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Liaoning Wanlin Technology Co., Ltd.

Product Configuration of Waterjet Cutting Machine

Liaoning Wanlin Technology Co., Ltd.

Add:No. 68-6, Xiaozhuang Street, Taizihe District, Liaoyang City, China

Contact Person:Miracle Email: miracle@wonlinwaterjet.com

Tel:86-15174194632 Fax:0419-2488688

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Liaoning Wanlin Technology Co., Ltd.

Company Profile

Liaoning Wanlin Technology Co., Ltd. is a high-tech enterprise specializing in the development and
application of ultra-high pressure water jet technology. Wanlin Technology and Chinese Academy of
Sciences adopt deep strategic cooperation to devote to the development and application of ultra-high
pressure water jet technology in China. We have made several technological breakthroughs, which
have changed the situation that the core advanced technology of ultra-high pressure water jet has
been monopolized by foreign countries. Through continuous innovation and practice, we have
successfully applied the water jet technology to many industries and fields that have not been
previously involved, and solved many existing cutting problems. As early as 2009, we began to
manufacture high-performance ultra-high pressure water cutting machine by batch and put an end
to the situation of monopolizing core technology in foreign countries so that domestic users can also
experience the advanced technology and convenient services.

Liaoning Wanlin Technology is located in Liaoyang City, Liaoning Province, with an area of more
than 20000 square meters. Relying on the strong technical force of the Chinese Academy of Sciences,
we have more than 12 outstanding technical team including one doctor, three masters and 5 senior
engineers .In the production line of Wanlin, we have a variety of advanced mechanical processing
equipment and more than 100 people with rich experience in professional production team. Our
strong technical force and production capacity will be your solid backing relying on our global sales
and after-sales service network. Wanlin Technology will be your side of the water cutting experts and
we will provide you with professional waterjet cutting solutions.

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Liaoning Wanlin Technology Co., Ltd.

Equipment Introduction
1、 Equipment Name:Waterjet Cutting Machine

2、 Equipment Model: WL1525BB/WL42037Z

3、 Equipment Quantity:One Set

According to the actual production requirement of users, combined with the technical requirements of the

equipment, we provide users with ultra-high pressure waterjet cutting system, which is mainly composed of

High Pressure Pump, CNC Controller, Cutting Table, High Pressure Pipeline and Automatic sand feeder .

(Picture for reference only)

The unique supercharged structure which increases 20% of the cutting efficiency, high power servo motor

and large diameter ball screw, oil-immersed structure and stainless steel cover ensure high cutting

accuracy of Wanlin water jet cutting machine in the extremely harsh operating environment.

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Liaoning Wanlin Technology Co., Ltd.

Core advantages

The water tank will be gradually deformed by the


influence of water tension and loading and
unloading. The integrated cutting table will cause
the deformation of the entire equipment because
the bed is fixed on the side plate of the water tank.
Cutting Table Split cutting table
We adopt split bed, a bed and The water tank is
non contact, which greatly guarantees the accuracy
of the subsequent using of the equipment. This
configuration is a necessary configuration for
water cutting machine

Concrete is poured inside the bed to increase the


the bed of the cutting table is stability while further eliminating the stress and
Cutting Table filled with concrete after deformation of the bed to ensure the accuracy of
tempering failure the subsequent using of the equipment. Our
company takes the lead to adopt this configuration.

The ball screw and the guide rail are completely


immersed in the oil tank, which can provide the
ultimate lubrication, and at the same time, to the
greatest extent eliminates the wear caused by the
Lubrication splashing of abrasive and water during the cutting
Oil immersed type
method process to the guide rail and the ball screw. The
splashing of abrasive and water is relatively
serious during the processing by waterjet cutter,
This configuration is also a necessary
configuration for water cutting machines

Eliminate the problem of the connection deviation


of the traditional belt synchronous wheel, do not
use the synchronous belt and, adopt the high-
Roller screws is connected
Transmission power servo motor is connected directly with the
directly with Japan high-power
mode large diameter ball screw, and the transmission
servo motor
accuracy is higher. This configuration is also
necessary configuration for the water cutting
machine

The oil pump is automatically adjusted according


to the flow rate required by the high pressure
system. Compared with the quantitative pump, the
Oil pump Automatic Variable Pump
pressure is more stable, more energy-saving, better
oil temperature control. It is recommended to
configure this.

