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Flare
FLARE TIP
STACK
RISER
Standard Utility Tip Sonic Utility Tip Severe Duty Utility Tip
(UF) Series (UFX) Series (UF-SD) Series
Guy-Support
Heights to 600 Feet (183 Meters) Plus
Low Capital Cost
Low Installation Cost
Large Plot Space Requirement
Process Temp Limits
Maintenance Requirements
Derrick-Support
Heights to 655 Feet (200 Meters) Plus
Self-Supported Flares;
Self-Supported Flare; Derrick-Supported
Middle East
Bolivia Flare; Korea (KOGAS)
wind
low
pressure
zone
Different Levels of
Noise Generation
QFS Series MJ-S Series
Different Steam
HCL Series
Injection Efficiency
No Moving Parts
UPPER STEAM
310SS in High Heat Areas RING
steam
and air top view
air
steam
flare
gas
2009 ZEECO, INC.
Steam Flow
Steam Flow
Steam Flow
Steam / Air
Vacuum Zone
Vacuum Zone
Vacuum Forms
Steam Pressure
Typical Steam around high Air Flows into Steam-Air Jet is
is converted to
Port or Orifice velocity Steam the Vacuum Formed
velocity
Jet
Guyed Flare; Oman Guyed Flare; Saudi Arabia Derrick-Supported Flare; Qatar
(Sohar Aromatics) (Gulf Farabi) (Dolphin Energy)
PILOT BURNER
310SS in High Heat Areas
High Flame Stability / Reliability STAINLESS
STEEL NOISE
INTERNAL
STEAM / AIR
from Purge to Sonic Velocity SHROUD TUBES
top view
air
steam
air flare
steam gas
2009 ZEECO, INC.
2009 ZEECO, INC.
HCL Series Steam-assisted Flare Tips
Reduced Noise from
Steam, Using Muffler
Assembly
Higher Steam Efficiency
Injects Air Mixture
Directly into Gas Bundle
Higher Cost Steam
Flare Tip
Center Steam Injection
to Improve Flare Tip
Life
For Xylene, 0.70 lb
Steam Per lb
Smokeless Flare Gas
2009 ZEECO, INC.
HCL Series Steam-assisted Flare System
No Moving Parts
Centrifugal Type
Engine Driven Type Vaneaxial Type
KOC; Kuwait
Aramco (Khurais); KOC Flare; Kuwait ETP Godley; Texas, USA OCN / ExxonMobil;
Saudi Arabia Venezuela
Atlas Pipeline; Western Oklahoma Conoco Phillips; Aramco (Khurais); Saudi Arabia
Pasadena, Texas
PILOT GAS
INLET
PILOT GAS
MANIFOLD
(OPTIONAL)
MAIN GAS INLET
Ensures O2 Level
Does Not Reach Over
6-8% Below the
Velocity Seal Device
nozzle-like restriction in
flare stack
increased velocity in
throat reduces air
infiltration
Airrestor Seal is a
velocity seal. As the
air comes down the
seal inner walls the
seal breaks the flow
attachment.
purge gas
Requires a Dedicated
Drain Line
Ensures O2 Level
Does Not Reach Over
0% Below the Gas
Seal Device
flare gas in
Low Radiation
High Turndown
High Reliability
Marathon Alba; Equatorial Guinea
2009 ZEECO, INC.
Multi-Point Ground Flares (MPGF)
Petrobras; Brazil
Low Noise
High Destruction Efficiency
High Reliability
Pressure Tested at
Factory
Staging Valves
Ensure the Flare
Operates at Some
Minimum Pressure for
Optimal Performance
Bypass Device
Required
Typically a Non-
Smokeless System
Pilot
15 spark
air inlet
generated
fireball drain
fuel inlet valve
30 feet 30 feet
ignition line
water extinguishes
fire-ball or closes
off ignition line
water
Ignition Plug (FFG only)
FFG Ignition Transformer
(Spark at piping rack)
pilot
ignition box
spark
probe
high V DC
ignition wire
2009 ZEECO, INC.
HEI Ignition Probe
High Energy Ignition Module
(Spark at Pilot tip)
General Data
CFP Series
Continuous Sparking
HSLF (High-stability, Low (SETZ) Series
Fuel Consumption) Series
65,000 BTU/hr
High Stability with High MW
Gases to High Hydrogen Gases
1 or 2 Thermocouples
Retractable Thermocouple
IGNITION DOWNSTREAM
LINE SECTION
AIR
FUEL
MIXER
ORIFICE
STRAINER
Pilots
Model CFP
250,000 BTU/hr
High Stability with High MW
Gases to High Hydrogen Gases
1 or 2 Thermocouples
Retractable Thermocouple
liquid level
control
liquid out
flare gas in
liquid level
control
liquid out
Grade-Mounted Winch
Required
1 14615 Samsung Fine Chemical Ulsan QFSC 30" Derrick, 69M 30-Nov-04 2015년 1월 pilot burner 교체함.
6 20126 Hyundai Oilbank, Daesan Daesan QFSC 54" Derrick, 120M 15-Jul-11
8 21978 KOGAS, SamCheok Samcheok UFW 40", 50M T.Derrick, 50M 01-Oct-13
10 22083 Western Power, Taean IGCC Taean UFW/UFW 76"/16" Derrick 28-Feb-14
12 22521 POSCO, SNG Proj. Gwangyang QFSC 56" Self, 49M 09-May-14
15 23399 Hyosung Etylene terminal Ulsan AFDS-8/18 18" Self, 35M 30-Mar-14
18 24286 LG Chem BPA Yeosu QFSC 38" self, 50M 30-Oct-14 2014년 flare tip capa. up 함.
20 25046 Boryeong LNG Terminal Boryeong AFTA 30/44" Derrick, 56M 15-Jul-15
22 26075 Gwangyang LNG terminal Gwangyang Ground flare system 6.1M d x 25M L 16-Nov-15
24 26388 LG Chem, LDPE (Applicot) Yeosu AES 16" self, 32M 2002 2015년 5월 pilot burner 교체함.