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ASME CSD-1 (2009), Controls and Safety Devices for


Automatically Fired Boilers as required by the
States of Colorado, Iowa, Missouri, Nebraska, Nevada,
et. alia.
Controls and
Safety Devices
for Automatically
Fired Boilers

AN AMERICAN NATIONAL STANDARD

Copyright © 2009 by the American Society of Mechanical Engineers. ~


No reproduction may be made of this material without written consent of ASME. ~
Controls and
Safety Devices
for Automatically
Fired Boilers

AN AMERICAN NATIONAL STANDARD

Copyright © 2009 by the American Society of Mechanical Engineers. ~


No reproduction may be made of this material without written consent of ASME. ~
Date of Issuance: May 8, 2009

The next edition of this Standard is scheduled for publication in 2011. There will be no addenda
issued to this edition.

ASME issues written replies to inquiries concerning interpretations of technical aspects of this
Standard. Interpretations are published on the ASME Web site under the Committee Pages at
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Copyright © 2009 by
THE AMERICAN SOCIE1Y OF MECHANICAL ENGINEERS
All rights reserved
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Copyright © 2009 by the American Society of Mechanical Engineers.


No reproduction may be made of this material without written consent of ASME.
CONTENTS

Foreword.............................................................................. v
Committee Roster ..................................................................... vi
Correspondence With the CSDAFB Committee ......................................... vii
Summary of Changes .................................................................. viii
Part CG General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CG-IOO General Requirements .................................................... 1
CG-200 General Provisions ........................................................ 2
CG-300 Material Requirements ............................................ " . .. .. . 2
CG-400 Testing and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CG-500 Certification and Reporting ............................................... 3
CG-600 Operation ................................................................ 3
CG-700 Definitions ............................................................... 3
Part CM Testing and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CM-IOO Periodic Testing and Maintenance ......................................... 8
Part CE Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CE-IOO Electrical Requirements ................................................... 9
Part CW Steam and Waterside Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CW-100 Automatic Low-Water Fuel Cutoff and/or Combined
Water Feeding Device .................................................. 11
CW-200 Automatic Fuel Cutoff for Forced Circulation Boilers ...................... 13
CW-300 Pressure Controls ......................................................... 13
CW-400 Temperature Controls. " .. ... ... .. .. . . .. .... . .... ... . . .. . . . ... .. .. . . . . . . . . 14
CW-500 Safety and Safety Relief Valves ..................................... . . . . . . . 14
CW-600 Modular Boilers .......................................................... 14
Part CF Combustion Side Control .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CF-100 Gas-Fired Boiler Units, Equipment ........................................ 16
CF-200 Gas-Fired Boiler Units, Purging ........................................... 23
CF-300 Gas-Fired Boiler Units, Safety Controls .................................... 23
CF-400 Oil-Fired Boiler Units, Equipment ......................................... 24
CF-500 Oil-Fired Boiler Units, Safety Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CF-600 Low Fire Start, Gas- or Oil-Fired Boiler Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CF-700 Combination Gas- and Oil-Fired Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CF-800 Electrically Heated Boilers ................................................ 27
CF-900 Combustion Side Controls for Modular Boilers ............................ 27
Figure
1 Sediment Trap ............................................................ 7
Tables
CF-1 400,000 Btu/hr (117228 W) and Smaller (Gas - Natural Draft) ............ 17
CF-2 400,000 Btu/hr (117228 W) and Smaller (Power Gas Burners and
Mechanical Draft Atmospheric Gas Burners), 3 gph (11.4 L/h) and
Smaller (Oil) ........................................................... 18
CF-3 Safety Controls for Automatically Fired Units: Power Gas Burners and
Mechanical Draft Atmospheric Gas Burners ............................. 20
CF-4 Safety Controls for Automatically Fired Units: Atmospheric Gas Burners -
Natural Draft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CF-5 Safety Controls for Automatically Fired Units: Oil-Fired Burners 26

iii
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
Nonmandatory Appendices
A Comparison of This Standard and ANSI Z21.13/CSA 4.9 .................. 29
B Typical Fuel Trains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C Manufacturer's/Installing Contractor's Report for ASME CSD-l ............ 36
D Recommended Preventive Maintenance Schedule................... ... .... 39
E References ................................................................ 43
F Guidance for the Use of u.s. Customary and SI Units in CSD-l ............ 44
Index 47

IV

Copyright © 2009 by the American Society of Mechanical Engineers. ~


No reproduction may be made of this material \\ithout written consent of ASME. ~
FOREWORD (09)

The major perils in operating automatically fired boilers are loss of water (low water), furnace
explosion, overpressure, and overtemperature. Principal causes of accidents to automatically fired
boilers are lack of proper controls and safety devices, lack of adequate maintenance, improperly
trained operators, failure to test controls and safety devices, and complacency on the part of the
operator due to long periods of trouble-free operation. It is believed that improved instrumenta-
tion, controls and safety devices, proper operating procedures, and a clearer understanding of
installation requirements by the manufacturers, installers, and operators can greatly reduce the
chances of personal injury, damage to property, and loss of equipment from accidents.
It should be pointed out that any governmental jurisdiction has authority over any particular
installation. Inquiries dealing with problems of a local character should be directed to the proper
authorities of such jurisdictions.
Safety codes and standards are intended to enhance public health and safety. Revisions result
from the committee's consideration of factors such as technological advances, new data, and
changing environmental and industry needs. Revisions do not imply that previous editions were
inadequate.
The first edition of this Standard, which was approved by The American Society of Mechanical
Engineers' Committee on Controls and Safety Devices for Automatically Fired Boilers, was
approved and designated as an ASME Standard by The American Society of Mechanical Engineers
on April 29, 1977.
The second edition, which was approved by the American National Standards Institute (ANSI)
on October 4, 1982, was issued on December 31, 1982. An addenda to the edition, CSD-1a-1984,
was approved on August 17, 1984 and issued on November 15, 1984.
The third edition, which was approved by ANSI on November 17, 1988, was issued on
February 15, 1989. The CSD-1a-1989 Addenda was approved on October 3, 1989 and issued on
February 15, 1990. The CSD-1b-1990 Addenda was approved on June 21, 1990 and issued on
December 1, 1990.
The fourth edition, which was approved by ANSI on February 28, 1992, was issued on June
15, 1992. The CSD-1a-1993 Addenda was approved on August 18, 1993 and issued on November
30, 1993. The CSD-1b-1994 Addenda was approved on June 20, 1994 and issued on September
30, 1994.
The fifth edition, which was approved by ANSI on February 6, 1995, was issued on June
30,1995. The CSD-1a-1996 Addenda was approved on February 5, 1996 and issued on July
31, 1996. The CSD-1b-1996 Addenda was approved on July 16, 1996 and issued on December
20, 1996.
The sixth edition, which was approved by ANSI on January 30, 1998, was issued on April 14,
1998. The CSD-1a-1999 Addenda was approved on November 2, 1999 and issued on March
10, 2000. The CSD-1b-200l Addenda was approved on July 30, 2001 and issued on November
30, 2001.
The seventh edition, which was approved by ANSI on January 17, 2002, was issued on April
15, 2002.
The eighth edition, which was approved by ANSI on August 9, 2004, was issued on April
15,2005.
The ninth edition, which was approved by ANSI on September 13,2006, was issued on December
29,2006.
This tenth edition of CSD-1 was approved by ANSI on February 24, 2009.

v
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
COMMITTEE ON CONTROLS AND SAFETY DEVICES FOR
AUTOMATICALLY FIRED BOILERS
(The following is the roster of the Committee at the time of approval of this Standard.)

STANDARDS COMMITTEE OFFICERS


B. W. Moore, Chair
P. K. Fanning, Vice Chair
G. Moino, Secretary

STANDARDS COMMITTEE PERSONNEL


R. E. Albert, U.s. Postal Service V. G. Newton, Chubb and Son
R. D. Austin, State of Colorado, Department of Labor and D. W. Noyes, PB Heat, LLC
Employment, Division of Oil and Public Safety D. A. Scearce, Alternate, PB Heat, LLC
R. K. Black, Johnston Boiler Co. M. C. Polagye, FM Global
R. R. Cate, Zurich M. R. Poulin, State of Idaho, Division of Building Safety
J. P. Chicoine, Mestek, Inc. J. Safarz, CEC Combustion Services Group, Inc.
M. H. Diehl, Jr., CNA Insurance J. R. Puskar, Alternate, CEC Combustion Services Group, Inc.
P. K. Fanning, U.S. Naval Facilities Engineering Command P. H. Schuelke, Weil McLain
J. M. Given, Jr., State of North Carolina, Department of Labor G. Scribner, State of Missouri, Department of Fire Safety
J. C. Smelcer, Lochinvar Corp.
R. S. Glass, Raypak, Inc.
J. D. Spuller, In Industries, Inc.
L. J. Ashton, Alternate, Raypak, Inc.
J. C. Stoeger, Industrial Combustion
J. P. Gorman, CSA International
M. W. Valentino, Alternate, Industrial Combustion
G. M. Halley, American Boiler Manufacturers Association
F. R. Switzer, Jr., S-afe, Inc.
M. W. Hilton, The Fulton Companies
G. J. Tate, Karl Dungs, Inc.
D. L. Hunt, St. Paul Travelers K. J. Carlisle, Alternate, Karl Dungs, Inc.
P. C. Bourgeois, Alternate, st. Paul Travelers T. K. Thompson, Underwriters Laboratories, Inc.
J. c. Merwin, Potter Electric Signal Co. T. F. Hardin, Alternate, Underwriters Laboratories, Inc.
B. L. Mickelson, Honeywell International, Inc. J. van Heijningen, Siemens Building Technologies, Inc.
G. Moino, The American Society of Mechanical Engineers B. leng, Alternate, Siemens Building Technologies, Inc.
M. F. Mooney, State of Massachusetts, Department of Public J. A. Wagner, Fireye, Inc.
Safety B. Neill, Alternate, Fireye, Inc.
B. W. Moore, Hartford Steam Boiler Inspection and Insurance Co.

HONORARY MEMBERS
T. W. Bukowski, Weber-Stephen Products, Co.
R. B. West, State of Iowa, Division of Labor Services

vi
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£0 s
No reproduction may be made of this material without written consent of ASME. II!.
CORRESPONDENCE WITH THE CSDAFB COMMITTEE

General. ASME Codes and Standards are developed and maintained with the intent to represent
the consensus of concerned interests. As such, users of this Standard may interact with the
Committee by requesting interpretations, proposing revisions, and attending Committee meet-
ings. Correspondence should be addressed to:
Secretary, CSDAFB Standards Committee
The American Society of Mechanical Engineers
Three Park Avenue
New York, NY 10016-5990
Proposing Revisions. Revisions are made periodically to the Standard to incorporate changes
that appear necessary or desirable, as demonstrated by the experience gained from the application
of the Standard. Approved revisions will be published periodically.
The committee welcomes proposals for revisions to this Standard. Such proposals should be
as specific as possible, citing the paragraph number(s), the proposed wording, and a detailed
description of the reasons for the proposal, including any pertinent documentation.
Interpretations. Upon request, the CSDAFB Committee will render an interpretation of any
requirement of the Standard. Interpretations can only be rendered in response to a written request
sent to the Secretary of the CSDAFB Standards Committee.
The request for interpretation should be clear and unambiguous. It is further recommended
that the inquirer submit his/her request in the following format:
Subject: Cite the applicable paragraph number(s), and provide a concise description.
Edition: Cite the applicable edition of the Standard for which the interpretation is
being requested.
Question: Phrase the question as a request for an interpretation of a specific requirement
suitable for general understanding and use, not as a request for approval of
a proprietary design or situation. The inquirer may also include any plans
or drawings that are necessary to explain the question; however, they should
not contain any proprietary names or information.
Requests that are not in this format will be rewritten in this format by the Committee prior
to being answered, which may inadvertently change the intent of the original request.
ASME procedures provide for reconsideration of any interpretation when or if additional
information that might affect an interpretation is available. Further, persons aggrieved by an
interpretation may appeal to the cognizant ASME Committee or Subcommittee. ASME does not
"approve," "certify," "rate," or "endorse" any item, construction, proprietary device, or activity.
Attending Committee Meetings. The CSDAFB Standards Committee regularly holds meetings
that are open to the public. Persons wishing to attend any meeting should contact the Secretary
of the CSDAFB Standards Committee.

vii
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ASME CSO-1-2009
SUMMARY OF CHANGES

Following approval by the ASME CSDAFB Standards Committee, and after public review, ASME
CSD-1-2009 was approved by the American National Standards Institute on February 24, 2009.

The 2009 edition of ASME CSD-1 includes editorial changes, revisions, and corrections introduced
in ASME CSD-1-2006, as well as the following changes identified by (09).
Page Location Change
v Foreword Updated
1 CG-110 Revised
CG-120 Revised
CG-130 Revised
CG-140(a)(2) Revised
CG-1S0 Added
CG-160 Added
2 CG-300 (1) CG-310 revised
(2) CG-320 deleted
CG-420 Revised
3-7 CG-510(b) Revised
CG-700 (1) Section moved from front of book
(2) Definitions of ANSI and ASME
deleted
(3) Term drip leg revised to read drip
(4) Definitions of ignition system, hot
sUlface and valve shaft added
9 CE-llO(a) Third paragraph revised
10 CE-140(a) Revised
12 CW-140(c) Revised
16, 19 CF-llO(a) Revised
CF-llO(c) Revised
CF-140 (1) Subparagraph (a) revised
(2) Subparagraph (b) added
CF-150 (1) Subparagraphs (a) through (d)
revised in their entirety
(2) Subparagraphs (e) through (g) added
17 Table CF-1 (1) Last column added
(2) Last row added
(3) General Note added
18 Table CF-2 (1) Last column added
(2) Last row added
(3) General Note added

viii
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Page Location Change
19 CF-160(a) Last sentence added

CF-162 Revised

20 Table CF-3 (1) Last lines in third entries of second


and third columns added
(2) Last entry in second column revised
(3) General Note revised

21 Table CF-4 (1) Last lines in third entries of second


and third columns added
(2) Last entry in second column revised
(3) General Note revised

22 CF-180 (1) Subparagraphs (a) through (f) revised


(2) Subparagraph (g) added

23 CF-210(a) (1) Revised


(2) Subparagraph (a)(l) consolidated
into (a)
(3) Subparagraph (a)(2) deleted

CF-310(c) Revised

24,25 CF-320 Revised

CF-330(e) Revised

CF-410 Revised

25 CF-470 Revised

26 Table CF-5 General Note revised

27,28 CF-510(c) Revised

CF-610 Revised

CF-710 Revised

CF-910 First sentence revised

CF-920 First sentence revised

CF-930 Revised

36 Man ufacturer's / Ins talling "ASME" line revised


Contractor's Report for
ASME CSD-l

44 Nonmandatory Appendix F Added

47 Index Updated

SPECIAL NOTE

The interpretations to ASME CSD-l are included in this edition as a separate section for the
user's convenience.

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INTENTIONALLY LEFT BLANK

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A5ME (50-1-2009

CONTROLS AND SAFETY DEVICES


FOR AUTOMATICALLY FIRED BOILERS

Part CG
General

(G-100 GENERAL REQUIREMENTS (1) comply with Part CW, CE-llO(a) and (i)
(2) are labeled and listed by a nationally recognized (09)
(09) (G-110 Scope
testing agency or other organization that is acceptable
The rules of this Standard cover requirements for the to the authority having jurisdiction as complying with
assembly, installation, maintenance, and operation of ANSI Z21.13/CSA 4.9, Standard for Gas-Fired Low Pres-
controls and safety devices on automatically operated sure Stearn and Hot Water Boilers, and meet the
boilers directly fired with gas, oil, gas-oil, or electricity, remaining requirements of this Standard
subject to the service limitations, exclusions, and accept- (b) automatically operated boilers fired with oil
ance to other listings in CG-120, CG-130, and CG-140, having inputs of 3 gph (11.4 L/h) or less that
respectively. Burner or burner assemblies installed on (1) comply with Part CW, CE-llO(a) and (i)
boilers or as a replacement burner shall comply with (2) are labeled and listed by a nationally recognized
the requirements of CF-110 and CF-410 for gas and oil testing agency or other organization that is acceptable
firing, respectively. The use of a gaseous or oil fuel not to the authority having jurisdiction as complying with
listed in the definitions has not been evaluated, and UL 726, Standard for Oil-Fired Boiler Assemblies, and
special considerations may be required. meet the remaining requirements of this Standard
(c) automatically operated, electrically heated boilers
(09) (G-120 Service Limitations
having inputs of 115 kW or less that
The rules of this Standard are applicable to the follow- (1) comply with Part CW and CE-110(a)
ing service: (2) are labeled and listed by a nationally recognized
(a) all automatically fired boilers and burner assem- testing agency or other organization that is acceptable
blies, regardless of fuel input ratings subject to the exclu- to the authority having jurisdiction as complying with
sions and acceptance to other listings of CG-130 and UL 834, Standard for Heating, Water Supply, and Power
CG-140, respectively Boilers - Electric, and meet the remaining requirements
(b) burners field-installed in automatically fired of this Standard
boilers
(G-150 Jurisdictional Adoption of (SO-l (09)
(09) (G-130 Exclusions
Adoption of CSD-l by a jurisdiction shall not preclude
(a) boilers with fuel input ratings greater than or the jurisdiction adopting and accepting boilers listed or
equal to 12,500,000 Btu/hr (3 663 389 W), falling within certified to other safety standards or codes acceptable
the scope of NFPA 85, Boiler and Combustion Systems to the jurisdiction beyond the limitations contained in
Hazard Code CG-140. Where other such safety codes and/or stan-
(b) water heaters (see CG-700) dards are adopted/ accepted and overlap with the scope
(c) direct gas-fired swimming pool heaters that are of CSD-l, it shall be the responsibility of the jurisdiction
labeled and listed by a nationally recognized testing to define the application of this Standard and those other
agency or other organization that is acceptable to the codes and/ or standards.
authority having jurisdiction as complying with ANSI
Z21.56/CSA 4.7, Standard for Gas-Fired Pool Heaters (G-160 Metric (SI) Units (09)
This edition of the Standard uses U.S. Customary
(G-140 Acceptance by Other listings Units. The acceptable equivalent SI units are shown in
(a) automatically operated boilers fired with gas parentheses for information only and have been directly
having inputs of 400,000 Btu/hr (117228 W) or less that (soft) converted from the U.s. Customary Units.

