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Bonus Trista

Manufacturing C

Formulation of Washing Detergent % age Cost per kg


Powder
Soda Ash 67% 68.34
Global Salt 2% 2.04
Linear Alkyl Benzene Sulphonic Acid
18% 18.36
(LABSA)
Sodium Tri Poly Phosphate 3% 3.06
Triple Super Phosphate 2% 2.04
Sodium Hydroxide 2% 2.04
Sodium Lauryl Sulphate (SLS) 1% 1.02
Silky 0.50% 0.51
Optical Brightener 1% 1.02
Enzyme 0.50% 0.51
NANSA Powder 2% 2.04
Colored Granules 1% 1.02
Fragrance ~ ~
Total 100% 102
Total Manufacturing cost 10200000

Packing Cost
Items Quantity Price
1kg 100,000 10
500g 100,000 6
250g 100,000 4
75g 100,000 2
Total 400,000 22

Transportation cost
Cost per Kilometer 240
Kilometers Covered Daily 200
Daily Logistic Cost 48000
Monthly Logistic Cost 1440000
Bonus Tristar
Manufacturing Cost

Cost per 500g Cost per 250g Cost per 125g Cost per 75g

34.17 17.085 8.5425 5.1255


1.02 0.51 0.255 0.153

9.18 4.59 2.295 1.377

1.53 0.765 0.3825 0.2295


1.02 0.51 0.255 0.153
1.02 0.51 0.255 0.153
0.51 0.255 0.1275 0.0765
0.255 0.1275 0.06375 0.03825
0.51 0.255 0.1275 0.0765
0.255 0.1275 0.06375 0.03825
1.02 0.51 0.255 0.153
0.51 0.255 0.1275 0.0765
~ ~ ~ ~
51 25.5 12.75 7.65
5100000 2550000 765000

Labour Cost

Total Cost Machine Hours Required


1000000 Direct Labour Hrs
600000 Cost per Labour Hr
400000 Total Labour Cost per Batch
200000 No of labor
2,200,000

Other Monthly Expanse


Salary Expense 2500000
Bills Expenses 1000000
Maintanance Expense 100000
Marketing Expense 1000000
Administrative Expense 100000
Rent Expense 500000
Total monthly Expanse 5200000
Cost per Batch Total cost Batch 10,000

51255 512,550
Product 100,000
1530 15,300

13770 137,700 Cost Table


2295 22,950 Manufacturing Cost
1530 15,300 Packing Cost
1530 15,300 Labour Cost
765 7,650 Transportation cost
382.5 3,825 Other Monthly Expanse
765 7,650 Total cost
382.5 3,825
1530 15,300 Cost per unit
765 7,650
~ 10,000
76500 775,000
18,615,000

r Cost

23
24
180
4140
50
207000
ost Table
18,615,000
2200000
207000
1440000
5200000
27,662,000

