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 2009 ZEECO, INC.

 Zeeco Products Flare Systems


Incineration Systems

Process Burners

Flare Gas Recovery Aftermarket Boiler & Duct Burners

 2009 ZEECO, INC.


 3 Generations of Combustion Leadership

John Steele Zink John Smith Zink Darton J. Zink

 2009 ZEECO, INC.


 Zeeco Company Profile
 Zeeco incorporated in 1979
 Privately held by a family that has been involved in combustion
technology for over 80 years.
 No Debt
 Headquarters in Broken Arrow, OK USA
Seoul, Korea
 Subsidiary Companies/Offices: 
Calgary, Alberta, Canada

 Houston, Texas USA  Milan, Italy
 Stamford, UK  Sydney, Australia
 Al-Khobar, KSA  São Paulo, Brazil
 Mumbai, India  Tokyo, Japan

 2009 ZEECO, INC.


Zeeco’s Global Presence
Installations in over 62 Countries
46 International and 10 Domestic U.S. Locations
1000+ Total Employees ▪ 800+ Engineering & Design Staff

 2009 ZEECO, INC.


1982
1988
1994
1996
1998
2002
2008
2011
Click for Expansions
 2009 ZEECO, INC.
Zeeco Employees
+750 Worldwide

Flare Team Aftermarket Support Team

Incineration Team Process Burner Team

Power Burner Team

 2009 ZEECO, INC.


 2009 ZEECO, INC.
Flare Products &
Services

 2009 ZEECO, INC.


Quality Control / Philosophies
 ISO 9001:2008 Accredited Engineering, Manufacturing and Testing facility
 ASME Section VIII Code Shop; U, R & S Stamps
 CSA Certified
 UL Certified
 All inspection personnel are AWS/CWI certified and ASNT Level II in RT, PT
and MT

 Lean Manufacturing Philosophies – 5S, Kaizen

 2009 ZEECO, INC.


 Zeeco Flare Products Management Department
Scot Smith
Director, Flare Products

Rental / Portable / Bullet Group


Applications Engineering Project Engineering & Execution Design & Engineering Support Biogas Applications Engineering
Applications Engineering

Chad Goodman Byron Criner Doug Allen Mark Wampler


Kyle Shotts
(Donna Murry) (Kathleen Moody) (Glenna Jumper) (Beth Conover)
(Beth Conover)

Inquiries, Sales Questions Project Status Questions Technical Questions Sales & Project Status Questions
Sales & Project Status Questions

 2009 ZEECO, INC.


 WHAT IS A FLARE? – Flare Definitions:
 Merriam Webster Dictionary:
A fire or blaze of light used especially to signal, illuminate, or attract attention

 API-521/537 – Industry Standards:


A device or system used to safely dispose of relief gases from a process in an
environmentally compliant manner through the use of combustion

 2009 ZEECO, INC.


 What is a Flare Used For?

Flare

 2009 ZEECO, INC.


 Flare Basics
PILOTS

FLARE TIP

STACK
RISER

 2009 ZEECO, INC.


General Flare Equipment
> Elevated Flares
> Ground Flares
> Vapor Controls
> Common Flare Equipment
> Flare Ancillary Equipment

 2009 ZEECO, INC.


Elevated Flares
> Flare Tip / Structure Types
> Purge Reducing Device Types

 2009 ZEECO, INC.


Flare Tip / Structures Types
> Un-assisted Utility (Pipe)

 2009 ZEECO, INC.


 Un-assisted Utility Flare Tip Types

Standard Utility Tip Sonic Utility Tip Severe Duty Utility Tip
(UF) Series (UFX) Series (UF-SD) Series

 2009 ZEECO, INC.


 UF Series Un-assisted Flare Tips
 Low Capital Cost PILOT BURNER FLAME STABILIZER

 Sizes from 2 inch to 120 inch


WINDSHIELD
 No Moving Parts (OPTIONAL)

 310SS in High Heat Areas


LIFTING LUGS
(OPTIONAL)
 Minimal Utility Consumption
FFG IGNITION
 High Flame Stability / Reliability GAS INLET
from Purge to Sonic Velocity
MIXER PILOT GAS
ASSEMBLY INLET
 Low or High Pressure Gases
 Low BTU Gases
VELOCITY
 Minimum 98.5% Hydrocarbon PILOT GAS
MANIFOLD
SEAL
(OPTIONAL)
Destruction Efficiency (OPTIONAL) MAIN GAS INLET (NOT SHOWN)