1
Copyright © 2009 by the American Society of Mechanical Engineers.
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A5ME (5D-1-2009

CG-200 GENERAL PROVISIONS Standard for the Installation of Oil-Burning Equipment,


for oil-fired boilers.
CG-210 General Provisions
(b) Louvers and grilles shall be fixed in the open posi-
Installation requirements shall apply to controls, tion or interlocked with the equipment so that they are
safety devices, and burners on automatically fired boil- opened automatically during equipment operation. The
ers covered by this Standard. interlock shall be placed on the driven member.
For information regarding boiler and / or burner (c) Fans supplying air to the boiler room for combus-
installations, refer to local codes. In the absence of local tion shall be interlocked with the burner so that air flow
codes, see NFPA 54/ ANSI Z223.1 for gas-fired boilers is proven during equipment operation.
and NFPA 31 for oil-fired boilers.
For boilers firing liquefied-petroleum gas or LP-gas
air mixtures, the requirements pertaining to the storage CG-300 MATERIAL REQUIREMENTS (09)
container, the first and second stage LP-gas pressure CG-310 Components
regulators, and all components upstream of the point
of gas delivery (see CG-700) are covered by NFPA 58, Each control and safety device covered by this
Liquefied-Petroleum Gas Code. Standard shall be accepted for the intended service by
a nationally recognized testing agency such as, but not
CG-220 Installation limited to, UL, FM, or CSA.
(a) Installation of controls, safety devices, and burners
shall be in accordance with the manufacturer's instruc- CG-400 TESTING AND MAINTENANCE
tions and the applicable requirements of this Standard.
CG-410 Cleaning
Diagrams detailing the wiring and piping connections
for the controls and safety devices installed shall be Manufacturers of controls and safety devices requir-
furnished by the unit manufacturer [see CG-510(c)]. ing periodiC service shall furnish detailed instructions
(b) Installations shall provide accessibility for remov- covering the procedures and frequency of cleaning [see
ing burners; adjusting, cleaning, and lubricating work- CG-SI0(c)].
ing parts; and replacing controls, safety devices, and
(G-420 Testing (09)
other control components.
(c) For information concerning the location and Manufacturers of boilers and burners covered by this
installation of LP-gas air mixture boilers, refer to local Standard shall furnish detailed instructions for testing
building codes. controls and safety devices, both when the boiler is
(d) When one or more modules of a modular boiler operating and when it is out of service [see CG-510(c)].
(see CG-700) are replaced, compatibility of all controls
CG-430 Maintenance
and systems shall be ensured. The replacement modules
shall comply with the initial listing and shall meet the Boiler, boiler unit, and burner manufacturers shall
requirements of this Standard. furnish detailed instructions on maintenance and service
procedures for the fuel burning system or electrically
CG-230 Observation Ports heated units, including controls and safety devices
Observation ports shall be provided to permit direct installed with the unit.
visual inspection of the pilot, main burner flame, and These instructions shall include requirements speci-
boiler furnace. fying that cover plates, enclosures, and guards shall be
maintained in place at all times, except during mainte-
CG-240 Guarding nance (see CG-510 and Part CM).
Guards shall be provided to protect personnel and Boiler, boiler unit, burner, and control manufacturers'
protect against damage to control equipment. Guarding operation and maintenance instructions furnished with
shall conform to applicable regulations. the equipment shall be retained and made available to
the boiler operator (see CG-SI0).
CG-250 Annunciator Systems
Where used, annunciator systems, and their associ- (6-440 Operational Testing
ated test and acknowledgement circuits, shall have all The operation of control systems and safety devices
contacts, switches, relays, and lights arranged so that installed in accordance with this Standard shall be tested
safety control functions are not bypassed. by the installing contractor prior to release to the
owner / user.
CG-260 Combustion Air (a) Control systems and safety devices installed in
(a) The requirements of combustion air shall be in accordance with this Standard by the boiler manufac-
accordance with NFPA 54/ ANSI Z223.1, National Fuel turer on shop-assembled boiler units shall be operation-
Gas Code, for gas-fired boilers and with NFPA 31, ally tested as close to specified field conditions as

2
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A5ME (5D-1-2009

practicable prior to shipment from the manufacturer's individual (see CG-700) to the owner/user and to obtain
facility. a receipt for the instructions. The receipt shall be filed
(b) For boiler units with inputs less than or equal to with the installation report.
400,000 Btu/hr (117228 W) for gas, or less than or equal
to 3 gph for oil, where production makes it impractical
(G-600 OPERATION
to check each boiler unit individually, the manufacturer
will prepare and follow an inspection and quality control C6-610 lockout
procedure by which the requirements of this paragraph The manual procedure required for effecting the
will be met. restart of the equipment subsequent to a lockout shall
be accomplished from a location where the cause of
CG-500 CERTIFICATION AND REPORTING the lockout may be determined so that the necessary
corrective action may be performed to ensure that safe
C6-510 Certification and Reporting operating conditions prevail before restarting the boiler.
(a) Manufacturers of shop-assembled boiler units cov- Safety control(s) that can electronically reset without
ered by this Standard shall maintain a report for each local manual intervention, such as when power or con-
boiler unit or on each category (type, size, or model) for trol input to the device is interrupted and then restored,
boiler units. For boiler units less than or equal to 400,000 shall not be permitted.
Btu/hr (117228 W) for gas, or less than or equal to 3 gph
for oil, a report shall be maintained on each category CG-700 DEFINITIONS (09)
(type, size, or model).
This report shall list accepted: a boiler unit, equipment, or device is accepted
(1) each control and safety device installed in accor- when listed, labeled, or otherwise determined to be suit-
dance with this Standard able and safe by a nationally recognized testing agency.
(2) name of the manufacturer and model number Field installations are accepted when approved by the
of each control and safety device authority having jurisdiction.
(3) operational test performed (see CG-440) air change: the quantity of air necessary to completely
CG-51O(a)(1) through (3) shall be verified by the signa- replace the air contained in the combustion chamber
ture of an authorized representative of the manufacturer and associated flue passages.
on this report. An example of an acceptable data report air shutter: an adjustable device for varying the flow
form is contained in Nonmandatory Appendix C. of air.
This report shall be made available to the authorized
alann: an audible or visible Signal indicating an
inspection agency or the inspector for action as required
by the local jurisdiction. off-standard or abnormal condition.
(09) (b) Installing contractors shall maintain or obtain alarm circuit: a circuit that includes an alarm.
from the manufacturer a report for each installation com- annunciator: a device that indicates a condition, either
pleted. The report shall list normal or abnormat by visual signals, audible Signals,
(1) each control and safety device installed in accor- or both.
dance with this Standard
approved: acceptable to the authority having jurisdiction.
(2) name of the manufacturer and model number
of each control and safety device atomizing media: a supplementary medium, such as
(3) operational test performed (see CG-440) steam or air, that assists in breaking the fuel oil into a
CG-510(b )(1) through (3) shall be verified by the signa- fine spray.
ture of an authorized representative of the installing authorized inspection agency: the inspection agency
contractor on this report. An example of an acceptable approved by the appropriate authority of a state or
report form is contained in Nonmandatory Appendix C. municipality of the United States or a province of
This report shall be made available to the authorized Canada that has adopted this Standard.
inspection agency or the inspector for action as required AWG: American Wire Gauge.
by the local jurisdiction.
(c) Installing contractors shall obtain from the boiler bleed line: a line used to relieve pressure to the atmo-
manufacturer pertinent operating, testing, servicing, sphere, either manually or automatically.
and cleaning instructions for the controls and safety boiler: a closed vessel in which water is heated, steam
devices (see CG-410, CG-420, and CG-430). It is the is generated, steam is superheated, or any combination
responsibility of the installing contractor to deliver these thereot under pressure or vacuum by the direct applica-
instructions, together with complete wiring and piping tion of heat. The term boiler shall include fired units for
diagrams, and a written precaution that the operating, heating or vaporizing liquids other than water where
testing, and servicing only be performed by a qualified these systems are complete within themselves.

3
Copyright © 2009 by the American Society of Mechanical Engineers. ~
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A5ME (5D-1-2009

boiler, automatically fired: a boiler that cycles automati- Btu/hr: a unit of power equal to one British thermal
cally in response to a control system. unit/hr.
boiler, high-pressure: a boiler in which steam or vapor is building code: an ordinance that sets forth requirements
generated at a pressure greater than 15 psig for building design and construction, and equipment
(103.4 kPa gage). installation, or, where such an ordinance has not been
enacted, one of the following model codes:
boiler, hot-'water heating: a boiler in which no steam is
(a) National Building Code
generated and from which hot water is circulated for
(b) Standard Building Code
heating purposes, then returned to the boiler.
(c) Uniform Building Code
boiler, hot-water supply: a boiler that furnishes hot water
to be used externally to itself at a pressure less than or burner: a device for the introduction of fuel and air into
equal to 160 psig (1100 kPa gage) or a temperature less the combustion zone at the desired velocities,
than or equal to 250°F (120°C) at or near the boiler outlet. turbulence, and concentration to establish and maintain
ignition and combustion of the fuel (see also burner
boiler, low-pressure: a boiler in which steam or vapor is assembly).
generated at a pressure less than or equal to 15 psig
burner, atmospheric: a gas burner in which air for combus-
(103.4 kPa gage).
tion is supplied by natural draft, the inspirating force
boiler, miniature: a boiler that does not exceed any of the being created by gas velocity through the orifices.
following limits:
burner, mechanical draft, atmospheric: an atmospheric gas
(a) 16 in. (406.4 mm) inside diameter of shell
2 burner including a mechanical draft device, such as a
(b) 20 ft 2 (1.86 m ) heating surface
1
forced draft or induced draft fan to provide sufficient
(c) 5 ft 3 (0.142 m 3) gross volume, exclusive of casing air for completing the combustion process.
and insulation
(d) 100 psig (689.5 kPa gage) maximum allowable
burner, natural draft type: a burner that depends primarily
on the natural draft created in the flue to induce the air
working pressure.
required for combustion into the burner.
boiler, modular: a steam or hot water heating assembly
burner, power: a burner in which all air for combustion
consisting of a grouping of individual boilers called
is supplied by a power-driven fan that overcomes the
modules intended to be installed as a unit with no
resistance through the burner.
intervening stop valves. Modules may be under one
jacket or individually jacketed. The individual modules burner assembly: a burner that is factory-built as a single
shall be limited to a maximum input of 400,000 Btu/hr assembly or as two or more subassemblies that include
(117228 W) (gas), 3 gph (11.4 L/h) (oil), or 115 kW all essential parts necessary for its normal function when
(electric). installed as intended.
boiler manufacturer: an organization that manufactures combined feeder!cutoff: a device that regulates makeup
pressure parts for boilers or that shop-assembles parts water to a boiler in combination with a low-water fuel
into completed boilers. cutoff.
boiler system: a system comprised of the boiler(s); its combustion: the rapid oxidation of fuel, producing heat
controls, safety devices, and interconnected piping; or heat and light.
vessels; valves; fittings; and pumps. combustion air: the air required for combustion of the
boiler unit: a complete assembly comprised of the boiler, fuel. This does not include the air used for atomization.
the apparatus used to produce heat, and associated con- conductor: a body that may be used to conduct electric
trols and safety devices. current.
branch circuit: that portion of the wiring system between continuous duty: the design feature of an electrical device,
the final overcurrent device protecting the circuit and such as a motor, enabling the device to operate at the
utilization equipment. rated load for an indefinite period.
Btu (British thermal unit): a quantity of heat required control: a device designated to regulate the fuel, air,
to raise the temperature of 1 lb (0.45 kg) of water 1°F water, steam, or electrical supply to the controlled equip-
(0.56°C). ment. It may be automatic, semiautomatic, or manual.
control, operating: an automatic control, other than a
safety control, to start or regulate input according to
1 The gross volume is intended to include such gas passages as
are integral with the assembled pressure parts. Gross volume is demand and to stop or regulate input on satisfaction of
defined as the volume of a rectangular or cylindrical enclosure into demand.
which all the pressure parts of the boiler in their final assembled
positions could be fitted, Projecting nozzles or fittings need not control, primary safety: a control directly responsive to
be considered in the volume, flame properties, sensing the presence of flame and, in

4
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
ASME (SO-1-2009

event of ignition failure or loss of flame, causing safety grounding conductor, equipment: the conductor used to
shutdown. connect noncurrent-carrying metal parts of equipment,
control, safety (also known as limit): a control responsive raceways, and other enclosures to the system-grounded
to changes in liquid level, pressure, or temperature and conductor at the service and/ or the grounding electrode
set beyond the operating range to prevent the operation conductor.
beyond designed limits. guarded: covered, shielded, fenced, enclosed, or other-
control manufacturer: an organization that manufactures wise protected by means of covers, casings, barriers,
operating and safety controls for use on boilers. rails, screens, mats, or platforms to prevent contact by
persons or objects.
CSA: CSA International.
damper: a valve or plate for regulating combustion air high fire: the rate of a burner at or near design maximum
or flue gases. fuel input.
draft: the difference in pressure between atmospheric ignition system, direct: an automatic ignition system that
and some other pressure in the furnace or gas passages. uses an electrically energized device to ignite fuel at a
main burner.
draft, mechanical: the draft caused by a mechanical device,
such as a forced draft or induced draft fan. ignition system, hot surface: an automatic, direct ignition
system that uses a hot surface igniter to ignite fuel at a
draft, natural: the draft caused by the difference in the
temperature of the hot flue gases and the outside main burner.
atmosphere. input rating: the fuel-burning capacity of a burner at sea
drip: the container placed at a low point in a system of level in Btu/hr (W) as specified by the manufacturer.
piping to collect condensate and from which condensate installing contractor: an organization that installs a boiler,
may be removed. combustion controls, burners, and protective equipment
fan, forced draft: a fan used to supply air, under pressure, in the field.
to the fuel-burning equipment of the boiler. labeled: equipment or materials to which has been
fan, induced draft: a fan used to exhaust gases, under attached a label of a nationally recognized testing agency
suction, from the boiler. that maintains periodic inspection of production of
firing rate: the rate at which air, fuel, or an air-fuel mixture labeled equipment or materials. Labeling indicates com-
is supplied to a burner, expressed in volume or heat pliance with nationally recognized standards.
units supplied per unit of time. liquefied-petroleum gas: fuel gases, including commercial
flame failure response time: the time interval between the propane; predominantly propane, propylene, or com-
loss of flame and deenergizing the safety shutoff valve. mercial butane; predominantly butane; isobutane;
and/ or butylene.
FM: Factory Mutual system.
fuel train: a series of valves, regulators, and controls, listed: equipment or materials included in a list pub-
between the burner and the source of fuel, that regulates lished by a nationally recognized testing agency that
and controls the flow of fuel to the burner. maintains periodic inspection of production of listed
equipment or materials. Listing indicates compliance
gas: one of the following fuel gases: natural gas, liquefied with nationally recognized standards.
petroleum (LP) gas, LP-air mixture, manufactured gas,
or mixed gas. local: within physical sight and sound of the affected
equipment (see also lockout).
gas-pressure regulator, main: a device for controlling and
maintaining a predetermined gas pressure for the main lockout: a safety shutdown that requires a local, manual
burner. procedure to restart the equipment (see also shutdown,
gas-pressure regulator, pilot: a device for controlling and safety).
maintaining a predetermined gas pressure for the pilot low fire start: the lightoff ignition of a burner with the
burner. fuel controls in a low fire position. In a system with
ground: a conducting connection, whether intentional or guaranteed low fire start, interlocks are used to prevent
accidental, between an electrical circuit or equipment startup if the burner is not in the low fire position.
and either the earth or a conducting body that serves low-water fuel cutoff: a device that shuts off the fuel when
in place of the earth. the boiler water falls to an unsafe level.
grounded: connected to earth or to some conducting body LP-gas air mixture: liquefied-petroleum gases distributed
that serves in place of the earth. at relatively low pressures and normal atmospheric tem-
grounded conductor: a system or circuit conductor that is peratures that have been diluted with air to produce a
intentionally grounded. desired heating value and utilization characteristic.

5
Copyright © 2009 by the American Society of Mechanical Engineers. ~
t;- 56
No reproduction may be made of this material without written consent of ASME.
ASME (SD-1-2009

main burner flame-establishing period: the interval of time shall be considered the outlet of the first stage
the main burner fuel safety shutoff valves are permitted LP-gas-pressure regulator.
to be open before the primary safety control is required pool heater: an appliance designed for heating non potable
to prove the presence of the main burner flame. water stored at atmospheric pressure, such as water in
main manifold gas pressure: the gas pressure measured at swimming pools, spas, hot tubs, and similar
a location that is specified by the burner/boiler unit applications.
manufacturer and is taken downstream of the main gas postpurge period: a period of time after the fuel valves
pressure regulator. close, during which the burner motor or fan continues
manifold, gas: the conduit of an appliance that supplies to run to supply air to the combustion chamber.
gas to the individual burners. prepurge period: a period of time on each startup during
manual reset device: a component of a control that requires which air is introduced into the combustion chamber
resetting by hand to restart the burner after safe and associated flue passages in volume and manner as to
operating conditions have been restored. completely replace the air or fuel-air mixture contained
maximum fixed stop limit: on a temperature or pressure therein prior to initiating ignition.
control having an adjustable set point, the maximum pressure regulator, LP-gas, first stage: on undiluted LP-gas
fixed stop limit is the maximum setting to which the systems, a pressure regulator designed to reduce pres-
control can be adjusted and still perform its intended sure from the container to 10.0 psi (69 kPa) or less.
function (i.e., safety shutdown) but not be exceeded due pressure regulator, LP-gas, second stage: a pressure regula-
to a mechanical or electrical stop device. tor for service on undiluted LP-gas systems designed
NEMA: National Electric Manufacturers Association. to reduce first stage regulator outlet pressure to 14.0 in.
NFPA: National Fire Protection Association. W.e. (4.0 kPa) or less.

oil: any commercial grade fuel oil as defined by pressure regulator, service: a pressure regulator installed
ASTM D 396. by the serving gas supplier to reduce and limit the ser-
vice line gas pressure to delivery pressure.
pilot: a small burner that is used to lightoff (ignite) the
main burner. proven prepurge: a provision of the control system for
preventing burner operation until prescribed air flow is
pilot, continuous: also known as a constant burning pilot, proven to be established during prepurge.
a pilot that burns without turndown throughout the
entire time the burner assembly is in service, whether qualified individual: a boiler service technician who is
the main burner is firing or not. engaged in and responsible for installation, replacement,
repair, or service of the boiler, fuel-burning system con-
pilot, intermittent: a pilot that is automatically lighted trols, and safety devices and is experienced in such work.
each time there is a call for heat. It burns during the
entire period the main burner is firing. readily accessible: having direct unimpeded access with-
out the need of a ladder or removing or moving any
pilot, interrupted: a pilot that is automatically lighted panel, door, or similar covering of the item described.
each time there is a call for heat. The pilot fuel is cut
off automatically at the end of the main burner flame- recycle: the process of sequencing a normal burner start
establishing period. following safety shutdown before the establishment of
lockout.
pilot, proved: a pilot flame supervised by a primary safety
control. relay: a device that is operative by a variation in the
conditions of one electric circuit to start the operation
pilot flame-establishing period: the interval of time that fuel of other devices in the same or another electric circuit,
is permitted to be delivered to a pilot burner before the such as pressure or temperature relay.
primary safety control is required to prove the pilot
flame. relight: the action upon loss of main flame to reestablish
the ignition source without recycle.
pilot manifold gas pressure: the gas pressure measured at
a location that is specified by the burner/boiler unit sediment trap: a device in a gas line that collects and
manufacturer and is taken downstream of the pilot prevents solid debris (such as pipe dope, slag, dirt, etc.)
gas-pressure regulator. from traveling downstream into the gas controls (see
Fig. 1).
point of gas delivery: for other than undiluted liquefied-
petroleum gas systems, the point of gas delivery shall shutdown, normal: shutting off fuel and ignition energy
be considered the outlet of the service meter assembly to the burner by means of an operating control.
or the outlet of the service regulator or service shutoff shutdown, safety: shutting off all fuel and ignition energy
valve when no meter is provided. For undiluted, lique- to the burner by means of a safety control or primary
fied-petroleum gas systems, the point of gas delivery safety control (see also lockout).

6
Copyright © 2009 by the American Society of Mechanical Engineers. ~
{; S
No reproduction may be made of this material without written consent of ASME. m•
A5ME (50-1-2009

Fig. 1 Sediment Trap UL: Underwriters Laboratories, Inc.

Gas supply inlet upper set point limit: on a temperature or pressure control
having an adjustable range of set points, the upper set
point limit is the maximum pressure or temperature set
point in the range of the control, to which the control
can be adjusted and still perform its intended function
(i.e., safety shutdown).
valve, automatic: an automatic device consisting essen-
tially of a valve and operator that controls the fuel supply
Tee fitting ~ To gas to the burner(s) during normal operation of a boiler. It
~ control(s) may be actuated by application of electrical, mechanical,
inlet or other means.
valve, lubricated plug type: a valve of the plug and barrel
type designed for maintaining a lubricant between the
~ Nipple bearing surfaces.
3 in. (76 mm)
min. valve, modulating control: a valve designed to regulate
t Cap
fuel input to the burner in response to demand.
valve, proof of closure: a safety shutoff valve equipped
with an interlock switch that will be actuated only after
the valve has fully closed.
switch, air flow: a device used to prove the flow of air.
valve, safety shutoff: a fast-closing valve that automatically
switch, high oil temperature: a temperature-actuated
and completely shuts off the fuel supply in response to
device arranged to stop the flow of fuel to a preheated
a normal or safety shutdown signal.
oil burner or to prevent it from starting when the fuel
oil temperature rises above a set point, which shall be valve shaft: the movable part of the sealing mechanism
the upper end of the viscosity range recommended by of a safety shutoff valve. The valve shaft may also be
the burner manufacturer. referred to as the valve stem.
switch, high-pressure: a pressure-actuated device to moni- vent limiter: a means that limits the flow of gas from the
tor liquid, steam, or gas pressure and arranged to stop atmospheric diaphragm chamber to the atmosphere in
the flow of fuel to the burner at a preset high pressure. the event of diaphragm rupture. This may be either a
switch, low oil temperature: a temperature-actuated device limiting orifice or device.
arranged to stop the flow of fuel to a preheated oil vent line: a line used to convey leakage gases to a safe
burner or to prevent it from starting when the fuel oil point of discharge.
temperature falls below a set point, which shall be the
vent valve: a normally open, power-closed valve piped
lower end of the viscosity range recommended by the
between the two safety shutoff valves and vented to a
burner manufacturer.
safe point of discharge.
switch, low-pressure: a pressure-actuated device to moni-
tor liquid, steam, or gas pressure and arranged to stop water heater: a vessel, which is closed except for openings
the flow of fluid to the burner at a preset low pressure. through which water can flow, that includes the appara-
tus by which heat is generated and on which all controls
switch, pressure: a pressure-responsive device that makes and safety devices necessary to prevent pressures greater
or breaks an electrical circuit and may be automatically than 160 psig (1100 kPa gage) and water temperatures
or manually reset. greater than 210 0 P (99°C) are provided, in which potable
time delay: a deliberate delay of a predetermined time water is heated by the combustion of fuels, electricity,
in the action of a safety device or control. or any other heat source and withdrawn for external use.

