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tUGAS tEK GAMBAR
tUGAS tEK GAMBAR
LEARNING OBJECTIVES
After completing this chapter, you will:
• Define CADD and CAD.
• Describe the CADD workstation and peripheral equipment.
• Identify common CADD software manufacturers and products.
• Describe and compare CADD formats.
• Identify disciplines and industry concepts related to CADD.
• Explain the use of animation and virtual reality in the design process.
Computer-aided design and drafting (CADD) is the process of using a computer with
CADD software for design and drafting applications. Software is the program or
instructions that enable a computer to perform specific functions to accomplish a task.
CADD refers to the entire range of design and drafting with the aid of a computer, from
drawing basic 2-D objects to preparing complex 3-D models and animations. CAD is the
acronym for computer-aided design and a common reference to computer- aided
drafting. Computer-aided design and computer-aided drafting refer to specific aspects
of the CADD process.
CADD offers solutions to most engineering drawing and design problems, and it allows
for increasingly complex projects. Several industries and most disciplines related to
engineering and architecture use CADD. Most engineer- ing firms and educational
institutions that previously used manual drafting practices have evolved to CADD.
Profes- sionals have come to rely on the power and convenience of CADD in all aspects
of design and drafting. CADD systems include tools to accomplish any drawing and
design require- ment, such as preparing the 2-D drawing of a machine part shown in
Figure 3.2 and the 3-D model of a home shown in Figure 3.3.
technology, industry, or discipline, such as drawings or mod- els of mechanical parts and
assemblies or those for architec- tural, civil, or structural engineering projects. For
example, Dassault Systèmes SolidWorks Corp. offers SolidWorks for
3-D solid modeling and 2-D drafting that is common in the
manufacturing industry. Software specifically designed for CADD in the manufacturing
industry is sometimes referred to as mechanical computer-aided design (MCAD)
software. Some CADD programs support expanded, third-party, or add-on utilities
intended to increase system usefulness for specific applications.
The CADD software industry changes constantly. Software manufacturers frequently
update existing products or combine, change program names, or eliminate programs to
adapt to the rapidly evolving CADD market. Software updates typically in- clude additional
and refined tools, increased software stability, and graphical user interface (GUI)
enhancements. Interface describes the items that allow you to input data to and receive
outputs from a computer system. The GUI provides the on- screen features that allow
you to interact with a software pro- gram. New products regularly emerge to respond to
innovative technology and project requirements. Larger software manufac- turers, such
as Autodesk Inc., Dassault Systèmes, Parametric Technology Corporation, and Siemens
PLM Solutions hold the greatest number of CADD users, and they traditionally have the
ability to expand their products and acquire smaller software companies or existing
software.
CADD FORMATS
There are several different CADD formats. The most recog- nized CADD formats
include 2-D drawings and 3-D wireframe, surface, and solid models. In general, 2-D
drawings and 3-D solid models are the most common CADD formats currently used
in the industry. Three-dimensional surface models are also widely used, but often
for specific applications. Three- dimensional wireframe models are rare in the current
industry. Software specifies the CADD format, which usually focuses on a certain
process such as 2-D drawing or 3-D solid modeling
However, some systems offer tools for working in a variety of formats or the ability to use
drawing or model content created in a different format. For example, you can often
develop a 2-D drawing from 3-D model geometry or build a 3-D solid model from 3-D
surface model geometry. A software add-on or sepa- rate application is sometimes
required to work with multiple CADD formats.
Two-Dimensional Drawings
FIGURE 3.10 (a) A surface model displays object surfaces. This is a surface
model of the same part created as a wireframe model in Figure 3.9. (b)
Removing or hiding surfaces illustrate the zero thickness of a surface model.
Courtesy Engineering Drafting & Design, Inc.
without mass they offer limited ability to analyze and test physi- cal and inertial
properties. As a result, the most common users of surface models are designers
who are primarily concerned with the external shape and appearance of a
product. Boat and ship hull design is a common application for surface modeling
(see Figure 3.12). An automobile body panel is another example of a product that
requires accurate surfaces. Animations, video games, virtual reality programs,
and programs with similar re- quirements often use surface models because of
the ability to form complex surfaces, especially when solids are unnecessary and
file size is generally smaller than solid model files. Surface models can serve
as a basis for constructing 3-D solid models, and they can provide
geometry for 2-D drawings. By rotating and repurposing a surface model, it is
possible to produce the 2-D views shown in Figure 3.8 and display realistic
surfaces on the 3-D representation, or pictorial, views. Surface models can also
provide 3-D CNC machine code.
FIGURE 3.12 Boat and ship hull design is a common application for surface
modeling. The hull and additional structure of this yacht were designed using
AeroHydro, Inc., MultiSurf surface modeling software.
