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Description: 1. FF (Front Engine-Front Wheel Drive Vehicle)
Description: 1. FF (Front Engine-Front Wheel Drive Vehicle)
Description Description
FF FR
The drive train transmits the power of
Front Front
Transaxle Engine Drive shaft
the engine to the wheels.
It is broadly divided into the following
classifications:
Axle shaft Engine
1. FF (Front engine-Front wheel drive
vehicle)
Wheel and tire
The drive force from the engine is
Transmission
Differential transmitted via the transaxle differen-
tial to the left and right drive shafts,
Propeller
shaft wheels, and tires.
2. FR (Front engine-Rear wheel drive
vehicle)
Wheel
and tire The drive force from the engine is
transmitted from the transmission
and then via the propeller shaft and
: Power Transmission Path Differential Drive shaft/ differential to the right and left drive
Axle shaft
shaft (or axle shaft), axle shaft,
wheels, and tires.
HINT:
The drive shaft and axle shaft combi-
nation is also called the drive shaft.
(1/1)
Differential Construction
The differential further increase the
from Engine
torque transmitted via the transmission
and distributes the drive force to the left
and right drive shafts.
In addition, this is also a differential gear
Final gears that generates the difference in the rota-
from tional speed between the inner wheel
Engine
and outer wheel during cornering, and
allows the smooth driving on curves.
1. Final gears
Final gears
The final gears reduce the rotation
from the transaxle (transmission) to
increase the torque.
The FR vehicle final gears increase
Differential gears Differential gears
the torque while changing its direc-
tion.
FF vehicles FR vehicles
2. Differential gears
The differential gears create two dif-
ferent wheel turning speeds when
the vehicle is driving on curves.
(1/5)
1. FF vehicle differential
The differential used in FF vehicles
Pinion gear with transversely-mounted engines is
integrated with the transmission.
Side gear
The differential assembly is mounted
Output shaft
in between the transmission case
Spline and the transaxle case.
A helical gear is used for the ring
Adjusting shim
gear. This gear is integrated with the
differential case and is mounted on
Transaxle case Differential case Ring gear the transaxle via two side bearings.
The drive shaft meshes with the
Differential assembly
splines inside the side gear.
Ring gear There are ordinarily two pinion gears,
Side bearing but in differentials for high-power
Adjusting shim Side bearing outer race engines, four pinion gears are often
Side bearing outer race Adjusting shim used.
Transmission case
Output shaft
(2/5)
2. FR vehicle differential
Adjusting nut
The final gear and the differential
Drive pinion
Ring gear w/diff. case
gear in an actual product are assem-
Adjusting washer Rear axle shaft Drive pinion bled as a unit, as shown, and
Companion
flange
Differential
carrier Differential
Side bearing cap
installed directly in the differential
pinion
Oil seal carrier, which is further fitted to the
rear axle housing, body, or frame.
The universal joint of the propeller
shaft is fixed to the companion
Rear axle
housing
Adjusting nut flange, and rotates the drive pinion
Tapered roller Diff. carrier
bearings
Collapsible spacer
through the companion flange.
Ring gear
Side bearing Bearing The drive pinion is fitted to the differ-
Side gear
Oil seal ential carrier by two tapered roller
Differential case Companion flange bearings. The ring gear and the dif-
Off - set
ferential case are integrally fitted to
the differential carrier via two side
bearings.
The drive pinion and the ring gear
are hypoid gears for which the shaft
extensions are mutually offset, so
special hypoid gear oil must be used
to lubricate them.
Hypoid gear The side gear and the rear axle shaft
are fitted to each other via splines.
(3/5)
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Diagnosis Technicain - Manual Transaxle Drive Train
3. Adjustment
(2) Front outer race Rear outer race
Spacer Rear bearing
Collapsible
(1) Side bearing preload adjustment
Front
Shim
inner race
spacer A taper roller bearing is used in the
Front bearing
side bearing, so preload adjustment
Drive is required.
pinion
Nut (2) Drive pinion preload adjustment
The preload of the drive pinion bear-
ings is normally adjusted by chang-
Front bearing Rear bearing ing the distance of the front and rear
Rear inner race inner races while the outer races are
fixed to the differential carrier. This
(3) (4)
can also be achieved by changing
Adjusting nut
the total thickness of shims used, or
Drive pinion Rear axle shaft
applying pressure to the collapsible
Adjusting washer Differential
pinion spacer (by tightening the nut) in
order to alter its length.
(3) Hypoid gear backlash adjustment
The backlash adjustment performs to
Ring gear
adjust the clearance of the contact
Side gear
surface between the drive pinion and
Side bearing ring gear.
Differential case
When the backlash is large, the dif-
ferential case is adjusted toward to
the drive pinion, and when the back-
lash is small, it is adjusted away from
the drive pinion. The adjustment nut
is used to make the adjustment.