7
Copyright © 2009 by the American Society of Mechanical Engineers. ~
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A5ME (50-1-2009

Part eM
Testing and Maintenance

CM-100 PERIODIC TESTING AND MAINTENANCE CM-t20 Familiarity With Equipment and Procedures
The qualified individual performing inspections and
CM-1tO General tests shall be trained and familiar with all operating
procedures and equipment functions and shall be capa-
Since the effective operation of all safety devices
ble of determining the equipment is in an as-designed
depends upon their ability to respond to their activating
operating condition. The individual shall be familiar
impulses, a systematic and thorough maintenance pro-
with all precautions and shall have complied with the
gram shall be established and performed.
requirements of the authority having jurisdiction.
(a) An inspection and maintenance schedule shall be
CM-t30 Periodic Maintenance and Testing
established and performed on a periodic basis. The peri-
odic basis shall be at least that required by the equipment The owner or user of an automatic boiler system shall
manufacturer. develop and maintain a formal system of periodic pre-
ventive maintenance and testing. Tests shall be con-
(b) Operability and set points on all devices, where
ducted on a regular basis, and the results shall be
applicable, shall be verified by periodic testing, and the
recorded in the boiler log or in the maintenance record
results shall be recorded in the boiler log, maintenance
or service invoice. The manufacturer's instructions shall
record, service invoice, or other written record. be followed. Additional information is contained in a
(c) Any defects found shall be brought to the attention recommended checklist found in Nonmandatory
of the boiler owner and shall be corrected immediately. Appendix D.
(d) Frequent inspection, adjustment, and cleaning Because of the variety of equipment and modes of
shall be performed during initial start-up operation to operation, owners and users shall provide a detailed
ensure all safety controls and devices are functioning as checklist for operator's use in accordance with the boiler,
intended and are in a reliable operating condition (see boiler unit, burner, and control device assembly manu-
CM-120). facturer's instructions.

8
Copyright © 2009 by the American Society of Mechanical Engineers. ~
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A5ME (50-1-2009

Part CE
Electrical

CE-100 ELECTRICAL REQUIREMENTS (e) All electrical components and devices shall have
a voltage rating commensurate with the supply voltage
CE-110 General of the control system.
Installation requirements shall apply to controls, (f) All electrical components and devices shall be pro-
safety devices, and burners on automatically fired boil- vided with an electrical enclosure that is at least NEMA
ers covered by this Standard. Type 1 (General Purpose). Where electrical devices will
For information regarding boiler and/ or burner be subject to dripping moisture, the enclosures shall be
installations, refer to local codes. In the absence of local at least NEMA Type 2 (Driptight).
codes, see NFPA 70, National Electrical Code. (g) All electrical control devices shall be of a type
(09) (a) A disconnecting means capable of being locked tested and accepted by a nationally recognized testing
in the open position shall be installed at an accessible agency.
location at the boiler so that the boiler can be discon- (h) The design of the control circuits shall be such
nected from all sources of potential. This disconnecting that limit and primary safety controls shall directly open
means shall be an integral part of the boiler or adjacent a circuit that functions to interrupt the supply of fuel
to it. to combustion units.
A manually operated remote shutdown switch or cir- (i) Automatic resetting devices, controls, or switches
cuit breaker shall be located just outside the boiler room shall be installed in accordance with the instructions
door and marked for easy identification. Consideration of the combustion safeguard control manufacturer. No
should be given to the type and location of the switch automatic resetting device, control, or switch shall be
to safeguard against tampering. If the boiler room door installed in the wiring between the load side (terminal)
is on the building exterior, the switch should be located of the primary or programming control and the main
just inside the door. If there is more than one door to or ignition fuel valve or valves. This does not preclude
the boiler room, there should be a switch located at the installation of manually operated test switches for
each door. the purposes of testing tight closure of individual fuel
Activation of the emergency shutdown switch or cir- valves.
cuit breaker shall immediately shut off the fuel or energy
supply. CE-120 Overcurrent Protection
(b) All uninsulated live metal parts and all rotating (a) Conductors for interconnecting wiring that is
or moving parts that may cause injury shall be guarded smaller than the supply conductors shall be provided
to avoid accidental contact. with overcurrent protection based on the size of the
(c) The electrical equipment shall be arranged so that smallest interconnecting conductors external to any con-
failure of this equipment will cause the fuel supply to trol box.
be shut off. (b) Overcurrent protection for interconnecting wiring
(d) The power supply to the electrical control system shall be located at the point where the smaller conduc-
shall be from a two-wire branch circuit that has a tors connect to the larger conductors. However, overall
grounded conductor; otherwise, an isolation trans- overcurrent protection is acceptable if it is sized on the
former with a two-wire secondary shall be provided. basis of the smallest conductors of the interconnecting
When an isolation transformer is provided, one side wiring.
of the secondary winding shall be grounded. Control (c) Overcurrent protection devices shall be accessible,
voltage shall not exceed 150 nominal volts, line to line. and their function shall be identified.
(1) One side of all coils shall be electrically located
in the grounded side of the circuit. All switches, contacts, CE-130 Motors
and overcurrent devices shall be electrically located in (a) Motors exposed to dripping or spraying oil or
the ungrounded or "hot" side of the circuit. water shall be of drip-proof construction. All motors
(2) All electrical contacts of every safety device shall be fully guarded as installed.
installed in the same control circuit shall be electrically (b) Motors shall be provided with a corrosion-
connected in series. resistant nameplate.

9
Copyright © 2009 by the American Society of Mechanical Engineers. ~
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A5ME (50-1-2009

(c) Motors shall be provided with running protection Such wiring shall be in accordance with NFPA 70,
by means of integral thermal protection, overcurrent National Electrical Code. All wiring between compo-
devices, or a combination of both in accordance with nents shall have copper conductors not less than size No.
manufacturer's instructions that shall be based on the 18 AWG and constructed in accordance with NFPA 70,
requirements of NFPA 70, National Electrical Code. National Electrical Code.
(d) Motors shall be rated for continuous duty and (b) All electrical wiring shall have a voltage rating
shall be designed for an ambient temperature of 104°F commensurate with the voltage of the power supply.
(40°C) or higher. (c) Conductors shall be protected from physical
(e) All motors shall be provided with terminal leads damage.
or terminal screws in terminal boxes integral with, or (d) Conductors shall be sized on the basis of the rated
secured to, the motor frames. current of the load they supply.
CE-140 Ignition System
(09) (a) When automatic electric ignition is provided, it CE-160 Bonding and Grounding
shall be accomplished by means of a high-voltage elec- (a) Means shall be provided for grounding the major
tric spark, a high-energy electric spark, or a hot surface metallic frame or assembly of the boiler.
igniter. (b) Noncurrent-carrying enclosures, frames, and simi-
(b) Ignition transformers shall conform to require-
lar parts of all electrical components and devices shall
ments of UL 506, Standard for Specialty Transformers.
be bonded to the main frame or assembly of the boiler.
(c) Ignition cable shall conform to the requirements
Electrical components that are bonded by their installa-
of UL 814, Gas-Tube-Sign Cable.
tion do not require a separate bonding conductor.
CE-150 Wiring (c) When an insulated conductor is used to bond elec-
(a) All wiring for boilers shall be rated for the maxi- trical components and devices, it shall show a continu-
mum operating temperature to which it may be exposed. ous green color, with or without a yellow stripe.

10
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
A5ME (5D-1-2009

Part CW
Steam and Waterside Control

CW-l00 AUTOMATIC LOW-WATER FUEL CUTOFF EXCEPTION: Only one low-water cutoff is required on gravity
AND/OR COMBINED WATER FEEDING return units installed in residences, as defined by the authority
DEVICE having jurisdiction.

CW-ll0 General Requirements for Water Level A water feeding device, when used, shall be con-
Controls for All Boilers structed and installed so that the water inlet valve cannot
feed water into the boiler through the float chamber or
(a) Each low-water fuel cutoff or combined feeder / its connections to the boiler. The water feeding device
cut-off device shall conform to UL 353, Standard for shall be located to maintain the operating water level.
Limit Controls, and shall be accepted by a nationally (b) The electrical circuit shall be connected in such a
recognized testing agency. manner that either low-water fuel cut-off control will
(b) Installation diagrams and instructions shall be fur- shut off the fuel or energy supply to the boiler when a
nished by the manufacturer. low-water condition develops. One cut-off control shall
(c) Low-water fuel cutoffs or combined feeder / cut-off be set to function ahead of the other.
devices shall be located to provide access for servicing, (1) With a pumped condensate return, functioning
repairing, testing, and inspection. of the lower of the two cut-off controls shall cause safety
(d) The low-water fuel cutoff shall have a pressure shutdown and lockout. The manual reset may be incor-
rating at least equal to the maximum allowable working porated in the lower cut-off control. Where a reset device
pressure of the boiler. is separate from the low-water fuel cutoff, a means shall
(e) In probe-type, low-water fuel cutoffs, an open cir- be provided to indicate actuation of the low-water fuel
cuit failure, break, or disconnection of the electrical com- cutoff. The manual reset device may be the instanta-
ponents or conductors in the safety circuit shall prevent neous type or may include a time delay of not more
continued operation of the firing mechanism. than 3 min after the fuel has been cut off.
(f) Alarms, when used, shall be distinctly audible (2) With gravity condensate return, the lower of the
above the ambient noise level and may be used in con- two cut-off controls shall be electrically connected with
junction with indicating lights. They shall be located to the upper cutoff to cause a safety shutdown requiring
alert the operator or an individual trained as to what manual reset only when the upper cutoff has failed to
action to take when an alarm indicates a potentially function.
dangerous situation is developing. (c) The fuel cut-off device may be inserted internally
(g) Low-water fuel cutoffs of the automatic or manual or attached externally to the boiler. An external cut-off
reset type shall be electrically connected in accordance device may be attached to piping connecting a water
with CE-11O(i). column to the boiler or combined with a water column.
Water column piping and connections shall be at least
CW-120 Requirements for Water Level Controls for NPS 1. If the lower water fuel cutoff is connected to the
Low-Pressure Steam or Vapor System boiler by pipe or fittings, no shutoff valves of any type
Boilers shall be placed in such piping. A cross, or equivalent
(a) Each automatically fired, low-pressure steam or fitting, shall be placed in the water piping connection
vapor system boiler shall have at least two automatic at every right angle to facilitate cleaning and inspection.
low-water fuel cutoffs, one of which may be a combined Fuel cut-off devices embodying a separate chamber shall
feeder / cut-off device. When installed external to the have a vertical drainpipe and blowoff valve, not less
boiler, each device shall be installed in individual cham- than NPS %, located at the lowest point of the chamber
bers (water columns), which shall be attached to the or water-equalizing pipe connections so that the cham-
boiler by separate pipe connections below the waterline. ber and equalizing pipe can be flushed and the device
A common steam connection is permissible. Each cut- tested.
off device shall be installed to prevent startup and to (d) A low-water fuel cutoff or combined feeder / cut-
cut off the boiler fuel or energy supply automatically, off device may also be installed in the tapped openings
prior to the fall of the surface of the water below the available for attaching a water gage glass directly to a
level of the lowest visible part of the gage glass (see also boiler, provided the connections are made to the boiler
CW-210). with nonferrous tees or wyes not less than NPS %

11
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
A5ME (50-1-2009

between the boiler and water gage glass so that the (e) A means shall be provided for testing the opera-
water gage glass is attached directly and as close as tion of the low-water fuel cutoff without resorting to
possible to the boiler; the run of the tee or wye shall draining the entire system. Such means shall not render
take the water glass fitting, and the side outlet or branch the device inoperable. If the means temporarily isolates
of the tee or wye shall take the low-water fuel cutoff or the device from the boiler during this testing, it shall
combined feeder/cut-off device. The ends of all nipples automatically return to its normal position.
shall be hollowed to full-size diameter.
(e) A system may incorporate a time delay component CW-140 Requirements for Water Level Controls for
with the low-water fuel cut-off device to prevent short High-Pressure Steam Boilers
cycling. This component shall not constrict any connect- (a) Each automatically fired, high-pressure steam
ing piping, and the time delay shall not exceed the boiler boiler, except miniature boilers, shall have at least two
manufacturer's recommended timing or 90 sec, which- automatic low-water fuel cut-off devices. When installed
ever is less. The device shall cut off the fuel or energy external to the boiler, each device shall be installed in
supply when the water falls to the lowest visible part individual chambers (water columns), which shall be
of the gage glass. attached to the boiler by separate pipe connections
below the waterline. A common steam connection is
CW-130 Requirements for Water Level Controls for permissible. Each cut-off device shall be installed to pre-
Hot-Water Heating Boilers vent startup and cut off the boiler fuel or energy supply
automatically when the surface of the water falls to a
(a) Each automatically fired, hot-water heating boiler,
level not lower than the lowest visible part of the gage
except those installed in residences (as defined by the
glass. One control shall be set to function ahead of the
authority having jurisdiction), shall be protected by a
other. Each miniature boiler shall have at least one low-
low-water fuel cutoff intended for hot-water service (see water fuel cut-off device (see also CW-210).
also CW-210).
(b) Functioning of the lower of the two controls shall
(b) Since there is no normal waterline to be main-
cause safety shutdown and lockout. The manual reset
tained in a hot-water boiler, the low-water fuel cutoff may be incorporated in the lower cut-off control. Where
can be located any place above the lowest safe permissi- a reset device is separate from the low-water fuel cutoff,
ble water level established by the boiler manufacturer. a means shall be provided to indicate actuation of the
(c) If the low-water fuel cutoff is located in the system low-water fuel cutoff. The manual reset device may be
piping, it must be ensured that the float chamber will of the instantaneous type or may include a time delay
drain properly under a low-water condition, and the of not more than 3 min after the fuel has been cut off.
installation must be arranged to ensure that if flow (c) The fuel cut-off device may be inserted internally (09)
occurs in the float chamber, it will be in the upward or attached externally to the boiler. An external cut-off
direction. The low-water fuel cut-off device may be device may be attached on piping connecting a water
inserted internally or attached externally to the boiler. column to the boiler or combined with a water column.
An external low-water fuel cut-off device attached to Water column piping and connections shall be at least
the boiler by piping and connections shall be at least NPS 1. If the low-water fuel cutoff is connected to the
NPS 1. If the low-water fuel cutoff is connected to the boiler by pipe or fittings, no shutoff valves of any type
boiler by pipe or fittings, no shutoff valves of any type shall be placed in such piping. The steam and water
shall be placed in such piping. A cross, or equivalent connections to a water column shall be readily accessible
fitting, shall be placed in the water piping connection for internal inspection and cleaning. Some acceptable
at every right angle to facilitate cleaning and inspection. methods of meeting this requirement are by providing
Low-water fuel cut-off devices embodying a separate a cross-fitting with a back outlet at each right-angle turn
chamber shall have a vertical drainpipe and a blow-off to permit inspection and cleaning in both directions or
valve not less than NPS ~, located at the lowest point by using pipe bends or fittings of a type that does not
of the chamber of water equalizing pipe connections so leave an internal shoulder or pocket in the pipe connec-
that the chamber and equalizing pipe can be flushed tion and with a radius of curvature that will permit the
and the device tested. passage of a rotary cleaner. Fuel cut-off devices embody-
(d) Functioning of the low-water fuel cutoff due to a ing a separate chamber shall have a vertical drainpipe
low-water condition shall cause safety shutdown and and blowoff valve, not less than NPS ~, located at the
lockout. Where a reset device is separate from the lowest point of the chamber or water-equalizing pipe
low-water fuel cutoff, a means shall be provided to indi- connections, so that the chamber and the equalizing pipe
cate actuation of the low-water fuel cutoff. The manual can be flushed and the device tested.
reset device may be the instantaneous type or may (d) A system may incorporate a time delay compo-
include a time delay of not more than 3 min after the nent with the low-water fuel cut-off device to prevent
fuel has been cut off. short cycling. This component shall not constrict any

12
Copyright © 2009 by the American Society of Mechanical Engineers.
~
~
No reproduction may be made of this material without written consent of ASME.
A5ME (5D-1-2009

connecting piping, and the time delay shall not exceed (b) Each automatically fired steam boiler or system
the boiler manufacturer's recommended timing, or 90 of commonly connected steam boilers shall have at least
sec, whichever is less. The device shall cut off the fuel one steam pressure control device that will shut off the
or energy supply when the water falls to the lowest fuel supply to each boiler or system of commonly con-
visible part of the gage glass. nected boilers when the steam pressure reaches a preset
maximum operating pressure. This requirement does
CW-150 Requirements for Operating and Safety not preclude the use of additional operating control
Controls for Electrically Heated Boilers devices where required.
Electric resistance and electrode boilers shall have a (c) In addition to the pressure control required in (b)
boiler feed control system that shall maintain the above, each individual automatically fired steam boiler
operating level in steam boilers and operating water shall have a high steam pressure limit control that will
pressure on hot-water boilers. Where uncovering of the prevent generation of steam pressure greater than the
electrical element can lead to an unsafe condition, the maximum allowable working pressure. Functioning of
boiler shall be provided with low-water fuel cutoff(s) in this control shall cause safety shutdown and lockout.
accordance with Part CWo Boiler feed control and low- The manual reset may be incorporated in the pressure
water fuel cutoff may be common to one control. In the limit control. Where the reset device is separate from
case of electrode-type boilers, where the reduction in the pressure limit controt a means shall be provided to
water level provides a self-limiting control on input, indicate actuation of the pressure limit control. Each
low-water fuel cut-off controls are not required. limit and operating control shall have its own sensing
element and operating switch.
EXCEPTION: Lockout is not required for boiler units installed
CW-200 AUTOMATIC FUEL CUTOFF FOR FORCED in residences, as defined by the authority having jurisdiction.
CIRCULATION BOILERS
(d) A pressure limit control of the automatic or man-
CW-210 Requirements for Flow or Temperature- ual reset type shall be electrically connected in accor-
Sensing Devices for Forced Circulation dance with CE-110(i).
Boilers (e) No shutoff valve of any type shall be placed in
(a) In lieu of the requirements for low-water fuel cut- the steam pressure connection between the boiler and
offs in CW-100, a water tube or coil-type boiler, requiring the high-pressure limit control device and steam pres-
forced circulation to prevent overheating and failure of sure control device or between the boiler and steam
the tubes or coils, shall have an accepted safety control pressure control device.
to prevent burner operation at a flow rate inadequate (j) Each pressure control device shall be protected
to protect the boiler unit against overheating, at all with a siphon, or equivalent means of maintaining a
allowable firing rates. This safety control shall shut water seal, that will prevent steam from entering the
down the burner and prevent restarting until an ade- control. The minimum size of a siphon shall be NPS 1'4'
quate flow is restored. Positive means shall be provided Tubing suitable for the temperatures and pressures
to determine during testing that the accepted safety involved, with an inside diameter at least equal to stan-
control has functioned upon an inadequate flow condi- dard pipe sizes, may be substituted for pipe. When a
tion. The positive means shall enable the accepted safety control incorporating a mercury switch is mounted on
control to remain in the running safety lock circuitry the siphon, the loop of the siphon shall be in a plane
during testing. The safety control must be automatically that is 90 deg (1.57 rad) from the plane of the mercury
restored to service after completion of system testing. switch.
(b) When there is a definitive waterline, a low-water (g) Steam pressure supply connections to a single
fuel cutoff complying with the applicable portions of pressure control using pipe of nonferrous material shall
CW-100 shall be provided in addition to the sensing not be less than NPS ~ for lengths up to and including
device required in (a) above. Functioning of the low- 5 ft (1.5 m) and not less than NPS ~ for lengths over
water fuel cutoff shall cause a safety shutdown and 5 ft (1.5 m). Tubing suitable for the temperatures and
lockout. pressures involved, having an inside diameter at least
equal to that of standard pipe, may be substituted for
pipe.
CW-300 PRESSURE CONTROLS (h) Steam pressure supply connections to a single
pressure control using pipe of ferrous material shall not
CW-310 Requirements for Pressure Controls for be less than NPS ~ for lengths up to and including 5 ft
Steam Boilers (1.5 m) and not less than NPS 1 for lengths over 5 ft
(a) Each boiler pressure control shall conform to (1.5 m). Tubing suitable for the temperatures and pres-
UL 353, Standard for Limit Controls, and shall be sures involved, having an inside diameter at least equal
accepted by a nationally recognized testing agency. to that of standard pipe, may be substituted for pipe.