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Compared with the traditional passive oil return


mode, the cooling oil pump will avoid the damage
Oil pump Equipped with cooling oil pump
to the cooler by the oil pressure with pulse. It is
recommended to configure it.

vane type low pressure water Vane type low pressure water supply pump, which
Water pump
supply pump is small volume, stable flow, high stability

Taiwan brand, compared with the domestic screw,


Linear guide the running accuracy is extremely high. This
HIWIN(Taiwan)
and ball screw configuration is also necessary configuration for
water cutting machine.

Different from civil computers, the configuration


is extremely high, which adopt solid-state hard
disk, more stable professional industrial-grade
CNC Controller Industrial computers
computers, meeting European electrical industry
standards and China electrical national standards.
It is recommended to configure it

To overcome the disadvantages of easy breakage


of folding cloth and poor sealing of iron shell, we
adopt double protection with external stainless
stainless steel cover with a high- steel shell and built-in high quality dust-proof
Dustproof seal quality dust-proof folding cloth folding cloth which further prevent the erosion of
double seal the screw by abrasive and water. At present, it is
the most advanced sealing method. This
configuration is also necessary configuration for
water cutting machine

A large number of functions are integrated, which


can realize remote operation and solve the problem
Wireless remote control handle for free
of difficult tool setting in the past, It is very
convenient and safe.

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一、 Equipment Configuration and Main Technical Performance Description:

1、High Pressure Pump

Using the most advanced high-pressure technology and structure, unique double oil circuit design, reducing

pressure fluctuation pulse, the cutting efficiency is higher than that of traditional high pressure pump under

the same power.

1.1Main Features:

 Equipped with the core components of intensifier imported from the US

 Unique oil circuit design which increases cutting performance by 20%

 Equipped with high quality Siemens (Beide) three-phase AC asynchronous motor

 Equipped with automatic variable oil pump to reduce oil temperature while regulating pressure

 Equipped with cooling oil pump to change the oil return mode and avoid damage to the cooler caused by
pulse oil pressure

 Equipped with Japanese OMRON PLC control

 Equipped with French Schneider Electric Parts

 The dustproof and waterproof grade of electric control cabinet reaches IP55 to ensure stable operation
under harsh working conditions

 Over-frequency protection function of cylinder piston operation

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 Low-voltage start mode, energy consumption reduced by 30%.

 Automatic protection function for low pressure water shortage

 Vane type low pressure water supply pump, which has the advantages of small volume, large water
pressure and stable performance

 Overloading and over-current protection for motor.

 Low-pressure drilling and high-pressure cutting, which can achieve automatic conversion of high and
low pressure

Intensifier Double oil circuit Siemens Beide motor

Automatic Variable Oil pump OMRON PLC control Reversing valve

1.2 Main Technical Parameters

 Max. water flow:3.7 L/min

 Max. nozzle diameter:0.3mm

 Max. Pressure:420MPa

 Continuous Cutting Pressure:360Mpa

 Main Motor Power:37KW

 Power Supply:380V/50HZ,3P (can be customized according to your local power supply)

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2、CNC Controller

 Dust-proof and water-discharging level up to IP55 ensures stable operation under harsh working

conditions

 Bottom roller design, make it easy to move the console.

 Spacious operating platform

 Equipped with integrated control wireless operating handle for easy operation

 High performance industrial grade control computer

 Meet the European electrical industry standards

 Automatic tool compensation setting function

 Equipped with genuine windows8 operation interface, easy to operate and powerful

 Path simulation function before cutting

 Powerful graphics track programming capability, automatic programming

 Open compatible system, more optional modules

 Breakpoint continue function

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3、Cutting Table

 Adopting cantilever structure, the matching precision is high precision and the three sides open cutting
platform is more convenient to load and unload materials.