(4) Hypoid gear tooth contact adjust-
ment
The hypoid gear tooth contact is
adjusted by offsetting the drive pinion
and ring gear use the adjusting
washer.
(4/5)
SERVICE HINT:
1. Side bearing preload
The thrust load is received from the ring gear, so if the preload adjustment is poor, the side bearing taper roller
will wear causing unstable rotation.
To prevent this, the preload adjustment using the adjusting shim or adjusting nut is required.
2. Drive pinion preload (FR)
The thrust load is received from the ring gear, so if the preload adjustment is poor, the taper roller bearings on
both ends of the drive pinion will wear causing unstable rotation.
To prevent this, the preload adjustment using the adjusting shim or collapsible spacer is required.
3. Hypoid gear backlash (FR)
The ring gear generates a thrust load, which is received by the drive pinion, so if the backlash adjustment is
poor, an excessive force will be applied, causing damage to the teeth of both gears and seizing.
It is required to adjust the adjusting nut or adjusting shim, and adjust the backlash.
4. Hypoid gear tooth contact (FR)
The ring gear generates a thrust load, which is received by the drive pinion, so if the tooth contact adjustment is
poor, an excessive force will be applied, causing damage to the teeth of both gears and seizing or noise to occur
be generated.
Not only the backlash, but also the mutual tooth contact must be adjusted with the adjusting washer.
(5/5)
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Diagnosis Technicain - Manual Transaxle Drive Train
Operation
B (Rotational Operation of the differential portion
speed) A (Rotational speed) 1. When driving straight
Pinion gear Ring gear When driving straight, an even resis-
A
tance is applied to both the right and
B side gear
left wheels, so the ring gear, pinion
B gear, and side gear rotate as a single
unit so that the drive force is trans-
b (Resistance) a (Resistance) A side gear mitted to both wheels.
Straight line
a = b, A = B Ring gear rotational speed = Side gear rotational speed 2. When driving on a curve
A side gear torque = B side gear torque
When driving on a curve, the rota-
tional speed is different between the
Operation of the differential portion
B (Rotational A (Rotational outer tire and inner tire.
speed) speed)
A In other words, inside the differential
Rotation
the inner B side gear turns slowly
and the pinion gear rotates so that
B the outer A side gear rotates faster.
This is how the differential allows the
Rotation
vehicle to drive smoothly through
Resistance curves.
Curving
A : Outside
A>B
A side gear rotational speed > Ring gear rotational HINT:
B : Inside speed > B side gear rotational speed
A side gear torque = B side gear torque The operation of the differential
works to apply the same torque to
both the right and left wheels.
So while this has the advantage of
making driving through curves
smooth, it has the disadvantage of
reducing the drive force to both
wheels when the drive force is
reduced to one wheel.
(1/1)
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Diagnosis Technicain - Manual Transaxle Drive Train
3. Torque-sensing LSD
The differential limiting force is gen-
erated by both the tooth flank friction
between the side gears and worm
wheels and the thrust friction
between the differential case, thrust
washers and side gears.
In this type of torque-sensing LSD,
the differential limiting force changes
Diff.case
greatly and vary rapidly in accor-
Thrust needle End thrust dance with the torque applied to it.
roller bearing washers
Accordingly if the accelerator pedal is
released during cornering, the differ-
ential operates smoothly just like a
Side gear shaft normal differential.
Worm wheel Side gear (worm gear) However, in cases where higher
Element gear
Spur gear torque is applied, more differential
limiting force is delivered.
(3/4)
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Diagnosis Technicain - Manual Transaxle Drive Train
4. Multiple-disc type
A barrel-shaped compression spring is fitted between
the left and right side gears to keep the thrust washers
pressed up against the clutch plate via the retainers
and side gears.
Therefore, the friction generated between the clutch
plate and thrust washer limits the differential.
HINT:
The special LSD oil is used for multiple-disc type
LSDs.
Differential case RH
(4/4)
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Diagnosis Technicain - Manual Transaxle Drive Train
(1/3)
2. Tripod joint
2 Trunnion shaft
In this joint, there is a tripod with three trunnion shafts
on the same plane. Three rollers are fitted on these
Tulip
trunnions, and fitted to each of the rollers are three
tulips with grooves which are parallel to each other.
The construction of this system is simple and it is inex-
Drive shaft
pensive. Generally, this type of joint can move in the
axial direction.
This type of joint is used on the drive shaft differential
side.
Roller
Tripod
Shaft
Ball Shaft
(2/3)
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Diagnosis Technicain - Manual Transaxle Drive Train
(3/3)
Intermediate shaft
(1/1)
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Diagnosis Technicain - Manual Transaxle Drive Train
(1/1)
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Diagnosis Technicain - Manual Transaxle Drive Train
2. Universal joint
The purpose of the universal joint is
to absorb the angular changes
Yoke
brought about by changes in relative
Spider
Spider
Yoke positions of the differential in relation
to the transmission, and in this way
to smoothly transmit power from the
transmission to the differential.