 2009 ZEECO, INC.


 UF Series Un-assisted Flare Systems
Self-Support
 Heights to 300 Feet (92 Meters)
 Moderate Capital Cost
 Moderate Installation Cost
 Small Plot Space Requirement
 No Process Temp Limits

Guy-Support
 Heights to 600 Feet (183 Meters) Plus
 Low Capital Cost
 Low Installation Cost
 Large Plot Space Requirement
 Process Temp Limits
 Maintenance Requirements

Derrick-Support
 Heights to 655 Feet (200 Meters) Plus

 Can Be Demountable Type

 High Capital Cost

 High Installation Cost

 Small Plot Space Requirement

 No Process Temp Limits SELF-SUPPORTED & GUYED FLARES; ALGERIA


 Multiple Risers Possible (BP AMACO / INSALAH GAS)

 2009 ZEECO, INC.


 UF Series Un-assisted Flare Systems

Self-Supported Flares;
Self-Supported Flare; Derrick-Supported
Middle East
Bolivia Flare; Korea (KOGAS)

 2009 ZEECO, INC.


 MAJOR CAUSE
OF FAILURE
 FLAME PULLDOWN ON
DOWN WIND SIDE

 2009 ZEECO, INC.


WIND SHIELD

wind

low
pressure
zone

 2009 ZEECO, INC.


Flare Tip / Structures Types
> Un-assisted Utility (Pipe)
> Steam-assisted

 2009 ZEECO, INC.


 Steam-assisted Flare Tip Types
 Steam Injection for
Smoke Control

 Two Types of Single


Point Steam Tips &
One Multi-Nozzle
Type Tip Available

 Different Levels of
Noise Generation
QFS Series MJ-S Series

 Different Steam
HCL Series
Injection Efficiency

 2009 ZEECO, INC.


 Steam-assisted Flare Tip Types

QFS Series HCL Series Sonic Multi-Jet Steam-


assisted (MJ-S) Series

 2009 ZEECO, INC.


 QFS & QFSC Series Steam-assisted Flare Tips
 Lower Capital Cost Than Other Assist PILOT BURNER CAST STEAM
Methods INJECTION SPIDER

 Sizes from 2 inch to 120 inch FLAME STABILIZER

 No Moving Parts
UPPER STEAM
 310SS in High Heat Areas RING

 High Flame Stability / Reliability from


Purge to Sonic Velocity FFG IGNITION
GAS INLET
 Low or High Pressure Gases
MIXER
 Minimum 98.5% Hydrocarbon ASSEMBLY
UPPER STEAM
Destruction Efficiency INLET
CENTER
 High Smokeless Range STEAM INLET

 Smokeless Combustion of a Wide


VELOCITY
Variety of Waste Gas Streams PILOT GAS SEAL
MANIFOLD (OPTIONAL)
(OPTIONAL) MAIN GAS INLET (NOT SHOWN)

 2009 ZEECO, INC.


 UPPER STEAM INJECTION FEATURES AND DESIGN
 Steam injection nozzles positioned around the perimeter of the flare tip
 Steam induces air and promotes turbulent mixing

steam
and air top view

air

steam
flare
gas
 2009 ZEECO, INC.
Steam Flow
Steam Flow
Steam Flow

Steam / Air
Vacuum Zone

Vacuum Zone
Vacuum Forms
Steam Pressure
Typical Steam around high Air Flows into Steam-Air Jet is
is converted to
Port or Orifice velocity Steam the Vacuum Formed
velocity
Jet

How steam draws in the air


 2009 ZEECO, INC.
 QFS & QFSC Series Steam-assisted Flare Tips
 Upper Steam Injection from
External Manifold at
Perimeter of Flare Tip Exit
Point
 Steam Must Penetrate Gas
Bundle
 Center Steam Injection to
Improve Flare Tip Life
 For Xylene, 1.0 lb Steam
Per lb Smokeless Flare Gas

 2009 ZEECO, INC.


 QFS & QFSC Series Steam-assisted Flare Systems

Derrick-Supported Flare; Demountable-Derrick; Demountable Derrick;


Saudi Arabia India Saudi Arabia
(Sipchem) (Reliance India / Jamnagar) (Chevron Phillips / JCP)