 Adopt oil-immersed structure, which fully lubricates and prevents the wear of abrasive and water and
prolongs the service life of linear guide and ball screw and ensure the running precision.

 The stainless steel cover with a high-quality dust-proof folding cloth double seal to further eliminate
the erosion of the linear guide and ball screw by abrasive and water which is the most advanced sealing
method.

 The machine body is sprayed with a professional waterproof and anti-corrosion epoxy paint to prevent
corrosion caused by long-term splashing.

 The high-power servo motor is connected directly with the large diameter ball screw to eliminate the
deviation of the traditional belt connection and ensure cutting accuracy

 Taiwan's high-quality wide-seat linear guides and ball screws ensure cutting accuracy and durability

 The bed of the cutting table is filled with concrete after tempering failure, and the weight is added to
eliminate the stress deformation of the cutting table.

 Overtravel automatic limit and soft limit double protection

 adopt high-quality towline and special cables, it is durable and has more than 1 million bending times.

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Oil-immersed structure Stainless steel cover Anti-water corrosion epoxy paint

High Power Servo Motor Direct Connected Large Diameter ball Screw Base is filled with concrete

3.2 Main Technical Parameters


 Machine style:Split Cantilever structure

 Processing dimension of WL1525BB: 1500x2500mm

 Z-axis travel:150mm

 Running speed:9000mm/min

 Control precision:±0.01mm

 Cutting accuracy:±0.1mm

 Repeat accuracy:±0.05mm

4、Sand Control System


 The new type of automatic sand valve is sensitive and reliable, which
fundamentally solves the problems of sand plugging and sand breaking.
 Reliable anti-backwater design and precise sand control structure to avoid
abrasive moisture, sand plugging and other faults caused by backwater of
cutting head.
 Precise control of the amount of abrasive can effectively reduce the waste
of abrasive.

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5、Automatic Sand Feeder

 Continuous automatic abrasive feeding for the cutting head ensures continuous
cutting operation.
 No need of electronic control, easy and convenient to operate , and
maintenance-free.
 Large capacity can provide 8 hours of cutting abrasive.
 Low air pressure operation, uniform abrasive volume and stable transportation.

6、Wireless remote control handle


 it can realize wireless controlling waterjet and long-distance materials processing, which is more
convenient.
 Can set workpiece zero point , back to zero point , back to mechanical zero point , feed speed
adjusting ,step value ,high pressure , oil pump , water pump , abrasive controller , HP on/off valve ,
simulate processing , XYZ positive and negative direction moving ,etc
 Adopt high performance wireless transmission technology , frequency hopping transmission , data
encryption , strong anti-jamming ,stable and reliable , support 64 sets of wireless remote control using
meanwhile .

Main Component Brand


Name Brand

The core component of Intensifier Accus tr eam (America)

Three-phase AC asynchronous motor Siemens Beide (Germany)

PLC OMRON (Japan)

Electrical component Schneider(French)

IPC Weihong (Shanghai)

Ball screw HIWIN(Taiwan)

Linear guide HIWIN(Taiwan

Servo motor Yaskawa(Japan)

AC servo drive Yaskawa(Japan)

control software Weihong Water cutting (Shanghai)

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Equipment Quotation
一、Equipment Name:UHP Waterjet Cutting Machine
No. Equipment Name Models Quantity FOB Manufactur
(Dalian)price
er
1 High Pressure Pump WL42037Z 1SET

2 CNC Controller NC65c 1SET


Liaoning
$38000
WL1525BB with Wanlin
3 Cutting Table 1SET
three axis cutting head Technology
Co., Ltd.
4 Automatic Sand Feeder HD-GS120 1SET

5 Wireless remote control handle 1SET For free

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