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CRAFTSMAN°
4.5 HORSEPOWER
1800 PSI 2 GPM
HIGH PRESSURE WASHER
Model No. _L
580.761800
PRESSURE WASHER j
CAUTION: Before using this CUSTOMER
_> HELPLINE • _
product, read this manual and
follow all Safe_..Rules and
Operating Instructions.
2
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN-
A NOT CONTACT SPARK PLUG,TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP,
TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.
• Never allow any part of the bodyto come in contact with
the fluid stream. DO NOT come in contactwith a fluid
stream createdby a leak in the high pressurehose.
read this manual and follow all Safety
-_ AUTION: Before using this product, • High pressurestreamsof fluid this equipmentproduces
Rules and Operating Instructions. can pierce skinand its underlyingtissues,leadingto seri-
ousinjuryand possibleamputation.
• Never aim the gunat people, animalsor plants.
• High pressurespraycan cause paint chipsor other parti-
cles to becomeairborneand fly at highspeeds.
• Always weareye protectionwhen youuse this equipmentor
when you are in the vicinity where the equipmentis in use.
• Operate the pressure at no more than the PSI fluid pres-
sure rated for your pressure washer.
• Engine exhaustgasescontain DEADLY carbon monoxide
• Never move the machine by pulling on the high pressure
gas. This dangerousgas, if breathed in sufficientconcen- hose. Use the handle provided on the top of the unit.
trations,can cause unconsciousnessor even death.
• Always be certain the spray gun, nozzles and accessories
Operate thisequipmentonlyin the open air where ade- are correctly attached.
quate ventilationis available.
• Never use a spray gun which does not have a trigger lock
• Gasoline is highlyFLAMMABLEand itsvaporsare or trigger guard in place and in working order.
EXPLOSIVE. Do not permitsmoking,openflames, sparks • Use a respirator or mask whenever there is a chance that
or heat in the vicinitywhile handlinggasoline.Avoid vapors may be inhaled. Read all instructions with the mask
spillinggasolineon a hot engine.Allowunitto coolfor 2 so you are certain the mask will provide the necessary
minutesbeforerefueling.Complywith all lawsregulating protection against inhaling harmful vapors.
• High pressure spray may damage fragile items including
storage and handlingof gasoline.
glass. Do not point spray gun at glass when in the jet
• Locate thispressurewasher in areas awayfrom com- spray mode.
bustiblematerials,combustiblefumes or dust. • Keep the hose connected to machineor the spraygun
• The high pressureequipment is designedto be used with while the systemis pressurized.Disconnectingthe hose
Sears authorizedpartsonly. If you usethisequipment with while the unitis pressurizedis dangerous.
partsthat do notcomply with minimumspecifications,the • Hold the spraygunfirmly in yourhand beforeyou startthe
user assumesall risks and liabilities. unit.Failureto do so could resultin an injuryfrom a whip-
pingspraygun. Do not leave the spraygun unattended
• Some chemicalsor detergentsmay be harmfulif inhaled while the machineis running.
or ingested,causingsevere nausea,faintingor poisoning. • The cleaningarea shouldhave adequate slopesand
The harmfulelementsmay cause propertydamage or drainageto reducethe possibility of a falldue to slippery
severe injury. surfaces.
• Do not allow CHILDREN to operate the PressureWasher • Keep water sprayaway from electricwiringor fatal electdc
at any time. shock may result.
• Operate engine onlyat govemed speed. Running the • Do notadjust unloadervalve to a pressurein excess of
engineat excessivespeedsincreasesthe hazard of per- machinerating.
sonal injury.Do not tamperwith partswhich may increase • Do not securetriggergun in the pull-beck(open)position.
or decrease the governedspeed. • Do not by-passany safety deviceon this machine.
• Do notwear loose clothing,jewelry or anythingthat may • The muffler and engine heat up during operation and
be caughtin the starteror other rotatingparts. remain hot immediately after shutting it down. Avoid con-
• Beforestartingthe PressureWasher in coldweather, tact with a hot muffler or engine or you could be severely
check all parts of the equipmentand be sure ice has not burned.
formed there. MAINTENANCE AND STORAGE:
• Unitswith brokenor missingparts,or withoutprotective • Operate and storethis uniton a stablesurface.
housingor covers shouldNEVER be operated. • High pressurehose can developleaks fromwear, kinking,
• The mufflerand air cleaner must be installedand in good abuse, etc. Water sprayingfroma leak is capable of inject-
conditionbeforeoperatingthe Pressure Washer. These ing materialintoskin.Inspecthose each time before using
componentsact as sparkarrestorsif the engine backfires. it. Check all hosesfor cuts, leaks, abrasionsor bulgingof
• Check the fuel systemfor leaks or signsof deterioration cover, or damageor movementof couplings. If any of
such as chafed or spongyhose, loose or missingclamps these conditions exist, replace hose immediately.Never
or damaged tankor cap. Correctall defectsbeforeoperat- repairhigh pressurehose. Replace it with anotherhose
ing the PressureWasher. that meets minimumpressureratingof yourpressHre
washer.