13
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without \Vritten consent of ASME. ~
A5ME (50-1-2009

(i) Pressure controls should have separate pressure CW-500 SAFETY AND SAFETY RELIEF VALVES
connections; however, manifolding is permitted. When
CW-SI0 Requirements for Steam and Hot-Water
multiple controls are fed from a manifold, the manifold Heating Boilers
and common source connection to the boiler, for pipe
of nonferrous material, shall not be less than NPS ~ for The safety and safety relief valves of all steam and
lengths up to and including 5 ft (1.5 m) and not less hot-water heating boilers shall conform to the ASME
than NPS 14. for lengths over 5 ft (1.5 m). For manifolds Boiler and Pressure Vessel Code, Section I or IV, as
using ferrous material, the manifold and common source applicable.
connection to the boiler shall not be less than NPS 14. CW-S20 Requirements of Hot-Water Supply Boilers
for lengths up to and including 5 ft (1.5 m) and not less
(a) Each hot-water supply boiler shall have at least
than NPS 114 for lengths over 5 ft (1.5 m). Individual
controls are to be piped from the manifold according to one officially rated safety relief valve mounted directly
on the boiler and set to relieve at or below the maximum
the provisions of CW-310(g) and (h).
allowable working pressure of the boiler. The required
(j) The upper set point limit or maximum fixed stop stearn-relieving capacity in Btu/hr (W) shall equal or
limit of the pressure control selected shall not exceed exceed the maximum Btu/hr (W) output rating of the
the maximum allowable working pressure of the boiler. boiler.
(b) Each hot-water system consisting of a hot-water
supply boiler and hot-water storage tank served by a
CW-400 TEMPERATURE CONTROLS hot-water supply boiler that is designed to operate at
or below 210°F (99°C) shall have a temperature relief
CW-410 Requirements for Temperature Controls for valve installed and set to relieve at or below 210°F (99°C).
Hot-Water Heating and Supply Boilers This valve shall be installed either in combination with
that required in (a) above or within the top 6 in. (150 mm)
(a) Each temperature control device shall conform to of the system's hot-water storage tank.
UL 353, Standard for Limit Controls, and shall be (c) Safety relief valves shall be installed and tested in
accepted by a nationally recognized testing agency. accordance with the ASME Boiler and Pressure Vessel
(b) Each automatically fired, hot-water boiler or each Code. Temperature relief valves shall be rated, tested,
system of commonly connected hot-water boilers shall and installed in accordance with ANSI Z21.22/CSA 4.4
have at least one temperature-actuated control to shut and combination pressure-temperature relief valves in
off the fuel supply when the system water reaches a accordance with ANSI Z21.22/CSA 4.4 for temperature
preset operating temperature. This requirement does not and the ASME Boiler and Pressure Vessel Code for
preclude the use of additional operating control devices pressure.
where required.
(c) In addition to the temperature control required in CW-600 MODULAR BOILERS
CW-410(b), each individual automatically fired
hot-water boiler unit shall have a high temperature limit CW-610 Water Level Controls for Modular Steam
control that will prevent the water temperature from Heating Boilers
exceeding the maximum allowable temperature. The Modular steam heating boilers shall comply with
upper set point limit or the maximum fixed stop limit CW-120, with the following differences:
of the selected control shall not exceed the maximum (a) Each module shall be equipped with an automatic
allowable temperature. Functioning of this control shall low-water fuel cutoff.
cause safety shutdown and lockout. The manual reset (b) The assembled modular steam boiler shall have a
may be incorporated in the temperature limit control. second low-water fuel cutoff mounted on a water col-
Where a reset device is separate from the temperature umn attached to the manifolds, or may be mounted on
limit control, a means shall be provided to indicate actua- one of the modules, where the return piping is below
tion of the temperature limit control. Each limit and the lowest safe waterline and all modules will drain
operating control shall have its own sensing element equally. Operation of this low-water fuel cutoff shall
and operating switch. shut off the fuel or energy supply to all modules.

CW-620 Pressure Controls for Modular Steam


EXCEPTION: Lockout is not required for boiler units installed
in residences, as defined by the authority having jurisdiction.
Heating Boilers
Modular steam heating boilers shall comply with
(d) A temperature limit control of the automatic or CW-310, with the following differences:
manual reset type shall be electrically connected in (a) The assembled modular boiler shall have a pres-
accordance with CE-110(i). sure control that complies with CW-310(c). Operation

14
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
ASME (SO-1-2009

of this control shall shut off the fuel or energy supply (b) Operation of the low-water fuel cutoff shall shut
to all modules. off the fuel or energy supply to all modules.
(b) Each module shall have a pressure control that
complies with CW-310(b). CW-640 Temperature Controls for Modular Hot-Water
Heating Boilers
CW-630 Water Level Controls for Modular Hot-Water Modular hot-water boilers shall comply with CW-410,
Boilers with the following differences:
Modular hot-water boilers shall comply with CW-130, (a) The assembled modular boiler shall have a tem-
with the following differences: perature control that complies with CW-41O(c). Opera-
(a) The assembled modular boiler shall be protected tion of this control shall shut off the fuel or energy supply
by a low-water fuel cutoff located in the system piping to all modules.
such that it will detect a low-water condition before the (b) Each module shall have a temperature control that
level falls below the lowest safe waterline in any module. complies with CW-410(b).

15
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
ASME (SD-1-2009

Part CF
Combustion Side Control

CF-l00 GAS-FIRED BOILER UNITS, EQUIPMENT volume natural gas in air and 2.15% to 9.6% by volume
propane in air)
CF-ll0 Burner Assemblies and Boiler Units (2) 20 psig (140 kPa gage) for boilers firing
(09) (a) Burner assemblies for boiler units having inputs liquefied-petroleum gas
in excess of 400,000 Btu/hr (117228 W) shall comply (3) 60 psig (414 kPa gage) for all other boilers
with the provisions of this Part. Burner assemblies, as CF-120 Fuel Train
part of a boiler unit or separately, shall be labeled and
(a) See Nonmandatory Appendix B for typical fuel
listed by a nationally recognized testing agency or other
train diagrams. Fuel train designs, other than those pic-
organization that is acceptable to the authority having
tured in Nonmandatory Appendix B, but meeting the
jurisdiction as complying with the standards referenced
requirements of this Standard, shall be permitted.
below. For a burner provided as an integral part of a
(b) Thread sealing compounds used on threaded
boiler unit, the label on the boiler unit may serve as
joints of gas piping shall be resistant to the action of
evidence that the burner is in compliance.
liquefied-petroleum gases.
(1) UL 795, Standard for Commercial-Industrial
Gas Heating Equipment CF-130 Filters or Strainers
(2) ANSI Z21.13/CSA 4.9, Gas-Fired Low Pressure Fuel cleaning equipment such as filters or strainers
Steam and Hot Water Boilers or are recommended for use in the main gas supply line
(3) ANSI Z21.56/CSA 4.7, Gas-Fired Pool Heaters to the unit.
(b) Boiler units having inputs of 400,000 Btu/hr
CF-140 Sediment Traps and Drips (09)
(117228 W) or less, with field-installed gas burner
assemblies, and boiler units that do not comply with (a) A sediment trap shall be installed upstream of the
ANSI Z21.13/CSA 4.9 shall comply with the provisions gas control(s). When a vertical section of piping supplied
for purging, safety control timing, action on flame fail- by the manufacturer is on the upstream side of the gas
ure, loss of combustion air, combustion air proving, and control(s), a sediment trap shall be installed. When a
fuel supervision given in Table CF-1 or CF-2, as vertical section of piping is not supplied, installation
applicable. instructions supplied by the manufacturer shall specify
(09) (c) Field-installed, oil-fired assemblies having inputs that a sediment trap be installed as close to the gas
of 400,000 Btu/hr (117228 W) or less shall be labeled control(s) as practical at the time of the boiler's instal-
and listed by a nationally recognized testing agency or lation.
(b) For other than dry gas conditions, a drip shall be
other organization that is acceptable to the authority
having jurisdiction as complies with ANSI Z21.17/CSA provided at any point in the line of pipe where conden-
2.7, Standard for Domestic Gas Conversion Burners. The sate could collect.
units on which they are installed shall comply with the CF-150 Manually Operated Gas Shutoff Valves (09)
provisions of this Standard.
(a) Manually operated main shutoff and pilot shutoff
(d) Boilers firing liquefied-petroleum gases or LP-gas
valves shall be ball or lubricated plug type, with stops.
air mixtures that do not comply with ANSI Z21.13/CSA (b) All manually operated valves shall be of the
4.9, which are installed indoors, shall be equipped with T-handle or lever-handled type with the handle parallel
safety shutoff devices of the complete shutoff type. A to the gas flow only when in the open position and
safety shutoff device of the complete shutoff type is one perpendicular to the gas flow only when in the closed
that will shut off the gas flow to both the main and pilot position. The valve shall be accessible, and the handle
burner(s) in the event of main flame, pilot flame, or position shall clearly indicate the "open" and "closed"
ignition failure. positions. The handle shall be of adequate size to permit
(e) The provisions of this Part are intended to apply opening and closing the valve without the use of tools.
to equipment supplied with gas pressures not in excess All manually operated shutoff valves shall be main-
of the following: tained and exercised in accordance with the manufactur-
(1) 10 psig (69 kPa gage) for boilers firing gas-air er's instructions to ensure the valve remains operable
mixtures within the flammable range (i.e., 5% to 15% by without the use of tools.

16
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
(09) TabLe CF-l 400,000 Btu/hr (117 228 W) and Smaller (Gas - NaturaL Draft)
~
'"I Pilot Ignition Gas
.g n
a.§ Safety Control Continuous Pilot Intermittent Pilot Interrupted Pilot Direct Ignition System Hot Surface Ignition
§"~
a.c§.:
§ .....
Purge requirements
[Note (1)]
None None None None None

s @
Pilot flame-establishing period None 1S-sec maximum lS-sec maximum lS-sec maximum lS-sec maximum
~ ~
0'0
ro '-0
Main burner flame-establishing None None lS-sec maximum lS-sec maximum lS-sec maximum
s$
~pt period
ro(l>

~~ Flame failure response time


[.9. [Note (2)]
»
s (') Pilot lS0-sec maximum 4-sec maximum 4-sec maximum Not applicable Not applicable VI
~ § ~
m
ro [/1 Main burner Not applicable Not applicable 4-sec maximum 4-sec maximum 4-sec maximum
::t.o ("'\
III (') ....... VI
o
i~· '.J
Valve closing time Not applicable 5-sec maximum after 5-sec maximum after S-sec maximum after S-sec maximum after .:..I
pto de-energization de-energization de-energization de-energization IV
o H; o
a~ o
\0

~. g. Action on pilot flame failure Safety shutdown Safety shutdown Safety shutdown Not applicable Not applicable

g ~.
(') e.
[Note (1)] [Note (2)] [Note (2)]

Action on main burner flame fail- Not applicable Not applicable Safety shutdown Safety shutdown Safety shutdown
~ ~
ro(JQ ure [Note (1)] [Note (2)] [Note (2)]
Ea er
o ro
.....,ro Fuel pressure supervision Not required Not required Not required Not required Not required
>- ~
~ GENERAL NOTE: Timings shown above represent the maximum primary safety control timings permitted by this Standard. The model designation of the installed primary safety control
together with the timings shall be provided in the documentation of the burner/boiler.
NOTES:
~ (1) After safety shutdown, wait a minimum S-min time delay before resetting ignition system (instructional requirement).
(2) If the ignition system includes a relight feature, one relight attempt shall be initiated within O.S sec upon loss of flame.
(09) Table CF-2 400,000 Btu/hr (117 228 W) and Smaller (Power Gas Burners and Mechanical
Draft Atmospheric Gas Burners), 3 gph (11.4 L/h) and Smaller (Oil)
Pilot Ignition Gas Direct Ignition System Hot Surface Ignition
~
....
Safety Control Continuous Pilot Intermittent Pilot Interrupted Pilot Gas Oil Gas Only

~o "0Q Purge requirements None None None None None None


§"~ [Note (1)]
&. i
§ .-+
Pilot flame-establishing period None IS-sec maximum IS-sec maximum Not applicable Not applicable Not applicable
S @
~ N
'< 0 Main burner flame-establishing None None IS-sec maximum IS-sec maximum 30-sec maximum IS-sec maximum
0"'0
<1l 1.0 period
S~
~st-
<1l<1l Flame failure response time

~~
[Note (2)] ::t>
V1
[. g. Pilot 180-sec maximum 4-sec maximum 4-sec maximum Not applicable Not applicable Not applicable s:
fTI
S a Main burner Not applicable Not applicable 4-sec maximum 4-sec maximum 30-sec maximum 4-sec maximum n
~ ~ f->
00
V1
0
<1l r:n .:..I
::i. 0 Valve closing time None S-sec maximum S-sec maximum S-sec maximum after Not applicable 5-sec maximum after
e:.. ~.
after after de-energization de-energization N
~.q 0
0
st-o de-energization de-energization \0
o H)
a ~
Action on pilot flame failure Safety shutdown Safety shutdown Safety shutdown Not applicable Not applicable Not applicable
~. g. [Note (1)] [Note (2)]
g
a
~.
~
o ...... Action on main burner flame None None Safety shutdown Safety shutdown Safety shutdown Safety shutdown
~
rJ>
m
~
failure [Note (2)] [Note (2)] [Note (2)]
<1l(JQ
ao <1ls·
H)<1l Fuel pressure supervision Not required Not required Not required Not required Not required Not required
>?l
r:n
GENERAL NOTE: Timings shown above represent the maximum primary safety control timings permitted by this Standard. The model designation of the installed primary safety control
~ together with the timings shall be provided in the documentation of the burner/boiler.
NOTES:
~ (1) After safety shutdown, wait a minimum 5-min time delay before resetting ignition system (instructional requirement).
W (2) If ignition system includes a relight feature, one relight attempt shall be initiated within 0.8 sec upon loss of flame.
ASME (SO-1-2009

(c) Except as allowed in (d) below, the handle for all at all firing rates. A pressure test port shall be provided
manually operated shutoff valves shall be permanently to permit measuring the gas pressure to confirm compli-
attached. ance with the requirements of this paragraph.
(d) Where permanently attached handles are not (b) Gas-pressure regulators incorporating integral
available or where the handle of a manual shutoff valve vent limiters shall comply with the applicable provisions
creates a personnel obstruction or hazard when the valve of ANSI Z21.18/CSA 6.3, Gas Appliance Pressure
is in the closed position, a removable handle shall be Regulators.
permitted provided all the following requirements are (c) Second stage gas-pressure regulators on boilers
satisfied: firing liquefied-petroleum gas or LP-gas air mixtures
(1) The handle shall remain installed on the valve shall comply with UL 144, Standard for LP-Gas Regulat-
at all times when the valve is open. ing, and shall be installed in accordance with the NFPA
(2) Following removal, reattachment shall only be 58, Liquefied-Petroleum Gas Code.
possible such that the handle is perpendicular to the gas
flow with the valve in the closed position. CF-161 Overpressure Protection
(3) Valve position shall be clearly indicated (a) When the maximum allowable working pressure
whether the handle is attached or detached. of any component is less than the gas pressure entering
(4) Upon removal, the valve handle shall be reori- a building, so that failure of a gas system pressure regu-
ented (turned 180 deg) and reattached to eliminate the lator would produce downstream pressures greater than
personnel obstruction or hazard, or if remaining that rating, the downstream piping system shall be pro-
detached, the valve handle shall be tethered to the gas vided with overpressure protection.
main no more than 3 ft from the valve in a manner (b) Gas overpressure protection devices, if required,
that does not cause personnel safety issues and allows shall be located upstream of all operating and safety
trouble-free reattachment of the handle and operation controls and in both the main burner and, if applicable,
of the valve without untethering the handle. the pilot burner gas supply system. The gas overpressure
(5) A handle tethered in accordance with (4) above protection devices shall be vented to a safe point of
shall only be permitted when the line in which the valve discharge, if required.
is located is tagged/locked out to prevent operation. (c) Refer to CG-210 for additional requirements.
(e) A manually operated shutoff valve, as described (d) Overpressure protection, if required, may be pro-
in (a) through (d) above, shall be provided upstream vided by any of the devices listed in the latest edition
from all other main gas line controls to isolate the boiler of NFPA 54/ ANSI Z223.1, National Fuel Gas Code.
fuel train from the fuel supply. The valve shall be located
within 6 ft of the boiler and must be readily accessible CF-162 Pressure Switches (09)
from the boiler room floor. (a) Gas-pressure superviSion shall be provided on gas
if) When the pilot gas supply is obtained indepen- trains, as specified in Table CF-3 or CF-4, by pressure
dently from the main burner fuel supply or upstream switches interlocked to accomplish a safety shutdown
of the manual shutoff valve required in (e) above, a and lockout in the event of either high or low gas pres-
manually operated shutoff valve, as described in (a) sure. The pressure switch monitoring high gas pressure
through (d) above, shall be located in the gas supply shall function to cause safety shutdown and lockout
line to the pilot burner(s). When the pilot gas supply before the manifold gas pressure exceeds 150% of the
is obtained downstream of the manual shutoff valve boiler/burner's main manifold gas pressure. The pres-
required in (e) above, one or more manual shutoff valves sure switch monitoring low gas pressure shall function
or other means shall be provided as required to permit to cause safety shutdown and lockout before the mani-
pilot turndown tests and/ or pressurization of the pilot fold gas pressure is less than 50% of the boiler /burner 's
fuel train without pressurizing the main fuel train. main manifold gas pressure. Pressure test port(s) shall
(g) A manually operated shutoff valve, as described be provided to permit measuring the gas pressure(s)
in (a) through (d) above, shall be provided after the to confirm compliance with the requirements of this
downstream safety shutoff valve for each fuel train. paragraph.
(b) Gas-pressure switches shall be labeled and listed
CF-160 Gas-Pressure Regulators by a nationally recognized testing agency.
(09) (a) Individual gas-pressure regulators or gas-pressure (c) The low gas-pressure swi tch shall be located
regulators that are part of a combination valve shall be upstream of the safety shutoff valve(s). The high gas-
furnished for both pilot fuel lines (if a pilot is used) and pressure switch shall be located downstream of the gas-
main fuel lines of gas-fired boiler units in accordance pressure regulator and may be located downstream of
with ANSI Z21.78/CSA 6.20, Combination Controls for all main burner gas supply controls. When the low gas-
Gas Appliances. The gas pressure at the outlet of the pressure switch is located upstream of the main
regulator shall be within ±10% of the regulation set point gas-pressure regulator, the burner shall be labeled and

19
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without vvritten consent of ASME. ~
(09) Table CF-3 Safety Controls for Automatically Fired Units: Power Gas Burners and Mechanical Draft Atmospheric Gas Burners
Greater Than 400,000 Btu/hr Greater Than 2,500,000 Btu/hr Greater Than 5,000,000 Btu/hr
(117 228 W) and Less Than or Equal to (732678 W) and Less Than or Equal to (1 465 356 W) and Less Than
Safety Control 2,500,000 Btu/hr (732 678 W) 5,000,000 Btu/hr (1 465 356 W) 12,500,000 Btu/hr (3 663 389 W)

Purge requirements Four air changes in 90 sec, or at 60% Four air changes at 60% damper opening Four air changes at 60% damper opening
damper opening, with both damper open- with both damper opening and air flow with both damper opening and air flow
ing and air flow proven [Note (1)] proven [Note (1)] proven
~ Air changes to include fire box and boiler
.g
>-;
n
0
passes
o "'d Instructional requirement: minimum
g.~ 5-min shutoff before lighting constant
&. ~ pilot
§ - Pilot flame type and establishing period
s
~
@
N Continuous 15 sec (initial start only) Not permitted Not permitted
'< 0
cr'0 Interrupted 15 sec 10 sec 10 sec
(lj \0
Intermittent 15 sec Not permitted Not permitted
S~
~g. Main burner ignition type and establish- Pilot only: 15-sec maximum if interrupted Interrupted pilot only, la-sec maximum I nterrupted pilot on Iy, 10-sec maxim um
(lj (1)
ing period pilot used
~~
Direct ignition system: 4-sec maximum »Vl
Direct ignition system: 4-sec maximum [Note (2)] ~
en ~. m
S (") Hot surface ignition system: 4-sec maximum Hot surface ignition system: 4-sec maximum
f""'I
~ § N
a
[Note (2)] Vl
o
r:n
(lj
::1.0
~ (") Flame failure response time 4-sec maximum 4-sec maximum 4-sec maximum .:.I
~~.
r-.J
Valve closing time 5-sec maximum after de-energization I-sec maximum I-sec maximum o
o
S'o
o >-+:>
\0
Action on flame failure Safety shutdown and lockout or recycle once Safety shutdown and lockout Safety shutdown and lockout
a ~
~. g. Action on power or control input interrup-
tion after safety shutdown and lockout
Manual reset required in accordance with
para. CG-610
Manual reset required in accordance with
para. CG-610
Manual reset required in accordance with
para. CG-610
~ ~. Proven low fire start Not required See para. CF-61 0
a e. See para. CF-610
§en tTJ
i:j Combustion air proving - action on loss Required: safety shutdown and lockout or Required: safety shutdown and lockout Required: safety shutdown and lockout
(lj (Jq
a
o
s· (1)
of combustion air recycle
.....,(1)
Fuel pressure supervision Not required for ignition systems with pilots. Required: high and low gas pressure Required: high and low gas pressure
>0
f/). Required for direct ignition and hot surface arranged to cause safety shutdown and arranged to cause safety shutdown and

~ ignition systems: high and low gas pres-


sure arranged to cause safety shutdown
lockout lockout

and lockout.
~
~
GENERAL NOTE: Timings shown above represent the maximum primary safety control timings permitted by this Standard. The model designation of the installed primary safety control
together with the timings shall be provided in the documentation of the burner/boiler.
NOTES:
(1) For dampers with a fixed mechanical stop, see paras. CF-210(a)(1) and (a)(2).
(2) Maximum input at light off shall be less than or equal to 2,500,000 Btu/hr (732 678 W).
(09) Table CF-4 Safety Controls for Automatically Fired Units: Atmospheric Gas Burners - Natural Draft
Greater Than 400,000 Btu/hr Greater Than 2,500,000 Btu/hr Greater Than 5,000,000 Btu/hr
(117 228 W) and Less Than or Equal to (732 678 W) and Less Than or Equal to (1 465 356 W) and Less Than
Safety Control 2,500,000 Btu/hr (732 678 W) 5,000,000 Btu/hr (1 465 356 W) 12,500,000 Btu/hr (3 663 389 W)

Purge Requirements None, if unrestricted air passages; if automatic burner dampers are used, prove open 90-sec
~
>-;
Instructional requirement: minimum 5-min complete fuel shutoff period before lighting constant pilot

~ Q Pilot flame type and establishing period


o "0
g-'i!i Continuous 15 sec (initial start only) 10 sec (initial start only) 10 sec (initial start only)
o&.~
..... Interru pted 15 sec 10 sec 10 sec
t:! Interm ittent 15 sec 10 sec 10 sec
S@
N
::ll
~ 0
er O Main burner ignition type and establish- Pilot only; 15-sec maximum if interrupted Interrupted pilot only, 10-sec maximum Interrupted pilot only; 10-sec maximum
(I) \0
ing period pilot used,
S~ Direct ignition system: 4-sec maximum Direct ingition system: 4-sec maximum [Note (2)]
~g.
(I) (I)
Hot surface ignition system: 4-sec maximum Hot surface ignition system: 4-sec maximum

~~::i.
....
'Jl
(I)
[Note (2)]

::t>
S (') Flame failure response time 4-sec maximum 4-sec maximum 4-sec maximum I.n
a §\/1 s:
m
(I)
::i. 0 Valve closing time 5-sec maximum after de-energization l-sec maximum l-sec maximum n
::ll (') I.n
N
o
i~'
.......
..:...
Action on flame failure Safety shutdown and lockout or recycle once Safety shutdown and lockout Safety shutdown and lockout I
S-o
o ...., IV
o
S. ~ Action on power or control input interrup- Manual reset reqauired in accordance with Manual reset required in accordance with Manual reset required in accordance with
o
\0

~. 8- tion after safety shutdown and lockout para. CG-610 para. CG-610 para. CG-610
g s. (')

o ::ll
(')
...... Proven low fire start Not required See para. CF-610 See para. CF-610
t:! tI'J
a~.
'Jl t:!

o....,(1)
(I)
Combustion air proving - action on loss
of combustion air
Required: safety shutdown and lockout or
recycle
Required: safety shutdown and lockout Required: safety shutdown and lockout

>th
~
Fuel pressure supervision Not required for ignition systems with pilots. Required: high and low gas pressure arranged to Required: high and low gas pressure
Required for direct ignition and hot sur- cause safety shutdown and lockout arranged to cause safety shutdown
face ignition systems: high and low gas and lockout
~ pressure arranged to cause safety shut-
~ down and lockout.