A solid model is the most complex CAD format, and it con- tains information
about object edges, vertices, surfaces, and mass (see Figure 3.13). An accurate
solid model is an exact digital representation of a product. Like surface
models, solid models can display surface color, shading, reflection, and texture
for presentation and visualization. Figure 3.14 shows an example of a
photorealistic solid model. Solid mod- els also offer the ability to create intricate
curves and forms. However, some designs require surface modeling in order to
produce the desired form for a solid model. Some solid mod- eling software
includes surface modeling tools to help model complex shapes that only surface
modeling can produce or create efficiently.
Solid models are the most common 3-D CAD format used in the current CAD
industry. A solid model encloses a volume and has mass, which allows designers
and engineers to analyze ex- terior and interior object characteristics and perform
interfer- ence and collision checks, mass calculations, and simulations. In
contrast to a 2-D drawing that includes a note that specifies the material assigned
to a product, and a 3-D surface model that displays a representation of material
on surfaces, a 3-D solid model can be assigned a material that closely replicates
the material used to manufacture the product. Assigning a ma- terial to a solid
model allows for analyzing and testing physical and inertial properties. The
result is a solid model that acts as a digital prototype of a product. You will
learn more about assigning material to and analyzing a solid model throughout
this textbook.
FIGURE 3.13 (a) A solid model displays object surfaces and includes mass. This
is a solid model of the same part created as a surface model in Figure 3.10. (b)
Cutting through a solid model illustrates the solid interior.
Prototyping
Digital Prototyping
Engineering Animations
Animations are a basic element of product design and analysis, and they are
often useful for other stages of the engineering design process. Animations help
explain and show designs in ways that 2-D drawings and motionless 3-D models
cannot. Companies often use animations to analyze product func- tion,
explore alternative designs and concepts, and effectively communicate design
ideas to customers. For example, mov- ing, dragging, or driving solid model
parts and subassemblies is an effective way to explore the motion and
relationship of assembly components. Figure 3.23 shows still images from an
animation of an engine crankshaft and pistons. The ani- mation helps
designers understand how components move and function, and it is used for
analysis and simulation, such as to detect interference between components
and evaluate stresses.
FIGURE 3.23 Three images taken from an animation showing the dynamic
movement of a crankshaft and pistons.
STEP 1 The CAD program is used to create the product geom- etry. The
geometry can be in the form of 2-D multiv- iew drawings or 3-D models.
STEP 3 The CAM program uses a series of commands to in- struct CNC
machine tools by setting up tool paths. The tool path includes the selection of
specific tools to accomplish the desired operation.
STEP 4 The CAM programmer establishes the desired tool and tool path.
Running the postprocessor generates the final CNC program. A postprocessor is
an integral piece of software that converts a generic, CAM system tool path into
usable CNC machine code (G-code). The CNC program is a sequential list of
machining operations in the form of a code that is used to ma- chine the part as
needed.
STEP 5 The CAM software simulator verifies the CNC pro- gram (see Figure
3.25).
STEP 6 The CNC code is created. Figure 3.26 illustrates the CADD 3-D model,
the tool and tool holder, the tool path, and the G-code for machining a part.
STEP 7 The program is run on the CNC machine tool to man- ufacture the
desired number of parts.
Computer Numerical Control
FIGURE 3.25 This screen display illustrates using a CAM software simulator to
verify the CNC program.
Additional Applications
In addition design and manufacturing, CADD provides us- able data for and
supports many other areas of the engineering design process. Most sales and
marketing materials, technical publications, and training documents reference
some form of CADD data. Often existing drawings and models provide the
majority of critical content required for items such as product brochures and
installation and service manuals. Chapter 14, Pictorial Drawings and Technical
Illustrations, provides detailed coverage of technical illustration, a common
application of CADD in industry. Technical illustration involves the use of a
variety of artistic and graphic arts skills and a wide range of media in addition to
pictorial drawing techniques. Figure 3.28 shows an example of a technical
illustration partly created by directly reusing existing CADD data from the design
process.
VIRTUAL REALITY
Virtual reality (VR) refers to a world that appears to be real and with many of
the properties of an actual world. As a term, virtual reality describes a system that
allows one or more people to move about and react in a computer-simulated
environment. In this environment, virtual objects are manipulated using
various types of devices as though they were real objects. This simulated world
gives a feeling of being immersed in a real world, such as the inside and outside
of a product or building; the simulation includes sound and touch.
To interact visually with the simulated world, you wear a head mounted display
(HMD), which directs computer images at each eye (see Figure 3.31). The HMD
tracks your head movements, in- cluding the direction in which you are looking.
Using this move- ment information, the HMD receives updated images from the
computer system, which is continually recalculating the virtual
The process of preparing a 2-D drawing varies, depending on the CADD software
and preferred design techniques. Software cen- tered on 2-D drafting typically
requires you to construct geometry such as lines, circles, and arcs, and add
dimensions and text. In contrast, to prepare a 2-D drawing when using software
or a de- sign process that focuses on building a 3-D model, you typically extract
2-D views from the 3-D model. Two-dimensional draw- ing concepts and
theories are the same regardless of the tech- nique used to produce the drawing.