69.16
Product Stock Input Product Component
Yield Product UOM
Code Quantity Description Description

SD18 1.000 90.0% Door Units Wood


SD18 1.000 100.0% Door Units Door Handle
SD18 0.100 90.0% Door Units 1 Inch Screws
SD18 2.000 100.0% Door Units Swivel
SD18 1.000 100.0% Door Units Labour - Grade 1
SD20 0.250 85.0% Window Units Glass
SD20 0.300 100.0% Window Units Labour - Grade 1
SD25 10.000 90.0% Roof Units Steel Plates
SD25 1.000 90.0% Roof Units Wood
SD25 1.000 90.0% Roof Units 2 Inch Screws
SD25 1.000 90.0% Roof Units Labour - Grade 1
SD30 4.000 100.0% Window Frame Units Window
SD30 0.500 90.0% Window Frame Units Filler
SD30 1.000 80.0% Window Frame Units Wood
SD30 1.000 100.0% Window Frame Units Labour - Grade 1
SD35 1.000 100.0% Glazed Window Units Window
SD35 0.500 100.0% Glazed Window Units Labour - Grade 1
SD40 4.000 100.0% Glazed Window Fra Units Glazed Window
SD40 0.500 90.0% Glazed Window Fra Units Filler
SD40 1.000 80.0% Glazed Window Fra Units Wood
SD40 1.000 100.0% Glazed Window Fra Units Labour - Grade 1
1212GHG 1.000 100.0% Garden Shed Units Roof
1212GHG 2.000 100.0% Garden Shed Units Window Frame
1212GHG 1.000 100.0% Garden Shed Units Door
1212GHG 9.000 90.0% Garden Shed Units Wood
1212GHG 2.000 85.0% Garden Shed Units 2 Inch Screws
1212GHG 3.000 100.0% Garden Shed Units Labour - Grade 1
1212GHG 1.000 100.0% Garden Shed Units Labour - Grade 2
1212PHP 1.000 100.0% Painted Garden Shed Units Roof
1212PHP 2.000 100.0% Painted Garden Shed Units Glazed Window Fram
1212PHP 1.000 100.0% Painted Garden Shed Units Door
1212PHP 9.000 90.0% Painted Garden Shed Units Wood
1212PHP 2.000 85.0% Painted Garden Shed Units 2 Inch Screws
1212PHP 2.000 95.0% Painted Garden Shed Units Paint - White
1212PHP 1.000 85.0% Painted Garden Shed Units Paint - Green
1212PHP 3.000 100.0% Painted Garden Shed Units Labour - Grade 1
1212PHP 1.000 100.0% Painted Garden Shed Units Labour - Grade 2
1212THT 1.000 100.0% Tools Shed Units Roof
1212THT 1.000 100.0% Tools Shed Units Door
1212THT 10.000 90.0% Tools Shed Units Wood
1212THT 2.000 85.0% Tools Shed Units 2 Inch Screws
1212THT 3.000 100.0% Tools Shed Units Labour - Grade 1
1212THT 1.000 100.0% Tools Shed Units Labour - Grade 2
Intermed Comp Intermed Prod
Component UOM Component Type Bought-In Price Bought-In Cost
Cost Cost