• Do not sprayflammable liquids.
3
CARTON CONTENTS HOW TO SET UP YOUR PRESSURE WASHER
The following parts are shippedloose with your pressure Forthe most part, yourCraftsman High PressureWasher
washer:.
has been assembledatthe faclonj. You must, however,
* Main Unit -- pressure washer with wheels, attachthe wire form, assemble the spray gun, and attach
guide handle. the high pressurehose to the pump and spray gurL
• High Pressure Hose
• While facing the rear of the Pre_;sureWasher, insert
• Manual Bag (which includesthe items listed below) the wire supportwith the longer arm positk)nedon the
• Ov_er's Manual
left. From this view the hook should resemble a =,r'.
* Nozzle Cleaner Kit
• Parts Box (which includes items listed below)
• Spray Gun
• Wand Extensionwith Hi/Lo Adjustable Nozzle.
• Wire Form
• Motor Oil
• "O"-Ring Kit
Become familiar with each piece before assembling the
pressure washer. Check all contentsagainst the illustra-
tion on Page 6. If any parts are missing or damaged, call
the Pressure Washer Helpline at 1-800-222-3136.
Tighten knobs
when handle is
straight.
4
• Cut the tie wraps on the high pressurehose and • Place assembled spray gun on holder.
connect high pressure hose to gun. Tightenby
hand.
CHECKLIST
• Remove plastic cap and connect high pressure
hose to pump. Tighten by hand. Before you operate your new high pressure washer
5
._
KNOW YOUR HIGH PRESSURE WASHER
Read this owner's manual and safety rules before operating your high pressure washer. Compare the illustra-
tions with your high pressure washer to familiarize yourself with the locations of various controlsand adjustments.
Save this manual for future reference.
Detergent Pick-Up
tube and Filter
Gas Cap
Choke Lever
Water Inlet
Pump - Develops high water pressure. Spray Gun Assembly - Controls the applicationof water
onto cleaning surface with trigger device. Includes safety
Engine Throttle Control Lever - Sets engine in starting latch.
mode for recoil starter; STOPS running engine.
Detergent Pick-up Tube and Filter - Mixes water and
Recoil Starter - Used for starting the engine manually.
detergent in outlet water flow.
Choke Lever -- Puts a cold engine in starting mode.
High Pressure Outlet - Connectionfor high pressure
Air Cleaner - Dry type filter element limits the amount of hose.
dirt and dust that gets in the engine,
Water Inlet - Connection for garden hose.
6
HOW TO USE YOUR PRESSURE WASHER • If you get spray nozzle too close, especially using
high pressure mode, you may damage the clean-
IF YOU HAVE ANY PROBLEMS operating your pres- ing surface.
sure washer, please call the pressure washer helpline
at 1-800-222-3136. APPLYING DETERGENT AND CLEANING WITH
ADJUSTABLE NOZZLE
A WARNING NEVER adjust spray pattern
when spraying. NEVER put hands in front IMPORTANT: Use soaps designed specifically for
of spray nozzle to adjust spray pattern. pressure washers. Household detergents could dam-
You could be injured. age the pump.
IMPORTANT: You must attach all hoses before you
HOW TO USE THE-ADJUSTABLE NOZZLE
start the engine. Starting the engine withoutall the
On the end of your spray gun is a nozzle that you hoses connected and without the water turned ON
can slide forward and backward and that you can willdamage the pump.
also twist from side to side. With the adjustable noz- To apply detergent follow these steps:
zle you can adjust the spray pattern to be either high
pressure or low pressure. You can also adjust the • Prepare the detergent solution as required by the
spray so it is concentrated in a stream pattern or job.
expanded into a fan pattern.
Hang the detergent solutionon the "J" hook on
• Slide the nozzle forward when you wish to adjust the wire form on the guide handle.
the spray to low pressure mode. Slide the nozzle
backward to achieve high pressure. Place small filter on the clear, chemical injection
tube into the detergent container.