GENERAL NOTE: Timings shown above represent the maximum primary safety control timings permitted by this Standard. The model designation of the installed primary safety control
together with the timings shall be provided in the documentation of the burner/boiler.
NOTES:
(1) For dampers with a fixed mechanical stop, see paras. CF-210(a)(1) and (a)(2).
(2) Maximum input at light off shall be less than or equal to 2,500,000 Btu/hr (732 678 W).
A5ME (50-1-2009

listed by a nationally recognized testing agency for this the input of a branch gas supply is greater than 2,500,000
arrangement. Btu/hr (732 678 W), the branch valve requirements are
(d) Gas-pressure switches shall be capable of with- determined by the branch input.
standing without damage a pressure of not less than (c) The pilot gas supply line shall be equipped with a
10% above the relieving pressure of the nearest upstream safety shutoff valve that shall comply with the applicable
relief device. Where no relief device is provided, the provisions of ANSI Z21.21/CSA 6.5, Automatic Gas
gas-pressure switches shall be capable of withstanding Valves for Gas Appliances; ANSI Z21.78/CSA 6.20,
without damage a pressure of not less than the maxi- Combination Gas Controls for Gas Appliances; or UL
mum inlet pressure of the nearest upstream gas-pressure 429, Standard for Electrically Operated Valves.
regulator. When the high gas-pressure switch is located (d) Safety shutoff valves shall be labeled and listed
downstream of the safety shutoff valve(s), the high gas- by a nationally recognized testing agency.
pressure switch shall be capable of withstanding with- (e) Safety shutoff valves shall have a shutoff time not
out damage a pressure of not less than 50% above its to exceed that specified in Table CF-1, CF-2, CF-3, or
upper set point limit or 5 psig, whichever is greater. CF-4.
(e) Gas-pressure switches of the automatic or manual (f) Safety shu toff valves shall be capable of withstand-
reset type shall be electrically connected in accordance ing, without damage, a pressure of not less than 10%
with CE-llO(i). above the set point of the nearest upstream overpressure
protection device. In case no overpressure protection
CF-170 Control Valves device is provided, the safety shutoff valves shall be
(a) An automatic input, complete closure, control capable of withstanding, without damage, a pressure of
valve may be combined with a safety shutoff valve. not less than the maximum inlet pressure to the nearest
(b) A bypass to provide for a minimum flame may upstream gas-pressure regulator.
be installed around a valve used to control input only. (g) A means shall be provided to independently leak
A bypass shall not be installed around a safety shutoff test each main burner safety shutoff valve. Where a
valve or a combination input control and safety shutoff separate leakage test valve(s) is required to perform the
valve. test, the leakage test valve(s) shall be NPS Ys or larger
and shall be in accordance with the requirements of
(09) CF-180 Safety Shutoff Valves CF-150(a) through (d). The outlet of all leak test connec-
(a) Each main burner supply line shall be equipped tions shall be plugged or capped, except when used
with a safety shutoff valve(s) that shall comply with the during testing (see Nonmandatory Appendix Band
applicable provisions of ANSI Z21.21/CSA 6.5, Auto- Part CM).
matic Valves for Gas Appliances, ANSI Z21.78/CSA
CF-190 Atmospheric Vents and Gas Vent, Bleed, or
6.20, Combination Gas Controls for Gas Appliances, or
UL 429, Standard for Electrically Operated Valves. Relief Lines
(b) The burner supply line shall be equipped as indi- (a) Gas-pressure regulators, including second stage
cated below for the applicable input classification or any LP-gas-pressure regulators, not incorporating integral
greater input classifications: vent limiters, pressure interlock switches, and all other
(1) For boiler units having inputs less than or equal valve train components requiring atmospheric air pres-
to 5,000,000 Btu/hr (1 465 356 W), the main burner sup- sure to balance a diaphragm or other similar device,
ply line shall be equipped with at least two safety shutoff shall be provided with a pipe-threaded connection for
valves in series that may be in a single valve body or the vent line. These lines shall be sized in accordance
one safety shutoff valve with a valve seal overtravel with the component manufacturer's instructions. For
(proof of closure) interlock function. If the two safety second stage LP-gas-pressure regulators, the relief line
shutoff valves are in a single valve body, the two safety shall be at least the same size as the outlet of the pressure-
shutoff valve seats shall be in series and shall have inde- relieving device. Vent and relief lines shall be piped by
pendently operated valve shafts. the installer to the outdoors at a safe point of discharge
(2) For boiler units having inputs greater than as determined by the authority having jurisdiction. A
5,000,000 Btu/hr (1 465 356 W) and less than 12,500,000 means shall be provided at the terminating point to
Btu/hr (3 663 389 W), the main burner supply line shall prevent blockage of the line by foreign material, mois-
be equipped with at least two safety shutoff valves in ture, or insects. Where there is more than one gas-
series that may be in a single valve body. At least one pressure regulator at a location, each gas-pressure regu-
of the two safety shutoff valves shall incorporate a valve lator shall have a separate vent to the outdoors at a safe
seal overtravel (proof of closure) interlock function. If point of discharge as determined by the authority having
the two safety shutoff valves are in a single valve body, jurisdiction. If approved by the authority having juris-
the two safety shutoff valve seats shall be in series and diction, the vent lines may be manifolded in accordance
shall have independently operated valve shafts. When with accepted engineering practices [see (b) and (c)

22
Copyright © 2009 by the American Society of Mechanical Engineers. ~
€ ~
No reproduction may be made of this material without written consent of ASME. ~
A5ME (5D-1-2009

below] to minimize back pressure in the event of dia- Boiler units less than or equal to 5,000,000 Btu/hr
phragm failure. (1145356 W) input utilizing burners labeled and listed
(b) Atmospheric vent lines, when manifolded, shall be by a nationally recognized testing agency and designed
connected into a common atmospheric vent line having a with a fixed mechanical stop to prevent the damper from
cross-sectional area not less than the area of the largest going below an air flow rate at least equivalent to that
vent line plus 50% of the areas of the additional vent provided for combustion at 60% of the rated high-fire
lines. input are exempt from proving damper opening.
(c) Atmospheric vent lines shall not be connected to (b) Lightoff instructions for boiler units equipped
any common or manifolded gas vent, bleed, or relief with manually lighted, constant burning pilots shall
lines. specify a minimum 5-min complete shutoff period
(d) Gas vent, bleed, or relief lines shall have provisions before the pilot is lighted.
to be piped by the installer to the outdoors at a safe (c) Natural draft atmospheric gas burners equipped
point of discharge as determined by the authority having with an automatically operated air shutter or damper
jurisdiction. A means shall be provided at the terminal that is closed or positioned to restrict the passage of air
point to prevent stoppage of the lines by foreign mate- w hen the burner is not firing shall provide means to
rial, moisture, or insects. However, a gas bleed line from open such air shutters or dampers to the high-fire posi-
a diaphragm control valve and vent line from a pressure tion for a period of at least 90 sec immediately before
regulator may be vented to a constant burning pilot. each lightoff cycle is initiated. Compliance with ANSI
An internal (within the valve) gas bleed line from a Z21.13/CSA 4.9 satisfies the intent of this provision.
diaphragm control valve or combination valve/
regulator is allowed, with or without a continuous pilot, CF-220 Control
if the construction of the valve is such that when a valve Boiler units having power gas burners or mechanical
is in the closed position, a damaged main diaphragm draft atmospheric gas burners shall comply with one of
will not allow gas to flow through the bleed line to the the following for safety shutdown and lockout, or recy-
main burner. At locations where gas-pressure regulators cle, as applicable:
might be submerged during floods, a special antiflood- (a) recycle is permitted following loss of combustion
type breather vent fitting shall be installed, or the vent air for boiler units having inputs greater than 400,000
line shall be extended above the height of the expected Btu/hr (117 228 W) and less than or equal to 2,500,000
flood waters. Btu/hr (732 678 W) or
(e) The bleed line from a diaphragm control valve or a (b) loss of combustion air shall result in safety shut-
vent line from a pressure regulator to a constant burning down and lockout for boiler units having inputs greater
pilot shall terminate in burner tips made of metal having than 2,500,000 Btu/hr (732 678 W)
a melting point greater than 1,450°F (788°C). These tips
shall be located so that the escaping gas will be readily
ignited by the pilot flame. Bleed line burners shall be CF-300 GAS-FIRED BOILER UNITS, SAFETY
securely held so that the ports are in a fixed position in CONTROLS
relation to the pilot flame. A gas-pressure regulator shall
CF-310 Primary Safety Control
not be vented into the boiler flue or exhaust system.
(f) Gas-pressure relief valves may discharge into com- (a) Each main burner assembly shall be provided with
mon manifolding only with other gas vent, bleed, or a primary safety control that will deenergize the main
relief lines. When manifolded, the common vent line gas shutoff valve(s) and shut off pilot fuel upon loss of
shall have a cross-sectional area not less than the area flame at the point of supervision as specified in CF-330.
of the largest vent line plus 50% of the areas of the (b) The response time of the primary safety control
additional vent lines. to deenergize or activate the gas shutoff device shall not
exceed the values shown in Tables CF-1 through CF-4.
(c) Primary safety controls shall be labeled and listed (09)
CF-200 GAS-FIRED BOILER UNITS, PURGING by a nationally recognized testing agency.
(d) Primary safety controls shall require local manual
CF-210 Preignition Purging (See Table CF-3 or CF-4)
intervention by an operator or service technician to reset.
(09) (a) Power gas burners and mechanical draft atmo- Devices that can electronically reset without local man-
spheric gas burners shall provide for preignition purging ual intervention, such as when power or control input
of the combustion chamber and flue passages. The purge to the device is interrupted and then restored, shall not
shall provide no fewer than either be permitted.
(1) four air changes, within 90 sec or (e) Supervision of the main burner flame alone shall
(2) four air changes at not less than 60% damper begin at the end of the main burner flame-establishing
opening with both damper opening and air flow proven period for

23
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made ofthis material without written consent of ASME. ~
A5ME (5D-1-2009

(1) power gas burners and mechanical draft atmo- (a) Loss of flame for power gas burners and mechani-
spheric gas burners having inputs greater than 2,500,000 cal draft atmospheric gas burners having inputs greater
Btu/hr (732 678 W) than 400,000 Btu/hr (117228 W) and less than or equal
(2) all types of burners with modulating or to 2,500,000 Btu/hr (732 678 W) shall result in a safety
high-low firing having inputs greater than 2,500,000 shutdown and lockout or recycle.
Btu/hr (732 678 W) (b) Loss of flame for power gas burners and mechani-
(3) all types of burners with an interrupted pilot(s) cal draft atmospheric gas burners having inputs greater
(4) natural draft atmospheric gas burners having than 2 /5001 000 Btu/hr (732 678 W) shall result in safety
inputs greater than 5,000,000 Btu/hr (1465356 W) shutdown and lockout.
(j) The main burner flame-establishing period shall (c) Loss of flame for atmospheric gas burners using
not exceed the values shown in Tables CF-1 through natural draft having inputs greater than 400,000 Btu/hr
CF-4. (117228 W) and less than or equal to 12,500,000 Btu/hr
(09) CF-320 Automatic Ignition Devices (3 663 389 W) shall result in safety shutdown and lock-
(a) Automatic ignition devices using pilots shall com- out, or recycle, after a minimum 5-min time delay.
ply with the following: (d) Loss of pilot flame for gas-fired boilers using natu-
(1) Gas to pilots shall be automatically shut off if ral draft burners and power gas burners with inputs
the pilot is not proved. less than or equal to 400,000 Btu/hr (117 228 W) shall
(2) The pilot type and flame-establishing period result in safety shutdown for a continuous, intermittent,
shall meet the provisions shown in Tables CF-1 through or interrupted pilot. Relight may be applied to the inter-
CF-4. mittent or interrupted pilot if initiated within 0.8 sec
(3) The flame failure response time for additional upon loss of pilot flame.
pilots used for smooth lightoff shall not exceed 90 sec. (e) Loss of main flame for gas-fired boilers using natu- (09)
(b) A single direct ignition or hot surface ignition ral draft burners and power gas burners with inputs
system may be used on a boiler unit that has a natural less than or equal to 400,000 Btu/hr (117 228 W) shall
draft atmospheric gas burner with a total input less result in safety shutdown for interrupted pilot direct
than or equal to 400,000 Btu/hr (117228 W). This direct ignition or hot surface ignition systems. Relight may be
ignition or hot surface ignition system shall meet the applied to the interrupted pilot or direct ignition system
provisions shown in Table CF-1. if initiated within 0.8 sec upon loss of flame.
(c) Multiple direct ignition or hot surface ignition sys-
tems may be used on a boiler unit that has a natural CF-400 OIL-FIRED BOILER UNITS, EQUIPMENT
draft atmospheric gas burner with a total input less than
or equal to 2,500,000 Btu/hr (732 678 W) and an input CF-410 Burner Assemblies (09)
less than or equal to 400,000 Btu/hr (117228 W) per (a) Burner assemblies that have a maximum name-
ignition system. There shall be no interconnection plate fuel input rating greater than 3 gph (11.4 L/h)
between combustion zones served by separate ignition shall comply with the provisions of this section. Burner
systems at any point below the draft hood or, if no draft assemblies, as part of a boiler unit or separately, shall
hood is used, below the flue outlet. be labeled and listed by a nationally recognized testing
Each direct ignition or hot surface ignition system agency or other organization that is acceptable to the
shall meet the provisions shown in Table CF-1. authority having jurisdiction as complying with the
(d) A direct ignition or hot surface ignition system standards referenced below. For a burner provided as
may be used on a boiler unit that has a power gas burner an integral part of a boiler unit, the label on the boiler
or mechanical draft atmospheric gas burner with a total unit may serve as evidence that the burner is in com-
input less than or equal to 5,000,000 Btu/hr (1465356 pliance.
W) and a maximum input at ignition less than or equal (1) UL 296, Standard for Oil Burners
to 2,500,000 Btu/hr (732 678 W). This direct ignition or (2) UL 726, Standard for Oil-Fired Boiler
hot surface ignition system shall meet the provisions Assemblies or
shown in Table CF-3 if the total input is greater than (3) UL 2096, Commercial Industrial Gas and/ or Oil
400,000 Btu/hr (117228 W). This direct ignition or hot Burning Assemblies With Emission Reduction
surface ignition system shall meet the provisions shown Equipment
in Table CF-2 if the total input is less than or equal to
(b) Boiler units that have fuel input ratings less than
400,000 Btu/hr (117228 W).
or equal to 3 gph (11.4 L/h), with field-installed oil
CF-330 Action on Flame Failure (Refer to Tables CF-t burner assemblies and boiler units that do not comply
Through CF-4) with UL 726, shall comply with the provisions for purg-
Gas-fired boiler units shall comply with one of the ing, safety control timing, action on flame failure, loss
following for safety shutdown, lockout, recycle, or of combustion air, combustion air proving, and fuel
relight upon loss of flame as applicable: supervision given in Table CF-2.

24
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without \Witten consent of ASME. ~
ASME (SO-1-2009

(c) Field-installed burner assemblies having inputs of (b) A safety shutoff valve responding to pressure vari-
3 gph (11.4 L/h) or less shall be labeled and listed by ations in a hydraulic or pneumatic remote control system
a nationally recognized testing agency or other organi- shall close upon failure of pressure in the control system.
zation that is acceptable to the authority having jurisdic- (c) The pressure rating of the safety shutoff valve shall
tion, as complies with UL 296. The units on which they not be less than the maximum pump pressure.
are installed shall comply with the provisions of this (d) Safety shutoff valves shall have a shutoff time not
Standard. to exceed that shown in Table CF-5.
CF-420 Fuel Train CF-470 Oil-Fired Boiler Units, Purging (See Table (09)
See Nonmandatory Appendix B for typical fuel train CF-S)
diagrams. Oil burners shall provide for purging the firebox and
boiler passes as indicated below for the applicable input
CF-430 Filters or Strainers classification.
Filters and strainers shall be installed upstream from (a) for boiler units that have a maximum nameplate
the safety shutoff valve(s). fuel input rating greater than 7 gph (26.5 L/h) and less
than or equal to 20 gph (75.7 L/h), and where the oil
CF-440 Relief Valves pump is driven independently of the burner fan motor,
(a) A pressure relief valve shall be connected to a a preignition purge of no fewer than four air changes-
fuel line in which pressure greater than system design either in 90 sec or at 60% damper opening with both
pressure may build up from the closing of any valve in damper opening and air flow proven
the burner assembly or from oil heated by a preheater. Boiler units less than or equal to 5,000,000 Btu/hr
(b) The relief line from the relief valve shall discharge input utilizing burners labeled and listed by a nationally
into the return line, oil tank, or pump suction line. recognized testing agency and designed with a fixed
mechanical stop to prevent the damper from going
CF-4S0 Pressure and Temperature Switches below an air flow rate at least equivalent to that provided
(a) All oil supplied to the main burner shall be super- for combustion at 60% of the rated high-fire input are
vised by a low oil pressure interlock switch for systems exempt from proving damper opening.
greater than 20 gph (75.7 L/h) (except for rotary cup (b) for boiler units that have a maximum nameplate
burners), unless the oil pump is integral with the burner's fuel input rating greater than 20 gph (75.7 L/h)
motor shaft, to cause a safety shutdown and lockout if oil (1) a preignition purge of no fewer than four air
pressure falls below the manufacturer's design pressure. changes at 60% damper opening with both damper
(b) Atomizing media (air or steam) shall be super- opening and air flow proven
vised by a low-pressure interlock switch to cause safety (2) a postpurge of 15 sec
shutdown and lockout if atomizing media pressure falls Boiler units less than or equal to 5,000,000 Btu/hr
below the manufacturer's design pressure. input utilizing burners labeled and listed by a nationally
(c) A high oil temperature supervisory interlock recognized testing agency and designed with a fixed
switch shall be provided for all preheated oil systems mechanical stop to prevent the damper from going
to cause a safety shutdown and lockout when the oil below an air flow rate at least equivalent to that provided
temperature exceeds preset limits. for combustion at 60% of the rated high-fire input are
(d) For low oil temperature supervision, an interlock exempt from proving damper opening.
switch shall be provided to cause safety shutdown and
allow circulation to reestablish preset oil temperature. CF-480 Combustion Air Proving (Refer to Table CF-S)
Oil-fired boiler units having forced or induced draft
CF-460 Safety Shutoff Valves fans, or both, shall comply with one of the following for
(a) Two approved safety shutoff valves or one safety safety shutdown and lockout, or recycle, as applicable:
shutoff valve and a nozzle cutoff valve integral to the (a) Combustion air proving shall be provided for units
fuel unit shall be provided. The safety shutoff valves having inputs greater than 3 gph (11.4 L/h) [approxi-
shall conform to UL 429, Standard for Electrically mately 400,000 Btu/hr (117 228 W)] and less than or
Operated Valves. A nozzle cutoff valve integral to the equal to 20 gph (75.7 L/h) [approximately 2,800,000
fuel unit shall conform to UL 343, Standard for Pumps Btu/hr (820 599 W)], if the fan is not integral with the
for Oil Burning Appliances. burner motor shaft.
It is recommended that whenever shutoff valves can (b) Loss of combustion air shall result in safety shut-
trap oil between two valves or between a check valve down and lockout, or recycle, for units having inputs
and safety shutoff valve, a relief valve be used to prevent greater than 3 gph (11.4 L/h) [approximately 400,000
hydraulic pressure increases in the line, as trapped oil Btu/hr (117 228 W)] and less than or equal to 20 gph
absorbs heat. (75.7L/h) [approximately 2,800,000 Btu/hr (820 599 W)].