Snap ring (1) Hooke's joint
Hooke's joints are commonly used
Bearing cup Bearing cup
Yoke Yoke
because of their simple construction
Sleeve (slip joint) Sleeve (slip joint) and functional accuracy. One of the
two yokes is welded to the propeller
Solid bearing cup type (can be disassembled) Shell bearing cup type (cannot be disassembled)
shaft, and the other yoke forms an
integral part of a joint flange or a
sleeve (slip joint).
In order to prevent the bearing cup
from flying off when the propeller
shaft is turning at high speed, either
a snap ring or a lock plate is used to
fasten the bearing cup in the solid
bearing cup type.
The shell bearing cup type cannot be
disassembled.
(3/5)
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Diagnosis Technicain - Manual Transaxle Drive Train
120
110
When drive shaft A (transmission
output shaft) of the Hooke's joint
of drive shaf t
100
90 rotates once, driven shaft B (pro-
80
0¡ 90¡ 180¡ 270¡ 360¡
peller shaft) also rotates once.
The turning radius of the joint is the
Speed of drive shaft A Speed of driven shaft B largest (r2) when the spider is per-
(Transmission output shaft)
pendicular to the drive shaft (rotary
angles 90 °, 270 °). It is somewhat
Parallel smaller (r1) when the spider is not
Rear universal perpendicular to the drive shaft (0
joint
°, 180 ° or 360 °).
Synthesis
Front universal Front universal joint
Since the peripheral velocity of the
joint joint yoke of the driven shaft
changes with every rotation
Rear universal joint
through 90 °, there is generated a
change in the angular velocity in
relation to the drive shaft. This
change in the angular velocity
becomes larger when angle (a)
between drive shaft A and driven
shaft B is larger.
Variations in the angular velocity
are cancelled out by universal
joints located at the drive end (tran-
saxle/transmission side) and the
driven end (differential side) of the
Hooke's joint. Moreover, the drive
and driven shafts are positioned in
parallel to each other to prevent
variations in the rotating speed and
torque.
(4/5)
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Diagnosis Technicain - Manual Transaxle Drive Train
Axle Description
The axle supports the wheels. There-
fore, the axle varies in design according
to the type of suspension and power
train (FF, FR, 4WD, etc.).
Axle shaft The axle shaft supports the wheel and
Drive shaft
transmits the drive torque from the drive
shaft.
HINT:
The drive shaft and axle shaft combi-
nation is also called the drive shaft.
Axle
(1/1)
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Diagnosis Technicain - Manual Transaxle Drive Train
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Diagnosis Technicain - Manual Transaxle Drive Train
Exercise
Use the Exercises to check your level of understanding for the material in this Chapter. After answering each
Exercise, you can use the reference button to check the pages related to the current question. When you get
a incorrect answer, please return to the text to review the material and find the correct answer. When all
questions have been answered correctly, you can go to the next Chapter.
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Diagnosis Technicain - Manual Transaxle Drive Train
Question- 1
The following statements pertain to the components parts of the drive train. Mark each of the statements True or
False.
.
The differential operates so that the rotation speed of the left and
1 True False
right drive wheels is the same when the vehicle cornering.
The drive shaft has a mechanism for absorbing the change in the
2 True False
shaft length that accompanies the up/down moment of the wheels.
Question- 2
The following illustration shows the components parts of the differential. From the word group, select the words that
correspond to 1 to 4.
.
3 4
a) Drive pinion gear b) Ring gear c) Pinion gear d) Differential case e) Side gear f) Adjusting shim
Answer: 1. 2. 3. 4.
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Diagnosis Technicain - Manual Transaxle Drive Train
Question- 3
The following statements pertain to the FR or 4WD vehicle differential adjustments. Select the statement that is
True.
1. Because the angular ball type bearings are used for the side bearings, pre-load adjustment is not neces-
sary.
2. The drive pinion requires pre-load adjustment using adjusting shims or collapsible spacers.
3. When the backlash of the hypoid gear is large, adjust by moving the differential case away from the drive
pinion.
4. If the tooth contact adjustment of the hypoid gear is poor, adjust by off-setting the positions of the side
gear and pinion gear.
Question- 4
The following illustrations show the types of constant velocity joints. From the following word group, select the
words that correspond to 1 to 4.
1. 2.
3. 4.
a) Rzeppa (Birfield) joint b) Tripod joint c) Double off-set constant velocity joint
d) Cross-groove constant velocity joint
Answer: 1. 2. 3. 4.
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Diagnosis Technicain - Manual Transaxle Drive Train
Question- 5
The following illustrations show the types of bearings used in axles. From the word group, select the appropriate
bearing that corresponds to 1 to 4.
1. 2.
3. 4.
a) Angular ball bearing b) Taper roller bearing c) Radial ball bearing d) Roller bearing
Answer: 1. 2. 3. 4.
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