Bubbly Beer Line 1 : OEE and Top Loss Analysis

Production Information Time in Minutes

Total Time (week) 10,080
Not Scheduled (2 days) 2,880
Planned Production Time (5 days, 3 shifts) 7,200
Run Time 5,320
Stop Time 1,880
Ideal Cycle Time 0.0167

Production Bottles
Total Count 240,304
Good Count 236,104
Production Reject Count 3,000
Startup Reject Count 1,200
Total Reject Count 4,200

OEE Analysis OEE %

Availability 73.89%
Performance 75.28%
Quality 98.25%
OEE 54.65%

Fully Productive Time 3,935

ine 1 : OEE and Top Loss Analysis
Top Losses Time in Minutes
Equipment Failure (Lost Time) 1,375
Internal: Filler Jam 400
Internal: Crowner Jam 350
Blocked: Labeller Down 225
All Other Losses 200
Starved: Unscrambler Jam 80
Starved: No Bottles 35
Internal: No Beer 35
Internal: No Crowns 20
Blocked: Packer Down 15
Blocked: Palletizer Down 10
Internal: Bottle Jam 5
Setup and Adjustments (Lost Time) 505
Bottle Change 180
Beer Change 100
Label Change 225
Performance Loss (Lost Time) 1,315
Production Rejects (Lost Time) 50
Startup Rejects (Lost Time) 20

Total Lost Time 3,265