 2009 ZEECO, INC.


 QFS & QFSC Series Steam-assisted Flare Systems

Demountable-Derrick; Saudi Arabia (Saudi Aramco / Petrorabigh)

 2009 ZEECO, INC.


 QFS/QFSC & MJ-S Series Steam-assisted Flare Systems

Guyed Flare; Oman Guyed Flare; Saudi Arabia Derrick-Supported Flare; Qatar
(Sohar Aromatics) (Gulf Farabi) (Dolphin Energy)

 2009 ZEECO, INC.


 HCL Series Steam-assisted Flare Tips
 Sizes from 12 inch to 120 inch CAST STEAM
INJECTION SPIDER
UPPER STEAM
 No Moving Parts RING

PILOT BURNER
 310SS in High Heat Areas
 High Flame Stability / Reliability STAINLESS
STEEL NOISE
INTERNAL
STEAM / AIR
from Purge to Sonic Velocity SHROUD TUBES

 Low or High Pressure Gases


 Minimum 98.5% Hydrocarbon MIXER
ASSEMBLY
Destruction Efficiency UPPER STEAM
INLET (OPTIONAL)
CENTER
 Highest Smokeless Range STEAM INLET
FFG IGNITION
LOWER STEAM
 Smokeless Combustion of a RING
GAS INLET

Wide Variety of Waste Streams VELOCITY


PILOT GAS SEAL
MANIFOLD (OPTIONAL)
(OPTIONAL) (NOT SHOWN)
MAIN GAS INLET

 2009 ZEECO, INC.


UPPER AND LOWER STEAM INJECTION FEATURES AND DESIGN
 Lower steam nozzles deliver air and steam to the center of the flare tip
 Better smokeless performance than upper steam injection design
 Design of lower steam nozzles and tubes allows muffling
steam
and air

top view
air

steam

air flare
steam gas
 2009 ZEECO, INC.
 2009 ZEECO, INC.
 HCL Series Steam-assisted Flare Tips
 Reduced Noise from
Steam, Using Muffler
Assembly
 Higher Steam Efficiency
 Injects Air Mixture
Directly into Gas Bundle
 Higher Cost Steam
Flare Tip
 Center Steam Injection
to Improve Flare Tip
Life
 For Xylene, 0.70 lb
Steam Per lb
Smokeless Flare Gas
 2009 ZEECO, INC.
 HCL Series Steam-assisted Flare System

Demountable-Derrick; Qatar (Qatar Gas / QGII)

 2009 ZEECO, INC.


Flare Tip / Structures Types
> Un-assisted Utility (Pipe)
> Steam-assisted
> Air-assisted

 2009 ZEECO, INC.


 Air-assisted Flare Tips
 Air Injection for Smoke Control
 Various Types of Tip Designs
Available to Meet Customers
Smokeless Requirements

 Various Types of Blowers


Available to Produce
Necessary Air for Smokeless
Flaring

 Different Blower Arrangements


& Control Systems for Meeting
Customers Smokeless
Requirements
Guyed Flare; Ecuador (OXY)

 2009 ZEECO, INC.


 Air-assisted Flare Tips Types

AF-AA Series AF-DS Series


AF-TA Series

 2009 ZEECO, INC.


 AF Series Air-assisted Flare Tips
 Lower Utility Costs Than Other Assist Methods
PILOT BURNER
 Sizes from 2 inch to 120 inch INNER GAS TIP

 No Moving Parts

 310SS in High Heat Areas

 High Flame Stability / Reliability from Purge to Sonic


OUTER AIR
Velocity PLENUM

 Low or High Pressure Gases

 Minimum 98.5% Hydrocarbon Destruction Efficiency FFG IGNITION


GAS INLET
 High Smokeless Range PILOT GAS
MIXER INLET
 Smokeless Combustion of a Wide Variety of Waste ASSEMBLY
Gas Streams
PILOT GAS
MANIFOLD
 Used in Arctic Environments Where Steam Could (OPTIONAL)
Freeze