TIPS
FEMALE
CONNECTOR • Never use the garden hose inlet to siphondetergent or
wax.
• If you have the spray nozzle too far away, the cleaning
will not be as effective.
• Turn on the water.
PRESSURE WASHER
Check/clean water inlet screen
on quick-connect. Xt
The warranty of the high pressure washer does not cover ENGINE MODEL Briq.qs& Stratton
items that have been subjectedto operator abuse or neg- RATED HORSEPOWER 4.5
ligence. To receive full value from the warranty, operator
must maintain high pressure washer as instructedin this DISPLACEMENT 190cc
manual.
SPARK PLUG: Type: Champion J-19LM
Some adjustments will need to be made periodicallyto or equivalent
properly maintain your high pressure washer.
Set Gap to: 0.030 inch (0.76mm)
All adjustments in the Service and Adjustments section of GASOLINE CAPACITY
this manual should be made at least once each season. 1.6 U.S. quart
OIL SAE 30 weiqht
• Once a year you should clean or replace the spark
plug and clean or replace the air filter and check the SOLID STATE IGNITION 0.0125 inch
gun and wand assembly for wear. A new spark plug AIR GAP
and clean air filter assure properfuel-air mixtureand
help your engine run better and last longer. In the State of Califomia a spark arrestor is required by
law (Section 4442 of the California Public Resources
PRODUCT SPECIFICATIONS
Code). Other states may have similar laws. Federal laws
Pressure Washer Specifications apply on federal lands.
PRESSURE 1800 psi Note: If you equip the engine of your pressure washer
FLOW RATE 2 GPM with a spark arrestor muffler, the spark arrestor must be
maintained in effective working order by the owner/opera-
DETERGENTMIX Use undiluteddeterqent tor.
WATER SUPPLY You can order a spark arrestor through your Sears
TEMPERATURE Not to Exceed 140°F Service Center.
10
BEFORE EACH USE ENGINE MAINTENANCE
• Check water inlet screen for damage. CHECKING OIL LEVEL
• Check high pressure hose for leaks.
Oil level should be checked prior to each use or at
• Check detergent inlet hose and filter for damage. least every 5 hours of operation, Keep oil level main-
• Check gun and wand assembly for leaks. tained.
• Purge pump of air and contaminants. CHANGING ENGINE OIL
• Check engine oil level.
Change engine oil every 25 hours. If you are using
PRESSURE WASHER MAINTENANCE your pressure washer under extremely dirty or dusty
conditions,or in extremely hot weather, change oil
Check and Clean Inlet Screen: Remove quick-con-
more often.
nect and examine inlet screen on the female connec-
tor, Clean if it is clogged or replace if it is torn. Change oil while engine is still warm from run-
Check High Pressure Hose: High pressure hose ning, as follows:
can develop leaks from wear, kinking, abuse. Inspect Before you tip the pressure washer to drain oil,
hose each time before using it. Check for cuts, leaks, drain fuel tank by running pressure washer until
abrasions or bulging of cover, or damage or move- fuel tank is empty.
ment of couplings. If any of these conditions exist,
replace hose immediately. Clean area around oil fill, remove oil fill cap/dip-
stick. Wipe dipstick clean.
DANGER: Water spraying from a leak is
_IL capable of injecting material into skin. Tip your pressure washer to drain oil completely
NEVER repair high pressure hose, from the oil fill tube into a suitable container.
Replace with hose that meets minimum When crankcase is empty, return the pressure
-_ pressure rating of your pressure washer. washer to upright position.
Fill engine crankcase with recommended oil until
Check Detergent Hose: Examine the filter on the
oil level is at FULL point on dipstick.Do not over-
detergent hose and clean if clogged. Hose shouldfit fill above that mark. POUR SLOWLY.
tightly on barbed fitting. Examine hose for leaks or
tears. Replace the filter or hose if either is damaged. • When engine crankcase is filled to proper level,
Check Gun and Wand: Examine hose connectionto installand tighten oil cap/dipstick.
gun and make sure it is secure. Test triggerby press- SERVICE AIR CLEANER
ing it and making sure it springsback into place when
you release it. Put safety latch in UP positionand test Your engine will not run properly and may be dam-
trigger. You shouldnot be able to press trigger. aged if you run it with a dirty air cleaner.
Purge Pump of Air and Contaminants Clean or replace the air cleaner once every 25 hours
of operation or once each year, whichever comes
To remove the air from the pump, follow these steps:
first. Clean or replace more often if operating under
• Set up the pressure washer as described in the dirty or dusty conditions. Replacements are available
ASSEMBLY section and connectthe water sup- at your local Sears Authorized Service Center.
ply.