25
Copyright © 2009 by the American Society of Mechanical Engineers. ~
€ S
No reproduction may be made of this material without written consent of ASME. m ..
(09) Table CF-5 Safety Controls for Automatically Fired Units: Oil-Fired Burners
Greater Than 3 gph (11.4 L/h) [approximately 400,000 Btu/hr (117 228 W)] and Greater Than 20 gph (75.7 L/h) [approximately
Safety Control Less Than or Equal to 20 gph (75.7 L/h) [approximately 2,800,000 Btu/hr (820 599 W)] 2,800,000 Btu/hr (820 599 W)]

Purge requirements When oil pump operates independently of the burner, four air changes in 90 sec or at 60% Four air changes at 60% damper opening
damper opening, with damper opening and air flow proven if total input is in excess of 7 gph with both damper opening and air flow
(26.S L/h) [approximately 1,000,000 Btu/hr (293 071 W)] [Note (1)] proven [Note (1)]
Postpurge Not required lS-sec minimum

~ Pilot type and establishing period


'"I Continuous Not permitted Not permitted
~o "0Q Intermittent Not perm itted Not permitted
S'~ Interrupted 10-sec maximum if pilot is used Required: 10-sec maximum
() ......
P-. C§. Exception: see Note (2)
§ .-+
Main burner ignition type and estab- Interrupted pilot, lS-sec maximum Interrupted pilot only
S @ lishing period Intermittent direct ignition system, lS-sec maximum Exception: see Note (2)
~ l:5 Interrupted direct ignition system, lS-sec maximum Nos. 2 and 4 oil - 10-sec maximum
c:r'0
(1) '>0
Nos. Sand 6 oil - lS-sec maximum
S
~
c:r'
'-< Flame failure response time Intermittent direct ignition system, greater than 3 and less than or equal to 7 gph (11.4 L/h to 4-sec maximum
ftg- 26.S L/h), lS-sec maximum
~~ Intermittent direct ignition system, greater than 7 and less than or equal to 20 gph (26.S L/h to »
Vl
s:
[. 3. 7S.7 L/h), 4-sec maximum m
s (') Interrupted pilot or direct ignition system, greater than 3 and less than or equal to 20 gph (""\
a § tv
0'- (11.4 L/h to 7S.7 L/h), 4-sec maximum
Vl
c
r:/J
(1)
::1.0
~
..:.I
(')
Valve closing time S-sec maximum after de-energization l-sec maximum
i~'
N
o
Action of flame failure Safety shutdown and lockout or recycle once [Note (3)] Safety shutdown and lockout o
Soo
o r-+,
\0
Proven low fire start Not required See para. CF-610
a~
~. g. Combustion air proving - action on
loss of combustion air
Required if fans not integral with burner motor shaft; safety shutdown and lockout or recycle Required: safety shutdown and lockout

~ ~.
~
(')
Fuel pressure supervision Not required Required if oil pump not integral with
o ......
I:l I:"rJ burner motor shaft (see para. CF-4S0)
(J) I:l
(1) (Jq
Low atomizing media supervision Required unless atomization by air pump integral with burner motor shaft [see para. CF-4S0(b)] Required [see para. CF-4S0(b)]
a
o
s· (1)
.....,(1) Oil temperature supervision High and low temperature supervision required on preheated oil. Excess temperature shall cause High and low temperature supervision
>0
r:/J
safety shutdown and lockout. required on preheated oil. Excess tem-

~
perature shall cause safety shutdown
and lockout.

~ GENERAL NOTE: Timings shown above represent the maximum primary safety control timings permitted by this Standard. The model designation of the installed primary safety control
~
together with the timings shall be provided in the documentation of the burner/boiler.
NOTES:
(1) For dampers with a fixed mechanical stop, see paras. CF-470(a) and (b) (1).
(2) With proven low fire start at a low fire input rate of not more than 20 gph (7S.7 L/h), interrupted pilot or direct ignition system allowed. Main burner establishing period: lS-sec
maximum
(3) Recycle permitted when a maximum 4-sec flame failure response time is used.
ASME (SD-1-2009

(c) Loss of combustion air shall result in safety shut- (c) Lockout is required for units having inputs greater
down and lockout for units having inputs greater than than 20 gph (75.7 L/h) [approximately 2,800,000 Btu/hr
20 gph (75.7 L/h) [approximately 2,800,000 Btu/hr (820 (820 599 W)].
599 W)].
CF-600 LOW FIRE START, GAS- OR OIL-FIRED
CF-500 OIL-FIRED BOILER UNITS, SAFETY BOILER UNITS
CONTROLS CF-610 Low Fire Start
(09)

CF-510 Primary Safety Control Boiler units having inputs greater than 2,500,000
(a) Each main burner assembly shall be equipped Btu/hr (732 678 W) (gas-fired) or a maximum nameplate
with a primary safety control that will deenergize the fuel input rating greater than 20 gph (75.7 L/h) (oil-fired)
shutoff means upon loss of flame at the point of shall be equipped with an interlocked damper to provide
supervision. for low fire starts. However, boiler units that are labeled
(b) The response time of the primary safety control and listed by a nationally recognized testing agency
to de energize or deactivate the shutoff device shall not shall be accepted without such interlocking controls.
exceed the values shown in Table CF-5.
(09) (c) Primary safety controls shall be labeled and listed CF-700 COMBINATION GAS- AND OIL-FIRED UNITS
by a nationally recognized testing agency. (09)
(d) The main burner flame-establishing period shall
CF-710 Burner Assemblies
not exceed the values shown in Table CF-5. Burner assemblies having gas inputs greater than
(e) Primary safety controls shall require local manual 400,000 Btu/hr (117228 W) and oil inputs that have a
intervention by an operator or service technician to reset. maximum nameplate fuel input rating greater than
Devices that can electrically reset without local manual 3 gph (11.4 L/h) shall comply with the provisions of
intervention, such as when power or control input to Part CF. Burner assemblies, as part of a boiler unit or
the device is interrupted and then restored, shall not be separately, shall be labeled and listed by a nationally
permitted. recognized testing agency or other certifying organiza-
tion that is acceptable to the authority having jurisdic-
CF-520 Automatic Ignition Devices tion as complying with
(a) Where automatically ignited pilots are used, the (a) UL 795, Standard for Commercial-Industrial Gas
pilot flame shall be proved prior to energizing the main Heating Equipment
fuel supply means. Fuel to pilots shall be automatically (b) UL 296, Standard for Oil Burners or UL 726,
shut off if the pilot is not proved. Standard for Oil-Fired Boiler Assemblies
(b) The pilot type and flame-establishing period shall
meet the provisions shown in Table CF-5. CF-800 ELECTRICALLY HEATED BOILERS
(c) The application of direct spark ignition systems
is limited to boiler units having initial inputs less than CF-810 General
or equal to 20 gph (75.7 L/h). Electrically heated boilers for steam or hot-water ser-
(d) The fuel train to pilots shall meet the applicable vice in sizes greater than 115 kW (approximately 400,000
provisions of this Standard. Btu/hr) shall comply with the following provisions:
(a) Electric resistance-type boilers shall be listed by a
CF-530 Action on Flame Failure (Refer to Tables CF-2 nationally recognized testing agency as complying with
and CF-5) UL 834, Standard for Heating, Water Supply, and Power
Loss of main flame shall result in safety shutdown Boilers - Electric.
for all oil-fired boiler units. In addition, oil-fired boiler (b) Electrode-type boilers shall be designed for single-
units shall also comply with one of the following for phase, three-wire or three-phase, four-wire operation
relight, recycle, or lockout as applicable: and shall conform to the requirements of NFPA 70,
(a) Relight, if initiated within 0.8 sec upon loss of National Electrical Code.
flame, is permitted for units having inputs less than or
equal to 3 gph (11.4 L/h) [approximately 400,000 Btu/hr CF-900 COMBUSTION SIDE CONTROLS FOR
(117 228 W)] and using an interrupted pilot or direct MODULAR BOILERS
ignition system. (09)
(b) Lockout is required for units having inputs greater CF-910 Gas Modular Boilers
than 3 gph (11.4 L/h) [approximately 400,000 Btu/hr The modules of gas modular boilers shall comply with
(117228 W)] and less than or equal to 20 gph (75.7 L/h). CG-140(a).
However, recycle is permitted, if a maximum 4-sec flame Boiler units with field-installed gas burner assemblies
failure response time is used. and boiler units that do not comply with ANSI Z21.13/

27
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
ASME (SO-1-2009

CSA 4.9 shall comply with the provisions for purging, Boiler units with field-installed oil burner assemblies
safety control timing, action on flame failure, loss of and boiler units that do not comply with UL 726 shall
combustion air, combustion air proving, and fuel super- comply with the provisions for purging, safety control
vision given in Table CF-l or CF-2, as applicable. timing, action on flame failure, loss of combustion air,
combustion air proving, and fuel supervision given in
Table CF-S.
(09) CF-920 Oil Modular Boilers
CF-930 Electric Modular Boilers (09)
The modules of oil modular boilers shall comply with The modules of electric modular boilers shall comply
CG-140(b). with CG-140(c).

28
Copyright © 2009 by the American Society of Mechanical Engineers. ~
t: s
No reproduction may be made of this material without \Witten consent of ASME. m ..
ASME CSO-1-2009

NONMANDATORY APPENDIX A
COMPARISON OF THIS STANDARD AND ANSI Z21.13/CSA 4.9

Where permitted in CSD-1, boilers listed and labeled labeled under Z21.13/CSA 4.9 must be accompanied
as in compliance with ANSI Z21.13/CSA 4.9 meet the with installation instructions referring the installer to
requirements of this Standard when additional trim CSD-1 where jurisdictions require that the installation
equipment is installed. conform to this Standard. The instructional require-
ANSI Z21.13/CSA 4.9 is a performance-based stan- ments of Z21.13/CSA 4.9 are a mandatory part of the
dard for gas-fired, low-pressure steam and hot water standard.
boilers that requires testing and design certification of CSD-1 is a design-based standard for controls and
boiler burner units by an approved testing laboratory. safety devices for automatically fired boilers, which
One of the major differences between the two standards includes high- and low-pressure boilers that are gas, oil,
is the automatic ignition, maximum safety control tim- or electrically fired. The automatic ignition, maximum
ing table. The ignition timing table as shown in Z21.13/ safety control timings are generally shorter, as no labora-
tory certification testing of the boiler unit is required.
CSA 4.9 reflects a wide range of ignition controls and
CSD-1 requires the manufacturers of controls and safety
timing sequences. This permits the greatest flexibility
devices to provide detailed instructions for testing,
in design parameters; however, all boiler burner units
maintenance, and service procedures of controls and
must comply with the performance tests to obtain certifi- safety devices installed on boiler units covered by this
cation. These performance tests include testing under Standard. CSD-1 requires the operation of control sys-
normal and abnormal operating conditions (e.g., tems and safety devices be tested by the installing con-
delayed ignition, temperature ranges, voltage variations, tractor prior to release to the owner/user. All controls
etc.). As a result, most boiler burner units listed as in and safety devices covered by CSO-1 must be accepted
compliance with Z21.13/CSA 4.9 generally have shorter and listed for the intended service by a nationally recog-
ignition timings than the maximum times allowed by nized testing agency, such as, but not limited to, CSA,
Z21.13/CSA 4.9. All boiler burner units listed and FM, or UL.

29
Copyright © 2009 by the American Society of Mechanical Engineers. ~
EmS..
No reproduction may be made of this material without written consent of ASME.
A5ME (5D-1-2009

NONMANDATORY APPENDIX B
TYPICAL FUEL TRAINS

Fig. B-1 Typical Atmospheric Gas Fuel Train [Greater Than 400,000 Btu/hr (117 228 W)
and Less Than or Equal to 2,500,000 Btu/hr (732 678 W)]

J M
I-------j Test
To atmosphere

Gas input
/ J
M
j Test
M
I---.----r-~---,. I'-------..-J
-c

To atmosphere
TTT
\..
T
/ --------..y
M
To atmospheric
LJ
Sediment trap c burner tubes

I ~ To pilot burner
A manual valve M pipe cap
C orifice R pressure regulator
F gas filter or strainer (if required) 5 safety shutoff valve
G relief valve (if required) T safety shutoff valve with proof of closure
J leakage test valve
GENERAL NOTE: Since boiler design may vary, ANSI Z21.13/CSA 4.9, Gas-Fired, Low-Pressure Steam and Hot Water Boilers, does not contain
a typical fuel train; however, through laboratory testing procedures, ANSI Z21.13/CSA 4.9 does determine that safe lighting of the boiler will
be accomplished. This Standard illustrates a typical fuel train for boilers. The specific fuel train diagram for boilers complying with ANSI
Z21.13/CSA 4.9 is supplied in the boiler manufacturer'S instructions.
NOTE:
(1) Alternate arrangement - T may be used in place of two S-type valves.

30
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
A5ME (50-1-2009

Fig. B-2 Typical Gas Fuel Train [Greater Than 400,000 Btujhr (117 228 W)
and Less Than or Equal to 2,500,000 Btujhr (732 678 W)]

To atmosphere M
G / J
M
Gas input
I-----J Test
1 - - -...... To main burner

M To atmosphere
G
LJ /
c
Sediment trap
I ~ To pilot burner
G To atmosphere
/'
Gas input

F A
To main burner

M
LJ
Sediment trap

c
~ To pilot burner

A manual valve R2 pilot gas pressure regulator


B firing rate valve 5 safety shutoff valve
C orifice T safety shutoff valve with proof of closure
F gas filter or strainer (if required) V main gas pressure regulator/safety
G relief valve (if required) shutoff combination valve
J leakage test valve W main gas pressure regulator/safety
M pipe cap shutoff combination valve with
Rl main gas pressure regulator proof of closure
GENERAL NOTE: Since boiler design may vary, ANSI Z21.13/CSA 4.9, Gas-Fired, Low-Pressure Steam and Hot Water Boilers, does not contain
a typical fuel train; however, through laboratory testing procedures, ANSI Z21.13/CSA 4.9 does determine that safe lighting of the boiler will
be accomplished. This Standard illustrates a typical fuel train for boilers. The specific fuel train diagram for boilers complying with ANSI
Z21.13/CSA 4.9 is supplied in the boiler manufacturer's instructions.
NOTES:
(1) Alternate arrangement - T may be used in place of two S-type valves.
(2) Alternate arrangement - W may be used in place of an 5- and V-type valve.
(3) Alternate arrangement - Rl may be downstream of two S-type valves or a Hype valve.

31
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
A5ME (50-1-2009

Fig. B-3 Typical Gas Fuel Train [Greater Than 400,000 Btu/hr (117 228 W)
and less Than or Equal to 2,500,000 Btu/hr (732 678 W)] Direct Ignition System

G To atmosphere
/'
Gas input
J
E

1--....1.-_. To main
burner

M
LJ
Sediment trap

G To atmosphere
/'
Gas input
J
E

F A
1----'---. To m a in
burner

M
LJ
Sediment trap

A manual valve main gas pressure regulator


B firing rate valve pilot gas pressure regulator
C orifice safety shutoff valve
o high gas pressure switch safety shutoff valve with proof of closure
E low gas pressure switch main gas pressure regulator/safety
F gas filter or strainer (if required) shutoff combination valve
G relief valve (if required) w main gas pressure regulator/safety
J leakage test valve shutoff combination valve with
M pipe cap proof of closure
GENERAL NOTE: Since boiler design may vary, ANSI Z21.13/CSA 4.9, Gas-Fired, Low-Pressure Steam and Hot Water Boilers, does not contain
a typical fuel train; however, through laboratory testing procedures, ANSI Z21.13/CSA 4.9 does determine that safe lighting of the boiler will
be accomplished. This Standard illustrates a typical fuel train for boilers. The specific fuel train diagram for boilers complying with ANSI
Z21.13/CSA 4.9 is supplied in the boiler manufacturer's instructions.
NOTES:
(1) Alternate arrangement - T may be used in place of two S-type valves.
(2) Alternate arrangement - W may be used in place of an 5- and V-type valve.
(3) Alternate arrangement - Rl may be downstream of two S-type valves or a T-type valve.

32
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
A5ME (50-1-2009

Fig. 8·4 Typical Gas Fuel Train [Greater Than 2,500,000 Btu/hr (732 678 W)
and Less Than or Equal to 5,000,000 Btujhr (1 465 356 W)]

G To atmosphere
/'
Gas input
J
E

To main
I T I burner

M
l[~~~e_(~J; ____ j
L...J
Sediment trap
G

I ~ To pilot burner
G To atmosphere
/'
Gas input
J
E J

I I
To main
I I burner

M
l__ :~:~2~:_-J
I I
L..J : S S R, I

L_~_J;_*-i
Sediment trap
[Note (3)]
: I
I T ~ :

l___ ~ ___~ ___: [Note (3)]

I ~ To pilot burner
A manual valve G relief valve (if required) T safety shutoff valve with proof of
B firing rate valve J leakage test valve closure
C orifice M pipe cap V main gas pressure regulator/safety
o high gas pressure switch main gas pressure regulator shutoff combination valve
E low gas pressure switch pilot gas pressure regulator w main gas pressure regulator/safety
F gas filter or strainer (if required) safety shutoff valve shutoff combination valve with
proof of closure
GENERAL NOTE: Since boiler design may vary, ANSI Z21.13/(SA 4.9, Gas-Fired, Low-Pressure Steam and Hot Water Boilers, does not contain
a typical fuel train; however, through laboratory testing procedures, ANSI Z21.13/CSA 4.9 does determine that safe lighting of the boiler will
be accomplished. This Standard illustrates a typical fuel train for boilers. The specific fuel train diagram for boilers complying with ANSI
Z21.13/CSA 4.9 is supplied in the boiler manufacturer's instructions.
NOTES:
(1) Alternate arrangement - T may be used in place of two S-type valves.
(2) Alternate arrangement - W may be used in place of an 5- and V-type valve.
(3) Alternate arrangement - Rl may be downstream of two S-type valves or a Hype valve.

33
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
A5ME (50-1-2009

Fig. B-5 Typical Gas Fuel Train [Greater Than 5,000,000 Btu/hr (1 465 356 W)
and Less Than 12,500,000 Btu/hr (3 663 389 W)]

M
G To atmosphere J Test
Gas input /' M
E
j J Test 0
j
To main
burner
M
LJ
Sediment trap G
C

II ~ To pilot burner

G To atmosphere
/' M
J Test
Gas input
E
j J 0

\----'---1. To mai n
I I

LJ
M

Sediment trap
1ST

L__ *-__ ~___~_j R, I

[Note (111
burner

G
c
II • To pilot burner
A manual valve pipe cap
B firing rate valve main gas pressure regulator
C orifice pilot gas pressure regulator
o high gas pressure switch safety shutoff valve
E low gas pressure switch safety shutoff valve with proof of closure
F gas filter or strainer (if required) main gas pressure regulator/safety
G relief valve (if required) shutoff combination valve with proof
J leakage test valve of closure

GENERAL NOTE: Since boiler design may vary, ANSI Z21.13/CSA 4.9, Gas-Fired, Low-Pressure Steam and
Hot Water Boilers, does not contain a typical fuel train; however, through laboratory testing procedures,
ANSI Z21.13/CSA 4.9 does determine that safe lighting of the boiler will be accomplished. This Standard
illustrates a typical fuel train for boilers. The specific fuel train diagram for boilers complying with ANSI
Z21.13/CSA 4.9 is supplied in the boiler manufacturer's instructions.
NOTE:
(1) Alternate arrangement - Rl may be downstream of an 5- and T-type valve.

34
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
ASME (SO-1-2009

Fig. 8-6 Typical Oil Fuel Train

T u w v y

Atomizer

Oil supply I
connection I
I
I
I
I
I
L_ Atomizing media supply
(if required)

Oil return
connection
P fuel pump
R shutoff valve and/or pressure relief valve
5 fuel strainer
T oil temperature interlock switch (if required)
U oil pressure interlock switch (if required)
V safety shutoff valve
W safety shutoff valve (may be three-way for recirculation)
Y atomizing media supply pressure interlock switch (if required)

35
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
A5ME (50-1-2009

NONMANDATORY APPENDIX C
MANUFACTURER'SjINSTALLING CONTRACTOR'S REPORT FOR
ASME CSD-l

Certification and Reporting (CG-500) for Controls and Safety Devices


(09) (This Form is a guideline and not part of A5ME (5D-1-2009.)