 Used in Desert Environments Where Water is Scarce


MAIN GAS INLET

 2009 ZEECO, INC.


 AF Series Air-assisted Flare Tips
 Gas in Center Riser

 Air in Outer Riser

 Mixes at Tip Exit

 Shorter Flame Than Conventional Flare Tip

 Longer Flare Tip Life Due to Continual Cooling


by Forced Air Flow

 Variable Speed Fans May Be Used For Staging

 Where Smokeless Flaring is Desired and


Steam or Assist Gas is Not Available or Cost
Effective

 Lower Radiation Due to More Aerated Flame

 Lower Noise Than Similar Sized Steam Flares

 2009 ZEECO, INC.


 HPAAS Series Air-assisted Flare Tips

Without HPAAS Air-assist With HPAAS Air-assist

 2009 ZEECO, INC.


 AF Series Air-assisted Blower Types

Centrifugal Type
Engine Driven Type Vaneaxial Type

 2009 ZEECO, INC.


 Blower Arrangement Examples (Vaneaxial Blowers)

KOC; Kuwait

Aramco (Khurais); KOC Flare; Kuwait ETP Godley; Texas, USA OCN / ExxonMobil;
Saudi Arabia Venezuela

 2009 ZEECO, INC.


 AF Series Air-assisted Flare Systems

Atlas Pipeline; Western Oklahoma Conoco Phillips; Aramco (Khurais); Saudi Arabia
Pasadena, Texas

 2009 ZEECO, INC.


Flare Tip / Structure Types
> Un-assisted Utility (Pipe)
> Steam-assisted
> Air-assisted
> Sonic

 2009 ZEECO, INC.


 MJ Series Sonic Flare Tips
 Proprietary Jet Nozzles SONIC NOZZLES PILOT BURNER

 Jet Action Entrains Air


For Smokeless
Combustion
 Recommended
Pressures >14 PSIG FFG IGNITION
GAS INLET

 High Capacity PILOT GAS MIXER

PILOT GAS
INLET

PILOT GAS
MANIFOLD
(OPTIONAL)
MAIN GAS INLET

 2009 ZEECO, INC.


 MJ Series Sonic Flare Tips

Petrobras (P-54); Offshore Brazil

 2009 ZEECO, INC.


 MJ Series Sonic Flare Tips

Derrick-Supported Flare; Offshore Qatar (SMOE/OXY <Occidental Petroleum Of Qatar>)

 2009 ZEECO, INC.


 MJ Series Sonic Flare Tips

Self-Supported Flare; Demountable-Derrick; India (Reliance India / Kalkinada)


Korea (SK Corp.)

 2009 ZEECO, INC.


Flare Tip / Structure Types
> Un-assisted Utility (Pipe)
> Steam-assisted
> Air-assisted
> Sonic
> Gas-assisted

 2009 ZEECO, INC.


 Gas-assisted Flare Tips
 HP Gas-assist
Injection for Smoke
Control

 Two Types of Single


Point Gas-assist Tips
& One Multi-Nozzle
Type Tip Available

 2009 ZEECO, INC.


 Gas-assisted Flare Tip Types

UF-GA Series MJ-GA Series MJ-GA Series


 2009 ZEECO, INC.
Flare Tip / Structure Types
> Un-assisted Utility (Pipe)
> Steam-assisted
> Air-assisted
> Sonic
> Gas-assist
> Liquid

 2009 ZEECO, INC.


 Liquid Flare Tips
 Smokeless Capacity
 Variety of Atomizing
Media

 High Flow Rates


 No Detectable Fallout
 Onshore and Offshore

 2009 ZEECO, INC.


 ZLF Series Flare Tips

Total; Dubai Water & Energy


Offshore Indonesia Authority; Dubai
 2009 ZEECO, INC.
Purge Reducing Device Types
> Velocity Seal

 2009 ZEECO, INC.


 Velocity (Dynamic / Fluidic / Arrestor) Seals
 Integral Piece of
Equipment Within the
Flare Tip

 Does NOT Require a


Dedicated Drain Line

 Ensures O2 Level
Does Not Reach Over
6-8% Below the
Velocity Seal Device

 2009 ZEECO, INC.


 Velocity Seal

 nozzle-like restriction in
flare stack

 increased velocity in
throat reduces air
infiltration

 2009 ZEECO, INC.


 Airrestor air

Airrestor Seal is a
velocity seal. As the
air comes down the
seal inner walls the
seal breaks the flow
attachment.

purge gas

 2009 ZEECO, INC.


Purge Reducing Device Types
> Velocity Seal
> Gas Seal

 2009 ZEECO, INC.


 Gas (Molecular / Labyrinth / Buoyancy / Density) Seals
 Separate Piece of
Equipment Below
Flare Tip