To clean or replace the air cleaner, follow these
• Remove the wand extension from the gun. steps:
• Pull the trigger on the gun and hold. • Remove screw on the air cleaner cover.
To remove the contaminantsfrom the pump, follow Remove air cleaner carefully to prevent debris
these steps: from falling into carburetor.
• Set up the pressure washer as described in the Take air cleaner apart and clean all parts and ser-
ASSEMBLY section, and connectthe water sup- vice the foam element.
ply.
• Wash foam element in liquid detergent and water.
• Remove the nozzle attachment from the gun. If the element is damaged or very dirty, replace
the element.
• Start the engine according to instructions in
OPERATION section. Squeeze the element dry in a clean cloth.
Pull the trigger on the gun and hold. Saturate the foam element in engine oil. Squeeze
the saturated element in a clean cloth to remove
When the water supply is steady and constant, excess oil.
engage the safety latch and refasten the nozzle
attachment. • Reassemble all parts and fasten securely to the
carburetorwith the screw.
I!
CLEAN/REPLACE SPARK PLUG • Remove nozzle from the end of the wand using the
allen wrench included with the kit or a 2mm or 5/64
allen wrench.
from spark plug and keep wire away from
A AUTION:
plug. Disconnect spark plug wire I
spark
\
Change the spark plug every 100 hours of operation or
once each year, whichever comes first. This will help
your engine to start easier and run better. Replace with
champion J-19LM or equivalenttype spark plug. Set the Use the wire included in the kit or a small paper clip
spark plug gap to 0.030 inch (0.76mm). to free the foreign materials cloggingor restrictingthe
nozzle.
SET PLUG GAP AT 0.030 inch
(0.76 mm)
NOZZLE MAINTENANCE
If the nozzle becomes restrictedor clogged with foreign
materials, such as dirt, excessive pump pressure may
develop. A partially cloggednozzle can cause a pulsing • Reinstall nozzle into wand. DO NOT overtighten.
sensation during use. This generally is not a pump relat-
• Reconnect wand extension to spray gun.
ed problem, but rather a clogged or partially restricted
nozzle. • Reconnect the water supply,turn ON the water, and
start the engine.
If the nozzle becomes clogged or partially restricted,
immediately clean the nozzle with the kit includedwith • Test the pressure washer by operating with nozzle in
your pressure washer by following these instructions: the high and the low pressure positions.
• Shut off the engine and turn off the water supply.
• Separate the wand from the gun.
• Rotate to stream setting.
/2
O-RING MAINTENANCE 1 O-Ring (p/n B2386) for the outside of the Male
Quick-Connect.
Through the normal operation of your pressure washer,
O-Rin_, which keep the connections of the hoses and
gun tight and leak-free may become worn or damaged.
Provided with your pressurewasher is an O-Ring
O
Maintenance Kit which provides replacement O-Rings,
Rubber Washer and Quick Connect filter.
13
AFTER EACH USE It is importantto prevent gum deposits from forming in
essential fuel system parts such as the carburetor,fuel fil-
Water shouldnot remainin the unitfor longperiodsof time. ter, fuel hose or tank during storage. Also, experience
Sedimentsof mineralscan depositon pumppartsand indicates that alcohol-blendedfuels (called gasohol,
"freeze" pumpaction.Followtheseproceduresalter every ethanol or methanol) can attract moisture which leads to .
use:
separation and formation of acids during storage. Acidic
Flush detergent hose by placing the injectorfilter into gas can damage the fuel system of an engine while in
a pail _f clear water while running Pressure Washer storage.
with nozzle in low pressure mode. Flush until you can
see clear water runningthrough the tube. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Follow these
Shut off the engine and let it cool, then remove all instructions:
hoses.
PROTECT FUEL SYSTEM
CAUTION: Be sure throttle lever is in
A "STOP" position before you continue. If
_k DANGER: Drainaway
fuel from
into approved con-
you start engine without the proper water tainer outdoors, open flame. Be
supply connected, you can damage the sure engine is cool. Do not smoke.
pump.
Remove all gasoline from the fuel tank to prevent gum
Empty the pump of all pumped liquids by pulling recoil deposits from forming on these parts and causing pos-
handle about 6 times. This should remove most of the sible malfunctionof engine.
liquid in the pump. Run engine until engine stops from lack of fuel. Make
Coil the high pressure hose and inspect it for damage. sure you have water supply to pump inlet connected
and turned ON.
