CCB is a straightforward process using equations 7
and 11. Indeed, all the variables are known and, especially,
ଶ
ȟ ݐൌ (12) the torque is directly calculated as the ratio of power by speed
ೖశభ ାೖ
as the human power is considered to be constant.
Finally, the State Of Energy (SOE) of a ܹ௧ௗ pack is ఎಳ ೠೌ ோೢ
commonly considered to be the percentage of energy left in ܶ௧ ൌ (15)
ೖ
the ESS, the energy left in the storage system being ܹ . The
SOE variations are calculated using the difference between the
constant energy produced by the cyclist (ܲ௨ ȟݐሻ and the
்
mechanical energy asked by the machine ( ሻcombined
ோೢ
with an efficiency.
ௐೖ ଵ
ܱܵܧ ൌ ൌ ܱܵܧ െ ܲ ாௌௌ ݀ݐ (13)
ௐೝೌ ௐ௧ௗ
ଵ ்
ܱܵܧାଵ ൌ ቀܲ௨ ȟ ݐെ ȟܺቁ ܱܵܧ (14)
ௐೝೌ ோೢ ఎೄಹಳ
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overgo a torque limit depending on the person’s physical The extracted requirements may vary according to compared
abilities. This limit is usually found between 80 to 130 Nm cases.
according to Grossoleil and al. [7]
The results are showing interesting performances.
ܶ௧ ൌ ݉݅݊ሺߚܶ௨ ǡ ܶ௫ ) (16) Enhance, on this typical town ride, a SHB with no pedalling
while stopped will be faster than every CCB if the efficiency
Running a CCB on our drive cycle leads to user torque
of the entire powerchain on the SHB is ߟௌு ͲǤʹ ((a) in
variations as it can be seen in figure 5. Those torque
fig. 6). Considering the worst performance for the CCB, this
variations cause fatigue for the user. One major advantage for
efficiency requirement could drop down to ߟௌு ͲǤͷʹ ((b)
the SHB is to remove those power peaks.
in fig. 6).
V. RESULTS
The case with the SHB and pedalling while stopped is also
Results were computed on the chosen drive cycle in 4 showing interesting features. Despite the fact such a bicycle
different cases: shall have at least three wheels to stand while stopped and
The SHB with pedalling while stopped, meaning force riders to change their behaviours (it is not common to
there is recharging of the ESS during those phases. pedal while not moving), this case is showing better
The SHB with no pedalling while stopped, meaning performances than every CCB if ߟௌு ͲǤͳ ( (c) in fig. 6).
energy is gotten back by energy recovery only. This enables to reduce constrains on the design thanks to the
A CCB with a constant efficiency of 0.97 and an possibility to decrease the system’s performances.
infinite braking power ( ܯܤǡ ሻ (see
B. Result analysis
figure 5) meaning he stops instantaneously. This
solution is the fastest a CCB could achieve (best Finally, the power may flow through the system in
CCB). different ways enumerate below. Each power flow lead to
A CCB with a constant efficiency of 0.9 and no different efficiencies.
braking power ( ܯܤǡ ሻ meaning it
It is important to note that efficiencies are not constant but
uses freewheel until stopping. This is considered as
are varying according to the functioning points (for example
the worst case that a CCB could achieve.
torque ( ܶ௧ ) and speed ( ܸ ) for machines). All those
All the tests were led using a constant human power efficiencies can be mapped. Maps and detailed models will be
coupled with a 120 Nm torque limit [7]. Moreover, a 5 W discussed and presented in a future study by using [14].
power consumption was added to the SHB accounting for the Efficiencies will be here considered as constant.
control system consumption (DCDC converter control,
The first power flow assume that the energy is directly
electronic speed controllers (ESC), driver inputs). Indeed, this
transferred from the generator to the wheel. In this
can be considered as an auxiliary power consumption.