 Requires a Dedicated
Drain Line

 Ensures O2 Level
Does Not Reach Over
0% Below the Gas
Seal Device

 2009 ZEECO, INC.


 Buoyancy Seal

 consists of two annular flow


reversals

 separates purge gas from air due


to buoyancy difference, similar to
the P-trap under a sink

 2009 ZEECO, INC.


 Molecular Seal
air
Molecular Seal is a
density seal and
relies on the difference
in density between air
and purge gas.

drain purge gas


 2009 ZEECO, INC.
Purge Reducing Device Types
> Velocity Seal
> Gas Seal
> Liquid Seal Drum

 2009 ZEECO, INC.


 Liquid Seal Drums
 Some companies may
opt to locate a liquid seal
drum in the stack base to
prevent a flashback from
entering the piping
upstream of the flare and
design the stack / riser
system for some larger
design pressure to
withstand a flashback
thus eliminating any need
for purge requirements

 2009 ZEECO, INC.


 LIQUID SEAL DRUMS

 Create positive header pressure


 Fail-safe flashback protection
 Can act as a staging device

 2009 ZEECO, INC.


 Liquid Seal flare gas out

flare gas in

 2009 ZEECO, INC.


Ground Flares
> Multi-Point Ground Flares

 2009 ZEECO, INC.


 Multi-Point Ground Flares (MPGF)
 Consists of Rows of Multiple
Burners

 Wide Pressure Ranges

 Low Radiation

 High Turndown

 Wide Variety of Waste Gas


Streams

 May Be Used in Combination


with Utility or Air or Steam-
assisted Flares

 High Destruction Efficiency

 High Reliability
Marathon Alba; Equatorial Guinea
 2009 ZEECO, INC.
 Multi-Point Ground Flares (MPGF)

Petrobras; Brazil

Darwin LNG; Australia


 2009 ZEECO, INC.
 Multi-Point Ground Flares (MPGF)

ExxonMobil; Bonny Nigeria RAS Laffan Olefins; Qatar

 2009 ZEECO, INC.


Ground Flares
> Multi-Point Ground Flares
> Enclosed Ground Flares

 2009 ZEECO, INC.


 Enclosed Ground Flares (EGF)
 Wide Pressure Ranges
 Very Low Thermal Radiation
 High Turndown
 Wide Variety of Waste Gas
Streams No Visible Flame

 Low Noise
 High Destruction Efficiency
 High Reliability

BHP Billiton Petroleum; Australia

 2009 ZEECO, INC.


 Enclosed Ground Flares (EGF)

Ineos Grangemouth; Scotland


 2009 ZEECO, INC.
 Enclosed Ground Flares (EGF)

Shell (Forcados); Nigeria Formosa Plastics; Taiwan

 2009 ZEECO, INC.


 Common MPGF & EGF Burners
 Zeeco Design
 Variable Arm Area
 Investment Cast
 310 SS Equivalent
Cast Material

 Pressure Tested at
Factory

 2009 ZEECO, INC.


 Common MPGF & EGF Staging
 Most Ground Flares
(Multi-Point or
Enclosed) Consist of
a Staging Skid

 Staging Valves
Ensure the Flare
Operates at Some
Minimum Pressure for
Optimal Performance

 Bypass Device
Required

 2009 ZEECO, INC.


Ground Flares
> Multi-Point Ground Flares
> Enclosed Ground Flares
> Burn Pits

 2009 ZEECO, INC.


 Burn Pits
 Disposal of Two-Phase
Flow, Gas and Liquids,
or Just Liquids

 Liquid Collected Within


a Pit

 Typically a Non-
Smokeless System

 2009 ZEECO, INC.


Common Flare Equipment
> Ignition System Types
> Pilot Types
> Knock-Out Drums
> Liquid Seal Drums

 2009 ZEECO, INC.


Ignition System Types
> Flame Front Generator (FFG)
> High-Energy Electronic Spark (HEI)
> Continuous / Sparks Every Time (SETZ)
> Piezo-Electric
> Pellet Ignition
> Ability To Meet All Hazardous Areas

 2009 ZEECO, INC.


Flame Front Generator
 Typical P&ID Arrangement
 Basic Components
 Instrument Air Line
 Fuel Gas Line
 Pilot Gas Line[s]
 Ignition Gas Line[s]
 Pilots
 Etc.
 Considerations
 Basic Engineering Design and
Data (BEDD)
 Temperatures
 Pressures
 Flow
 Ambient Conditions
 Customer Specifications
 Zeeco Turnover Packet/Quote
File

 2009 ZEECO, INC.


Pilot Ignition - Operation
Flame Front Generator
Drain liquid from ignition line and close valve.