Unit Manufacturer
Name _________________________________________________________________________________________

Address _________________________________________________________________ Zip _________________

Telephone ______________________________________ Fax ____________________________________________

Unit Identification (Boiler)


Ma n ufactu re r's Mod el # _____________________________ Year Built _______________________________________

ASM E Secti on I _____________ Secti on IV _____________ Nat. Bd.# _______________________________________

UL# _________________________________________ CSA# __________________________________________

J urisdiction -------------------------------------------------------------------------------------

Steam Hot Water


Maximum W.P. ________________________________ psig Maximum W.P. ________________________________ psig

Minimum Safety Valve Cap. PPH Maximum Temp. of


Minimum Safety Relief Valve Cap. _______________ PPH or Btu

Boiler Unit Oescri ption (type) _______________________________________________________________________

If Mod u lar (no. of modu les) _________________________________________________________________________


Boiler Unit Capacity (output) _________________________________________________________________________

Burner
Man ufacturer __________________________________ Model _________________________________________

ULorCSA# ____________________________________ Serial # _________________________________________

Fuels (as sh ipped) ______________________________________________________________________________

Indicate Units (where not applicable, indicate uN/A")

Gas Manifold Pressure


Oil Nozzle/Delivery Pressure (at maximum input)

High Gas Pressure Switch Setting


Low Oil Pressure Switch Setting

Installation Location (if known)


Customer Name _________________________________________________________________________________
Address ______________________________________________________________________________________

City _________________________________________ State _________________ Zip ___________________

Telephone ______________________________________ Fax ___________________________________________

36
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
ASME CSD-1-2009

Certification and Reporting (CG-500) for Controls and Safety Devices (Cont'd)
(This Form is a guideline and not part of A5ME (50-1-2009.)
Operational Test
Control/Device Manufacturer Model # Performed, Date

Operating Controls
Low-Water Fuel Cutoff
CW-120(a), CW-140
Forced Circulation
CW-2l0(a)
Steam Pressure
CW-3l0(b)
Water Temperature
CW-4l0(b)

Safety Controls
Low-Water Fuel Cutoff
CW-120(a), CW-120(b)
CW-130, CW-140
Forced Circulation
CW-2l0(b)
High Steam Pressure Limit
CW-3l0(c)
High Water Temperature Limit
CW-4l0(b)
Fuel Safety Shutoff Valve, Main
CF-180(b) (2), CF-180(b) (3)
Pilot Safety Shutoff Valve
CF-180(c)
Atomizing Medium Switch
CF-450(b)
Combustion Air Switch
CF-220
High Gas Pressure
CF-162
Low Gas Pressure
CF-162
Low Oil Pressure
CF-450(a)
High Oil Temperature
CF-450(c)
Low Oil Temperature
CF-450(d)
Purge Air Flow
CF-210
Flame Safeguard (Primary)
CF-3l0, CF-320
Flame Detector
CF-3l0, CF-320

Low Fire Start


Low-Fire Start Switch
CF-6l0

Safety or Safety Relief Valve(s)


CW-5l0, CW-520

37
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without \Witten consent of ASME. ~
ASME (SD-1-2009

Certification and Reporting (CG-500) for Controls and Safety Devices (Cont'd)
(This Form is a guideline and not part of A5ME (5D-1-2009.)

Manufacturer _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Operational Test Performed, Date _ __


Model __________________________

Size _________________________

Capacity ____________________ PPH/Btu/hr

Representing Equipment Manufucture~ Name _____________________________________~

Signature ________________________ Date ___________________________

Representing Instaffing Contracto~ Name _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __

Signature _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Date _______________________________

38
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
ASME (SO-1-2009

NONMANDATORY APPENDIX D
RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE
(Operation and maintenance instructions in this safety standard are intended for general applications. For specific operating and
maintenance instructions, consult the equipment manufacturer.)

D-1 DAILY (b) Flame failure detection system, test for hot refrac-
tory hold in.
(a) Check gages, monitors, and indicators.
(b) Check instrument and equipment settings.
(c) Check dual fuel change over control.
(c) For high-pressure boilers, test low-water fuel cut- (d) Test high-limit and operating temperature or
off device and alarm. steam pressure controls.
(d) Check burner flame. (e) Replace vacuum tubes, scanners, or flame rods in
accordance with manufacturer's instructions.
(j) Conduct a combustion test.
D-2 WEEKLY
(g) Check all coils and diaphragms; test other
(a) For low-pressure boilers, test low-water fuel cut- operating parts of all safety shutoff and control valves.
off device and alarm. (h) Test fuel valve interlock switch in accordance with
(b) Check igniter. manufacturer's instructions.
(c) Check flame signal strength.
(i) Perform leakage test on pilot and main gas and/ or
(d) Check flame failure detection system. oil fuel valves.
(e) Check firing rate control.
(j) Test purge air switch in accordance with manufac-
(j) Make aural and visual check of pilot and main turer's instructions.
fuel valves.
(k) Test air/steam interlock in accordance with manu-
facturer's instructions.
D-3 MONTHLY (l) Test burner pOSition interlock in accordance with
(a) Check flue, vent, stack, or outlet dampers. manufacturer's instructions.
(b) Test low draft, fan air pressure, and damper posi- (m) Test rotary cup interlock in accordance with man-
tion interlocks. ufacturer's instructions.
(c) Check low-fire start interlock. (n) Test low-fire start interlock in accordance with
(d) Test high and low oil pressure and temperature manufacturer's instructions.
interlocks.
(e) Test high and low gas pressure interlocks.
D-6 AS REQUIRED
D-4 SEMI-ANNUALLY
(a) Recondition or replace low-water fuel cut-off
(a) Recalibrate all indicating and recording gages. device.
(b) For steam boilers, perform a slow drain test of the (b) For oil-fired burners, clean atomizers and oil
low-water fuel cut-off device. strainers.
(c) Check flame failure detection system components. (c) For gas-fired burners, check sediment trap and gas
(d) Check firing rate control. strainers.
(e) Check piping and wiring of all interlocks and shut-
(d) Flame failure detection system, pilot turndown
off valves. test.
(f) Inspect burner components.
(e) Flame failure detection system, test for hot refrac-
tory hold in.
D-5 ANNUALLY (j) Test safety / safety relief valves in accordance with
(a) Flame failure detection system, pilot turndown ASME Boiler and Pressure Vessel Code, Sections VI
test. and VII.

39
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
Table D·1 Periodic Testing Recommended Checklist (See Manufacturer's Instructions)
Accomplished By
Frequency [Note (1)]
Boiler Service
o w M S/A A A/R Component/Item Recommended Test Operator Technician

x .. . .. . . .. . .. . .. Gages, monitors, and indicators Make visual inspection and record readings in boiler log. X ...

?f .. . .. . . .. X . .. . .. Gages, monitors, and indicators Recalibrate all indicating and recording gages. ... X
>;
('l) ("')
~
o "0
0 X .. . . .. . .. . .. . .. Instrument and equipment set- Make visual check against factory-recommended specifica- X ...
§-'<
a ::1.
tings tions.
g.~
~ X .. . . .. . .. . .. . .. Low-water fuel cut-off device Test low-water fuel cut-off device according to manufacturer's X ...
S @ (high-pressure boilers) instructions.
~ tv
'<
cr'0 ° ...
('l) \0 .. . X . .. . .. . .. . .. Low-water fuel cut-off device (low- Test low-water fuel cut-off device according to manufacturer's X
S~ pressure boilers) instructions.
~g.
('l) (I>
.. . . .. . .. . .. . .. For steam boilers, perform a slow drain test in accordance ... X
~~
X Low-water fuel cut-off device ::t:-
V!
e:(I>
(steam boi lers) with ASME Boiler and Pressure Vessel Code, Section VI. :s:
V1 ::1. ITI
S 0
... .. . . .. . ..
n
~ § . .. . .. X Low-water fuel cut-off device Recondition or replace low-water fuel cut-off device. X V!
o
('l) V1 "'""
a
,.:.
::1.0
~ 0
.. . .. . .. . . .. X . .. Operating and/or limit controls Test high-limit and operating temperature or steam pressure ... X
I

i~'
N
o
controls. o
'-0
o ....,
a~ .. . . .. . .. . .. . .. X Safety/safety relief valves Test safety/safety relief valves in accordance with ASME ... X
~. g. Boiler and Pressure Vessel Code, Sections VI and VII.

~ ~. .. . . .. X . .. . .. . .. Flue, vent, stack, or outlet Make visual inspection of linkage, and check for proper oper- X ...
oa til
,....
~ tI'J
dampers ation.
V1 i:j
('l) (Jq
a
o
s· (I>
X ... . .. . .. . .. .. . Burner flame Make visual inspection of burner flame [Note (2)]. X ...
1-1-)(1)

>~
r/l .. . X . .. . .. . .. .. . Igniter Make visual inspection, and check flame signal strength if X ...
~ meter-fitted.

.. . X .. . . .. . .. . .. Flame signal strength If flame signal meter is installed, read and log. For both pilot X ...
~ and main flames, notify service organization if readings are
very high, very low, or fluctuating (refer to manufacturer's
instructions).

.. . X . .. . .. . .. .. . Flame failure detection system Close manual fuel supply for (1) pilot, (2) main fuel cock, X ...
and/or (3) valve(s). Check safety shutdown timing, and
log.
Table 0-1 Periodic Testing Recommended Checklist (Cont'd)
Accomplished By
Freq uency [Note (1)]
Boiler Service
D w M S/A A A/R Component/Item Recommended Test Operator Technician

.. . " . . .. X " . . .. Flame failure detection system Check flame failure detection system components, such as . .. X
~ vacuum tubes, amplifier, and relays.
(6 n
~ 0 .. . ... . .. . .. X . .. Flame failure detection system Replace vacuum tubes, scanners, or flame rods in accor- . .. X
0"0
§''<
(') ::I.
dance with manufacturer's instructions.

g0-. C§.
... .. . ... . .. . .. X X Flame failure detection system Conduct pilot turndown test according to manufacturer's . .. X
s
III
@
N
(pilot turndown test) instructions. This test is required annually and after any
'< 0 adjustments to flame scanner mount or pilot burner.
0'0
(1) \0

S~ .. . . . .. . .. X X Flame failure detection system Test for hot refractory hold in. This test is required annually . .. X
g.So
(1) (1)
"

(hot refractory hold in test) and after any adjustments to the flame scanner mount or

~~
pilot burner.

::I. .. . . .. . .. . ..
00
S (') X .. . " . Firing rate control Check firing rate control, and verify factory settings (refer to X ~
Ul
a 1?:l manufacturer's instructions). s:ITI
(1) r:/).
::1.0 ("'\
e:.. ~. fI::>. .. . . . .. X . . .. Firing rate control Check firing rate control, and verify factory settings (refer to . .. X Ul
>-' " "
t?
~.q manufacturer's instructions). .....
I
~o N
o i-+) o
a~ .. . " . . .. . .. X . .. Firing rate control Conduct a combustion test, and verify settings are in accor- . .. X
o
\0
~. g. dance with manufacturer's instructions.

9 ~.
(') e:.. .. . X ... . .. " . . .. Pilot and/or main fuel valves Open limit switch, and make aural and visual check. Check X . ..
g
00
tI1
~
valve position indicators, and check fuel meters if so fit-
(1) (JQ ted.
a
o
s· (1)
>-+)(1)

>~ .. . " . ... . .. X . .. Pilot and/or main fuel valves Check all coils and diaphragms. Test other operating parts of . .. X
r:n all safety shutoff and control valves.
~ .. . . .. ... . .. X . .. Pilot and/or main fuel valves Test fuel valve interlock switch in accordance with manufac- . .. X
~
~
turer's instructions.

.. . ... . .. . .. X . .. Pilot and/or main fuel valves Perform leakage test on pilot and main gas and/or oil fuel . .. X
valves, in accordance with manufacturer's instructions.

.. . .. . X . .. " . . .. Low draft, fan, air pressure, and Test low draft, fan, air pressure, and damper position inter- X . ..
damper position interlocks locks according to manufacturer's instructions.

.. . .. . ... . .. X . .. Low draft, fan, air pressure, and Test purge switch in accordance with manufacturer's instruc- . .. X
damper position interlocks tions.
Table 0-1 Periodic Testing Recommended Checklist (Cont'd)
Accomplished By
~----.---

Frequency [Note (1)]


Boiler Service
o w M S/A A A/R Component/Item Recommended Test Operator Technician

.. . . .. X . .. . .. . .. Low-fire start interlock Check low-fire start interlock according to manufacturer's X ...
~ instructions.
"1

~o '0Q .. . . .. . .. . .. X .. . Low-fire start interlock Test low-fire start interlock in accordance with manufacturer's ... X
§"'~
(')..... instructions.
~.C§.
§ .-+
.. . . .. X . .. .. . . .. Oil pressure and temperature Test high and low oil pressure and temperature interlocks X ...
S @ interlocks according to manufacturer's instructions.
~ N
'-< 0
er O
~ \0
.. . .. . X . .. ... . .. Gas pressure interlocks Test high and low gas pressure interlocks according to manu- X ...
S~ facturer's instructions.
~g.
~ (1)

~~ ... .. . . .. X . .. . .. Interlocks and valves Check piping and wiring of all interlocks, and shutoff valves. ... X »
VI
&:(1) ~
rn ::I. ITI
S (") .. . . .. . .. . .. X .. . Atomizing air/steam interlock Test air/steam interlock in accordance with manufacturer's ... X ("')

a § ~
N instructions.
VI
C
~ r:/J
::1.0 ..:...
I
e. !::. .. . . .. . .. . .. X . .. Burner position interlock Test burner position interlock in accordance with manufactur- ... X N
o
~.q er's instructions.
o
\0
pto
o .....,
a~ .. . .. . . .. . .. X .. . Rotary cup burner interlock Test rotary cup interlock in accordance with manufacturer's ... X
~. g. instructions.
~ ~. ...
(') ~ .. . . .. . .. X .. . . .. Burner components Inspect burner components according to manufacturer's X
o~ -tTl instructions.
rn ~

a es·
o (1)
.....,(1)
.. . . .. . .. . .. X X Burner components Check dual fuel change over control. If automatically con- ... X
>?i trolled by gas utility, perform test under the supervision of
r:n gas utility.
~ .. . . .. . .. . .. . .. X Burner components For oil-fired burners, clean atomizers and oil strainers. ... X
~
~ .. . . .. . .. . .. . .. X Burner components For gas-fired burners, check sediment trap and gas strainer. ... X

NOTES:
(1) D, daily; W, weekly; M, monthly; S/A, semi-annually; A, annually; A/R, as-required.
(2) Caution should be used when viewing burner flame. Personal protective equipment, such as filtered eyeware, may be necessary.
A5ME (5D-1-2009

NONMANDATORY APPENDIX E
REFERENCES

The following is a list of standards referenced in this Publisher: American Society for Testing and Materials
Standard. (ASTM International), 100 Barr Harbor Drive, P.O. Box
ANSI 221.13-2005/CSA 4.9-2005, Gas-Fired, Low- C700, West Conshohocken, PA 19428-2959
Pressure Steam and Hot Water Boilers 1 NFPA 31-2001, Standard for the Installation of
ANSI 221.17-1998/CSA 2.7-M98, Domestic Gas Oil-Burning Equipment
Conversion Burners 1 NFPA 54/ ANSI 2223.1-2006, National Fuel Gas Code]
ANSI 221.18-2000/CSA 6.3-2000, Gas Appliance NFPA 58-2004, Liquefied Petroleum Gas Code
Pressure Regulators (including all addenda issued)l NFPA 70-2005, National Electrical Code
ANSI 221.21-2005/CSA 6.5-2005, Automatic Valves for NFPA 85-2004, Boiler and Combustion Systems
Gas Appliances 1 Hazards Code
ANSI 221.22-1999 (R2004)/CSA 4.4-M99, Relief Valves
Publisher: National Fire Protection Association (NFPA),
for Hot Water Supply Systems 1
1 Batterymarch Park, Quincy, MA 02169-7471
ANSI 221.56-2001/CSA 4.7-2001, Gas-Fired Pool
Heaters (including all addenda issued)l UL 144-1999, Standard for LP-Gas Regulators
ANSI 221.78-2005/CSA 6.20-2005, Combination Gas UL 296-2003, Standard for Oil Burners
Controls for Gas Appliances 1 UL 343-1997, Standard for Pumps for Oil-Burning
Publisher: CSA International, 8501 East Pleasant Valley Appliances
Road, Cleveland, OH 44131 UL 353-1994, Standard for Limit Controls
2007 ASME Boiler and Pressure Vessel Code (including UL 429-1999, Standard for Electrically Operated Valves
all addenda issued) UL 506-2000, Standard for Specialty Transformers
Publisher: The American Society of Mechanical UL 726-1995, Standard for Oil-Fired Boiler Assemblies
Engineers (ASME), Three Park Avenue, New York, UL 795-1999, Standard for Commercial-Industrial Gas
NY 10016-5990; Order Department: 22 Law Drive, Box Heating Equipment
2300, Fairfield, NJ 07007-2300 UL 814-2004, Gas-Tube-Sign Cable
UL 834-2004, Standard for Heating, Water Supply, and
ASTM D 396-02, Standard Specification for Fuel Oils Power Boilers - Electric
1 May also be obtained from the American National Standards Publisher: Underwriters Laboratories, Inc. (UL), 333
Institute (ANSI), 25 West 43rd Street, New York, NY 10036. Pfingsten Road, Northbrook, IL 60062-2096

43
Copyright © 2009 by the American Society of Mechanical Engineers. ~
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A5ME (50·1-2009

(09) NONMANDATORY APPENDIX F


GUIDANCE FOR THE USE OF U.S. CUSTOMARY AND 51 UNITS
IN CSD-l

F-l USE OF UNITS IN EQUATIONS the precision of the conversion was determined by the
committee on a case-by-case basis. More significant dig-
It is the responsibility of the individual and organiza-
its were included in the SI equivalent if there was any
tion performing calculations to ensure that appropriate
question.
units are used. Either U.s. Customary or 51 1 units may
(e) Minimum thickness and radius values that are
be used as a consistent set. When necessary to convert expressed in fractions of an inch were generally con-
from one system of units to another, the units shall be verted according to the following table:
converted to at least three significant figures for use in Proposed
calculations and other aspects of construction. Fraction, in. S1 Conversion, mm Difference, 'Y<,

~2 0.8 -0.8
F-2 GUIDELINES USED TO DEVELOP SI %4 1.2 -0.8
EQUIVALENTS 'l16 1.5 5.5
%2 2.5 -5.0
The following guidelines were used to develop SI Ys 3 5.5
equivalen ts: %2 4 -0.8
(a) SI units are placed in parentheses after the US. :X6 5 -5.0
~2 5.5 1.0
Customary units in the text.
~ 6 5.5
(b) In general, separate 51 tables are provided if inter- '>16 8 -0.8
polation is expected. The table designation (e.g., table % 10 -5.0
number) is the same for both the U.S. Customary and ~6 11 1.0
SI tables, with the addition of suffix "Mil to the deSigna- ~ 13 -2.4
~6 14 2.0
tor for the SI table, if a separate table is provided. In % 16 -0.8
the text, references to a table use only the primary table 1'l16 17 2.6
number (i.e., without the "Mil). For some small tables, % 19 0.3
where interpolation is not required, SI units are placed /s 22 1.0
in parentheses after the US. Customary unit. 1 25 1.6
(c) Separate SI versions of graphical information
(charts) are provided, except that if both axes are dimen- (f) For nominal sizes that are in even increments of
sionless, a single figure (chart) is used. inches, even multiples of 25 mm were generally used.
(d) In most cases, conversions of units in the text were
Intermediate values were interpolated, rather than con-
done using hard SI conversion practices, with some soft verting and rounding to the nearest millimeter. See
examples in the following table [Note that this table
conversions on a case-by-case basis, as appropriate. This
does not apply to nominal pipe sizes (NPS), which are
was implemented by rounding the SI values to the num-
covered below.]:
ber of significant figures of implied precision in the
Size, in. Size, mm
existing US. Customary units. For example, 3,000 psi
has an implied precision of one significant figure. There- 1 25
fore, the conversion to SI units would typically be to 1Ys 29
1~ 32
20 000 kPa. This is a difference of about 3% from the
"exact" or soft conversion of 20 684.27 kPa. However,
1Yz 38
2 50
2~ 57
1 The International System of Units, universally abbreviated SI
2Yz 64
3 75
(from the French Le Systeme International d'Unites), is the modern
metric system of measurement. The SI was established in 1960 by 3~ 89
the 11th General Conference on Weights and Measures (CGPM, 4 100
Conference Generale des Poids et Mesures). The CGPM is the interna- 4Yz 114
tional authority that ensures wide dissemination of the SI and 5 125
modifies the S1 as necessary to reflect the latest advances in science 6 150
and technology. 8 200