You will learn more about
Each surface modeling software offers unique methods for creating and working
with surface models, depending on the application, such as engineering,
illustration, or animation. Polygonal modeling is the basic form of surface
modeling that produces lower-quality surfaces without precise curvature control.
Polygonal modeling creates surfaces that are quick and easy to modify, and
this is common for applications such as character design for games. Most CAD
systems use non- uniform rational basis spline (NURBS) or non-uniform
ratio- nal B-spline (NURBS) mathematics to produce accurate curves and
surfaces for surface modeling.
Curves and surfaces are the principal elements of surface models created
using NURBS technology. Curves provide the basic form and geometry
necessary for constructing surfaces. A NURB curve is a complex mathematical
spline representa- tion that includes control points. A spline is a curve that uses
a series of control points and other mathematical principles to define the location
and form of the curve. The term spline comes from the flexible spline devices
used by shipbuilders and draft- ers to draw smooth shapes. Spline control
points typically lie some distance from the curve and are used to define the curve
shape and change the curve design (see Figure 3.39). Typically, adding control
points to a spline increases the complexity of the curve. Surface modeling uses
splines because of their ease and accuracy of construction and evaluation, in
addition to their ability to approximate complex shapes through curve design.
FIGURE 3.47 A solid model of a bracket with parametric relationships that control
the size and location of holes.
CADD STANDARDS
Most industries, schools, and companies establish CADD standards that specify
design and drafting requirements, ap- pearance, and techniques, operating
procedures, and record- keeping methods. CADD standards apply to most
settings and procedures, including:
• File templates.
• Units of measurement.
• Layout characteristics.
• Symbols.
Company or school CADD standards should follow appropri- ate national industry
standards whenever possible. Chapter 1, Introduction to Engineering Drawing
and Design, introduces ASME, ISO, AWS, CADD skills standards and NCS
drafting standards. CADD software offers the flexibility to adhere to these and
other standards. Most drafting standards are universal to any method of design
and drafting, including CADD. Some standards such as ASME Y14.41, Digital
Product Definition Data Practices, CADD skills standards, and NCS focus
specifically on standards for CADD applications.
Guidelines.
Er gonomic W orkstations
Figure 3.59 shows an ergonomically designed workstation. In general, a
workstation should be designed so you sit with your feet flat on the floor, your
calves perpendicular to the floor and your thighs parallel to the floor. Your back
should be straight, your forearms should be parallel to the floor, and your wrists
should be straight. For some people, the keyboard should be ei- ther adjustable
or separate from the computer to provide more flexibility. The keyboard should
be positioned, and arm or wrist supports can be used, to reduce elbow and wrist
tension. In addition, when the keys are depressed, a slight sound should be
heard to ensure the key has made contact. Ergonomically designed keyboards
are available.
SUSTAINABLE DESIGN
SUSTAINABLE CAD
CAD offers tools that significantly improve the ability to apply sustainable-design
practices. Software is available that assists all elements of sustainable design
from manufacturing mate- rial selection and usage to product life cycle
assessment. A powerful example of sustainable design with CAD is devel- oping
a digital prototype of a product as a 3-D solid model. Digital prototyping was
described in the Prototyping section earlier in this chapter. Digital prototyping
can support sus- tainable design by leading to lower costs, reduced material
consumption, and optimized use of energy. CAD allows the design process to
occur in significantly less time, using fewer engineers and technicians, and
reducing physical prototypes, which are expensive and time consuming to create
and test. The following information describes how Utility Scale Solar, Inc. (USS;
http://www.utilityscalesolar.com) uses CAD tech- nology to optimize the cost and
material use in solar energy production.
PROFESSIONAL
A wide variety of jobs are available for qualified CADD pro- fessionals. Keep in
mind that the kinds of tasks may not al- ways be traditional drafting functions. In
addition to creating drawings, you can be responsible for working in some of the
following areas:
• Preparing freehand sketches on the shop floor or at a job site and then
converting the sketch to a finished CADD drawing.
• Speaking on the phone and dealing personally with ven- dors, clients,
contractors, and engineers.
Human-resource directors who most often hire employees agree that persons
who possess a set of good general skills usually become good employees. The
best jobs are found by those students who have developed a good working
under- standing of the project-planning process and can apply it to any situation.
The foundation on which this process is based rests on the person’s ability to
communicate well orally, apply solid math skills (through trigonometry), write
clearly, ex- hibit good problem-solving skills, and know how to use re- sources to
conduct research and find information.
INSTRUCTIONS
Select one or more of the following problem topic areas as de-
termined by your instructor or course guidelines and write a
300- to 500-word report on the selected topic or topics. Pre- pare each report
using a word processor. Use double spacing, proper grammar and spelling, and
illustrative examples where appropriate. Use, but do not copy, the information
found in this chapter and additional research information.
software.