Depress AND release ignition button


(creates fireball).

Pilot

FFG ignition box


1-inch
15
ignition line

15 spark
air inlet
generated
fireball drain
fuel inlet valve

 2009 ZEECO, INC.


pilot

30 feet 30 feet

ignition line

water extinguishes
fire-ball or closes
off ignition line

water
Ignition Plug (FFG only)
FFG Ignition Transformer
(Spark at piping rack)

 2009 ZEECO, INC.


High Energy Ignition

 Spark ignition tip installed


on the pilot itself
 No air supply required
 Ignite multiple pilots at once
 Typically all HEI systems
are both auto/man
 Less equipment, costly
maintenance

 2009 ZEECO, INC.


Pilot Ignition - Operation
Electronic Ignition

pilot

ignition box
spark
probe

high V DC
ignition wire
 2009 ZEECO, INC.
HEI Ignition Probe
High Energy Ignition Module
(Spark at Pilot tip)

 2009 ZEECO, INC.


 Ignition Systems

Flame Front Generator (FFG)


Continuous Sparking (SETZ)
High Energy Electronic
Spark (HEI)

 2009 ZEECO, INC.


 Ignition Systems
Flame Front Generators (FFG)

 Requires Continual Supply of Fuel Gas

 Requires Ignition Gas and Ignition Air Supplies


During Ignition Sequencing

 Can be Supplied with Manual, Automatic or a


Combination (Auto/Man) Mode

High Energy Electronic Ignition (HEI)

 Requires Continual Supply of Fuel Gas

 Consists of High Energy Ignition Module and


Ignition Probe (On Pilot)

 Reliable / Non-Fouling Direct Ignition

General Data

 Can Meet Any Hazardous Area Classification

 Multiple Ignition Systems can be Supplied on


Same Ignition Rack

 2009 ZEECO, INC.


 Ignition Systems

 2009 ZEECO, INC.


Pilot Types
> HSLF Series
> CFP Series
> Continuous Sparking
> Retractable (EGF)
> Pilot Retraction Systems
> Pilot Options

 2009 ZEECO, INC.


 Pilots

CFP Series
Continuous Sparking
HSLF (High-stability, Low (SETZ) Series
Fuel Consumption) Series

 2009 ZEECO, INC.


 Pilots
Model HSLF

 65,000 BTU/hr
 High Stability with High MW
Gases to High Hydrogen Gases

 Flame Front Generator and / or


Electric Ignition

 1 or 2 Thermocouples
 Retractable Thermocouple

 2009 ZEECO, INC.


TIP

IGNITION DOWNSTREAM
LINE SECTION

AIR

FUEL

MIXER

ORIFICE

STRAINER
 Pilots
Model CFP

 250,000 BTU/hr
 High Stability with High MW
Gases to High Hydrogen Gases

 Flame Front Generator and / or


Electric Ignition

 1 or 2 Thermocouples
 Retractable Thermocouple

 2009 ZEECO, INC.


 Pilot Stability Testing
 Over 150 mph (242 kph)
Wind Speed

 Over 50 inch (127 cm) per


hour Rainfall

 Wind at 90 Degrees to Pilot


 Wind Into FACE of Pilot
 HEI and FFG Re-Ignition
Confirmation

 Hurricane Test Video is Part Zeeco Pilot Hurricane Test Video


of Zeeco’s Website
 2009 ZEECO, INC.
 Retractable Pilots

Retractable (EGF) Series Retractable Elevated Flare Pilots

 2009 ZEECO, INC.


 Pilot Options
> Pilot Thermocouples for Pilot Flame Detection

 2009 ZEECO, INC.


 Thermocouples

 2009 ZEECO, INC.


Pilot Thermocouple Pilot Temperature Switch

 2009 ZEECO, INC.


 Retractable Thermocouples

 2009 ZEECO, INC.


 Pilot Options
> Pilot Thermocouples for Pilot Flame Detection
> Pilot Flame Ionization for Pilot Flame Detection