M2 Bought-In 120.00 133.33 - -


Units Bought-In 150.00 150.00 - -
Bag Bought-In 30.00 3.33 - -
Units Bought-In 3.50 7.00 - -
Hours Bought-In 20.00 20.00 - -
M2 Bought-In 80.00 23.53 - -
Hours Bought-In 20.00 6.00 - -
M2 Bought-In 140.00 1,555.56 - -
M2 Bought-In 120.00 133.33 - -
Bag Bought-In 50.00 55.56 - -
Hours Bought-In 20.00 22.22 - -
Units Manufactured - - 29.53 118.12
Bag Bought-In 60.00 33.33 - -
M2 Bought-In 120.00 150.00 - -
Hours Bought-In 20.00 20.00 - -
Units Manufactured - - 29.53 29.53
Hours Bought-In 20.00 10.00 - -
Units Manufactured - - 39.53 158.12
Bag Bought-In 60.00 33.33 - -
M2 Bought-In 120.00 150.00 - -
Hours Bought-In 20.00 20.00 - -
Units Manufactured - - 1,766.67 1,766.67
Units Manufactured - - 321.45 642.90
Units Manufactured - - 313.67 313.67
M2 Bought-In 120.00 1,200.00 - -
Bag Bought-In 50.00 117.65 - -
Hours Bought-In 20.00 60.00 - -
Hours Bought-In 30.00 30.00 - -
Units Manufactured - - 1,766.67 1,766.67
Units Manufactured - - 361.45 722.90
Units Manufactured - - 313.67 313.67
M2 Bought-In 120.00 1,200.00 - -
Bag Bought-In 50.00 117.65 - -
Drum Bought-In 220.00 463.16 - -
Drum Bought-In 250.00 294.12 - -
Hours Bought-In 20.00 60.00 - -
Hours Bought-In 30.00 30.00 - -
Units Manufactured - - 1,766.67 1,766.67
Units Manufactured - - 313.67 313.67
M2 Bought-In 120.00 1,333.33 - -
Bag Bought-In 50.00 117.65 - -
Hours Bought-In 20.00 60.00 - -
Hours Bought-In 30.00 30.00 - -
WI I/M WI I/M
Bought-In WI Bought-In WI What-If Level1 Level2 Level3
Product Cost Comp Prod
Price Cost Cost Forecast Forecast Forecast
Cost Cost
133.33 135.00 150.00 - - 150.00 - 172.22 -
150.00 170.00 170.00 - - 170.00 - 155.00 -
3.33 36.00 4.00 - - 4.00 - 17.22 -
7.00 4.00 8.00 - - 8.00 - 310.00 -
20.00 25.00 25.00 - - 25.00 - 155.00 -
23.53 90.00 26.47 - - 26.47 - - 117.65
6.00 25.00 7.50 - - 7.50 - - 120.00
1,555.56 160.00 1,777.78 - - 1,777.78 - 1,722.22 -
133.33 135.00 150.00 - - 150.00 - 172.22 -
55.56 62.00 68.89 - - 68.89 - 172.22 -
22.22 25.00 27.78 - - 27.78 - 172.22 -
118.12 - - 33.97 135.88 135.88 - 400.00 -
33.33 70.00 38.89 - - 38.89 - 55.56 -
150.00 135.00 168.75 - - 168.75 - 125.00 -
20.00 25.00 25.00 - - 25.00 - 100.00 -
29.53 - - 33.97 33.97 33.97 - - 240.00
10.00 25.00 12.50 - - 12.50 - - 120.00
158.12 - - 46.47 185.88 185.88 - 240.00 -
33.33 70.00 38.89 - - 38.89 - 33.33 -
150.00 135.00 168.75 - - 168.75 - 75.00 -
20.00 25.00 25.00 - - 25.00 - 60.00 -
1,766.67 - - 2,024.44 2,024.44 2,024.44 50.00 - -
642.90 - - 368.52 737.04 737.04 100.00 - -
313.67 - - 357.00 357.00 357.00 50.00 - -
1,200.00 135.00 1,350.00 - - 1,350.00 500.00 - -
117.65 62.00 145.88 - - 145.88 117.65 - -
60.00 25.00 75.00 - - 75.00 150.00 - -
30.00 36.00 36.00 - - 36.00 50.00 - -
1,766.67 - - 2,024.44 2,024.44 2,024.44 30.00 - -
722.90 - - 418.52 837.04 837.04 60.00 - -
313.67 - - 357.00 357.00 357.00 30.00 - -
1,200.00 135.00 1,350.00 - - 1,350.00 300.00 - -
117.65 62.00 145.88 - - 145.88 70.59 - -
463.16 250.00 526.32 - - 526.32 63.16 - -
294.12 280.00 329.41 - - 329.41 35.29 - -
60.00 25.00 75.00 - - 75.00 90.00 - -
30.00 36.00 36.00 - - 36.00 30.00 - -
1,766.67 - - 2,024.44 2,024.44 2,024.44 75.00 - -
313.67 - - 357.00 357.00 357.00 75.00 - -
1,333.33 135.00 1,500.00 - - 1,500.00 833.33 - -
117.65 62.00 145.88 - - 145.88 176.47 - -
60.00 25.00 75.00 - - 75.00 225.00 - -
30.00 36.00 36.00 - - 36.00 75.00 - -
Level4 Level5 Level6
Forecast Forecast Forecast

- - -
- - -
- - -
- - -
- - -
70.59 - -
72.00 - -
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- - -
- - -
Stock Code Description UOM Error Code Quantity
1212GHG Garden Shed Units - 50.00
1212PHP Painted Garden Shed Units - 30.00
1212THT Tools Shed Units - 75.00
Gross What-If
Stock Descripti Error Selling Product Gross What-If What-If
UOM Profit Gross
Code on Code Price Cost Profit Cost GP %
% Profit

1212GHG Garden Sh Units - 5,500.00 4,130.88 1,369.12 24.9% 4,725.37 774.63 14.1%
1212PHP Painted Ga Units - 6,000.00 4,968.16 1,031.84 17.2% 5,681.10 318.90 5.3%
1212THT Tools Shed Units - 4,500.00 3,621.31 878.69 19.5% 4,138.33 361.67 8.0%
What-If Selling
Selling Price
Price Variance

6,291.52 14.4%
6,861.01 14.4%
5,142.46 14.3%

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