44
Copyright © 2009 by the American Society of Mechanical Engineers. ~..
No reproduction may be made of this material without written consent of ASME. ~
A5ME (5D-1-2009

Size, in. Size, mm (i) Volumes in cubic inches (in. 3 ) were converted to
12 300
cubic millimeters (mm3), and volumes in cubic feet (ft3)
18 450
were converted to cubic meters (m3 ). See examples in
20 500 the following table:
24 600
36 900 Volume (US. Customary) Volume (SI)
40 1000 1 in. 3 16000 mm 3
54 1350 6 in. 3 100000 mm 3
60 1500 10 in. 3 160000 mm 3
72 1800 5 ft3 0.14 m 3

(j) Although the pressure should always be in MPa


Size of Length, ft Size of Length, m for calculations, there are cases where other units are
3 used in the text. For example, kPa is used for small
5 1.5 pressures. Also, rounding was to one significant figure
200 60 (two at the most) in most cases. See examples in the
following table (Note that 14.7 psi converts to 101 kPa,
(g) For nominal pipe sizes, the following relationships while 15 psi converts to 100 kPa. While this may seem
were used: at first glance to be an anomaly, it is consistent with the
rounding philosophy.):

US. US. Pressure (US. Customary) Pressure (SI)


Customary Customary
Practice SI Practice Practice SI Practice 0.5 psi 3 kPa
2 psi 15 kPa
NPS Y8 DN6 NPS 20 DN 500 3 psi 20 kPa
NPS ~ DN8 NPS 22 DN 550 10 psi 70 kPa
NPS% DN 10 NPS 24 DN 600 14.7 psi 101 kPa
NPS Y2 DN 15 NPS 26 DN650 15 psi 100 kPa
NPS\ DN 20 NPS 28 DN 700 30 psi 200 kPa
NPS 1 DN25 NPS 30 DN 750 50 psi 350 kPa
NPS 1~ DN 32 NPS 32 DN 800 100 psi 700 kPa
NPS 1~ DN40 NPS 34 150 psi 1 MPa
DN 850
200 psi 1.5 MPa
NPS2 DN 50 NPS 36 DN 900
250 psi 1.7 MPa
NPS 2Y2 DN 65 NPS 38 DN950
300 psi 2 MPa
NPS3 DN 80 NPS 40 DN 1000
350 psi 2.5 MPa
NPS3~ DN90 NPS 42 DN 1050
400 psi 3 MPa
NPS4 DN 100 NPS 44 DN 1100
500 psi 3.5 MPa
NPS 5 DN 125 NPS 46 DN 1150 600 psi 4 MPa
NPS6 DN 150 NPS 48 DN 1200 1,200 psi 8 MPa
NPS8 DN 200 NPS 50 DN 1250 1,500 psi 10 MPa
NPS 10 DN 250 NPS52 DN 1300
NPS 12 DN 300 NPS 54 DN 1350 (k) Material properties that are expressed in psi or ksi
NPS 14 DN 350 NPS 56 DN 1400 (e.g., allowable stress, yield and tensile strength, elastic
NPS 16 DN 400 NPS 58 DN 1450 modulus) were generally converted to MPa to three sig-
NPS 18 DN 450 NPS 60 DN 1500 nificant figures. See example in the following table:

(h) Areas in square inches (in. 2 ) were converted to Strength (US. Customary) Strength (SI)
square millimeters (mm2 ), and areas in square feet (ff)
95,000 psi 655 MPa
were converted to square meters (m2). See examples in
the following table: (l) In most cases, temperatures (e.g., for PWHT) were
rounded to the nearest soc. Depending on the implied
Area (US. Customary) Area (SI)
precision of the temperature, some were rounded to the
nearest laC or lOoC or even 25°C. Temperatures colder
1 in. 2 650 mm 2 than oop (negative values) were generally rounded to
6 in. 2 4000 mm 2 the nearest lac. The examples in the following table
10 in. 2 6500 mm 2 were created by rounding to the nearest 5°C, with one
5 ft 2 0.5 m 2 exception:

45
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without 'Mitten consent of ASME.
ASME CSO-1-2009

Temperature, of Temperature, °C value by the factor given to obtain the SI value. Similarly,
70 20 divide the SI value by the factor given to obtain the U.S.
100 38 Customary value. In most cases, it is appropriate to
120 50 round the answer to three significant figures.
150 65
200 95 U.S.
250 120 Customary 51 Factor Notes
300 150
in. mm 25.4
350 175
ft lTI 0.3048
400 205
in. 2 mm 2 645.16
450 230
ft 2 m2 0.09290304
500 260
in. 3 mm 3 16,387.064
550 290
600 315
ft3 m3 0.02831685
650 345 U.s. gal m3 0,003785412
700 370 U.s. gal liters 3.785412
750 400 psi MPa 0.0068948 Used exclusively in
800 425 (N/mm2) equations
850 455 psi kPa 6.894757 Used only in text and
900 480 for nameplate
925 495 in. WC kPa 0.249089
950 510 psi bar 0.06894757
1,000 540 ft-Ib 1.355818
1,050 565 OF °C %x (OF - 32) Not for temperature
1,100 595 difference
1,150 620 OF °C % For temperature
1,200 650 differences only
1,250 675 R K % Absolute temperature
1,800 980 Ibm kg 0.4535924
1,900 1040 lbf N 4.448222
2,000 1095 in.-Ib N'mm 112.98484 Use exclusively in
2,050 1120 equations
ft-lb N'm 1.3558181 Use only in text
F-3 SOFT CONVERSION FACTORS Btu/hr W 0.29230711 Use for boiler rating
and heat transfer
The following table of "soft" conversion factors is Ib/ft3 kg/m3 16.018463
provided for convenience. Multiply the U.s. Customary

46
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made ofthis material without written consent of ASME. ~
A5ME (5D-1-2009

INDEX (09)

Annunciator systems, CG-2S0 Maintenance, CG-430, CM-IOO


Atmospheric vent, gas, CF-190 Material requirements, CG-300
Automatic ignition devices, CF-320, CF-S20 Modular boilers, CW-600, CF-900
Automatic ignition system, CE-140 Motors, CE-130

Bleed, gas, CF-190 Observation ports, CG-230


Bonding and grounding, CE-160 Operational testing, CG-440
Burner assemblies, CF-llO, CF-410, CF-710 Overcurrent protection, CE-120
Burner, gas-fired, CF-IIO Overpressure protection, gas, CF-161
Burner, oil-fired, CF-41O
Periodic testing and maintenance, CM-IOO, CM-130
Certification and reporting, CG-SlO Periodic testing checklist, Table D-I
Cleaning, CG-410 Preignition purging, CF-210, CF-470
Combination units, gas- and oil-fired, CF-710 Pressure controls, steam, CW-310, CW-620
Combustion air, CG-260, CF-480 Pressure regulator, gas, CF-160
Combustion air control, CF-220 Pressure switches, fuel, CF-162, CF-4S0
Combustion air proving, CF-480 Preventive maintenance schedule, Appendix D
Components, CG-310 Primary safety control, CF-310, CF-SlO
Definitions, CG-700 Purging, CF-200, CF-470

Electrical requirements, CE-IOO Relief line, gas, CF-190


Electrically heated boilers, CF-810, CF-930
Exclusions, CG-130
Scope, CG-110
Sediment trap, CF-140
Filter, gas, CF-130 Service limitations, CG-120
Filter, oil, CF-430 Strainer, CF-130, CF-430
Flame failure, CF-330, CF-S30
Forced circulation boilers
flow sensing device, CW-210 Temperature controls, hot-water, CW-410, CW-640
temperature sensing device, CW-210 Temperature switch, oil, CF-4S0
Fuel train, CF-120, CF-420, Appendix B Testing, CG-420, CM-IOO

Gas- and oil-fired combination units, CF-700 Valve, control, CF-170


General provisions, CG-210 Valve, gas shutoff, manually operated, CF-ISO
Guarding, CG-240 Valve, oil relief, CF-440
Valve, safety and safety relief, CW-SOO
Valve, safety shutoff, CF-180, CF-460
Hot-water supply boilers, CW-S20 Vent, gas, CF-190
Vent limiter, CF-160, CF-190
Ignition devices (see automatic ignition devices)
Ignition system, CE-140 Water feeding device, CW-IOO
Installations, CG-220 Water level control devices, hot-water, CW-II0,
CW-130, CW-140, CW-1S0, CW-630
Lockout, operation, CG-610 Water level control devices, steam, CW-IIO, CW-120,
Low fire start, gas/oil, CF-61O CW-140, CW-1S0, CW-610
Low water fuel cutoff device (see water level control Wiring, CE-lSO
devices)

47
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material vvithout written consent of ASME.
INTENTIONALLY LEFT BLANK

48
Copyright © 2009 by the American Society of Mechanical Engineers. ~
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ASME (SD-l INTERPRETATIONS

ASME (50-1
INTERPRETATIONS VOLUME 14

Replies to Technical Inquiries


June 2008 Through September 2008

FOREWORD
This publication includes written replies issued in the year indicated by the secretary, speaking
for the ASME CSDAFB Committee, to inquiries concerning interpretations of technical aspects
of ASME CSD-l.
These replies are taken verbatim from the original replies except for a few typographical
corrections and some minor editorial corrections made for the purpose of improved clarity. In
some few instances, a review of the interpretation may reveal a need for corrections of a technical
nature; in these cases, a corrected interpretation will immediately follow the original reply.
These interpretations were prepared in accordance with the accredited ASME procedures.
AS ME procedures provide for reconsideration of these interpretations when or if additional
information is available that the inquirer believes might affect the interpretation. Further, persons
aggrieved by this interpretation may appeal to the cognizant ASME committee or subcommittee.
AS ME does not "approve," "certify," "rate," or "endorse" any item, construction, proprietary
device, or activity.

I-I
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
ASME (SD-l INTERPRETATIONS

Interpretation: 09-01

Subject: CSD-1-2006, para. CF-120(a)


Date Issued: June 11, 2008

Question: Does para. CF-120(a) recommending fuel train design (specifically, Fig. B-3) supersede
para. CF-162(c) indicating the location of the low gas-pressure switch?
Reply: No.

Interpretation: 09-02

Subject: CSD-1-2006, para. CF-162( d)


Date Issued: July 9, 2008

Question: Does a high gas-pressure switch located on the manifold between the blower and
burner meet the intent of para. CF-162(c)?
Reply: No.

Interpretation: 09-03

Subject: CSD-1-2006, Exclusions


Date Issued: September 26, 2008

Question (1): Are low-pressure steam boilers constructed to ASME Boiler and Pressure Vessel
Code, Section IV that typically supply steam for ovens and unfired stream-jacked kettles used
in the preparation of food within the scope of CSD-1-2006?
Reply (1): Yes.

Question (2): Are electrically heated or gas-fired jacketed steam kettles constructed to ASME
Boiler and Pressure Vessel Code, Section VIII, Division 1 that comply with Mandatory Appendix
19 within the scope of CSD-1-2006?
Reply (2): No (see definition of boiler).

1-2
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made of this material without written consent of ASME. ~
ASME (SD-l INTERPRETATIONS

NUMERICAL AND SUBJECT INDEX

Inquiry No. Date Subject Edition Reference Vol.


88-1 6/28/88 Gas train 1982 CF-180, Fig. CF-1
88-2 4/5/89 Periodic testing All CM1
89-1 9/20/89 Modular boilers 1988 CW-120, CR 2
89-2 9/20/89 Safety shutdown 1984 CF-220, Table CF-1 2
89-3 9/20/89 Safety shutdown 1984 CW-120, CR 2
89-4 4/5/90 Safety shutdown 1988 CW-210, CW-ll0(e) 2
89-5 4/5/90 Testing 1988 CG-500, CG-420 2
90-1 2/12/90 Effective date Any Issue date, Appendix A 2
90-2 4/5/90 Rebuilt controls 1988 CF-310 2
90-3 4/5/90 Relief valve 1988 CW-520, Appendix A 2
90-4 10/12/90 Lockout 1988, 1989 CF-330, CF-530, Definitions 3
90-5 10/12/90 Vents 1988, 1989 CF-190 3
91-1 4/15/91 Flame failure 1988 Table CF-2 3
91-2 4/15/91 Combustion air provo 1988, 1989, 1990 Tables CF-1, CF-2, CF-3 3
91-3 4/15/91 Hot water low-water cutoff 1988, 1989, 1990 CW-130, CR-210 3
91-4 4/15/91 Safety shutoff valves 1982, 1984 CF-180, Table CF-1 3
91-5 4/15/91 Safety shutoff valves 1988, 1989, 1990 CF-180 3
91-7 11/15/91 Pump motors 1988, 1989, 1990 CE-130 4
91-8 11/16/91 Water level controls 1988, 1989, 1990 CW-130 4
92-2 5/15/92 Scope, definitions All 4
93-1 11/9/93 Limit controls 1988 CW-210, CF-210 4
93-2 11/9/93 Rebuilt controls All See Inquiry 90-2 4
94-1 2/14/94 Purge 1992, 1993 CF-210 4
94-3 5/25/94 Pressure controls 1992, 1993 CW-310(f), CW-310(g) 5
94-4 5/17/94 Low-water cutoff 1992, 1993 CW-310(c) 6
94-4a 5/31/94 Z21.13 1992, 1993 CSD-1 5
94-5 5/31/94 Purge damper 1992, 1993 CF-200, Tables CF-1, CF-2 5
94-6 5/31/94 Burners 1992, 1993 CF-160 5
94-8 9/2/94 Low-water cutoff 1992, 1993 CW-120(b )(2) 5
94-9 12/1/94 Pressure controls 1992, 1993 CW-310 5
95-1 2/10/94 Electric boiler 1992, 1993, 1994 CR-110(f) 5
95-2 11/22/95 Lockout 1992, 1993 Definitions 6
95-4 11/22/95 Burners 1992, 1993, 1994 CF-ll0(a) 6
96-1a 5/16/96 Flow / temperature sensor 1992, 1994 CW-210 7
96-1b 5/16/96 Exclusions 1992, 1994 CG-130 7
96-2a 5/16/96 Exclusions 1995 CG-130 7
96-2b 5/16/96 Controls listing 1995 CW-310, CW-ll0, CW-410 7
96-03 5/16/96 Lockout 1995 CF-310, CF-510, CF-71O 7
96-04 11/19/96 Leak test valves 1995 CF-150(d) 8
96-04R 10/29/97 Leak test valves 1995 CF-150(d) 8
96-05 11/19/96 Exclusions 1995 CG-130 8
97-01 5/23/97 Pressure controls 1995, 1996 CW-130 8
97-02 5/23/97 Electrical 1995, 1996 CE-ll0(a) 8
97-03 10/29/97 Water level controls 1995 CW-140a 9
97-04 11/25/97 Water level controls 1995 CW-140(c) 9
97-05 10/15/97 Manifolding pressure ctrls. 1995,1996a CW-310(h) 9
97-06 10/29/97 Ahnospheric gas boiler 1995, 1996a, 1996b CG-100(a)(1) 9
97-07 10/29/97 Atmospheric vents 1995, 1996a, 1996b CF-190 9
97-08 10/29/97 Atmospheric type burner 1995, 1996a, 1996b Definitions 9
97-09 10/29/97 Automatic ignition devices 1995 CF-320 9
97-10 10/29/97 Safety shutoff valves 1995 CF-180 9
97-11 1/6/98 Low-water cutoff 1995 CW-120, CW-140 9

(a)
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME. ~
m ..
ASME CSO-l INTERPRETATIONS

Inquiry No. Date Subject Edition Reference Vol.

98-01 3/9/98 Gas shutoff valve 1995 CF-150(a) 9


98-02 6/10/98 Water level controls 1995, 1996a, 1996b CW-140(d) 9
98-03 6/10/98 Water level controls 1995, 1996a, 1996b CW-140(d) 9
98-04 8/10/98 Gas shutoff valve 1995, 1996a, 1996b CF-150(a) 9
98-05 9/15/98 Atmospheric vents 1995 CF-190 9
98-06 9/15/98 Gas-pressure regulator 1995, 1996a, 1996b CF-160 9
98-07 12/31/98 Automatic ignition device 1998 CF-320 9
98-08 11/29/99 Pressure controls for steam 1998 CW-310(j) 10
98-09 3/31/99 Automatic ignition device 1998 CF-320 9
98-10 6/16/99 Operating and safety controls 1995, 1996 CW-150 10
98-11 5/21/99 Testing of controls 1998 CM-ll0, CM-120, CM-130, 10
Table CM-1
99-01 6/16/99 Combustion air 1998 CG-260 10
99-02 6/16/99 Manually operated gas shutoff valve 1998 CF-150(b) 10
99-03 6/16/99 Exclusions 1995-1998 CG-130 10
99-04 11/29/99 Low-water cutoff 1998 CW-130(d) 10
99-05 9/17/99 Gas-pressure switch 1998 CF-162 10
99-07 11/29/99 Gas-fired boiler units 1998 CF-100(b) 10
99-08 7/18/00 Burners 1998 CF-320(b), CF-310, CF-330 10
00-01A 7/10/00 Vents 1998 CF-190(e) 10
00-01B 7/18/00 Testing 1998 Table CM-1 10
00-02 7/18/00 Primary safety control 1998 CF-310, CF-510 10
00-03 7/18/00 Fuel pressure supervision 1998 Table CF-1 10
00-04 7/18/00 Low-water cutoff 1998 CW-140 10
00-07 12/14/00 Testing of flow switches 1998 CW-210 10
00-08 12/14/00 Combustion air proving 1998 CF-220, Table CF-1 10
01-01 6/15/01 Pressure controls 1998,1999a CW-310(a), CW-410(a) 11
01-02 10/17/01 Temperature controls 1998,1999a CW-410(c) 12
02-01 5/9/02 Gas-pressure switches 1998, 1999a CW-210 12
02-02 5/9/02 Pilot gas supply 1998, 1999a, 2001b CF-150(b) 12
02-03 5/9/02 Pulse combustion process 1998, 1999a, 2001b CF-300, Tables CF-1 12
through CF-5
02-04 10/15/02 Fuel 2002 CG-110 12
02-05 5/14/04 Fuel 2002 CG-ll0, CF-ll0 12
03-01 04/10/03 Downstream manual shutoff valve 2002 CF-150(d) 12
03-03 05/14/04 Compliance with Parts CM and CF 1998 CG-llO(a)(I), Parts CM 13
and CF
04-01 05/14/04 Overpressure protection 2002 CF-161 13
04-02 05/14/04 Pressure switches 2002 CF-162 13
04-03 11/30/05 Shutdown valves 1998, 1999a, CW-120, CW-130, CW-140, 13
1999b,2002 CW-150
04-04 02/02/05 Emergency switch and electric 2002 CE-ll0(a) 13
boilers
05-01 02/11/05 Water level controls for low-pres- 2002 CW-120 13
sure steam vapor system boilers
05-02 11/30/05 Emergency switch and electric 2002 CE-ll0(a) 13
boilers

(b)
Copyright © 2009 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME. ~
m.
ASME CSD-l INTERPRETATIONS

Inquiry No. Date Subject Edition Reference Vol.

05-03 11/30/05 Location of high limit 1998 CW-410 13


05-04 08/08/06 Locking device 2002 CE-110(a) 13
06-01 08/08/06 Shutdown switch 2004 CE-110(a) and (d) 13
09-01 06/11/08 Fuel train design 2006 CF-120(a) 14
09-02 07/09/08 High gas-pressure switch 2006 CF-162(d) 14
09-03 09/26/08 Jacketed steam kettles 2006 Exclusions 14

This list of interpretations refers to the following CSD-1 editions:


First edition Issued April 29, 1977 Fifth edition Issued June 30, 1995
Second edition Issued December 31, 1982 1a addenda Issued July 31, 1996
1a addenda Issued November 15, 1984 1b addenda Issued December 20, 1996
Third edition Issued February 15, 1989 Sixth edition Issued April 14, 1998
la addenda Issued February 15, 1990 1a addenda Issued March 10,2000
1b addenda Issued December 1, 1990 1b addenda Issued November 30, 2001
Fourth edition Issued June 15, 1992 Seventh edition Issued April 15, 2002
la addenda Issued November 30, 1993 Eighth edition Issued April 15,2005
1b addenda Issued September 30, 1994 Ninth edition Issued December 29, 2006
Tenth edition Issued May 8, 2009

There were no inquiries prior to 1988.

(c)
Copyright © 2009 by the American Society of Mechanical Engineers. ~
No reproduction may be made oftbis material without written consent of ASME. ~
INTENTIONALLY LEFT BLANK

Copyright © 2009 by the American Society of Mechanical Engineers. ~


No reproduction may be made of this material without written consent of ASME. ~
ISBN-13: 978-0-7918-3188-5
ISBN-10: 0-7918-3188-4

9 780791 831885

1111111111111111111111111111111111111111
A091 09

Copyright © 2009 by the American Society of Mechanical Engineers. ~


No reproduction may be made of this material without written consent of ASME. ~

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