 2009 ZEECO, INC.


 Pilot Flame Ionization

 2009 ZEECO, INC.


Knock-Out Drums

 2009 ZEECO, INC.


 Horizontal Settling Drum
 Must have time for droplets to fall through vapour space
 Large, separate, horizontal drum
 Low pressure drop

flare gas in flare gas out

liquid level
control

liquid out

 2009 ZEECO, INC.


 Vertical Separation Drum
 Droplet removal by inertial, not gravitational separation
 Can be incorporated into stack base
 Smaller diameter than vertical settling drum
 High removal efficiency
 High pressure drop flare gas out

flare gas in

liquid level
control

liquid out

 2009 ZEECO, INC.


 Knock-Out Drums
 Used to Collect any Liquid
Entrained in a Waste Gas
Stream

 Improperly Sized Could


Result in Liquid Carryover
Out of the Flare Tip

 Types Include Separate /


Stand-Alone (Horizontal
or Vertical) or Integral in
Stack Base (Vertical)

 2009 ZEECO, INC.


Liquid Seal Drums

 2009 ZEECO, INC.


 Liquid Seal Drums
 Used to Produce Back-Pressure on
Flare Header / Systems Upstream of
Flare

 Can Collect any Liquids Entrained in


a Waste Gas Stream

 Acts as a Protection Barrier from


Flashback Between Flare and
Header Piping / Equipment Upstream
of Flare

 Types Include Separate / Stand-


Alone (Horizontal or Vertical) or
Integral in Stack Base (Vertical)

 May be Designed as Deep Seal Type


for Staging of Flares or Use with
Flare Gas Recovery Systems

 2009 ZEECO, INC.


Flare Ancillary Equipment

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking

 2009 ZEECO, INC.


 Aircraft Warning Lighting / Marking
 Can Design for any Regulatory
Body (FAA, ICAO, etc.)

 Consists of the Supply of Warning


Lights or Obstruction Beacons and /
or Marking (Red / White Painted
Bands) of the Equipment

 When Painted Red / White Bands


are Required, High Temperature
Paint is Required for Upper Bands

 Upper Level of Lights Require Heat


Shield (Stainless Steel Type is
Standard)

 2009 ZEECO, INC.


 Aircraft Warning Lighting / Marking

 2009 ZEECO, INC.


 Aircraft Warning Lighting Retraction System

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking
> Flare Tip Lifting Davit Assembly

 2009 ZEECO, INC.


 Flare Tip Davit Assemblies
 Retractable Type
 Requires Small Manual Winch
to Extend / Retract Davit
Assembly

 Carbon Steel Construction with


Stainless Steel Heat Shield

 Can Lower / Raise Flare Tip


Assembly to / From Grade

 Grade-Mounted Winch
Required

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking
> Flare Tip Lifting Davit Assembly
> Winch Systems

 2009 ZEECO, INC.


 Winch Systems

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking
> Flare Tip Lifting Davit Assembly
> Winch Systems
> Flame Arrestors

 2009 ZEECO, INC.


 Flame Arrestors
(Flame, Deflagration, Detonation Types)

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking
> Flare Tip Lifting Davit Assembly
> Winch Systems
> Flame Arrestors
> Staging / Isolation Valves

 2009 ZEECO, INC.


 Staging / Isolation Valves

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking
> Flare Tip Lifting Davit Assembly
> Winch Systems
> Flame Arrestors
> Staging / Isolation Valves
> Staging Bypass Devices

 2009 ZEECO, INC.


 Staging Bypass Devices
 Rupture Disc for High
Pressures

 Spring Type Relief Valves


 Liquid Seal Drum
 Rupture Pin Valve
 Bursting Pin Relief Valve
 Piloted Rupture Pin Valve
 Pilot Operated Relief Valve

 2009 ZEECO, INC.


Staging Bypass Devices (Rupture Pin Valves)

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking
> Flare Tip Lifting Davit Assembly
> Winch Systems
> Flame Arrestors
> Staging / Isolation Valves
> Staging Bypass Devices
> LPG Fuel Gas Back-up / CO2 Snuffing System Skids

 2009 ZEECO, INC.


 LPG Fuel Gas Back-Up / CO2 Snuffing System Skids

Lpg Fuel Back-up System CO2 Snuffing System

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking
> Flare Tip Lifting Davit Assembly
> Winch Systems
> Flame Arrestors
> Staging / Isolation Valves
> Staging Bypass Devices
> LPG Fuel Gas Back-up / CO2 Snuffing System Skids
> Flame / Smoke Monitors