configuration, the power flows through the machines
A. Result for the drive cycle (ߟ ǡ ߟ௧ ) and the converters (ߟ௩ ) (see figure 1: Direct
Figure 6 shows the time spend by each bicycle case power flow). Then the direct efficiency ( ߟௗ௧ ሻ can be
describe above to execute the drive cycle depending on ߟௌு . expressed as:
ଶ
This allows to find out minimum performances requirements. ߟௗ௧ ൌ ߟ ߟ௩ ߟ௧ (17)
Moreover, if the energy produced by the user is directly
stored into the ESS, the efficiency shall also include DCDC
losses (ߟ ) and supercapacitor losses (ߟாௌௌ ) (see figure 1:
Storing power flow). In this configuration the energy is finally
stored. Then the storing process efficiency (ߟ௦௧ ) can be
expressed as:
ߟௌ௧ ൌ ߟ ߟ௩ ߟ ߟாௌௌ (18)
Finally, energy may also be stored while recovering
energy. In this case, the power is flowing through the motor
(by applying a negative torque thus braking the bike) and is
directly stored into the ESS through the DCDC converter (see
figure 1: Recovery power flow). This flow can also be reversed
in order to use the energy stored in the ESS for driving the
motor. Both cases (saving energy or discharging the ESS for
powering the machine) have the same efficiency expression.
The recovery power flow efficiency ( ߟ௩௬ ሻ can be
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expressed as: Moreover, efficiencies considerations shall be examined
in a more precise way thanks to the result presented in this
ߟ௩௬ ൌ ߟ௧ ߟ௩ ߟ ߟாௌௌ (19)
paper in order to optimise the bike structure. This assume to
Equations 17,18 and 19 are describing the different modes model the entire SHB and run performances analysis on the
the energy can travel through the system. However, the real model using equation 21 for example.
energy efficiency will ever be a combination (Ȟ) of the cases VI. CONCLUSION
described depending on the ride and rider.
In the end, this works shows it is possible to realize a SHB
ߟௌு ൌ Ȟሺߟ௩௬ ǡ ߟௗ௧ ǡ ߟ௦௧ ሻ (20) to travel as fast as on a CCB. This aim to realize a powertrain
In a more global way, the overall energy efficiency efficiency of around 0.7-0.8 which is possible considering the
(ߟௌு ) can be defined as the ratio between the output energy two electric machines [5].
and the input energy. This can be compared to an averaged This paper has also shown that it is possible to gain a lot
efficiency. As we can observe variations of SOE during the of time (or the possibility to considerably reduce the average
ride, the final overall efficiency could take the SOE difference cycling power) by biking while stopped. This case is more
into account. favourable to the SHB as the global efficiency could be as
భ
் ௗ௧ିሺௌைா ିௌைா ሻௐೝೌ low as 0.6 to equal a CCB.
ೃೢ
ߟௌு ൌ (21)
ೠೌ ௧ Beside getting as fast as a CCB, the major advantage of
Finally, a first global performance requirement estimation the SHB is to reduce the cyclist’s fatigue by proposing him
can be found considering the following: to pedal under constant load. Determination of power fatigue
is one of the major results that still has to be explored.
Our machines (generator and motor) have similar
performances, thus ߟ ൌ ߟ௧ . Finally, this study shall be completed considering two
aspects that are the non-constant efficiency of machines that
The ESS, based on supercapacitor have a very high completely changes their performances at low speed for
efficiency, thus implying ߟாௌௌ ൎ ͳ, and having an example, and considering other type of ride with less stops
equal initial and final state of energy. and more hills to analyse differences.
All the converter (Machines and DCDC converters) This conclusion is an important result for designing the
are considered ideal or having high enough whole bike and shall guilt as a starting point for optimising
efficiencies in order to neglected, thus ߟ ൎ the system.
ߟ௩ ൎ ͳ
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Equations 17, 18 and 19 can then be simplified and
ଶ
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