Cuts in the hose or fraying of it could result in leaks
and loss of pressure. Should any damage be found, CHANGE OIL
replace the hose. DO NOT attempt to repair a dam-
aged hose. Replace the hose with the genuine While engine is still warm, drain oil from crankcase. Refill
Craftsman part. with recommended grade. (See Changing Oil Level on
Page 11.)
Drain water from hose and properly hang it on the
wire supportprovided on the guide handle. OIL CYLINDER BORE
,_ DANGER:
tank indoorsNEVER store engine
or in enclosed, with
poorly fuel in II
ventilat- - Remove
of enginespark plug and
oil intothe pour about
cylinder. Cover 1/2 ounce
spark plug(15ml)
hole
ed areas
flame, where
spark fumeslight
or pilot mayasreach an open
on a furnace, [I / A
_ CAUTION:
hole Avoid spray
when cranking fromslowly.
engine spark plug
water heater, clothes dryer or other gas I
appliance. I with rag. Crank slowly to distributeoil.
• Install spark plug. Do not connect spark plug wire.
• Store in a clean, dry area.
OTHER
WINTER STORAGE
Do not store gasoline from one season to another.
CAUTION: You must protect your unit
from freezing temperatures. Failure to do so Replace your gasoline can if your can startsto rust.
will permanently damage your pump and Rust and/or dirt in your gasolinewill cause problems.
render your unit inoperable.
If possible, store your unit indoorsand cover it to give
To protect the unit from freezing temperatures: protectionfrom dust and dirt. BE SURE TO EMPTY
THE FUEL TANK.
• Draw windshieldwasher fluid into the pump by pour-
ing the washer fluid into a 3-foot section of garden Cover your unit with a suitable protective cover that
hose connected to the inlet adapter and pullingthe does not retain moisture.
recoil handle twice.
IMPORTANT: NEVER cover your pressure washer while
LONG TERM STORAGE engine and exhaust area are warm.
/4
PROBLEM CAUSE CORRECTION
Detergentfailstomixwith. 1. Detergent line is not submerged. 1. Insert chemical line into detergent.
spray. in detergent spray
2. Chemical filter is clogged. 2. Clean or replace filter/detergent
line.
3. Nozzle is in high pressure mode. 3. Push nozzle forward for
low pressure mode.
15
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580,761800
BRIGGS & STRATTON 4-CYCLE ENGINE 12F802-2407-E1
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11058 OWNER'S MANUAL I INSTRUCTION MANUAL
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15
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.761800
BRIGGS & STRATTON 4-CYCLE ENGINE 12F802-2407-E1
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17
CRAFTSMAN 1800 PSl HIGH PRESSURE WASHER580.761800
BRIGGS & STRATTON 4-CYCLE ENGINE 12F802-2407-E1
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CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.761800
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CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.761800
BRIGGS & STRATTON 4-CYCLE ENGINE 12F802-2407-E1
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NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO, DESCRIPTION
22
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.761800
BRIGGS & STRAI-FON 4-CYCLE ENGINE 12F802-2407-E1
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3 .299819 Seal-Oil 121 498260 Carburetor Kit 617 e4,270344 Seal-intake Manifold
7 _D272916 Gasket-Cylinder Head 127 • Plug-Welch 634 •4k Washer-Shaft
9 ._272481 Gasket-Breather (Sold in Kit Only) (Sold in Kit Only)
12 .272198 Gasket-Crankcase 134 •398188 Valve-Needle 670 *493823 Spacer
20 ,399781 Seal-Oil (Includes Seat) (includes 2)
51 .272198 Gasket--Intake 137 •_ Gasket-Bowl 977 498261 Gasket Set-
94 e493765 Valve-idle Adjustment (Sold in Kit Only) Carburetor
104 e231371 Pin--FIoet Hinge 163_4,272653 Gasket-Air Cleaner 1095 498528 Gasket Set-Valve
110e4, Washer-Bowl 358 497316 Gasket Set Overhaul
(Sold in Kit Only) 585 .272238 Gasket-Breather
116 *280393 Seal-O-Ring Passage
116A .280966 Seal-O-Ring
. Included in Gasket Set-Part Number 497:,;16. <_ Included in Carburetor Gasket Set-Part Number 498261.
• Included in Carburetor Kit-Part Number 498260. Included in Valve Overhaul Gasket Set-Part No. 498528.
23
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.761800
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CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580,761800
25
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.761800
59
26