 2009 ZEECO, INC.


 Flame / Smoke Monitors

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking
> Flare Tip Lifting Davit Assembly
> Winch Systems
> Flame Arrestors
> Staging / Isolation Valves
> Staging Bypass Devices
> LPG Fuel Gas Back-up / CO2 Snuffing System Skids
> Flame / Smoke Monitors
> Automatic Steam Control Systems

 2009 ZEECO, INC.


 Automatic Steam Control Systems

 2009 ZEECO, INC.


 Flare Ancillary Equipment
> Aircraft Warning Lighting / Marking
> Flare Tip Lifting Davit Assembly
> Winch Systems
> Flame Arrestors
> Staging / Isolation Valves
> Staging Bypass Devices
> LPG Fuel Gas Back-up / CO2 Snuffing System Skids
> Flame / Smoke Monitors
> Automatic Steam Control Systems
> Automatic Blower Control Systems
> KO / LS Drum Controls / Instrumentation

 2009 ZEECO, INC.


What Differentiates Zeeco’s
Designs From Others?

 2009 ZEECO, INC.


 Castings

 2009 ZEECO, INC.


 Test Facility / Testing Capabilities

 2009 ZEECO, INC.


 Supply list in Korea after 2010
No. SO# Final Equipment End User Location Tip Type Tip Size Flare Tip Support Type Supply Date Remark

1 14615 Samsung Fine Chemical Ulsan QFSC 30" Derrick, 69M 30-Nov-04 2015년 1월 pilot burner 교체함.

2 18176 KOGAS Tongyoung UFW 36" T.Derrick, 45M 22-Jun-09

3 18216 Hyundai Oilbank, Daesan Daesan QFSC 72" Derrick 17-Apr-10

4 18743 LG petrochemical Daesan HSLF-Z-HEI UA-811 16-Mar-10

5 19049 LG Chem, Daesan Daesan QFS 20" Derrick 31-Jan-11

6 20126 Hyundai Oilbank, Daesan Daesan QFSC 54" Derrick, 120M 15-Jul-11

7 20738 LG Chem, Daesan Daesan QFSC 48" Derrick 12-Jan-12

8 21978 KOGAS, SamCheok Samcheok UFW 40", 50M T.Derrick, 50M 01-Oct-13

9 21979 SMP, Ulsan Ulsan QFS/UFW 20"/14" Self 2014

10 22083 Western Power, Taean IGCC Taean UFW/UFW 76"/16" Derrick 28-Feb-14

11 22114 Kolon Ind, Daesan Daesan QFSC 48" Self 05-Nov-13

12 22521 POSCO, SNG Proj. Gwangyang QFSC 56" Self, 49M 09-May-14

 2009 ZEECO, INC.


 Supply list in Korea after 2010
No. SO# Final Equipment End User Location Tip Type Tip Size Flare Tip Support Type Supply Date Remark

1995년 설치, 2014년 flare tip


13 22563 LG chemical/OXO Yeosu Flare tip package 48"/8" Derrick, 70M 12-Sep-13
교체.

14 22768 Deokyang Ulsan QFSC 36" Self, 35M 01-Jan-14

15 23399 Hyosung Etylene terminal Ulsan AFDS-8/18 18" Self, 35M 30-Mar-14

16 23619 Hyosung, DH2 Ulsan QFSC 52" Derrick, 88M 30-Sep-14

1996년 설치, 2014년 pilot burner


17 23683 Taekwang Ind. Ulsan HCS-30, UFS-18 30", 18" Derrick, 70M 01-Mar-14
교체함.

18 24286 LG Chem BPA Yeosu QFSC 38" self, 50M 30-Oct-14 2014년 flare tip capa. up 함.

19 24347 Hyosung POK-1 Ulsan AFTA-28/50 50" Self, 30M 06-Jan-15

20 25046 Boryeong LNG Terminal Boryeong AFTA 30/44" Derrick, 56M 15-Jul-15

2004년 설치. 2015년 1월 pilot


21 25850 Samsung Fine Chemical Ulsan QFSC 30" Derrick, 69M 10-Mar-15
burner 교체함.

22 26075 Gwangyang LNG terminal Gwangyang Ground flare system 6.1M d x 25M L 16-Nov-15

23 26223 YNCC Yeosu QFSC 38" Derrick, 70M 20-Oct-15

24 26388 LG Chem, LDPE (Applicot) Yeosu AES 16" self, 32M 2002 2015년 5월 pilot burner 교체함.

 2009 ZEECO, INC.

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